Toro 132-5986 Installation Instructions
PowerDeckLiftKit
ZMaster3000,5000,and6000SeriesMowers
ModelNo.132-5986
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:ThiskitisnotcompatiblewithmachinesthathavetheMyRide™suspensionsystem.
Safety
FormNo.3405-296RevA
InstallationInstructions
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotentialdanger.
Replaceanydecalthatisdamagedorlost.
119–6807
1.Warning—nostep
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
132-5992
1.Pressdownonthepedaltoliftthedeck.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3405-296*A
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5
6
Nopartsrequired
Deckfootpedal
Switchtemplate
Momentaryswitch1
Powerliftfootpedal
Screw(1/4x3/4inch)
Flatwasher(1/4inch)
Whiz-locknut(1/4inch)
ZMaster6000seriestemplate1
ZMaster3000/5000seriestemplate
Actuatorbracket1
Screw(7/16x4–1/2inches)
Springdiscwasher(7/16inch)
Whiz-locknut(7/16inch)
Screw(3/8x3–1/2inches);forZMaster
6000seriesunitsonly
Conediscwasher
Whiz-locknut(3/8inch)
Screw(3/8x3–1/4inches);forZMaster
3000and5000seriesunitsonly
Nylocnut1
Frontdeckliftbracket
Screw(1/2x6–1/2inches)
Springdiscwasher(1/2inch)
Locknut(1/2inch)
Actuator1
Clevispin
Cotterpin
Actuatorsideplate2
Flatwasher(1/2inch)
Spacer
Screw(1/2x2–1/2inches)
Wireharness1
Cabletie
Fuse,25A1
Fuse,30A1
Qty.
Use
–
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
2
2
3
2
2
2
2
1
8
Preparethemachine.
Installthedeckfootpedal.
Installthepowerliftfootpedaland
switch.
Installtheactuatorbracket.
Installtheactuator.
Installthedeckliftharness.
7
8
Nopartsrequired
Nopartsrequired
2
–
–
Completetheinstallation.
Makethenaldeckliftadjustment.
1
2
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,disengagethePTO ,
movethemotion-controlleverstotheNEUTRAL-LOCK
position,shutofftheengine,settheparkingbrake,and
removethekeyfromtheignitionswitch.
CAUTION
Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystarttheengineand
seriouslyinjureyouorbystanders.
Removethekeyfromtheignitionswitch
beforeyouperformanymaintenance.
2.Disconnectthenegativecablefromthebatterypost;
refertotheOperator’ sManualforyourmachine.
InstallingtheDeckFootPedal
Partsneededforthisprocedure:
1
Deckfootpedal
Procedure
WARNING
InstallingthepowerliftfootpedalonZMaster3000,
5000,and6000seriesmowerswithoutreplacingthe
deckfootpedalcouldresultinseriousinjury.
Replacethedeckfootpedalonallunits.
Note:Usetheexistinghardware.
WARNING
Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
3.Disconnectthepositivecablefromthebatterypost;
refertotheOperator’ sManualforyourmachine.
4.Removethespark-plugwirefromtheterminalofthe
sparkplug.
Figure1
3
4.Insertthebottomhalfoftheswitchthroughthe
undersideofthetoeboard,makingsurethecontacts
3
pointdownward(Figure2).Screwonthetophalfof
theswitchhand-tight.Donotovertighten.
InstallingthePowerLiftFoot
PedalandMomentarySwitch
Partsneededforthisprocedure:
1
Switchtemplate
1Momentaryswitch
1
Powerliftfootpedal
2
Screw(1/4x3/4inch)
2
Flatwasher(1/4inch)
2
Whiz-locknut(1/4inch)
Procedure
1.Raiseandlockthedeckinthe14cm(5–1/2inch)
transportposition.
2.Cutouttheswitchtemplate,alignthetemplateas
showninFigure2,centerpunchtheholes,anddrill
theholesasfollows:
•Fortheswitch-mountinghole,drillahole(5/8inch
diameter)throughthetoeboard.
5.Handtightenthenutonthebottomhalfoftheswitch
untilitrestsagainsttheundersideofthetoeboard.Do
notovertighten.
6.Installthepowerliftfootpedalusing2screws(1/4x
3/4inch),2atwashers(1/4inch),and2whiz-lock
nuts(1/4inch)asshowninFigure2.
•Forthepowerliftfootpedalmountingholes,drill2
holes(11/32inchdiameter)throughthetoeboard.
Figure2
1.Whiz-locknut(1/4inch)6.Washer(1/4inch)
2.Switch—bottomhalf7.Screw(1/4x3/4inch)
3.Deckfootpedal8.Switchtemplate
4.Switch—tophalf
5.Powerliftfootpedal
9.Toeboard
3.Unscrewthetophalfoftheswitchfromthebottom
halfandunscrewthenutfromthebottomhalfuntilit
stops.
4
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