Form No. 0453-473
Arctic Cat® Prowler
Installation Instructions - Accessory Kit
Prowler H1 Oil Cooler Kit
(p/n 1436-481)
NOTE: Read these installation instructions thoroughly before beginning the installation process. Retain
these Installation Instructions for future reference.
Application: 550-700 H1 models without oil cooler
p/n QTY DESCRIPTION
0513-023 2 Mounting Bracket (Non-power steering)
0513-041 1 Mounting Bracket (HDX Power steering)
0513-040 1 Mounting Bracket (XT, XTX Power Steering)
0423-577 1 U-Nut Clip
8476-616 1 Machine Screw
8408-816 2 Cap Screw (M8 x 1.25 x 16) *
8409-020 2 Cap Screw (M10 x 1.25 x 20) *
8424-002 2 Nyloc Nut (M10 x 1.25) *
0413-211 1 Oil Cooler
8409-025 2 Cap Screw (10 mm)
8428-002 2 Flange Lock Nut
0410-166 1 Oil Cooler Hose (Left Side)
0623-028 4 Clamp
0410-165 1 Oil Cooler Hose (Right Side)
0830-166 1 O-Ring
0123-903 6 Cable Tie
0812-055 1 Tower
0812-056 1 Union
0812-034 1 Oil Filter
0623-784 1 Self-Tapping Screw
0453-473 1 Instructions
NOTE: Refer to your local Arctic Cat ROV dealer
or the appropriate ROV Service Manual for more
detailed instructions.
NOTE: These instructions are divided into three
sections. (A) Prowler HDX with power steering
(page 1), (B) Prowler XT and XTX with power steering (page 2) and all (C) non-power steering Prowler
XT and XTX models (page 4).
Fig. 1
ROV-145A
4. Secure the top of the oil cooler to the back side
of the frame and secured using Self-Tapping
Screw; then secure the lower tabs to the back
side of the mounting bracket using two Cap
Screws (M10 x 1.25 x 20) and two Flange Lock
Nuts. Tighten to 20 ft-lb. See Fig. 2.
Fig. 2
(A) Prowler HDX Installation
1. Remove seat, seat base and center floor section.
2. Loosen all screws securing the dash; then move
the dash to gain access to all screws securing the
front storage box. Remove the storage box.
3. Secure Mounting Bracket (p/n 0513-041) to the
steering rack frame using two Cap Screws (M8
x 1.25 x 16). Tighten to 20 ft-lb. See Fig. 1.
ROV-146A
5. Secure Right-Side Oil Cooler onto the passenger
side oil cooler fitting with a Clamp. Tighten to
20 in.-lb.
6. Secure Left-Side Oil Cooler Hose onto the operator side oil cooler fitting with a clamp. Tighten
to 20 in.-lb. See Fig. 3.
1
Fig. 3
ROV-154
NOTE: The end of the hose should be inserted
onto the fitting past the barb to the bead but not
over the bead. Mark this hose on the opposite end
for installation purposes.
7. Route the oil hoses along the passenger side of
the frame tubes back to the engine.
8. Position the oil cooler hoses toward the oil filter.
9. Remove and discard the existing oil filter.
15. Place the left-side oil cooler hose onto the leftside tower fitting (as viewed from the rear of the
vehicle). Be sure to push the hose completely
onto the fitting: then secure with a clamp and
tighten to 20 in.-lb.
16. Place the remaining oil cooler hose onto the
opposite cooler fitting and secure with clamp as
described above.
17. Secure both oil cooler hoses to the frame tubes
using cable ties as needed. See Fig. 5.
Fig. 5
10. Remove the existing union that secures the oil
filter to the engine using a vise grip. Discard the
union.
11. Place the O-Ring into the groove on the bottom
of the Tower.
NOTE: The word “UP” is embossed on the face of
the tower.
12. Place the tower onto the engine with the O-ring
contacting the engine case.
13. Thread new Union into the center of the tower
and into the case making sure the tower hose fittings are positioned parallel with the clutch cover
belt cooling duct. Tighten to 18 ft-lb. See Fig. 4.
Fig. 4
ROV-151
18. Fill the engine will the appropriate amount of oil;
then start the engine and allow it to reach its normal operating temperature and check for any
possible oil leakage.
19. Check the oil level and add oil as necessary to
the proper level.
(B) Prowler XT and XTX with Power
Steering
1. Remove seats, console, and floor.
2. Loosen all screws securing the dash; then move
the dash to gain access to all screws securing the
front storage box. Remove the storage box.
3. Secure Mounting Bracket (p/n 0513-040) to the
steering rack frame using two Cap Screws (M8 x
1.25 x 16). Tighten to 20 ft-lb. See Fig. 6.
Fig. 6
ROV-150
14. Thread new Oil Filter onto the stand and properly tighten.
ROV-145A
2