Toro 20332C, 20334C Operator's Manual

22inRecycler
ModelNo.20332C—SerialNo.312000001andUp ModelNo.20334C—SerialNo.312000001andUp
ReplacementpartsareavailablefromanAuthorizedServiceDealeroratwww.shoptoro.com.
®
LawnMower
FormNo.3371-684-ASMRevA
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndingadealer, ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourproductready. Figure1identiesthelocationofthemodelandserial numbersontheproduct.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace below:
©2011—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian ICES-002.
Theenclosed
EngineOwner'sManual
forinformationregardingtheUSEnvironmental
OriginalInstructions(EN)
issupplied
PrintedintheUSA
AllRightsReserved
ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbythe enginemanufacturerinaccordancewithSAEJ1940. Asconguredtomeetsafety,emission,andoperating requirements,theactualenginehorsepoweronthisclass oflawnmowerwillbesignicantlylower.
Safety
ThislawnmowermeetsorexceedstheCPSCblade safetyrequirementsforwalk-behindrotarylawnmowers andtheB71.1specicationsoftheAmericanNational StandardsInstituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual beforeyoustarttheengine.
Thesafetyalertsymbol(Figure2)isusedtoalertyou topotentialpersonalinjuryhazards.Obeyallsafety messagesthatfollowthissymboltoavoidpossibleinjury ordeath.Improperlyusingormaintainingthismower couldresultininjuryordeath.Toreducethispotential, complywiththefollowingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe ANSI/OPEIstandardB71.1-2003.
Thiscuttingmachinecanamputatehandsandfeet andthrowobjects.Failuretoobservethefollowing safetyinstructionscouldresultinseriousinjuryor death.
GeneralOperation
Read,understand,andfollowallinstructionsonthe machineandinthemanual(s)beforestarting.
Donotputhandsorfeetnearorunderthemachine. Keepclearofthedischargeopeningatalltimes.
Onlyallowresponsibleadults,whoarefamiliarwith theinstructions,tooperatethismachine.
Cleartheareaofobjectssuchasrocks,wire,toys, etc.,whichcouldbethrownbytheblade.Staybehind thehandlewhentheengineisrunning.
Besuretheareaisclearofbystandersbefore operating.Stopmachineifanyoneentersthearea.
Donotoperatemachinebarefootedorwhilewearing sandals.Alwayswearsubstantialfootwear.
Donotpullmachinebackwardunlessabsolutely necessary.Alwayslookdownandbehindbeforeand whilemovingbackward.
Neverdirectdischargedmaterialtowardanyone. Avoiddischargingmaterialagainstawallor obstruction.Materialmayricochetbacktoward theoperator.Stopthebladewhencrossinggravel surfaces.
Donotoperatemachinewithouttheentiregrass catcher,dischargeguard,rearguard,orothersafety protectivedevicesinplaceandworking.
Neverleavearunningmachineunattended.
Stoptheengineandwaituntilthebladecomes toacompletestopbeforecleaningthemachine, removinggrasscatcher,oruncloggingthedischarge guard.
Operatemachineonlyindaylightorgoodarticial light.
Donotoperatemachinewhileundertheinuence ofalcoholordrugs.
Neveroperatemowerinwetgrass.Alwaysbesure ofyourfooting;walk;neverrun.
Disengagethedrivesystem,ifsoequipped,before startingtheengine.
Ifthemachineshouldstarttovibrateabnormally, stoptheengineandcheckforthecauseimmediately. Vibrationisgenerallyawarningoftrouble.
Alwaysweareyeprotectionwhenoperatingmachine.
Seemanufacturer'sinstructionsforproperoperation andinstallationofaccessories.Onlyuseaccessories approvedbythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents, whichcanresultinsevereinjury.Operationonallslopes requireextracaution.Ifyoufeeluneasyonaslope,do notmowit.
Mowacrossthefaceofslopes;neverupanddown. Exerciseextremecautionwhenchangingdirection onslopes.
Watchforholes,ruts,bumps,rocks,orotherhidden objects.Uneventerraincouldcauseaslipandfall accident.Tallgrasscanhideobstacles.
Donotmowonwetgrassorexcessivelysteepslopes. Poorfootingcouldcauseaslipandfallaccident.
Donotmowneardrop-offs,ditches,or embankments.Youcouldloseyourfootingor balance.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto thepresenceofchildren.Childrenareoftenattractedto
2
themachineandthemowingactivity.Neverassume thatchildrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunderthe watchfulcareofaresponsibleadultotherthanthe operator.
Bealertandturnmoweroffifachildentersthearea.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners, shrubs,trees,orotherobjectsthatmayblockyour viewofachild.
GeneralService
Neveroperatemachineinaclosedarea.
Keepallnutsandboltstighttobesuretheequipment isinsafeworkingcondition.
Nevertamperwithsafetydevices.Checktheir properoperationregularly.
Keepmachinefreeofgrass,leaves,orotherdebris build-up.Cleanupoilorfuelspillageandremove anyfuel-soakeddebris.Allowmachinetocool beforestoring.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use extremecareinhandlinggasoline.Gasolineis extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother sourcesofignition.
Useonlyanapprovedgasolinecontainer.
Neverremovegascaporaddfuelwiththeengine running.Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwhere thereisanopename,spark,orpilotlightsuchas onawaterheateroronotherappliances.
Neverllcontainersinsideavehicleoronatruck ortrailerbedwithaplasticliner.Alwaysplace containersonthegroundawayfromyourvehicle beforelling.
Removegas-poweredequipmentfromthetruck ortrailerandrefuelitontheground.Ifthisisnot possible,thenrefuelsuchequipmentwithaportable container,ratherthanfromagasolinedispenser nozzle.
Keepthenozzleincontactwiththerimofthefuel tankorcontaineropeningatalltimesuntilfuelingis complete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothing immediately.
Neveroverllfueltank.Replacegascapandtighten securely.
Ifyoustrikeaforeignobject,stopandinspectthe machine.Repair,ifnecessary,beforestarting.
Nevermakeanyadjustmentsorrepairswiththe enginerunning.Disconnectthesparkplugwireand groundagainstenginetopreventunintendedstarting.
Checkgrasscatchercomponentsandthedischarge guardfrequentlyandreplacewithmanufacturer's recommendedparts,whennecessary.
Mowerbladesaresharp.Wrapthebladeorwear gloves,anduseextracautionwhenservicingthem.
Donotchangetheenginegovernorsettingor overspeedtheengine.
Maintainorreplacesafetyandinstructionlabels,as necessary.
WARNING
Exhaustcontainscarbonmonoxide,anodorless, deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
94-8072
104-7953
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
112-8867
1.Lock2.Unlock
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—removetheignitionkeyandreadtheinstructions beforeservicingorperformingmaintenance.
4.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
5.Cutting/dismembermenthazardofhandorfoot,mower blade—donotoperateupanddownslopes;operatesideto sideonslopes;stoptheenginebeforeleavingtheoperating position;andlookbehindyouwhenbackingup.
114-7982
4
Setup
Important:Removeanddiscardtheprotective
plasticsheetthatcoverstheengine.
1
InstallingtheHandle
NoPartsRequired
Procedure
WARNING
Foldingorunfoldingthehandleimproperlycan damagethecables,causinganunsafeoperating condition.
Donotdamagethecableswhenfoldingor unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized ServiceDealer.
2
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmowerdoesnotcomewithoilin
theengine,butitdoescomewithabottleofoil. Beforestartingtheengine,lltheenginewithoil.
Max.ll:20oz.(0.59l),type:SAE30orSAE30 detergentoilwithanAPIserviceclassicationofSF, SG,SH,SJ,SL,orhigher.
Note:Whenthecrankcaseisempty,pourabout3/4of thecrankcasecapacityofoilinthecrankcase,thendo thefollowing:
1.Movethemowertoalevelsurface.
2.Removethedipstickbyrotatingthecap counterclockwiseandpullingitout(Figure4).
1.Removethehandleknobsfromthemowerhousing (Figure3).
Important:Routethecablestotheoutsideof thehandleknobsasyouinstallthehandle.
Figure4
1.Dipstick
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickfullyintotheoillltube,then removethedipstick.
Figure3
2.Movethehandletotheoperatingposition.
3.Installandtightenthehandleknobsthatyou removedinstep1.
5.Readtheoillevelonthedipstick.
Note:IftheoillevelisbelowtheAddmarkon thedipstick,slowlypourasmallamountofoilinto theoillltube,wait3minutes,andrepeatsteps3 through5untiltheoillevelisattheFullmarkonthe dipstick(Figure4).
5
Important:Donotoverllthecrankcasewith oilandruntheengine.Draintheexcessoiluntil theoillevelonthedipstickreadsFull.
6.Installthedipstickintotheoillltubesecurely.
ProductOverview
Important:
5operatinghours
RefertoChangingtheEngineOil.
Changetheengineoilaftertherst
;changeityearlythereafter.
3
ChargingtheBattery
NoPartsRequired
Procedure
Electric-startmodelsonly
RefertoChargingtheBatteryintheMaintenance section.
Figure5
1.Handle
2.Bladecontrolbar
3.Ignitionkey(electric-start modelsonly)
4.Fueltankcap11.Bag-on-demandlever
5.Oilll/dipstick12.Handleknob(2)
6.Washoutport(notshown)
7.Sparkplug
8.Cuttingheightlever(4)
9.Airlter
10.Side-dischargedeector
13.Recoilstarthandle
1.Grassbag
2.Sidedischargechute
6
Figure6
3.Batterycharger (electric-startmodels only)
Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormower directlyonthegroundbeforelling,notina vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
Donothandlegasolinewhensmokingoraround anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline (havinganoctaneratingof87orhigher)fromamajor name-brandservicestation(Figure7).
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Note:Max.ll:20oz.(0.59l),type:SAE30detergent oilwithanAPIserviceclassicationofSF,SG,SH,SJ, SL,orhigher.
1.Movethemowertoalevelsurface.
2.Removethedipstick(Figure8).
Figure8
Note:Neverusemethanol,gasolinecontaining
methanol,orgasolinecontainingmorethan10%ethanol becausethefuelsystemcouldbedamaged.Donotmix oilwithgasoline.
Important:Toreducestartingproblems,add fuelstabilizertothefuelallseason,mixingitwith gasolinelessthan30daysold.
1.Dipstick
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickfullyintotheoillltube,then removethedipstick.
5.Readtheoillevelonthedipstick. Note:IftheoillevelisbelowtheAddmarkon
thedipstick,slowlypourasmallamountofoilinto theoillltube,wait3minutes,andrepeatsteps3 through5untiltheoillevelisattheFullmarkonthe dipstick(Figure8).
Important:Donotoverllthecrankcasewith oilandruntheengine.Draintheexcessoiluntil theoillevelonthedipstickreadsFull.
6.Installthedipstickintotheoillltubesecurely.
Figure7
7
AdjustingtheCuttingHeight
StartingtheEngine
WARNING
Adjustingthecuttingheightmaybringyouinto contactwiththemovingblade,causingserious injury.
Stoptheengineandwaitforallmovingparts tostop.
Donotputyourngersunderthehousingwhen adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe hotandcanseverelyburnyou.Keepawayfromthe hotmufer.
Adjustthecuttingheightasdesired.Setthefrontwheels tothesameheightastherearwheels(Figure9).
Note:Toraisethemower,movethefrontcutting heightleversrearwardandtherearcuttingheightlevers forward.Tolowerthemower,movethefrontcutting heightleversforwardandtherearcuttingheightlevers rearward.
1.Holdthebladecontrolbaragainstthehandle (Figure10).
Figure10
1.Bladecontrolbar
2.Turntheignitionkey(Figure11)(electric-start modelsonly)orpulltherecoilstarthandle (Figure12).
Figure9
1.Raisethemower2.Lowerthemower
Note:Thecuttingheightsettingsare1inch(25mm); 1-3/8inches(35mm);1-3/4inches(44mm);2-1/8 inches(54mm);2-1/2inches(64mm);2-7/8inches(73 mm);3-1/4inches(83mm);3-5/8inches(92mm);and 4inches(102mm).
Note:Whenyoupulltherecoilstarthandle,pullit lightlyuntilyoufeelresistance,thenpullitsharply (Figure12).Allowtheropetoreturntothehandle slowly.
Figure11
8
Figure12
StoppingtheEngine
Tostoptheengine,releasethebladecontrolbar. Note:Removetheignitionkeywhenyouleavethe
mower(electric-startmodelsonly).
Important:Whenyoureleasethebladecontrol bar,boththeengineandbladeshouldstopwithin 3seconds.Iftheydonotstopproperly,stopusing yourmowerimmediatelyandcontactanAuthorized ServiceDealer.
Note:Ifthemowerdoesnotstartafterseveral attempts,contactanAuthorizedServiceDealer.
UsingtheSelf-propelDrive
Tooperatetheself-propeldrive,simplywalkwithyour handsontheupperhandleandyourelbowsatyour sides,andthemowerwillautomaticallykeeppacewith you(Figure13).
RecyclingtheClippings
Yourmowercomesfromthefactoryreadytorecyclethe grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemowerandthebag-on-demand leverisinthebaggingposition,movethelever totherecyclingposition(refertoOperatingthe Bag-on-DemandLever)beforerecyclingtheclippings. Iftheside-dischargechuteisonthemower,removeit (refertoRemovingtheSideDischargeChute)before recyclingtheclippings.
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassand leafclippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesand othersimilardebristobethrownintheoperator'sor bystander'sdirectionandresultinseriouspersonal injuryordeathtotheoperatororbystanders.
Figure13
Note:Ifthemowerdoesnotfreelyrollbackward
afterself-propelling,stopwalking,holdyourhandsin place,andallowthemowertorollacoupleofinches (centimeters)forwardtodisengagethewheeldrive.You canalsotryreachingjustunderthepersonalpacehandle tothemetalhandleandpushthemowerforwarda coupleofinches(centimeters).Ifthemowerstilldoes notrollbackwardeasily,contactanAuthorizedService Dealer.
Checkthegrassbagfrequently.Ifitisdamaged, installanewTororeplacementbag.
Ifthesidedischargechuteisonthemower,removeit (refertoRemovingtheSideDischargeChute)before baggingtheclippings.Ifthebag-on-demandleverisin therecyclingposition,moveittothebaggingposition (refertoOperatingtheBag-on-DemandLever).
WARNING
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Raiseandholdupthereardeector(Figure14).
9
leverforwarduntilthebuttonontheleverpopsup (Figure15)
Figure15
1.Bag-on-demandlever(inbaggingposition)
Forrecyclingthegrassandleafclippings,pressthe buttonontheleverandmovetheleverrearward untilthebuttonontheleverpopsup.
Important:Forproperoperation,remove anygrassclippingsanddebrisfromthe bag-on-demanddoorandthesurrounding opening(Figure16)beforeyoumovethe bag-on-demandleverfromonepositionto another.
Figure14
1.Notches
2.Reardeector
3.Grassbagpin(2)
2.Installthegrassbag,ensuringthatthepinsonthe bagrestinthenotchesonthehandle(Figure14).
3.Lowerthereardeector.
RemovingtheGrassBag
Toremovethebag,reversethestepsabove.
OperatingtheBag-on-DemandLever
Thebag-on-demandfeatureallowsyoutoeithercollect orrecyclegrassandleafclippingswhilethegrassbag isattachedtothemower.
Forbaggingthegrassandleafclippings,pressthe buttononthebag-on-demandleverandmovethe
WARNING
Thebladeissharp;contactingthebladecan resultinseriouspersonalinjury.Also,anopen reardischargeareacouldallowsmallstones andothersimilardebristobethrowninthe operator'sorbystander'sdirectionandresultin seriouspersonalinjuryordeathtotheoperator orbystanders.
Stoptheengineandwaitforallmovingpartsto stopbeforecleaningthebag-on-demanddoor andthesurroundingopening.
10
Figure16
1.Cleanhere
Side-dischargingtheClippings
Usethesidedischargeforcuttingverytallgrass.
Ifthegrassbagisonthemowerandthebag-on-demand leverisinthebaggingposition,movethelever totherecyclingposition(refertoOperatingthe Bag-on-DemandLever).
InstallingtheSideDischargeChute
Liftupthesidedeectorandinstallthesidedischarge chute(Figure17).
WARNING
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop beforeleavingtheoperatingposition.
Figure17
RemovingtheSideDischargeChute
Toremovethesidedischargechute,liftuptheside deector,removethesidedischargechute,andlower thesidedischargedeector.
11
OperatingTips
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,and otherdebristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never deliberatelymowoveranyobject.
Ifthemowerstrikesanobjectorstartstovibrate, immediatelystoptheengine,disconnectthewire fromthesparkplug,andexaminethemowerfor damage.
Forbestperformance,installanewbladebeforethe cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime. Donotcutbelowthe2-1/8-inch(54mm)setting unlessthegrassissparseoritislatefallwhengrass growthbeginstoslowdown.RefertoAdjustingthe CuttingHeight.
–Setthecuttingheightonthefrontwheelsone
notchlowerthantherearwheels.Forexample, setthefrontwheelsat2-1/8-inch(54mm)and therearwheelsat2-1/2inches(64mm).
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn showsthroughthecutleafcover.Youmayneedto makemorethanonepassovertheleaves.
Iftherearemorethan5inches(13cm)ofleaves onthelawn,setthefrontcuttingheightoneortwo notcheshigherthantherearcuttingheight.
Slowdownyourmowingspeedifthemowerdoes notcuttheleavesnelyenough.
Whencuttinggrassover6inches(15cm)tall,mow atthehighestcuttingheightsettingandwalkslower; thenmowagainatalowersettingforthebestlawn appearance.Ifthegrassistoolong,themowermay plugandcausetheenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleaves tendtoclumpontheyardandcancausethemower toplugortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif youslipandcontacttheblade.Mowonlyindry conditions.
Beawareofapotentialrehazardinverydry conditions,followalllocalrewarnings,andkeep themowerfreeofdrygrassandleafdebris.
Alternatethemowingdirection.Thishelpsdisperse theclippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try oneormoreofthefollowing:
–Replacethebladeorhaveitsharpened. –Walkataslowerpacewhilemowing. –Raisethecuttingheightonyourmower. –Cutthegrassmorefrequently.
12
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
Beforeeachuseordaily
Every25hours
Beforestorage
Yearly
MaintenanceProcedure
•Changetheengineoil.
•Checktheengineoillevel.
•Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
•Cleangrassclippingsanddirtfromunderthemower.
•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
•Chargethebatteryfor24hours(electric-startmodelsonly).
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
•Changetheengineoil.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
•Cleantheaircoolingsystem;cleanitmorefrequentlyindustyoperatingconditions. Refertoyourengineoperator'smanual.
•Refertoyourengineoperator'smanualforanyadditionalyearlymaintenance procedures.
Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures. Note:ReplacementpartsareavailablefromanAuthorizedServiceDealer(gotowww .toro.comtondthenearest
dealer)oratwww.shoptoro.com.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug
WARNING
Tippingthemowermaycausethefueltoleak. Gasolineisammable,explosiveandcancause personalinjury.
(Figure18)beforeperforminganymaintenance procedure.
Runtheenginedryorremovethegasolinewith ahandpump;neversiphon.
Figure18
1.Sparkplugwire
3.Afterperformingthemaintenanceprocedure(s), connectthesparkplugwiretothesparkplug.
Important:Alwaystipthemowerontoitsside withthedipstickdown.
13
ReplacingtheAirCleaner
ServiceInterval:Every25hours
1.Useascrewdrivertoopentheairltercover (Figure19).
2.Replacetheairlter(Figure19).
3.Installthecover.
Figure20
1.Dipstick
4.Tipthemowerontoitssidewiththeairlterup todraintheusedoiloutthroughtheoillltube (Figure21).
Figure19
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Runtheengineafewminutesbeforechangingtheoil towarmit.Warmoilowsbetterandcarriesmore contaminants.
1.Movethemowertoalevelsurface.
2.RefertoPreparingforMaintenance.
3.Removethedipstick(Figure20).
Figure21
5.Returnthemowertotheoperatingposition.
6.Pourabout3/4ofthecrankcasecapacityofoilin thecrankcase.
7.Wait3minutesfortheoiltosettle.
8.Wipethedipstickcleanwithacleancloth.
9.Insertthedipstickfullyintotheoillltube,then removethedipstick.
10.Readtheoillevelonthedipstick. Note:IftheoillevelisbelowtheAddmarkonthe
dipstick,slowlypourasmallamountofoilintothe oillltubeandrepeatsteps8through10untiltheoil levelisattheFullmarkonthedipstick(Figure20).
Important:Donotoverllthecrankcasewith oilandruntheengine.Draintheexcessoiluntil theoillevelonthedipstickreadsFull.
11.Installthedipstickintotheoillltubesecurely.
12.Disposeoftheusedoilproperlyatalocalrecycling center.
14
ChargingtheBattery
ServiceInterval:Every25hours
Agreenlightindicatesthatthechargerisfully chargedorthechargerisdisconnectedfromthe battery.
Electric-startmodelsonly
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
Chargethebatteryfor24hoursinitially,thenmonthly (every25starts)orasneeded.Alwaysusethecharger inashelteredareaandchargethebatteryatroom temperature(70°or22°C)wheneverpossible.
1.Connectthechargertothemowerwireharness locatedbelowtheignitionkey(Figure22).
Aashinglightthatalternatesbetweenredandgreen indicatesthatthebatteryisnearlyfullycharged.This statelastsonlyafewminutesuntilthebatteryisfully charged.
ReplacingtheFuse
Electric-startmodelsonly
Ifthebatterydoesnotchargeortheenginedoesnotrun withtheelectricstarter,thefusemaybeblown.Replace itwitha40-ampplug-intypefuse.
1.Raisethereardeectorandlocatethebattery compartment(Figure23).
Figure22
2.Plugthechargerintoawalloutlet.
Note:Whenthebatterynolongerholdsacharge, recycleordisposeofthelead-acidbatteryaccording tolocalcodes.
Note:Yourbatterychargermayhaveatwo-colorLED displaythatindicatesthefollowingstatesofcharging:
Aredlightindicatesthatthechargerischargingthe battery.
Figure23
1.Reardeector
2.Screw
3.Battery
4.Batterycompartment
2.Wipeawayanydebrisinthebatterycompartment area.
3.Removethescrewthatsecuresthebattery compartment,pulloutthebattery,andlocatethe fuse(Figure24.
15
1
2
3
G017398
Figure25
Figure24
1.Batterycover3.Fuse
2.Fuseholder
4.Replacethefuseinthefuseholder(Figure24).
Note:Yourmowercomeswithasparefuseinthe batterycompartment.
5.Installthebatterycompartmentwiththescrewthat youremovedinstep3.
6.Installthecoveringoverthebatterycompartment.
7.Lowerthereardeector.
ReplacingtheBlade
ServiceInterval:Yearly
Important:
thebladeproperly
wrenchorareuncomfortableperformingthis procedure,contactanAuthorizedServiceDealer.
Youwillneedatorquewrenchtoinstall
.Ifyoudonothaveatorque
4.Removetheblade,savingallmountinghardware (Figure25).
5.Installthenewbladeandallmountinghardware (Figure26).
Examinethebladewheneveryourunoutofgasoline.If thebladeisdamagedorcracked,replaceitimmediately. Ifthebladeedgeisdullornicked,haveitsharpenedand balanced,orreplaceit.
WARNING
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.RefertoPreparingforMaintenance.
2.Tipthemowerontoitssidewiththeairlterup.
3.Useablockofwoodtoholdthebladesteady (Figure25).
Figure26
Important:Positionthecurvedendsofthe
bladetopointtowardthemowerhousing.
6.Useatorquewrenchtotightenthebladeboltto 60ft-lb(82N-m).
Important:Abolttorquedto60ft-lb(82N-m) isverytight.Whileholdingthebladewitha blockofwood,putyourweightbehindthe
16
ratchetorwrenchandtightentheboltsecurely. Thisboltisverydifculttoovertighten.
CleaningtheMower
ServiceInterval:Beforeeachuseordaily
AdjustingtheSelf-propelDrive Cable
Wheneveryouinstallanewself-propelcableorif theself-propeldriveisoutofadjustment,adjustthe self-propeldrivecable.
1.Loosenthecablesupportnut(Figure27).
2.Pulldownthecablejacket(towardthemower)until thereisnoslackinthecable(Figure27).
3.Tightenthenutonthecablesupport.
WARNING
Themowermaydislodgematerialfromunderthe mowerhousing.
Weareyeprotection.
Stayintheoperatingposition(behindthe handle)whentheengineisrunning.
Donotallowbystandersinthearea.
Forbestresults,cleanthemowersoonafteryouhave completedmowing.
1.Lowerthemowertoitslowestcuttingheightsetting. RefertoAdjustingtheCuttingHeight.
2.Movethemowerontoaatpavedsurface.
3.Washouttheareaunderthereardeectorwherethe clippingsgofromthehousingtothegrassbag.
Note:Washouttheareawiththebag-on-demandin boththefullyforwardandfullyrearwardpositions.
4.Attachagardenhosethatisconnectedtoawater supplytothewashoutportonthemowerhousing (Figure28).
Figure27
Thisgureissimpliedforthepurposeofclarity.
Figure28
1.Washoutport
5.Turnthewateron.
6.Starttheengineandrunituntiltherearenomore clippingsthatcomeoutfromunderthemower housing.
7.Stoptheengine.
8.Shutoffthewateranddisconnectthegardenhose fromthemower.
9.Starttheengineandrunitforafewminutestodry thehousingtopreventitfromrusting.
10.Allowtheenginetocoolbeforestoringthemower inanenclosedarea.
17
Storage
FoldingtheHandle
Storethemowerinacool,clean,dryplace.
PreparingtheMowerfor Storage
WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemowerinanenclosurenearan opename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizer tothefuelasdirectedbytheenginemanufacturer.
2.Disposeofanyunusedfuelproperly.Recycleit accordingtolocalcodes,oruseitinyourautomobile.
Note:Oldfuelinthefueltankistheleadingcause ofhardstarting.Donotstorefuelwithoutstabilizer morethan30days,anddonotstorestabilizedfuel morethan90days.
WARNING
Foldingorunfoldingthehandleimproperlycan damagethecables,causinganunsafeoperating condition.
Donotdamagethecableswhenfoldingor unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized ServiceDealer.
1.Removetheignitionkey(electric-startmodelonly).
2.Loosenthehandleknobsuntilyoucanmovethe upperhandlefreely.
3.FoldtheupperhandleforwardasshowninFigure29.
Important:Routethecablestotheoutsideof thehandleknobsasyoufoldthehandle.
3.Runthemoweruntiltheenginestopsfromrunning outoffuel.
4.Starttheengineagain.
5.Allowtheenginetorununtilitstops.Whenyoucan nolongerstarttheengine,itissufcientlydry.
6.Disconnectthewirefromthesparkplug.
7.Removethesparkplug,add1oz.(30ml)ofoil throughthesparkplughole,andpullthestarterrope slowlyseveraltimestodistributeoilthroughoutthe cylindertopreventcylindercorrosionduringthe off-season.
8.Looselyinstallthesparkplug.
9.Tightenallnuts,bolts,andscrews.
10.Chargethebatteryfor24hours,thenunplugthe batterychargeranstorethemowerinanunheated area.Ifyoumuststorethemowerinaheated area,youmustchargethebatteryevery90days (electric-startmodelsonly).
Figure29
4.Tounfoldthehandle,reversethestepsabove.
RemovingtheMowerfrom Storage
1.Chargethebatteryfor24hours(electric-startmodels only).
2.Connectthewiretothesparkplug.
18
Notes:
19
TheToroTotalCoverageGuarantee
A2-YearFullWarranty(45DayLimitedWarrantyforCommercialUse)20inMulcher/Bagger
22inRecycler
®
TheToroGTSStartingGuarantee
A3-YearFullWarranty(NotApplicableforCommercialUse)
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlypromisetorepairtheToroProduct listedbelowifusedforresidentialpurposes*;ifitisdefectiveinmaterials orworkmanshiporifitstopsfunctioningduetothefailureofacomponent; oriftheT oroGTS(GuaranteedtoStart)enginewillnotstartontherstor secondpull,providedtheroutinemaintenancerequiredintheOperator's Manualhavebeenperformed.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
22inRecyclerand20in Mulcher/BaggerandAttachments
GTS(GuaranteedtoStart)3-yearfullwarranty Engine Battery
LimitedWarrantyforCommercialUse*
Gas-poweredT oroProductsusedforcommercial,institutional,or rentaluse,arewarrantedfor45daysagainstdefectsinmaterialsor workmanship.Componentsfailingduetonormalweararenotcovered bythiswarranty.
TheToroGTS(GuaranteedtoStart)StartingGuaranteedoesnotapply whentheproductisusedcommercially*.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,orifanormal,able-bodiedadultcannolongerstartyour product'sengineinoneortwopulls,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,refertotheYellow Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or accessourwebsiteatwww.Toro.com.Youmayalsocallthenumbers listedinitem#3tousethe24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,RLCDivision TheT oroCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-214-9807(U.S.customers) Tollfreeat866-214-9808(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
2-yearfullwarranty
3-yearfullwarranty 1-yearfullwarranty
WalkPowerMowers
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airltersbladesharpening orwornblades,cable/linkageadjustments,orbrakeandclutch adjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod ofnon-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
failuretofollowpropermaintenanceprocedures –rotarymowerbladestrikinganobject –contaminantsinthefuelsystem –improperfuel(consultyourOperator'sManualifindoubt)failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
rsttimestartsafterextendedperiodofnon-useoverthree
monthsorseasonalstorage
cooltemperaturestartssuchasthosefoundinearlyspringand
lateautumn
improperstartingprocedures-ifyouarehavingdifcultystarting
yourunit,pleasechecktheOperator'sManualtoensurethat youareusingthecorrectstartingprocedures.Thiscansavean unnecessaryvisittoanAuthorizedToroServiceDealer.
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingT oro-approvedreplacementparts. RepairbyanAuthorizedToroServiceDealerisyoursoleremedyunder thiswarranty.
NeitherTheT oroCompanynorToroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered commercialuse,andthecommercialusewarrantywouldapply.
374-0254RevC
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