Toro 137-0591 Installation Instructions

Page 1
Installation
LooseParts
FormNo.3414-557RevA
LiftHandleKit
MB-1600MudBuggy
ModelNo.137-0591
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
tocausecancer,birthdefects,orreproductiveharm.
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
3
Nopartsrequired
Nopartsrequired
Pivot1 Leverplate1 Leverassembly1 Shaftguide Pin1 Clevispin Cotterpin(1/2inch) Bearing2 Bolt(1/4x2-1/4inches) Cotterpin(1inch) Nut(1/4inch)
Qty.
Use
1
1 1
1 1 1
Preparethemachine.
Removetheexistinglifthandle.
Installthekitlifthandle.
©2017—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3414-557*A
Page 2
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Lowerthehopper.
4.Shutofftheengine.
2
g210902
Figure1
RemovingtheExistingLift Handle
NoPartsRequired
Procedure
1.Removethecowl.
2.Removethe2cotterpins,U-link,andclevispin (3/16x1inch)fromthehandleassembly(Figure
1).Retaintheclevispin,butdiscardthe2cotter
pinsandU-link.
1.Clevispin(3/16x1inch)
2.Cotterpin
3.Removeanddiscardthehandleassembly (Figure1).
4.Removeandretaintheangebolt(5/16x1 inch),nut(5/16inch),clevispin(3/8x1-3/32 inch)andcotterpin(3/4inch)asshowninFigure
2.
3.U-link
4.Handleassembly
2
Page 3
Figure2
1.Flangebolt(5/16x1inch)6.Shaftguide
2.Pivot
3.Cotterpin(3/4inch)
4.Nut(5/16inch)9.Bolt(1/4x2-1/4inches)
5.Clevispin(3/8x1-3/32 inch)
7.Nut(1/4inch)
8.Leverplate
3
InstallingtheKitLiftHandle
Partsneededforthisprocedure:
1Pivot
1Leverplate
1Leverassembly
1
Shaftguide
1Pin
1
Clevispin
1
2Bearing
1
1
1
Cotterpin(1/2inch)
Bolt(1/4x2-1/4inches)
Cotterpin(1inch)
Nut(1/4inch)
g210903
Procedure
5.Removeanddiscardthebolt(1/4x2-1/4inches), nut(1/4inch),pivot,shaftguide(includingthe2 bearings),andleverplate(Figure2).
1.Installtheshaftguideusingtheangebolt(5/16 x1inch)andnut(5/16inch)thatyouremoved previously,andthekitbolt(1/4x2-1/4inches) andnut(1/4inch)asshowninFigure3.
g210914
Figure3
1.Bolt(1/4x2-1/4inches)4.Nut(1/4inch)
2.Shaftguide5.Nut(5/16inch)
3.Bearing(2)6.Flangebolt(5/16x1inch)
3
Page 4
2.Installthebearingsintotheshaftguide(Figure
3).
3.Installthekitthroughtheshaftguideandhandle assembly,andsecureitusingthecotterpin(1 inch)asshowninFigure4.
Figure4
6.Securethehandletotheleverplateusinga cotterpin(1/2inch)andtheclevispin(3/16x1 inch)thatyouremovedpreviously(Figure6).
g210928
Figure6
1.Cotterpin(1/2inch)2.Clevispin(3/16x1inch)
7.Installthecowl.
g210926
1.Handleassembly
2.Cotterpin(1inch)
3.Clevispin
4.Slidethepivotthroughtheshaftguide,and secureittotheyokeusingtheclevispin(3/8x 1-3/32inch)andcotterpin(3/4inch)thatyou removedpreviously(Figure5).
Figure5
g210927
1.Pivot
2.Yoke5.Pin
3.Cotterpin(3/4inch)
4.Clevispin(3/8x1-3/32 inch)
6.Leverplate
5.Securetheotherendofthepivottothelever plateusingapin(Figure5).
4
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