Toro 74950 Operator's Manual

FormNo.3410-581RevB
ZMaster
®
Professional3000
SeriesRidingMower
with60inTURBOFORCE Mower
ModelNo.74950—SerialNo.400000000andUp
®
SideDischarge
Registeratwww.T oro.com. OriginalInstructions(EN)
*3410-581*B
ThissparkignitionsystemcomplieswithCanadian ICES-002
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
g027332
Figure1
1.Modelandserialnumberlocation
ModelNo.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyresidentialhomeownersorprofessional,hired operators.Itisdesignedprimarilyforcuttinggrasson well-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Y ouareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................12
Controls...........................................................12
Specications..................................................13
BeforeOperation.................................................14
BeforeOperationSafety...................................14
RecommendedFuel.........................................14
UsingStabilizer/Conditioner.............................15
FillingtheFuelTank..........................................15
CheckingtheEngine-OilLevel..........................15
BreakinginaNewMachine..............................15
UsingtheRolloverProtectionSystem
(ROPS).........................................................16
ThinkSafetyFirst..............................................16
UsingtheSafety-InterlockSystem....................17
PositioningtheSeat..........................................18
UnlatchingtheSeat..........................................18
ChangingtheSeatSuspension.........................18
DuringOperation.................................................19
DuringOperationSafety...................................19
OperatingtheParkingBrake.............................20
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................20
OperatingtheThrottle.......................................21
OperatingtheChoke.........................................21
OperatingtheIgnitionSwitch............................21
StartingandShuttingOfftheEngine.................21
UsingtheMotion-ControlLevers.......................23
DrivingtheMachine..........................................23
StoppingtheMachine.......................................25
UsingtheSideDischarge.................................25
AdjustingtheHeightofCut...............................25
AdjustingtheAnti-ScalpRollers........................26
AdjustingtheFlowBafeCamLocks................27
PositioningtheFlowBafe................................27
OperatingTips.................................................28
AfterOperation....................................................29
AfterOperationSafety......................................29
UsingtheFuel-ShutoffValve.............................29
UsingtheDrive-Wheel-ReleaseValves............29
TransportingtheMachine.................................30
LoadingtheMachine........................................30
Maintenance...........................................................32
RecommendedMaintenanceSchedule(s)...........32
Pre-MaintenanceProcedures..............................33
MaintenanceandStorage.................................33
Lubrication..........................................................34
AddingLightOilorSprayLubrication................34
GreasingtheMower.........................................34
LubricatingtheCaster-WheelHubs..................35
EngineMaintenance...........................................36
EngineSafety...................................................36
ServicingtheAirCleaner..................................36
ServicingtheEngineOil....................................37
ServicingtheSparkPlugs.................................40
CheckingtheSparkArrester.............................41
FuelSystemMaintenance...................................42
ReplacingtheFuelFilter...................................42
ServicingtheFuelT ank.....................................42
ElectricalSystemMaintenance...........................43
ElectricalSystemSafety...................................43
ServicingtheBattery.........................................43
ServicingtheFuses..........................................45
DriveSystemMaintenance..................................45
CheckingtheSeatBelt.....................................45
CheckingtheRolloverProtectionSystem
(ROPS)Knobs..............................................45
AdjustingtheTracking......................................46
CheckingtheTirePressure...............................46
CheckingtheWheelLugNuts...........................47
CheckingtheWheel-HubSlottedNut................47
AdjustingtheCaster-PivotBearing...................47
UsingtheClutchShim......................................48
CoolingSystemMaintenance..............................50
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................50
CleaningtheEngine-CoolingFinsand
Shrouds........................................................50
CheckingandCleaningtheHydraulic-Unit
Shrouds........................................................51
BrakeMaintenance.............................................51
AdjustingtheParkingBrake..............................51
BeltMaintenance................................................52
InspectingtheBelts..........................................52
ReplacingtheMowerBelt.................................52
ReplacingtheHydraulicPump-Drive
Belt................................................................53
ControlsSystemMaintenance.............................54
AdjustingtheControl-HandlePosition..............54
AdjustingtheMotion-ControlLinkage...............55
AdjustingtheMotion-ControlDamper...............56
AdjustingtheMotion-ControlNeutral-Lock
Pivot..............................................................56
HydraulicSystemMaintenance...........................57
HydraulicSystemSafety...................................57
ServicingtheHydraulicSystem........................57
MowerDeckMaintenance....................................59
LevelingtheMowerDeck..................................59
ServicingtheCuttingBlades.............................61
RemovingtheMowerDeck...............................64
ReplacingtheGrassDeector..........................65
Cleaning..............................................................66
CleaningundertheMower................................66
DisposingofWaste...........................................66
Storage...................................................................67
CleaningandStoringtheMachine....................67
Troubleshooting......................................................68
Schematics.............................................................70
3
Safety
Thismachinehasbeendesignedinaccordancewith ANSIB71.4-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe machine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury.T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin theirrespectivesectionsthroughoutthismanual.
4
SlopeIndicator
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15°.Usetheslopecharttodeterminethedegreeofslopeofhills beforeoperating.Donotoperatethismachineonaslopegreaterthan15°.Foldalongtheappropriatelinetomatchthe recommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
5
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
58-6520
1.Grease
93-7818
decal58-6520
decal106-2655
106-2655
1.Warning-donottouchorapproachmovingbelts;remove theignitionkeyandreadtheinstructionsbeforeservicing orperformingmaintenance.
decal93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal99-8936
6
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal110-2068
110-2068
1.ReadtheOperator'sManual.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
decal114-4466
114-4466
1.Main,25A
2.PTO,10A
3.Charge,25A
4.Auxiliary,15A
decal110-2067
110-2067
116-1716
decal116-1716
1.Fuel6.Hourmeter
2.Empty
3.Half
7.PTO
8.Parkingbrake
4.Full9.Neutral
5.Battery
10.Operatorpresenceswitch
7
decal116-4858
116-4858
117-3864
decal117-3864
116-5988
1.Parkingbrake—engaged2.Parking brake—disengaged
116-8726
1.ReadtheOperator’sManualforrecommendedhydraulic
uid.
1.ReadtheOperator’s
Manual.
2.Filltobottomofllerneck; warning—donotoverll thetank.
decal116-5988
decal116-8726
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine
2.Thrownobjecthazard,mower-donotoperatewithoutthe deector,dischargecoverorgrasscollectionsystemin place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.
decal121-7551
decal117-3848
121-7551
1.PowerT ake-off(PTO)4.Continuousvariable setting
2.Choke5.Slow
3.Fast
8
126-2055
1.Wheellugnuttorque129N∙m(95ft-lb)(4x)
2.Wheelhubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’sManualbefore performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.
decal126-2055
decal127-0326
127-0326
1.ReadtheOperator’s Manual
2.Lock
1.ReadtheOperator's Manual.
3.Removethekeyfrom theignitionandreadthe Operator'sManualbefore performingmaintenance orservicingthemachine.
2.Height-of-cut
decal126-4398
126-4398
3.Unlock
decal136-5508
136-5508
1.Beltrouting
9
BatterySymbols
Someorallofthesesymbolsareonyourbattery
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
decalbatterysymbols
1.Explosionhazard
2.Nore,opename,or
6.Keepbystandersasafe
7.Weareyeprotection;
smoking
3.Causticliquid/chemical
8.Batteryacidcancause
burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
10.Containslead;donot
Manual.
distanceawayfromthe battery.
explosivegasescan causeblindnessandother injuries.
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard
125–9383
1.Checkhydraulicoilevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperator’sManualforinformationonlubricating themachine.
4.ReadtheOperator’sManualbeforeservicingorperforming maintenance.
10
decal125-9383
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal132-0871
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin place.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
4.Ramphazard—whenloadingontoatrailer ,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.
water;donotuseonslopesgreaterthan15°.
11
ProductOverview
HourMeter
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwiththehourmeter,and thebarslightupwhentheignitionswitchisintheON position(Figure6).
Theindicatorlightappearswhenthefuellevelislow (approximately1gallonremaininginthefueltank).
Safety-InterlockIndicators
Figure4
1.Height-of-cutdecklift pedal
2.Transportlock
3.Parking-brakelever8.Fuelcap
4.Controls
5.Motion-controllevers
6.Rollbar
7.Seatbelt
9.Mowerdeck
10.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure4and
Figure5).
g027333
Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure6).
Battery-IndicatorLight
IfyouturntheignitionkeytotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure6).
Figure5
1.PTOswitch
2.Chokecontrol
3.Throttlecontrol6.Fuses
4.Hour
5.Ignitionswitch
g008950
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
g008951
meter/safety-interlock display
2.Batterylight
3.Hourmeter
5.Lowfuel-indicatorlight
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure5).
12
ChokeControl
Specications
Usethechoketostartacoldengine.Pullthechoke knobuptoengageit.Pushthechokeknobdownto disengageit(Figure5).
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch(PTO)engagesand disengagespowertothemowerblades(Figure5).
IgnitionSwitch
Usethisswitchtostartthemowerengine.Ithas3 positions:START,RUN,andOFF.
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection.
Neutral-LockPosition
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width:
Withoutdeck
Deector—up156.8cm(61.7inches)
Deector—down192.2cm(75.7inches)
Length:
Rollbar—up
Rollbar—down
Height:
Rollbar—upRollbar—down
179.1cm(70.5inches)118.9cm(46.8inches)
Weight:
ModelWeight
74950
134.6cm(53.0inches)
211.1cm(83.1inches)
215.4cm(84.8inches)
541kg(1,193lb)
UsetheNEUTRAL-LOCKpositionwiththe safety-interlocksystemtoengageandtodetermine theNEUTRALposition.
Fuel-ShutoffValve
Closethefuel-shutoffvalve(undertheseat)when transportingorstoringthemower.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
13
Operation
containersontheground,awayfromyourvehicle beforelling.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors.
–Keepyourfaceawayfromthenozzleandfuel
tankopening.
–Avoidcontactwithskin;washoffspillswith
soapandwater.

RecommendedFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.
14

Using Stabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless
(drainthefueltankwhenstoringthemachinefor morethan90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.Tominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonlevelground.
2.Shutofftheengineandengagetheparking
brake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck
(Figure7).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthegasoline toexpand.
g027726
Figure7

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page15).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.
15

UsingtheRollover ProtectionSystem(ROPS)

WARNING
Toavoidinjuryordeathfromrollover:keep therollbarinthefullyraisedlockedposition andusetheseatbelt.
Ensurethattheseatissecuredtothe machine.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
Important:Ensurethattheseatissecuredto
themachine.
1.Tolowertherollbar,applyforwardpressureto theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sothey arenotengaged(Figure8).
3.Lowertherollbartothedownposition(Figure
8).
Figure8
1.ROPSknob
2.PulltheROPSknobout androtate90degrees
4.Toraisetherollbar,raisetherollbartothe
operateposition,rotatetheknobssothatthey movepartiallyintothegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinssnap intopositionwhentheholesalignwiththepins (Figure8).
3.Rollbarintheupright position
4.Rollbarinthefolded position
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
6.Pushontherollbarandensurethatbothpins areengaged.
g008943

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.
16
DANGER
CAUTION
Operatingthemachineonwetgrassorsteep slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15 degrees.
Reducespeedanduseextremecautionon slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury, death,ordrowning.
Donotoperatethemachineneardrop-offs.
DANGER
Operatingthemachinewhiletherollbaris downmayleadtoseriousinjuryordeathin theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.
Thismachineproducessoundlevelsin excessof85dBAattheoperator’searand cancausehearinglossthroughextended periodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Useprotectiveequipmentforyoureyes,ears,hands, feet,andhead.
g009027
Figure10
1.Weareyeprotection.2.Wearhearingprotection.

UsingtheSafety-Interlock System

WARNING
1.SafeZone—usethe machinehereonslopes lessthan15degreesor atareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.
Figure9
3.Water
Ifsafety-interlockswitchesaredisconnected ordamaged,themachinecouldoperate unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdaily,andreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe
g000963
enginefromstartingunless:
Theparkingbrakeisengaged.
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshutoff theenginewhenthetractioncontrolsaremovedfrom thelockedpositionwiththeparkingbrakeengagedor ifyourisefromtheseatwhenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglelightsupinthecorrespondingsquare.
17
Figure11
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition

TestingtheSafety-Interlock System

totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.

PositioningtheSeat

Theseatmovesforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachine andaremostcomfortable.
Toadjust,movetheleversidewaystounlocktheseat (Figure12).
g009181
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
1.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe ONposition.Trystartingtheengine;theengine shouldnotstart.
2.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe OFFposition.Moveeithermotion-controllever (outoftheNEUTRAL-LOCKposition).Trystarting theengine;theengineshouldnotstart.Repeat fortheothercontrollever.
3.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,disengage theparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;the engineshouldshutoff.
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Figure12

UnlatchingtheSeat

Tounlatchtheseat,pushtheseatlatchforward (Figure13).
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Figure13
1.Seatlatch2.Seat
4.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,center eithermotioncontrolandmove(forwardor reverse);theengineshouldshutoff.Repeatfor othermotioncontrol.
5.Sittingontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers

ChangingtheSeat Suspension

Theseatadjuststoprovideasmoothandcomfortable ride.Positiontheseatwhereyouaremost comfortable.
Toadjust,turntheknobinfronteitherdirectionto providethebestcomfort(Figure14).
18
overifawheelgoesovertheedgeoriftheedge givesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachineandinspectthebladesafter
strikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Figure14
1.Seat-suspensionknob
DuringOperation

DuringOperationSafety

GeneralSafety

Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfootwear;and hearingprotection.Tiebacklonghairanddonot wearjewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll
g019768
Disengagethedrivetothecuttingunitandshut
offtheenginebeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do thefollowing:
–Stopthemachineonlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicle.
Donotchangethegovernorspeedoroverspeed
theengine.
Useaccessoriesandattachmentsapprovedby
Toroonly.

RolloverProtectionSystem (ROPS)Safety

Donotremovetherollbarfromthemachine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Alwayswearyourseatbeltwhentherollbarisup.
Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.
Replaceadamagedrollbar.Donotrepairoralter
it.
19

SlopeSafety

Slowdownthemachineanduseextracareon
hillsides.Travelupanddownonhillsides.Turf conditionscanaffectthestabilityofthemachine.
Avoidturningthemachineonslopes.Ifyoumust
turnthemachine,turnitslowlyandgradually downhill,ifpossible.
Donotturnthemachinesharply.Usecarewhen
reversingthemachine.

DisengagingtheParkingBrake

Useextracarewhileoperatingthemachinewith
attachments;theycanaffectthestabilityofthe machine.

OperatingtheParking Brake

Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

EngagingtheParkingBrake

WARNING
Theparkingbrakemaynotholdthemachine parkedonaslopeandcouldcausepersonal injuryorpropertydamage.
Donotparkonslopesunlessthewheelsare chockedorblocked.
g027335
Figure16

OperatingtheMower Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesscausesexcessive weartothedrivebelts.
Figure15
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Figure17
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DisengagingtheBlade-Control Switch(PTO)

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Figure18
20

OperatingtheThrottle

OperatingtheIgnition
YoucanmovethethrottlecontrolbetweentheFAST andSLOWpositions(Figure19).
AlwaysusetheFASTpositionwhenturningonthe mowerdeckwiththeblade-controlswitch(PTO).
Figure19

OperatingtheChoke

Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe
engine.
Switch
1.TurntheignitionkeytotheSTARTposition (Figure21).
Note:Whentheenginesstarts,releasethekey .
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
Note:Youmayneedmultipleattemptstostart
g008946
theenginewhenyoustartitthersttimeafter thefuelsystemhasbeenwithoutfuelcompletely.
2.Pulluponthechokeknobtoengagethechoke beforeusingtheignitionswitch(Figure20).
3.Pushdownonthechoketodisengagethechoke aftertheenginehasstarted(Figure20).
Figure20
g008947
Figure21
2.Turntheignitionkeytoshutofftheengine.

StartingandShuttingOff theEngine

StartingtheEngine

1.RaisetheROPSupandlockintoplace,siton theseat,andfastentheseatbelt.
2.MovethemotioncontrolstotheNEUTRAL-LOCK position.
3.Engagetheparkingbrake;refertoEngagingthe
ParkingBrake(page20).
4.Movetheblade-controlswitch(PTO)totheOFF position(Figure22).
5.Movethethrottlelevermidwaybetweenthe
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SLOWandFASTpositions.
1.Onposition2.Offposition
21

ShuttingOfftheEngine

CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.
Alwaysremovetheignitionkeyandengage theparkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60 secondsbeforeturningtheignitionswitchtotheOFF position.
Figure22
6.TurntheignitionkeytotheSTARTposition (Figure23).
Note:Whentheenginesstarts,releasethekey .
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails tostartallowa15-secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmaybe
requiredwhenstartingtheenginefortherst timeafterthefuelsystemhasbeenwithoutfuel completely.
g032328
g027337
Figure24
Important:Makesurethatthefuel-shutoffvalve
isclosedbeforetransportingorstoringthe machine,asfuelleakagemayoccur.Engagethe parkingbrakebeforetransporting.Makesurethat youremovethekeyasthefuelpumpmayrunand causethebatterytolosecharge.
Figure23
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22
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