Toro 132-4193 Installation Instructions

AutomatedRowSelectionKit

2024DirectionalDrill

ModelNo.132-4193

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Safety

SafetyandInstructionalDecals

FormNo.3397-156RevA

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

125-6184

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3397-156*A

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3
4

5

6

7

Rotarysensor1
Innersensorbracket1
Outersensorbracket
Bolt(M4-10mm)
Bolt(M8-1.25x20mm)
Locknut(M8)
Camassembly
Flangenut15
Bolt(M10-1.5x30mm)
Bolt(M10-1.5x35mm)
Locknut(M10)
Nut(M10-1mm)
Nut(M4-0.07mm)
Flatwasher2
Bolt(M8-1.25x40mm)
Bolt(M8-1.25x30mm)
Bolt(M5-0.08x25mm)
Nut(M5-0.08mm)
Bolt(M8-1.25x20mm)
Wiringharness1
Cableties

Gasket

Adjustmentblock4
Brace4
Nut(3/8-16inch)
Bolt(3/8-16x11/4inch)
Bolt(3/8-16x1inch)
Spacer
Washer8
Bolt(M12-13/4x70mm)
Bracket1
Plateag
Bolt(M5-0.08x25mm)
Nut(M5)
Cabletie
Valvecap1
Monitorcap1
Decal1

Qty.

16

Use

1
2
2
4
1

3
1
1
1
2

2
2
2
2
2

1

8
4
4
8

8

1
4
4
2

Installtherotarysensor.

Movetheproximitysensorandreplace
theadjustmenthardware.

Installthewiringharness.

Removetherotarypumpsupplyand
drainorices.

Installthethrustmotoranti-rotation
supports.

Installtheproximityswitchbracket.

Installthecapsanddecal.

Parkthemachineonalevelsurface,turnofftheengine,andremovethekey .

2

1

g0304 85

InstallingtheRotarySensor

Partsneededforthisprocedure:

1Rotarysensor

1Innersensorbracket

1

Outersensorbracket

2

Bolt(M4-10mm)

2

Bolt(M8-1.25x20mm)

4

Locknut(M8)

1

Camassembly

15Flangenut

3

Bolt(M10-1.5x30mm)

1

Bolt(M10-1.5x35mm)

1

Locknut(M10)

1

Nut(M10-1mm)

2

Nut(M4-0.07mm)

2Flatwasher

Figure2

1.Camassembly

3.Disconnectthehydraulicttingonthefrontsideofthe
camassembly(Figure3).

Procedure

1.Ensurethatthethrustframeisinthehorizontal
position.

2.Supportthecamtubewithanoverheadcraneoroor
jackbeforeproceedingtothenextstep(Figure1).

Figure1

1.Cam-tubeassembly

2.Rod-loaderassembly

Figure3

4.Measurethedistancebetweentheagandtheendof
theadjustmentboltsasshowninBoxAofFigure4.

3

11.Assemblethenewcamassemblyusingthewearpads
andboltsfromthepreviouscamassemblyand14
angenutsand2locknuts(M8)includedinthiskit
(Figure5).

12.Installthenewcamassemblyusingthe3bolts(M10-1.5
x30mm),1bolt(M10-1.5x35mm),and1locknut
(M10)asshowninFigure6.

Figure6

Figure4

1.Measurehere3.Bolt

2.Nut4.Hydrauliccylinder

5.Disconnectthehydrauliccylinder(BoxBofFigure4).

6.Removethepillow-bearingassembly(BoxCofFigure

4).

Note:Discardthewasherbutkeeptheboltsandnuts.

7.Supporttherod-loaderassembly(Figure1).

8.Removethehardwaresecuringthecamassemblytothe
machine(BoxDofFigure4).

9.Removethecamassembly(Figure2).

10.Removethewearpadsandhardwareconnectedtothe
camassemblyasshowninFigure5.

1.Bolt(M10-1.5x35mm)
andlocknut(M10)

2.Bolts(M10-1.5x30mm)

13.Connectthehydraulicttingdisconnectedinstep3
(Figure3).

14.Installthehydrauliccylinderassemblyusingthebottom
boltfromthepreviouscamassemblyand1angenut
fromthiskitasshowninFigure7.

Figure5

Figure7

1.Flangenut

15.TorquetheM10boltsto47to57N-m(34to42ft-lb).

16.Discardthewasherthatwasremovedduringthe
removalofthecamassemblyinstep6;refertoBoxC
ofFigure4andFigure8.

4

1.Bolt(existing)4.Spacer(existing)

1

2

3

4

g0293 51

A B

C D

5

6

7

8

2.Innersensorbracket

3.Flatwasher(new)

17.Usingathread-lockingcompoundonthebolt,install
theinnersensorbracketusingthehardwarepreviously
removedwithanewatwasherasshowninFigure8.

18.Torquetheboltto103to127N-m(78to102ft-lb).

19.Tightenthebearingsetscrew.

20.Installthenut(M10-1mm)andmagneticboltfromthe
rotarysensortotheendofthecamassemblyshaftas
showninBoxAofFigure9.

Figure8

5.Nut(existing)

Figure9

1.Nut(M10-1mm)5.Bolt(M4-10mm)

2.Magneticboltfromthe
rotarysensor

3.Nut(M4-0.07mm)

4.Outerbracket8.Gapof0.12to0.24inch

21.Securetherotarysensorontotheouterbracketusing2
bolts(M4-10mm)and2nuts(M4-0.07mm)asshown
inBoxBofFigure9.

Note:Usethread-lockingcompoundontheboltsif
thelocknutsarenotnylonlocknuts.

22.Torquetheboltsto2.2to2.7N-m(19to23in-lb).

23.Securetheouterbracketandrotary-sensorassembly
ontotheinnerbracketusing2bolts(M8-1.25x20mm)
and2locknutsasshowninBoxCofFigure9.

6.Bolt(M8-1.25x20mm)

7.Locknut

24.Torquetheboltsto23to29N-m(17to21ft-lb).

25.Adjustthebracketassemblytoachieveagapof0.12to

0.24inch(BoxDofFigure9).

26.PlacethecamassemblyintheHOMEpositionand
ensurethatthemarkontheboltisalignedwiththe
wireonthesensorasshowninFigure10.

5

Figure10

1.Markonthebolt

27.Securethesensorwiretothebracketusingacabletie
asshowninFigure11.

2.Sensorwires

2

MovingtheProximity SensorandReplacingthe Rod-LoadingAdjustment Hardware

Partsneededforthisprocedure:

2

Bolt(M8-1.25x40mm)

2

Bolt(M8-1.25x30mm)

2

Bolt(M5-0.08x25mm)

2

Nut(M5-0.08mm)

2

Bolt(M8-1.25x20mm)

Procedure

1.Measurethedistancefromtheproximitysensortothe
extensiononthemachineasshowninFigure12.

Figure11

Figure12

1.Measurethedistancehere

2.Movethefrontcamproximitysensorandbracketfrom
thefrontofthemachinetotherearcamcylinderonthe
rearofthemachineasshowninBoxAofFigure13.

6

Figure14

Figure13

1.Proximitysensorcurrent
location

2.Nut(M5)5.Bolt(M5)

3.Bracket

4.Proxsensor

6.Bolt(M8–11/4x20mm)

3.Securetheproximitysensorbracketwiththe2bolts
(M5-0.08x25mm)and2nuts(M5-0.08mm)asshown
inBoxBofFigure13.

4.Ensurethatthedistanceisthesamemeasurementfrom
step1(Figure12).

5.Torquetheboltsto791to971N-cm(70to86in-lb);
refertoBoxCofFigure13.

1.Measurehereonboth
sidesofthemachine

2.Bolt(M8–1.25x40mm)

3.Bolt(M8–1.25x30mm)

7.Replacethetopboltswiththelongbolt(M8-1.25x40
mm)(BoxBofFigure14).

8.Replacethebottomboltswiththeshortbolt(M8-1.25
x30mm)(BoxBofFigure14).

9.Adjusttheboltstomatchthemeasurementsfromstep

6.

10.Torquethebolts(M8)to23to29N-m(17to21ft-lb).

6.Measurethedistancebetweenthethreadedadjustment
blockandthetopofthebolt,asshowninBoxA
ofFigure14,onboththefrontandbackthreaded
adjustmentblocks.

7

3

1

2

3

g0293 55

A

B

C

InstallingtheWiringHarness

Partsneededforthisprocedure:

1Wiringharness

16

Cableties

Procedure

1.Disconnectthebattery.

Note:Disconnectthenegativeterminalrstthenthe
positiveterminal.

2.Securethejunctionofthewiringharnesstothemain
wiringharnessasshowninFigure16.

Important:Routetheharnessalongthecurrent
machinewiringharnessandhydraulichoses.

Important:Usethecabletiestosecurethenew
wiringharnesstotheexistingwiringharnessand
frameofthemachine.

3.Routetheharnessleadmarkedstarteralongthewiring
harnessofthemachinestothestarterontheengine
andattachtheringterminaltothesamelocationasthe
currentwire(BoxBofFigure17).

Important:Ensurethattheharnessdoesnot
interferewithanyhotormovingparts.

Figure15

Topviewofthemachinewiththewiringharness

Figure17

Wiringharnesswithcableties

1.(colorandnumber)3.(colorandnumber)

2.(colorandnumber)

4.RoutethewiresmarkedasControllerApins8(red
wire),9(blackwire),and14(pinkwire)towardthe
stackofcontrollersasshowninBoxCofFigure17.

Note:Thecontrollerclosesttothemountingplate
shouldbeControllerA.Installthe3wiresintothe
properlocationsasindicatedonthetag.Thewire
sideoftheconnectorshasnumbersforreferenceto
locations.Thelocationshavearedsealpluginthehole
thatyouneedtoremovebeforeyoucaninstallthewire.
Inserttheterminaluntilthecontactclicksandlocks.
Pullslightlyonthewiretomakesurethatitisproperly
locked.Turntheconnectoroverandvisuallyinspectto
ensurethatterminalislockedalltheway.

5.Routetheremainingharnesstowardthethrustframe,
followingtheexistingharnessrouting(Figure15).

Figure16

Wiringharnesswithcableties

6.RoutethewiresmarkedasSetupValveandPipeLoader
(Front)forwardfromofthemachinefollowingthe
existingharnessrouting.

Note:Youshouldendupontheoutsideofthe
machineasshowninFigure18.

8

Figure18

Wiringharnesswithcableties

7.RoutetheconnectorsmarkedSetupValveuptothe
9-sectionvalveblocktothetopsolenoidmarkedSetup
Valve(Figure18).

8.Disconnecttheconnectorfromthetopsolenoidvalve
andplugitintothematingconnectoronthenew
harness.

Figure20

15.Installthelatestversionofsoftwareintothemachine
andcompletethetestsdescribedinthatsoftware
update.

4

9.Plugtheotherconnectorintothevalveyoupreviously
disconnected.

10.Locatetheroundconnectorontheexistingharness
thatwaspreviouslyconnectedtotheproximitysensor
(Figure18).

11.Unscrewtheconnector,removethecabletiessecuring
thiswire,andattachtheexistingconnectortothe
connectoronthenewharness(Figure18).

12.Routetheremainderofthenewharnessalongthe
existingharnessunderthethrustframe(Figure15).

13.RoutethewireswiththeRotarySensorconnector
alongthethrustframewiththeexistingharnesstoward
therearofthemachineandcontinuetoroutethe
harnessalongthehydrauliclinesasshowninFigure19.

RemovingtheRotaryPump
SupplyandDrainOrices

Partsneededforthisprocedure:

1

Gasket

RemovingtheRotaryPumpSupplyand
DrainOrices

Important:Allowtheenginetocool.

1.Placeaoilpanunderthemachinetocatchoilfrom
therotarypump.

2.Removeandplugthecasedrainlinefromtherotary
pumpandcapoffthecasedrainttingtominimize
hydraulicuidloss.

Figure19

Wiringharnesswithcableties

14.Connecttheconnectorstotheproximitysensorand
therotarysensor(Figure19).

Note:Securethewiringharnesstothemachineas
showninFigure20.

9

1.Removethesebolts

1

2

3

g029477

Figure21

2.Capoffthecase-drainline

10.Cleanthesealingsurfacesofthepumphousingand
controlhousing.

11.Installthecontrolhousingontothepumpusingthe
newgasket.

Important:Thecontrollinkagepinonthecontrol
mustbeinsertedintotheswash-platelinkinthe
pump.

Note:Usepetroleumjellytohelpholdtheswash-plate
linkinplacewhilethecontrolisinstalled.

Important:DonotuseRTVsealant.RTVsealant
candamagethepump.

Note:Therewillberesistancewhenthefrontedge
ofthecontrolistiltedawayfromthepumphousingif
thecontrollinkagepinisinsertedintotheswash-plate
linkcorrectly.

Note:Ifthecontrollinkagepinisnotproperly
insertedintotheswash-platelink,thepumpwillnot
returntoneutralandtherotarymotorwillspinupon
enginestartup.

12.Installthe6retainingbolts;torquetheboltsto16N-m
(12lb-ft).

3.Cleantheexternalsurfaceoftherotarypump.

4.Unplugthewiringharnessfromthepumpcontrol.

5.Removethe6boltsasshowninFigure21.

6.Removethecontrolfromthepumphousing.

Note:Oilwilldrainfromthecasewhenthehousing
isremoved.

7.Useneedlenoseplierstopulltheretainingclip(T40)
fromthecontrol(Figure22).

Figure22

13.Connectthecasedrainlineandcheckthehydraulic
uidlevel;refertotheOperator’ sManualforthemachine.

14.Connectthewiringharnesstotherotarypumpcontrol.

15.Wipeupanyspilledoil.

16.Startthemachinetotesttherotarypump.

Important:Iftherotaryoutputspinswhenthe
machineisstartedbuttherotationcommandis
notgiven,thecontrollinkagepinisnotproperly
insertedintotheswash-platelink.Removeand
capthecasedrainlineandrepeattheabovesteps.

1.T50orice3.T60orice

2.T40,T30,andT20orices

8.Removethespring(T30)andsupplyorice(T20)from
thecontrol(Figure22).

9.Removethedrainorices(T50andT60)fromthe
controlhousing(Figure22).

10

CheckingtheNeutralAdjustment

1.Installahydraulictestportanda1000psigaugeineach
ofthedisplacementcontrolports(M4andM5).

Figure23

5

InstallingtheThrustMotor Anti-RotationSupports

Partsneededforthisprocedure:

4Adjustmentblock

4Brace

8

Nut(3/8-16inch)

4

Bolt(3/8-16x11/4inch)

4

Bolt(3/8-16x1inch)

8

Spacer

8Washer

8

Bolt(M12-13/4x70mm)

1.M72port(adjustingscrew)3.M5port(displacement
controlport)

2.M90port(locknut)4.M4port(displacement
controlport)

2.Disconnecttheelectricalconnectorfromtherotary
pumpcontrol,startthemachine,andbringittohigh
idle.

3.Loosenthelocknut(M90)witha10mmand13mm
hexwrench.

4.Usinga3mmor4mminternalhexwrench,rotate
theadjustingscrew(M72)clockwiseuntilthepressure
increasesinoneofthepressuregauges.

Note:Notetheangularpositionofthewrench.

5.Rotatetheneutraladjustingscrewcounterclockwise
untilthepressureincreasesbyanequalamountonthe
othergauge.

Note:Notethepositionofthewrench.

6.Rotatetheadjustingscrew(M72)clockwisehalfthe
distancebetweenthelocationnotedinstep(4or5).

Note:Thegaugesshouldreadthesamepressure(case
pressure),indicatingthatthecontrolisinitsneutral
position.

Procedure

RefertolocationhighlightedinFigure24forthisprocedure.

Figure24

Important:Ensurethatthereisnoweldingorweld

spatteraroundthreadedholesoronthemotormount
surfaces.

Cleanoffthepaint,oil,and/orrustfromtheweldingarea.

1.Weldtheadjustmentblocktothecarriageassemblyas
showninFigure25,Figure26,Figure27,Figure28,
andFigure29.

7.Holdtheneutral-adjustingscrewstationaryandtighten
thelocknutto7N-m(62lb-in)forthe6mmscrewor
13N-m(120lb-in)forthe8mmscrew.

8.Oncetheneutralpositionisset,stoptheengine,
removethegauges,andremovethegaugeports.

9.Connecttheelectricalconnectortotherotarypump
control.

11

Figure25

Sideview

Figure26

TopView–Rearmounts(motorsremoved)

Figure28

SideView–Frontmounts(motorsremoved)

1.Weldthefrontmotorblocks1/8inchovertheedge.

Figure29

SideView–RearMounts(Alignedwiththeedge;motors

removed)

2.Removeanddiscardtheexistingboltandwasherfrom
thethrustmotor(BoxAofFigure30).

1.Weldtheblocks3/4inchesawayfromtheedges.

Figure27

TopView–Frontmounts(motorsremoved)

1.Weldtheblocks3/4inchesawayfromtheedges.

12

9.Torquethe8bolts(M12)to90to112N-m(67to83
ft-lb).

10.Painttheweldedarea.

6

InstallingtheProximitySwitch Bracket

Partsneededforthisprocedure:

1Bracket

1

Plateag

4

Bolt(M5-0.08x25mm)

4

Nut(M5)

2

Cabletie

Figure30

1.Brace

2.Bolt(M12)

3.Washer

4.Spacer

5.Nut(3/8-16inch)

6.Bolt(3/8-16x11/4inch)rearmotorassemblies

7.Bolt(3/8-16x1inch)frontmotorassemblies

3.Liftthethrustmotorandinstallthebracesupports
(BoxBofFigure30).

Note:Themotorbraceshouldbecenteredonthe
thrust-motorange.

Note:Loosenthettingsonthethrust-motorttings,
ifnecessary.

4.Applythread-lockingcompoundtothe8bolts(M12)
andlooselyinstallthebolts,washers,andspacersinto
thethrustmotorassembly(BoxCofFigure30).

5.Installthenutsonthebolts,applythread-locking
compoundtothe4bolts(3/8-16x11/4inch),and
installtheassemblyintotherearmotorassembly(Box
DofFigure30).

6.Installthenutsonthebolts,applythread-locking
compoundtothe4bolts(3/8-16x1inch),andinstall
theassemblyintothefrontmotorassembly(BoxEof

Figure30).

Procedure

Cleanoffthepaint,oil,and/orrustfromtheweldingarea.

1.Placethebracket3inchesawayfromtherodbox
mountingplateand13/4inchesawayfromthebottom
ofthecarriageweldmenttothetopofthebracketand
weldthebrackettothethrustframe(Figure31and

Figure32).

Figure31

1.13/4-inchgap

2.3-inchgap

3.Bracket

7.Placethemotorbracecenteredagainstthethrust
motorangeandalternatelytightentheadjustment
bolts(3/8-16)to37toN-m(27to33ft-lb).

8.Tightenthejamnutsagainsttheadjustmentblocks.

13

Figure32

2.Weldtheplateagtothecarriageassembly57/8
inchesawayfromthespindleendofthecarriage
assemblyasshowninFigure33.

Figure33

1.57/8-inchgap2.Plateag

Figure34

Currentrouting

Figure35

Existingrearsensor

1.Existingsensor

5.Tagthesensorandwiringharnesstonotewhichpart
oftheharnessgoestowhichsensor(Figure36).

6.Disconnectthewiringharnessfromthe2proximity
switches(Figure36).

3.Painttheweldedarea.

4.Disconnectthewiringharnessontheexistingrear
sensor(Figure34)androutethewiringharnessthrough
theholesonthebracketasshowninFigure35.

Figure36

1.Pipe-breakoutsensor2.Pipe-returnsensor

14

7.Removethe2proximitysensorsfromthemounting
plateanddiscardthehardware(Figure36).

8.Looselysecurethe2proximitysensorstothebracket
with4bolts(M5)and4nuts(M5)asshowninFigure

37.

Figure37

Figure39

1.Rearwrench3.Frontwrench

2.Centerofthewrenches

B.Adjustthepipe-breakoutproximitysensoruntil

thelightilluminates(Figure40).

1.Bolt(M5)

2.Proximitysensor5.Pipe-returnproximity

3.Nut(M5)

4.Pipe-breakoutproximity
sensor

sensor

9.RoutethewiringharnessasshowninFigure38,
andconnecttheproperconnectionstotheproper
proximitysensors.

Note:Ensurethattheharnessdoesnotinterferewith
anyhotormovingparts.

Figure38

Figure40

1.Pipe-breakoutlight2.Pipe-returnlight

C.Tightentheboltsandnutsonthesensor.

D.Torquetheboltsto791to971N-cm(70to86

in-lb).

Pipe-ReturnSensor

10.Securetheexcessamountofthewiringharnesswitha
cabletie.

11.Use2(ormore)peopletoadjusttheproximityswitches:

Important:Ensurethatthegearboxiscompletely
forwardinthecarriageweldment.

Pipe-BreakoutSensor

A.Pullthedrillpipeandleadbarbackthroughthe

pipeguideandintothewrenchesuntilthepipe
jointisinthemiddleofthewrenches(Figure39).

A.Pullthedrillpipeandleadbarthroughthepipe

guideandthroughthewrenchesuntilthefrontof
thepipeislinedupwiththefrontoftherodbox
(Figure41).

15

Figure41

1.Rearbracket2.Frontbracket

B.Adjustthepipe-returnproximitysensoruntilthe

lightilluminates(Figure40).

C.Tightentheboltsandnutsonthesensor.

D.Torquetheboltsto791to971N-cm(70to86

in-lb).

7

InstallingtheCapsandDecal

Partsneededforthisprocedure:

1Valvecap

1Monitorcap

1Decal

Procedure

InstallthedecalasshowninFigure42.

Figure43

1.Valvecap2.Manual-overridevalve

Gentlyliftthemonitorawayfromtheconsoleusingaat
headscrewdriverinthegapsasshowninBoxAofFigure44.

Figure42

1.Decal

Removethemanualoverridevalvescrewandinstallthevalve
capasshowninFigure43.

Figure44

1.Gapsbetweenthemonitorandconsolepanel

Insertthemonitorcapintotheportonthebackofthe
monitorandinstallthemonitorbackontotheconsole(Box
BofFigure44).

Connectthepositiveterminalofthebatterythenconnect
thenegativeterminal.

16