Toro 136-9124 Installation Instructions

BeltCoverKit
136-9124
Riemenabdeckungen
136-9124
Kitcouvercledecourroie
FormNo.3414-414RevB
136-9124
Riemkapset
136-9124
www.T oro.com.
*3414-414*B
BeltCoverKit
AWDRecycler
ModelNo.136-9124
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
FormNo.3414-400RevB
®
LawnMower
InstallationInstructions
Description
Upperbeltcover1 Lowerbeltcover1 Bolt(1/4x1.33inches) Engine-mountbolt(3/8x1inch)
WARNING
Thebladeissharp;contactingthebladecan resultinseriouspersonalinjury.
Weargloveswhenservicingtheblade.
PreparingtheMachine
1.Shutofftheengineandwaitforallmovingparts tostop.
2.Disconnectthespark-plugwirefromthespark plugandremovetheelectric-startbutton(if present).
3.Tipthemachineontoitssidewiththeairlterup.
4.Useablockofwoodtoholdthebladesteady (Figure1).
Qty.
Use
2 2
Installthekit.
5.Removetheblade,savingallmountinghardware (Figure1).
©2017—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
CV
Registeratwww.T oro.com.
Figure1
6.Loosenthe5boltsthatholdtherearbafein place.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3414-400*B
g206911
8.Removebothbeltsfromthebladedriveandthen removeandretainthebladedrive(Figure4).
Figure2
1.Rearbafe
7.Removeandretainthelower,rearbeltcover andcorrespondingbolts(Figure3).
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1.Belts(retain)2.Bladedrive(retain)
Figure4
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9.Removeanddiscardthemetalbeltguideand2 correspondingbolts(Figure5).
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Figure5
1.Lower,rearbelt-cover bolts(retain)
1.Metalbeltguide(discard)2.Belt-guidebolts(discard)
10.Removeanddiscardthefrontbeltcover;retain thecorrespondingbolts(Figure6).
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Figure3
2.Lower,rearbeltcover (retain)
2
InstallingtheKit
1.Installthe2engine-mountbolts(3/8x1inch) andtorquethemto400in-lb(Figure7).
Figure7
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Figure6
Model20353shown;appearanceofmachinevaries
1.Frontbeltcover(discard)
2.Frontbelt-coverbolts (retain)
11.Ifneeded,centerpunchandthendrill2holes (9/32inch)throughthedeckforinstallationof thebeltcovers.
Note:Usethetemplateatthebackofthese
instructionsfortheappropriateholeorientation.
1.Engine-mountbolts
2.Installtheupper,frontbeltcoverprovidedinthis
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kitwiththeboltspreviouslyremoved.
3
Figure8
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Figure9
1.Belts2.Bladedrive
4.Installthelower,frontbeltcoverbythreading2 bolts(1/4x1.33inches)throughthelowerbelt cover,throughtheholesdrilled(ifapplicable), andintotheupperbeltcover.
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1.Upper,frontbeltcover2.Upper,frontbelt-cover bolts
3.Installthebladedriveandroutebothbelts arounditasshowninFigure8.
Note:Thebladespacerneedtoremaininside
ofthebladedrive.
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Figure10
1.Lower,frontbeltcover2.Lower,frontbelt-cover bolts
5.Tightenthe5boltsthatholdtherearbafein place(Figure10).
4
Figure11
1.Rearbafe
6.Installthelower,rearbeltcoverwiththe correspondingboltsthatyoupreviously removed.Insertthebackofthecoverintothe reardischargechuteandthenlowerthefrontin place(Figure12).
Note:Ensurethattherearbeltdoesnotget
pinchedbetweenthesidewallandboltswhen installingthelower,rearbeltcover.
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Figure12
1.Lower,rearbelt-cover bolts
2.Lower,rearbeltcover
5
InstallingtheBlade
Important:Y ouwillneedatorquewrenchto
installthebladeproperly.Ifyoudonothavea torquewrenchorareuncomfortableperforming thisprocedure,contactanAuthorizedService Dealer.
1.Installthenewbladeandallmountinghardware (Figure13).
Figure13
Important:Positionthecurvedendsofthe
bladetopointtowardthemachinehousing.
2.Useatorquewrenchtotightenthebladeboltto 82N∙m(60ft-lb).
Important:Abolttorquedto82N∙m(60
ft-lb)isverytight.Whileholdingtheblade withablockofwood,putyourweight behindtheratchetorwrenchandtightenthe boltsecurely.Thisboltisverydifcultto overtighten.
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6
Template
Important:Ifyouareprintingthisfromwww.Toro.com,ensurethatitisprintedat100%scaleandthat
thedistancefromAtoBis1inch:.
1.3.1mm(0.12inch)3.1.5mm(0.06inch)5.79mm(3.11inches)
2.4.8mm(0.19inch)4.7.1mm(0.28inch)diameter6.2.3mm(0.09inch)
7
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