Toro 132-4165 Installation Instructions

CamSensorImprovementsKit
4045DirectionalDrill
ModelNo.132-4165
causecancer,birthdefects,orreproductiveharm.
Safety
SafetyandInstructionalDecals
FormNo.3395-934RevA
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
125-6184
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Thrustwasher1
1
2
Washer1 Flangelocknut1 Rod-loadersensor1 Bracket1 Plate1 Flangenut2 Bolt(M6–1x16mm) Hexnut(M10) Flatwasher2 Bolt(M10–1x40mm) Bolt(M4x10mm) Nut(M4) Sensorharnessadapter
Qty.
Use
Installtherod-loaderspacer.
2 1
1 2 2 1
Installtherod-loadersensor.
©2015—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3395-934*A
ProcedureDescription
3
4 5
1
InstallingtheRodLoader
Bracket1 Bolt(M12-13/4x60mm) Locknut(M12) Hexnut(M10) Bolt(M4) Sensorassembly Nut(M4) Cotterpins Sensorharnessadapter Sensor-connectorclip
Gasket
Monitorcap1 Decal1
Qty.
Use
2 2 1 2 1 2 2 1 1
1
Installtherodcamsensor.
Removingtherotarypumpsupplyand drainorices.
Installthecapanddecal.
Spacer
Partsneededforthisprocedure:
1Thrustwasher
1Washer
1Flangelocknut
Procedure
RefertolocationhighlightedinFigure1forthisprocedure.
Figure2
3.RemovetheretainingboltandnutasshowninFigure3.
Figure1
1.Supporttherodloaderassemblytoensurethatthe pivotpinassemblyisabletomove.
2.Removethesensorassemblyandbracketandsetaside thehardware(Figure2).
Figure3
1.Retainingnut(existing)2.Retainingbolt(existing)
4.Movetherod-loaderassemblytothesidetocreatea gapforthewasher.
2
Important:Movetherodloaderassemblyasfar aspossiblesothatthereisnotagapbetweenthe rod-loaderpivotandtheloaderassembly(Figure
4).
2
5.Slidethepivotpinouttoallowtheinstallationforthe washer(Figure4).
Figure4
1.Washer3.Pivotpin
2.Ensurethereisnogap here.
6.Installthethickwasher.
Note:Ifthegapisnotlargeenoughforthethick washer,installthethinwasher.

InstallingtheRodLoader Sensor

Partsneededforthisprocedure:
1Rod-loadersensor
1Bracket
1Plate
2Flangenut
2
Bolt(M6–1x16mm)
1
Hexnut(M10)
2Flatwasher
1
Bolt(M10–1x40mm)
2
Bolt(M4x10mm)
2
Nut(M4)
1
Sensorharnessadapter
Procedure
7.Installthepivotpin.
8.Installtheretainingboltpreviouslyremovedandthe locknutincludedinthiskitasshowninFigure5.
Figure5
1.Flangelocknut(new)2.Retainingbolt(existing)
1.Applythread-lockingcompoundtotheboltsremoved inStep2in1InstallingtheRodLoaderSpacer(page
2)andlooselyinstallthebracketusingtheboltsand
R-clampasshowninFigure6.
Figure6
2.Looselyinstalltheplateonthebracketusing2bolts (M6–1x16mm)and2angenutsasshowninBox AofFigure7.
9.Torquetheboltto23to29N-m(17to21ft-lb).
3
Figure7
g0297 13
Figure8
1.Notch
11.Ensurethatthegapbetweenthemagneticsensorbolt andthesensoris0.12to0.24inch.
1.Flangenut7.Applythread-locking
2.Bolts(M6–1x16mm)8.Sensor-magnetbolt
3.Bolt(M10–10x40mm)9.Bolt(M4x10mm)
4.Flatwashers
5.Hexnut
6.Pivotpin
compoundwhen tighteningthesebolts.
10.Sensor
11.Nut(M4)
3.Installthebolt(M10-1x40mm),2atwashers,and thehexnut(M10)ontothebracketplateandpivotpin asshownBoxBofFigure7.
Note:Usethewasherstocenterthebracketandplate.
4.Tightenallofthehardwarethatissecuringthebrackets tothemachine(BoxCofFigure7).
5.Torquetheboltsto972to1198N-cm(86to106in-lb).
6.Torquethebolts(M6)to972to1198N-cm(86to106 in-lb).
7.Removethebolt(M10–1x40mm),2atwashers,and thehexnutfromthebracketplateandpivotpin(Box BofFigure7).
8.Installthesensormagnetboltandhexnutintothe pivotassemblyasshowninBoxDofFigure7.
9.Installthesensorontothebracketusing2bolts(M4 x10mm)and2nuts(M4–0.7inch)asshowninBox EofFigure7.
12.Securethesensortothebracketwithacabletieas showninFigure9.
Figure9
13.Torquethebolts(M4)to2.2to2.7N-m(19to23ft-lb).
14.Attachthesensor-harnessadaptertotheR-clampon thebracketandattachtheadaptertothesensoras showninFigure9.
15.Usethesensorharnessadaptertoconnectthesensor tothewiringharnessofthemachine.
Note:Usethread-lockingcompoundontheboltsif thelocknutsarenotnylonlocknuts.
10.PlacethecamassemblyintheHOMEpositionand ensurethatthenotchinthemagneticsensorboltis linedupwiththewiresonthesensorasshownin
Figure8.
4
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