Toro 133-0153, 133-0154 Installation Instructions Manual

FormNo.3411-973RevB

RearRollerBrushMVPKit

Reelmaster
Unitwith5-inchor7-inchReelandUniversalGroomer

ModelNo.133-0153

ModelNo.133-0154

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

®

3555,3575,5010,and5010-HSeries22-inchCutting

InstallationInstructions

Description

Nopartsrequired

Roller-brushassembly1
90-degreegreasetting
Carriagebolt(Model133-0153only—onlyfor

5-inchcuttingunitsdrivenbyhydraulicreel
motors)

Weight(Model133-0153only—onlyfor5-inch
cuttingunitsdrivenbyhydraulicreelmotors)

Locknut(Model133-0153only—onlyfor
5-inchcuttingunitsdrivenbyhydraulicreel
motors)

Weight—PartNo.132-0735-03(sold
separately)

Carriagebolt(5/16x2inch)—PartNo.3230-6
(soldseparately)

Bolt(5/16x1/2inch)—PartNo.322-1(sold
separately)

Washer(5/16inch)—PartNo.3256-23(sold
separately)

Flangenut(5/16inch)—PartNo.104-8300
(soldseparately)

Retainingring1
Belt-cover/plateassembly
Bolt(5/16x5/8inch)

Nopartsrequired

Drivepulley1
Flange-headbolt(5/16x1/2inch)
Belt1

Nopartsrequired

Qty.

Use

–

1

2

1

2

1

2

2

2

2

1
2

–

1

–

Determinethepositionoftherollerbrushandthereel
motor.

Installtheroller-brushassembly .

Installtheweight(Model133-0153only).

InstalltheadditionalweightpartsneededforRM5010-H
5-inchand7-inch,RM3575,RM5510,andRM5610.

Installtheroller-brushplate.

Positiontherollerbrush.

Installthedrivepulleyandthebelt.

Completetheinstallation.

Highheight-of-cutbrush(optional)

©2019—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

—

Installthehighheight-of-cutbrush—forHOCgreaterthan

2.5cm(1inch).

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3411-973*B

Note:Determinetheleftandrightsidesofthecutting

unitfrombehindthecuttingunit.

Important:UsetheRearRollerBrushKitonly

whencuttingintheheight-of-cutrangeof6to
25mm(1/4to1inch).Usethehighheight-of-cut
brushwhencuttingabove25mm(1inch).Referto
theprocedureforInstallingtheHighHeight-of-Cut
Brush(Optional).

Note:5-inchcuttingunitsdrivenbyelectricreel

motorsor7-inchcuttingunitsdrivenbyeitherelectric
orhydraulicreelmotorsneedadditionalweightparts;
refertoAdditionalPartsThatNeedtobeOrdered

(page4).

Determiningthe
Roller-BrushOrientation

Allcuttingunitsareshippedwiththecounterweight
mountedtotheleftendofthecuttingunit.Referto

Figure1todeterminethepositionoftherollerbrush

andreelmotors.

InstallingtheRoller-Brush
Assembly

1.Ifthecuttingunitsareinstalledonthetraction
unit,parkthemachineonalevelsurface,
engagetheparkingbrake,shutofftheengine,
andremovethekey.

2.Removethegreasettingfortherollerfromthe
sideofthecuttingunitthathastheroller-brush
housing(Figure3).

Figure1

1.Cuttingunit15.Cuttingunit5

2.Cuttingunit2

3.Cuttingunit3

4.Cuttingunit48.Leftroller-brushdrive

6.Reelmotor

7.Rightroller-brushdrive
assembly

assembly

Note:Theseinstructionsandillustrationsshow

theinstallationofthekitoncuttingunitswiththe
universalgroomermountedontheleftendofthe
cuttingunit.

g032170

Figure2

1.Greasetting

3.Installthe90-degreegreasettingsothatit
facesrearward(Figure2).

g027187

g032171

Figure3

1.6mm(1/4inch)spacer3.90-degreegreasetting

2.Side-platemountingange4.Flangelocknuts(remove)

4.Removethe2angelocknutssecuringeach
rollerbrackettothesideplates,aswellasany

6mm(1/4inch)spacerspositionedonthe
topsideoftheside-platemountingange

(Figure3).

2

Note:Donotremovethebolts.Keeptheange

locknutsforfutureassembly .

5.Positiontheleftorrightroller-brush-assembly
mountingbracketsontotheroller-bracketbolts
(Figure4).

InstallingtheWeight
IncludedinKit133-0153
(5-inchHydraulicallyDriven
CuttingUnits)

InstalltheweighttothecuttingunitasshowninFigure

5(partsincludedwithbrushkitModel133-0153).

Figure4

1.Leftroller-brushassembly

2.Roller-brushmounting
bracket

Important:Attachthemountingbrackets

fortheroller-brushassemblydirectlyto
thetopsurfaceoftheside-platemounting
angeofthecuttingunit.Donotputspacers

betweentheroller-brushmountingbrackets
andtheside-platemountinganges.Save

theadditional6mm(1/4inch)spacersfor
potentiallateruse.

6.Securethebrush-assemblymountingbrackets
tothecutting-unitsideplateswiththepreviously
removednuts.

g032172

Figure5

Partsincludedwithbrushkit133-0153

5-inchhydraulicallydriven

1.Weightplate

2.Carriagebolts(5/16x1
inch)

3.Flangenuts(5/16inch),
torqueto20to26N∙m(15
to19ft-lb)

4.Weight

g032167

3

InstallingtheAdditional

InstallingtheRoller-Brush
WeightPartsNotIncluded
intheKit(5-inchElectrically
DrivenCuttingUnits;7-inch
HydraulicallyorElectrically
DrivenCuttingUnits)

Installtheweightpartstothecuttingunitasshownin

Figure6;refertoAdditionalPartsThatNeedtobe
Ordered(page4).

Ifinstallingbrushkit133-0153,discardtheweightand
fastenersincludedwiththebrushkit(donotuse).

Plate

1.Slidetheexcludersealoutwarduntilthelipseals
areinlightcontactwitheachbearinghousing
(Figure7).

Figure6

Additionalpartsthatneedtobeordered

5-inchelectricallydriven,

7-inchhydraulicallyorelectricallydriven

1.Weightplate

2.Carriagebolts(5/16x2
inch)—PartNo.3230-6

3.Bolts(5/16x1/2
inch)—PartNo.322-1

4.Washers(5/16inch)—Part
No.3256-23

5.Flangenuts(5/16
inch)—PartNo.104-8300

6.Weight—PartNo.
132-0735-03

AdditionalPartsThatNeedtobeOrdered

PartPartNo.

Weight132-0735-031

Carriagebolt

Bolt322-12

Washer3256-232

Flangenut104-83002

3230-62

g027192

Figure7

g032168

Quantity

1.Bearinghousing2.Excluderseal

2.Removethecapfromthegroomerdrivebox.

g283858

Figure8

1.Cap

3.Ensurethattheroller-brushpivotplateis
conguredsothattheidler-pulleyassemblyis
installedonthebottomasshowninFigure9.

Tochangetheroller-brushpivotplatetoa
right-driveconguration,refertoFigure10.

4

Figure9

1.Roller-brushhousing3.Bolts

2.Retainingring4.Roller-brushpivotplate
(left-driveconguration
shown)

g035896

Figure10

4.Aligntheroller-brushpivotplateasshownin

Figure9.

5

g035897

5.Apply242Loctite(blue)tothe2bolts(5/16x1/2
inch)andusethemtomountthebrushplateto
theroller-brush-bearinghousing(Figure9).

PositioningtheRoller
Brush

Note:T orquetheboltsto20to26N∙m(15to

19ft-lb).

6.Securethebrushplatetotheroller-brush
housingwiththeretainingring(Figure9).

7.Ensurethattheroller-brushplateisparallelto
thecutting-unitsideplate.Ifitisnotparallel,
proceedasfollows:

A.Loosenthe2angelocknutssecuring

theroller-brushmountingbrackettothe
cutting-unitsideplate(Figure11).

B.Rotatetheroller-brush-bearinghousinguntil

thebrushplateisparalleltothecutting-unit
sideplate(Figure11).

C.Tightenthe2angelocknutssecuring

theroller-brushmountingbrackettothe
cutting-unitsideplate(Figure11).

1.Loosenthe2boltssecuringeach
roller-brush-bearinghousingtotheroller-brush
mountingbracket(Figure1 1).

Note:Theboltsshouldbeloosefromthe

factory.

2.Positiontherollerbrushsothatitisjusttouching
orrestingontherearroller(Figure12).

Important:Theroller-brushshaftmustnot

contactthecutting-unitsideplate.

Important:Heavybrushcontactonthe

rollercausesprematurebrushwear.

Figure11

1.Loosentheseboltsforpositioningtherollerbrush.

2.Loosenthesenutsformakingtheroller-brushplateparallel.

g032002

Figure12

1.Bearinghousing(some

partsnotshown)

2.Sideplate

3.Rollerbrush

4.Ensurethatthereis

clearancehere.

5.Lightcontact

6.Rearroller

7.Greasetting

g027303

Note:Theroller-brushshaftmustbeparallel

totherearroller.

Important:Positionboth

roller-brush-bearinghousingssothat
theyareparalleltothegroundtoensure
clearancefortherear-rollergreasetting.

6

3.Tightenthe2boltssecuringeach
roller-brush-bearinghousingtotheroller-brush
mountingbrackets.

InstallingtheDrivePulley
andtheBelt

1.Restrainthereelforinstallation;Restrainingthe

ReelforInstallingThreadedInserts(page12).

2.Installthedrivepulleyontothegroomershaft
(Figure13).

g192353

Figure14

1.Drivepulley3.Belt

2.Idler-pulleyassembly4.Drivenpulley

•Startthebeltonthedrivenpulley(Figure

15).

•Usea9/16-inchdeep-wellsockettorotate

thebrushassemblyandguidethebeltonto
thedrivenpulley(Figure15).

Figure13

1.Drivepulley2.Flange-headbolt—torque

to20to26N∙m(15to19
ft-lb)

3.Apply242Loctite(blue)totheange-headbolt
andusethebolttosecurethepulleytothe
driveshaft;refertoFigure13.

Note:Torquetheboltto20to26N∙m(15to

19ft-lb).

Important:Ifyoudonotproperlytorquethe

bolt,theboltwillcomeloose.

4.Installthebeltontothepulleysasfollows:

•Loopthebeltaroundthedrivepulleyand

thenoverthetopoftheidlerpulley(Figure

14).

g192352

g020390

Figure15

1.Belt

2.9/16-inchdeep-wellsocket

Important:Ensurethattheribsonthebelt

areproperlyseatedinthegroovesineach
pulleyandthatthebeltisinthecenterofthe
idlerpulley .

7

5.Pushdownontheidlerpulleytoensurethatthe
idler-pulleyassemblypivotsfreely.

CompletingtheInstallation

1.Checkthealignmentofthebeltandpulleys;refer
toCheckingthePulleyAlignment(page10).

2.Slidethebeltcoverontothemountingboltsand
securethecoverwith2angenuts(Figure16).

Important:Donotovertightenthenutsas

damagetothecovermayoccur.

Figure16

1.Setscrewinstalled

2.Setscrewremoved

3.Beltcover

g035892

Figure17

g193167

3.Removethebottomsetscrewfordrainage.

Important:Ensurethatthetopsetscrewis

installed.

4.Lubricatethegreasettingsoneachofthe
rollerbrushbearinghousingswithNo.2lithium
grease(Figure17).

Note:Wipeoffanyexcessgrease,specically

aroundtheexcluderseals.

8

InstallingtheHigh
Height-of-CutBrush
(Optional)

Installthehighheight-of-cutbrush(soldseparately)
whentheheightofcutis2.5cm(1inch)ormore(5or
morespacersinstalledbelowtheside-platepad).

1.Ifarollerbrushisinstalledonthecutting
unit,removethe2bolts,washers,andnuts
securingthenon-drive-bearinghousingtothe
bearing-housingmountingbracket(Figure18
andFigure19).

7.Clampthebrushontotheshaftwiththe2J-bolts
andnutspreviouslyremoved(Figure20).

Important:Insertthethreadedendofthe

J-boltsthroughtheouterholesofthebrush
shaftwhilehookingthecurvedendsofthe
J-boltsintotheinnerholes.

8.TorquetheJ-boltlocknutsto2to3N∙m(20to
25in-lb).

Figure18

1.Non-drive-bearinghousing

2.Slidethenon-drive-bearinghousingandthe
excludersealoffthebrushshaft(Figure19).

Figure19

1.Non-drive-bearinghousing

2.Excluderseal

3.Brushshaft

g027200

g027202

Figure20

1.Highheight-of-cutbrush

2.J-bolts

3.Loosenthesebolts.

9.Installtheexcludersealandthe
non-drive-bearinghousingontothebrush
shaft(Figure19).

10.Mountthenon-drive-bearinghousingtothe
bearing-housingmountingbracketwiththe2
bolts,washers,andnutspreviouslyremoved.

Note:Becarefulnottoknockthesealspring

off.

11.Tightenthe2bolts,washers,andnutssecuring

g027201

thedrive-bearinghousingtothebearing-housing
mountingbracket.

3.Removethe2J-boltsandthenuts(Figure20).

4.Slidetheexistingbrushoffthebrushshaft
(Figure20).

5.Loosenthe2bolts,washers,andnutssecuring
thedrive-bearinghousingtothebearing-housing
mountingbracket(Figure20).

6.Slidethehighheight-of-cutbrushontothebrush
shaft(Figure20).

9

Maintenance

AdjustingthePulley

•Ensurethatthebrushisparalleltotherollerwith

1.5mm(0.060inch)clearancetolightcontact.

•Greasethettingsevery50hoursandafterevery

washing.

•Whenreplacingarollerbrush,torquetheJ-bolts

to2to3N∙m(20to25in-lb).

•Whenreplacingthebrush-shaft-drivenpulley,

torquethenutto36to45N∙m(27to33ft-lb).

•Whenreplacingthebrush-drivepulley ,apply242

Loctite(blue)andtorquetheboltto20to26N∙m
(15to19ft-lb).

Note:Therollerbrush,theidlerbearing,andthebelt

areconsideredconsumableitems.

CheckingthePulley
Alignment

Important:Ensurethatthebeltisproperly

tensionedpriortocheckingthealignment.

1.Layastraightedgealongtheouterfaceofthe
drivepulley(Figure21).

Important:Onlylaythestraightedgeacross

thedrivepulley,donotlayitacrossthedrive
andthedrivenpulley.

2.Ensurethattheouterfacesofthedrivepulley
andthedrivenpulleyareinlinewithin0.76mm
(0.030inch).

Important:Donotusetheidlerpulleyto

checkthealignment.

3.Ifthepulleysarenotaligned,refertoAdjusting

thePulleyAlignment(page10).

Important:Thebeltmayfailprematurelyif

thepulleysarenotproperlyaligned.

Alignment

1.Thedrivenpulley(attheroller-brushshaft)can
moveinorout(Figure22).

Note:Makenoteofwhichwaythepulleyneeds

tomovewhencheckingthebeltalignment;refer
toCheckingthePulleyAlignment(page10).

g193169

Figure22

1.Drivepulley3.Drivenpulley

2.Idlerpulley4.Driven-pulleynut

2.Whilerotatingthereel,whichrotatesthedrive
pulley,prythebeltoffthedrivepulley(Figure22

Important:Wearapaddedgloveorusea

heavyragtorotatethereel.

3.Removethelocknutsecuringthedrivenpulley
tothebrushshaft(Figure22orFigure23).

Note:Usea1/2-inchwrenchontheroller-brush

shaftatstokeepitfromrotating.

Figure21

4.Removethedrivenpulleyfromtheshaft(Figure

23).

5.Ifthepulleyneedstomoveout,adda0.8mm
(0.032inch)thickwasher(Figure23).

Note:Ifthepulleyneedstomovein,remove

theexisting0.8mm(0.032inch)thickwasher.

6.InstallthepulleyasshowninFigure23.

g192350

10

Figure23

g193168

1.Locknut

2.Drivenpulley

3.Washer—0.8mm(0.032
inch)thick

4.Spacer

5.Brushshaftats

7.Whileholdingtheatsoftheroller-brushshaft,

securethedrivenpulleyontheshaftwiththe
angenut(3/8–16)previouslyremoved.

Note:Seatthelocknut;thentorqueitto36to

45N∙m(27to33ft-lb).

8.Installthebeltontothepulleysasfollows:

A.Loopthebeltaroundthedrivepulleyand

thenoverthetopoftheidlerpulley(Figure

24).

Figure25

1.Belt

2.9/16-inchdeep-wellsocket

Important:Ensurethattheribsonthebelt

areproperlyseatedinthegroovesineach
pulleyandthatthebeltisinthecenterofthe
idlerpulley .

9.Checkthepulleyalignmentandadjustitif
necessary.

RestrainingtheReel

WARNING

g020390

Figure24

1.Drivepulley3.Drivenpulley

2.Belt4.Idler-pulleyassembly

B.Startthebeltonthedrivenpulley(Figure

24).

C.Usea9/16-inchdeep-wellsockettorotate

thebrushassemblyandguidethebeltonto
thedrivenpulley(Figure25).

Thecuttingreelbladesaresharpandcapable
ofamputatinghandsandfeet.

•Keepyourhandsandfeetoutsideofthe
reel.

g192351

•Ensurethatthereelisrestrainedbefore
servicingit.

RestrainingtheReelforRemoving
ThreadedInserts

1.Loosentheshield-boltontheleftsideofthe
cuttingunitandraisetherearshield(Figure26).

2.Insertalong-handledprybar(recommended
3/8"x12"withscrewdriverhandle)throughthe

11

backofthecuttingreel,closesttothesideofthe
cuttingunitthatyouwillbetorquing(Figure26).

3.Placetheprybaragainsttheweldsideofthe
reelsupportplate(Figure26).

Note:Inserttheprybarbetweenthetopofthe

reelshaftandthebacksof2reelbladessothat
thereelwillnotmove.

Important:Donotcontactthecuttingedge

ofanybladeswiththeprybar;thismay
damagethecuttingedgeand/orcauseahigh
blade.

Important:Theinsertontheleftsideof

thecuttingunithasleft-handthreads.The
insertontherightsideofthecuttingunithas
right-handthreads.

RestrainingtheReelforInstalling
ThreadedInserts

1.Insertalong-handledprybar(recommended
3/8"x12"withscrewdriverhandle)throughthe
frontofthecuttingreel,closesttothesideofthe
cuttingunitthatyouwillbetorquing(Figure27).

2.Placetheprybaragainsttheweldsideofthe
internalcuttingreelreinforcement(Figure27).

Note:Theprybarshouldcontactabladeatthe

front,thereelshaft,andabladeatthebackof
thebackofthereel,lockingitinplace.

Important:Donotcontactthecuttingedge

ofanybladeswiththeprybar;thismay
damagethecuttingedgeand/orcauseahigh
blade.

Important:Theinsertontheleftsideof

thecuttingunithasleft-handthreads.The
insertontherightsideofthecuttingunithas
right-handthreads.

Figure26

1.Threadedinsertfor
removal

2.Loosentheshieldbolt.5.Reelsupportplate

3.Rearshield6.Prybarinsertedalong

4.Reelshaft

theweldsideofthereel
supportplate.

4.Restthehandleoftheprybaragainsttherear

roller.

5.Completetheremovalofthethreadedinsert

whileensuringthattheprybarstaysinplace,
thenremovetheprybar.

6.Lowertherearshieldandtightentheshield-bolt.

g280383

g280384

Figure27

1.Threadedinsertfor
installation

2.Reelshaft

3.Weldsideofsupportplate

4.Prybar

3.Restthehandleoftheprybaragainsttheroller

4.Pertheinsert’sinstallationinstructionsand

torquerequirements,completetheinstallationof
thethreadedinsertwhileensuringthatthepry
barstaysinplace,thenremovetheprybar.

12

Notes:

Notes:

DeclarationofIncorporation

TheT oroCompany ,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)
conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain
ToromodelsasindicatedontherelevantDeclarationsofConformity .

ModelNo.

133-0153

133-0154

SerialNo.

—

—

ProductDescriptionInvoiceDescription

RearRollerBrushMVPKit,

Reelmaster3555,5010,

and5010-HSeries22-inch

CuttingUnitwith5-inchReel

andUniversalGroomer

RearRollerBrushMVPKit,

Reelmaster3575or5010-H

Series22-inchCutting

Unitwith7-inchReeland

UniversalGroomer

RM5010/RM35555"22"

RRB(UNIVSL)MVPKIT

RM5010/RM35757"22"

RRB(UNIVSL)MVPKIT

GeneralDescription

RollerBrushKit

RollerBrushKit

Directive

2006/42/EC

2006/42/EC

RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.

Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.

ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.

Certied:

AuthorizedRepresentative:

MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroEuropeNV
Nijverheidsstraat5
2260Oevel
Belgium

JohnHeckel
Sr.EngineeringManager
811 1LyndaleAve.South
Bloomington,MN55420,USA
February14,2019