Torbal BA User Manual

Table of Contents
.
.
.
.
.
1. Cautionary Notes and Precautions…………………………………………………………………………….……
Important Handling Cautions and Warnings………………………………………………………….……
1.1
2. Specifications………………………………………………………………………………………………….……
3. Keys, Display Indicators and Abbreviations………………………………………………………………….……
4. Parts Descriptions…………………………………………………………………………………………………… 7
5. Unpacking Balance and Getting Started…………………………………………………………………….………
6. Basic Principles of Weighing……………………………………………………………………………….………
7. Functions, Descriptions and Definitions……………………………………………………………………………
8. Weighing…………………………………………………………………………………………………….………
Taring……………………………………………………………………………………………….………. 12
8.1.
Extending the Resolution………………………………………………………………………….………
8.2.
Zeroing the Scale………………………………………………………………………………….………
8.3.
9. Auto-Zero………………………………………………………………………………………………….………
10. Parts Counting…………………………………………………………………………………………….………
Using the Default Sample Setting………………………………………………………………….………
10.1.
Using a Custom Sample Size……………………………………………………………………….………
10.2.
Counting Based on a Known Individual Piece Weight…………………………………………….………
10.3.
11. Units of Measure………………………………………………………………………………………….………
12. Percent Weighing………………………………………………………………………………………….………
13. Recipe Weighing………………………………………………………………………………………….………
14. Calibration……………………………………………………………………………………………….………… 27
Quick Calibration………………………………………………………………………………….………
14.1.
Stepped Calibration……………………………………………………………………………….………… 29
14.2.
15. Port 1 - RS232 Communication Port Configuration…………………………………………………….…………
Data Transmission and Exchange Protocol……………………………………………………….………
15.1.
Baud Rate………………………………………………………………………………………….………
15.2.
Bites……………………………………………………………………………………………….………
15.3.
Parity…………………………………………………………………………………………….………….. 34
15.4.
16. Port 2 –USB Configuration…………………………………………………………………………….…………
17. Receipt Printout………………………………………………………………………………………….………… 37
Enabling and Disabling Receipt Fields…………………………………………..……………….………… 38
17.1.
Assigning Operator and Product ID Numbers…………………………………………………….………
17.2.
18. Dynamic and Animal Weighing LOC…………………………………………………………………….………
19. Storing Tare Values……………………………………………………………………………………….………
Storing a Tare Value Manually…………………………………………………………………….……….. 40
19.1.
Storing a Tare Value Automatically………………………………………………………………………
19.2.
Recalling a Previously Stored Tare Value……………………………………………………….…………. 42
19.3.
20. Min Max Weighing……………………………………………………………………………………….………
21. Newton – Force Measurement…………………………………………………………………………….………
22. Filtering…………………………………………………………………………………………………….………
23. Date and Time…………………………………………………………………………………………….….……
Enabling and Disabling Date and Time Stamping………………………………………………….….…… 46
23.1.
Setting the Current Date and Time…………………………………………………………………..……
23.2.
Enabling PIN access to the Date Configuration Function………………………………………….….……
23.3.
24. Threshold Check Weighing and Opto-Isolator……………………………………………………………..……… 49
Enabling Check Weighing and Setting Threshold Limits…………………………………………..………
24.1.
25. Totalizing………………………………………………………………………………………………….………
Performing Totalizing…………………………………………………………………………….………… 51
25.1.
26. LCD Back Light……………………………………………………………………………………………..……
27. Changing to Grams (g) or Pounds (lbs)…………………………………………………………………….……… 54
28. Menu Customization……………………………………………………………………………………….………
29. Restoring Default Settings………………………………………………………………………………….……… 55
30. Common Errors and Troubleshooting…………………………………………………………………….………
31. Maintenance……………………………………………………………………………………………….………
32. Limited Warranty………………………………………………………………………………………….………
2 3 5 6
8 10 11 12
14 14 15 16 16 17 19 21 22 24
27
31 31 33 33
35
38 39 40
41
43 44 45 46
46 48
49 51
53
55
56 56 57
Torbal Bench Scales
Chapter 1: Cautionary Notes
Remember choose a proper location for you scale. Always handle the unit with care.
The correct location and proper environment make an important contribution to the accuracy of the weighing
results of TORBAL industrial scales.
The optimum location for your scale:
Stable, vibration-free base as horizontal as possible
Away from direct sunlight
Not exposed to high temperature variations
Away from direct drafts
The best location is a stable surface away from direct drafts, doors, windows, radiators and air
conditioner vents.
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CAUTION:
WARNING:
The scale is designed for indoor use only.
Do not operate the scale in hazardous areas or conditions.
Do not use the scale in locations subject to high humidity.
Do not connect cables in ways other than those mentioned in this manual.
Be sure to set the scale on a firm, stable, horizontal surface.
Never stand on or lean upon this product. Equipment may fall or collapse, causing breakage
and possible injury.
Before moving the product, unplug it and unplug all cables connected to it.
When storing, transporting or returning the scale for service, always use the original
packaging.
Never attempt to repair, disassemble or modify the scale yourself. Tampering with the scale
may result in injury and cause more damage to the equipment.
Be sure to use the specified power source.
Do not allow foreign matter to fall into the scale.
If water or other liquid spills into the scale, do not continue to use it. Unplug the power cord
immediately and contact technical support.
1.1. Important handling Cautions and Warnings
Follow all safety guidelines in order to avoid electrical shock, or damage to
connected peripheral devices.
All necessary repairs or internal adjustments should be made by authorized personnel only.
To avoid the risk of fire use an outlet of the proper type that provides the specified voltage. The
required voltage for the power supply is 115vAC @ 60Hz and requires a minimum of 1.2 amperes of current.
Do not use the scale when the cover is open.
Do not use the scale in explosive atmospheres.
Do not use the scale in very high humidity.
If the scale does not operate properly, unplug the power supply and do not use it until checked by
authorized personnel.
Disposal of electronic equipment in waste containers is
forbidden by law.
Please dispose of electronic equipment in appropriate recycling centers or by
returning to the original point of purchase.
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Always handle your scale with care. Damage caused by improper handling is not covered under the scale’s warranty.
Never drop or throw any articles onto the scale’s pan or onto any other parts of the unit!
DO NOT let the scale fall or drop from its tabletop surface!
When moving the scale do not press or apply force onto the scales pan!
DO NOT pass or handle liquids directly over the scale to avoid spillage and liquid damage!
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Chapter 2: Specifications
Capacity
Readability (d)
Temporary (BP)
Increased
Resolution
Stabilization time
(typical)
Tare Range Accuracy Class Pan Dimension
Model
B3 B6 B15
3,000 g / 6 lbs 6,000 g / 15 lbs 15 kg / 30 lbs
1 g / 0.002 lbs 2 g / 0.005 lbs 5 g / 0.01 lbs
0.1 g / 0.0002 lbs 0.2 g / 0.0005 lbs 1 g / 0.001 lbs
< 3s
-3,000 g -6,000 g -15 kg
III
225 x 165 mm (8.9 x 6.5 in)
Scale Dimension
Scale Weight
Power Supply
Operating
Temperature
RS232 Port
USB Port
Warranty
235 x 250 x 65 mm (9.3 x 9.8 x 2.6 in)
3.5 kg (7.7 lb)
12VDC@500ma
-10C to +40C
Bidirectional
Serial
One Year
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A
Chapter 3: Keys, Display Indicators and Abbreviations
OFF
UTMODE
Max Min e d
Key Primary Function
ÆTÅ
Æ0Å
MENU
Zero – used to zero the scale (Legal for Trade models only)
Tare – used to tare the weighing pan
Menu – used to access the main menu
100
SUM
50
0
Power On and Power Off
B/G
HR
Display Indicator
AUT
NET
Data Transfer – used to print data or transfer data to a PC via the RS232 communication port
Gross Weight – used to change display from Net Weight to Gross Weight
High Resolution – temporarily (5 sec) increases the display resolution
Description
Stability Indicator - The weighing result has stabilized and an accurate reading may be taken. Zero - The scale is maintaining a “center of zero” condition. (Legal for Trade models only) AZSM (Automatic Zero Setting Mechanism) is enabled. Always enabled in Legal for Trade models. Net Weight – indicates that the container weight has been removed by tare
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Chapter 4: Parts Description
BAT Models:
Front View Side View Level Feet
Pan Support Pan AC Adapter
AC Adapter Socket Service Switch RS232 Serial Port USB Port Level Indicator
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Chapter 5: Unpacking the Balance and Getting Started
1. Carefully remove the scale, pan, and all of its components out of the packaging. Place them on a stable
surface where the scale will not be affected by any mechanical vibrations or high air movements.
2. After removing all components from the packaging, carefully assemble the unit. First, lift the pan and
then remove cardboard shims which are used to secure the pan support during shipping.
Important: When transporting the scale these shims must be replaced, and the pan support must be
secured prior to shipping.
3. Use the rotational feet to level the scale. An air bubble level is built into the platform for this purpose.
Adjust the feet until the bubble is center in the level indicator. Lock the feet in position with the locking nuts.
Correct Incorrect
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4. After leveling the scale, you may plug the AC adaptor to the AC adaptor socket located in the rear of
the scale.
5. When the AC adapter is plugged into the wall outlet, the scale
will turn “ON” automatically, initialize itself, and enter weighing mode.
C-1 0
6. To turn the scale OFF press the Power “OFF” button ( ).
00
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Chapter 6: Basic Principles of Weighing
1. The scale should be properly zeroed before weighing. Proper zeroing is indicated by the Zero
→0←
Indicator ( (
→0←
) key to Zero an empty pan.
2. Weighing allows taring over the entire weight range. This is accomplished by pressing the Tare
key, (
→T←
capacity is not overloaded.
3. An accurate weighing result should not be taken until the stability indicator, ( ) , indicates that
the result is stable.
4. For best results place the unknown weight in the center of the pan.
5. Always protect the scale from dirt, dust, and corrosive liquids. When Cleaning use of a clean cloth
with soap and water, and then dry with a clean wiper.
6. Use the “Active” function to customize the scale’s main menu and disable functions that are not used.
This makes use the main menu fast and easy.
) on the display. If the display signals an out of zero condition (----), press the
). Care should be exercised when tare is in use to be sure that the scale’s maximum
Never overload the scale in excess of 20% of the scale’s rated maximum capacity.
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Chapter 7: Functions, Descriptions and Definitions
Parts Counting is used to count parts based on their established average piece weight.
Percent weighing is used to establish the relative weight of an unknown, compared to that of a stored
reference weight and expressed as a percent.
Recipe Making is used for weighing and summing individual ingredients such as powers or liquids
during recipe making or mixing compounds.
Check weighing is used to check whether a weight of an object falls within specified threshold limits.
Animal and dynamic weighing is used to weigh animals or objects which are in motion while on the
pan.
Tare Storing is used to store the values of various containers used for weighing.
Filtering is used to minimize or eliminate the effects of vibrations in the weighing surface.
Min / Max Indication is used in conjunction with Check Weighing to control external indication or
sorting equipment.
Totalizing is used for summation of sequential weighing results of items or articles.
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Chapter 8: Weighing
1. To begin weighing, press the power button ( ) to turn the scale ON. The scale will go through its
initialization procedure and automatically enter “Weighing Mode”. The scale is ready to begin
weighing as soon as the stabilization (
0
00
2. When weighing, always place the mass in the middle of the pan. The weighed result may be taken
when the stabilization indicator appears on the display.
) and zero (Æ0Å) indicators appears on the display.
12
00
8.1 Taring
1. If a container is used for weighing, it may be tared. In taring the container, the scale subtracts the
weight of the container from the gross weight to obtain the net weight.
2. To tare the weighing container, place it in the middle of the pan. The container’s weight will be shown
on the display.
2
04
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3. Once the stabilization indicator appears on the display, the container is ready to be tared. To tare the
container, press the “T” button. The display will show a dotted line which indicates the scale has begun the taring process.
-------
4. When finished taring, the balance will return to weighing and the NET indicator will be lit. The
display will indicate 0.00g.
0
00
5. Place the unknown weight in the tared container. The NET weight will be displayed.
20.00
6. To obtain the gross weight (Tared container + unknown weight) press the B/G key.
22
04
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8.2 Extending the resolution
1. The resolution of the scale can be temporarily increased by pressing the HR key. This temporary
increase in resolution can be very useful in scales where d=e. The display resolution is increased for 5
seconds and then reverts automatically.
22
Note: These results are not legal for trade and cannot be sent to a printer or an external computer.
8.3 Zeroing the scale
If the display signals are out of zero condition “—“, the scale must be zeroed before weighing.
036
- -
1. To zero the scales press the Æ0Å key.
-------
0
00
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(
)
Chapter 9: Auto-zero
All BA Scales are equipped with AZSM, the “Auto Zero Setting Mechanism.” AZSM automatically maintains a center of zero and 5.0d.
1. Enter the main Menu by pressing the MENU key
0
2. Select “AutotA” by pressing the T key.
AutotA
00
Autota
3. To enable Auto-zero press the T key when “Aut on” is displayed, to disable press the T key when
“AutoFF” is displayed or select “out” to exit.
Aut on
Autoff
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(
)
Chapter 10: Parts Counting
Functions Options: PCS Off
PCS On PCS .. PC Set PC UM PCS RS
10.1. Using a default sample size setting
( PCsoff) (pcs on)
(PCS . .)
(PC SET) (PC UMM) (PCs rS)
1. Place the counting container on the pan while in the weighing and press the T key to tare the
container.
Disables Parts Counting Enables Parts Counting Recalls the last Average Pieces Weigh used in for counting Setting a custom sample size Setting a custom known Individual Piece Weight obtaining the average piece weight from secondary higher accuracy scale via RS232
PCS
-------
2. Place a sample in the container. The sample size must equal to one of the pre-set options:
5,10,20,50,100, 200,500, and press the MENU key
PCS
25
3. Wait for PCS to appear on the display and press the T key
00
pCS
4. Select “PCS on” by pressing the T key.
pCS on
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5. Available sample size options will alternate on the display. Press the T key to select a size value
equal to the number of the sample placed in the container.
pCS 5
6. After the sample size has been selected, the scale will display the count of the sample. At any time
you can proceed with the count.
PCS
17
7. To turn parts counting off, select PCS from the main menu and press the T key when “PCSoFF” is
displayed.
10.2. Using a custom sample size
1. Place the counting container on the pan while in the weighing mode and press the T key to tare the
container.
-------
2. Place a desired sample size in the container and press the MENU key. (i.e. 12 as illustrated)
PCS
25
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00
3. Wait for PCS to appear on the display and press the T key
pCS
4. Select “PCS on” by pressing the T key.
pCS on
5. Available sample size options will alternate on the display. Press the T key when “PC Set” is
displayed.
pC set
6. A dashed line will be displayed indicating to manually enter the value for your sample size in the
container. To do so, use the following keys: the Æ0Å key to increment a digit, the T key to accept and go to the next digit, and MENU to accept the entire setting.
To increment a digit To accept and go to next digit To accept entered value
.
PCS
12
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