Toastmaster MBT208, MBT240 User Manual
BATCH TOASTER
Models MBT208/MBT240
Place this chapter in the Toaster
Section of your Equipment Manual.
MANUFACTURED
EXCLUSIVELY FOR
MCDONALDS
®
BY
TOASTMASTER
A Middleby Company
1400 Toastmaster Drive
Elgin, IL 60120
PHONE: 1 (847) 741-3300
FAX: 1 (847) 741-4406
24-hour Service Hotline: 1 (800) 238-8444
WARRANTY STATEMENT ............................................................................................................................................................................. 1
INTRODUCTION ............................................................................................................................................................................................. 2
SAFETY ........................................................................................................................................................................................................... 2
SPECIFICATIONS .......................................................................................................................................................................................... 3
INSTALLATION ............................................................................................................................................................................................... 4
SET-UP, OPERATION, AND CLOSE PROCEDURES ................................................................................................................................. 6
TROUBLESHOOTING .................................................................................................................................................................................... 9
PARTS IDENTIFICATION AND FUNCTION ............................................................................................................................................... 10
ORDERING AND SERVICE INFORMATION .............................................................................................................................................. 12
ELECTRICAL WIRING DIAGRAM ............................................................................................................................................................... 14
ELECTRICAL SCHEMATIC .......................................................................................................................................................................... 15
®
TABLE OF CONTENTS
McDONALDS LIMITED WARRANTY
This warranty is effective on all Toastmaster equipment manufactured for McDonalds sold on or after 4/1/2000, and supersedes all previous warranties.
Toastmaster warrants equipment that it manufactures to be free from defects in material and workmanship. Toastmasters obligation is limited to
repairing or replacing, at Toastmasters option, without cost to the customer, any part found to be defective, as well as any labor or material expense
required to replace the part. All Toastmaster products will be serviced on-site during the warranty period. This warranty is valid worldwide.
Length of Warranty
This warranty is effective for a period of 18 months from the date of shipment from Toastmaster, or 12 months from the date of purchase by the Buyer,
whichever is earlier.
Exceptions
· This warranty is valid only for the original owner/operator of the equipment.
· This warranty does not apply to normal maintenance functions, including (but not limited to) cleaning and lubrication.
· This warranty does not apply to service required due to customer abuse, including (but not limited to) improper operation, installation, or the use of
an improper utility supply.
· This warranty is valid only if the equipment is used in a commercial setting. The equipment is designed and constructed for commercial use by
trained professionals only. Any use of the equipment in private or domestic applications immediately voids this warranty.
· This warranty does not apply to any parts, labor, and material expenses for service that is NOT performed by a Toastmaster Authorized Service
Agent. Any such service immediately voids this warranty.
· This warranty does not apply to any parts, labor, and material expenses associated with the installation of parts that are not factory-approved for use
in the equipment. Any use of such parts immediately voids this warranty.
· This warranty is not valid if terms of payment have not been met.
Toastmaster reserves the right to change the design and specifications of this equipment at any time. The Buyer is not entitled to upgrades resulting
from these changes.
This warranty is exclusive and supersedes all other warranties for the equipment, both expressed and implied. There are no implied warranties of
merchantability or of fitness for a particular purpose.
The foregoing is Toastmasters sole and exclusive obligation and the Buyers sole and exclusive remedy for any action including breach of contract or
negligence. In no event shall Toastmaster be liable for a sum in excess of the purchase price of the equipment, or for any prospective or lost profits of
the Buyer.
This manual is for the exclusive use of licensees and employees of McDonalds Systems, Inc.
© 2000 Toastmaster, A Middleby Company. All rights reserved. P/N 42495 Rev. C V1 5/00
1
INTRODUCTION
SAFETY
Batch Toaster Information
The Model MBT208/MBT240 Batch Toaster is a commercial batch toaster designed to uniformly toast English muffins, bagels, and other bakery products in
large quantities. Up to six individual program settings
can be selected and programmed to toast a wide variety of bakery products.
About This Manual
Retain this Manual for future reference. It is an important tool for the operator of the toaster, and should
be kept readily available.
This Manual provides detailed information on:
Toaster safety
Toaster installation
Toaster operation
Toaster troubleshooting
Toaster servicing
IMPORTANT
Using any parts other than genuine Toastmaster factory-supplied parts relieves the manufacturer of all liability.
IMPORTANT
Your Batch Toaster comes with a warranty from Toastmaster. Terms and conditions of this warranty are
described on the front cover of this Manual. During
this warranty period, all parts replacement and servicing should be performed by your Toastmaster Authorized Service Agent. A service agency listing is
supplied with your toaster. Service that is performed
by parties other than your Toastmaster Authorized
Service Agent will void your toasters warranty.
NOTE
Toastmaster (the manufacturer) reserves the right to
change specifications and product design for this
toaster without notice. These revisions do not entitle
the buyer to corresponding changes, improvements,
additions, or replacements for previously purchased
equipment.
WARNING: IN CASE OF FIRE
In case of fire, IMMEDIATELY disconnect the toaster
from its electrical power supply.
Use only fire extinguishers which are suitable for use
on electric equipment, such as CO2.
For your safety, do not use or store any flammable
liquids or vapors in the vicinity of this or any other
appliance.
WARNING: Hazard Communication
Standard (HCS)
Some procedures in this Manual specify the use of
chemical products. These chemical products will be
highlighted with boldface letters followed by the abbreviation (HCS). See the Hazard Communication
Standard (HCS) Manual for the appropriate Material
Safety Data Sheet(s) (MSDS).
WARNING: General
Never attempt to move the toaster by inserting
the hands into the entrance/exit opening. Severe
injury may result.
Never attempt to move the toaster while it is
plugged into a power socket.
The toaster should always be unplugged for ser-
vicing. Electrical tests which require power to the
unit should only be performed by authorized service personnel.
WARNING: Electrical Utility Connections
The toaster should be grounded according to local
electrical codes to prevent the possibility of electric
shock. The toaster requires a grounded receptacle
with separate electric lines, protected by fuses or circuit breakers of the proper rating.
WARNING: Electric Component Servicing
Inspection, testing, and repair of any electrical components of the toaster should only be performed by
authorized service personnel. Extreme care should
be taken during electrical circuit tests, as live circuits
may be exposed.
NOTE
This equipment is manufactured in the United States
of America and uses American sizes of hardware. All
metric hardware sizes that are listed in this manual
are conversions that may be approximations.
2
SPECIFICATIONS
Overall Dimensions
Width 17-1/2 (445mm)
Depth (inc. rear cord clearance, peel removed) 28 (711mm)
Depth (inc. rear cord clearance, peel in toaster) 32 (813mm)
Height (inc. legs) 10-1/2 (267mm)
Toasting Area Dimensions
Width, Loading Area of Peel 11-1/4 (286mm)
Length, Loading Area of Peel 16-1/2 (419mm)
Vertical Clearance Above Peel in Toasting Chamber 1-3/4 (44mm)
Toaster Information
Approximate Net Wt. 58.0 lbs. (26.3kg)
Approximate Shipping Wt. 69.4 lbs. (31.5kg)
Construction Formed and welded sheet steel
Finish Stainless steel
Pre-Heat Time 15 minutes
Normal Product Load 12 muffin halves or 6 bagel halves
Capacity 720 muffin halves per hour
Electrical Specifications
Operating Voltage Model MBT208: 208V
Model MBT240: 230V or 240V
Frequency 50/60Hz
Phase 1 Ph
kW Rating Model MBT208: 2.45kW at 208V
Model MBT240: 2.45kW at 230V
2.67kW at 240V
Current Draw Model MBT208: 11.8A at 208V
Model MBT240: 10.7A at 230V
11.1A at 240V
Cord and Plug Information USA & standard export:
3-wire cord (2 hot, 1 gnd), #12 AWG, with 30A pin-and-sleeve plug
OR
3-wire cord (2 hot, 1 gnd), #12 AWG, with 30A twist-lock plug
OR
HO7RN-F harmonized cord with 3x4,0mm conductors
and 30A twist-lock plug
Europe:
HO7RN-F harmonized cord with 3x4,0mm conductors
and 32A pin-and-sleeve plug
OR
HO7RN-F harmonized cord with 3x4,0mm conductors
and 16A pin-and-sleeve plug (Germany MBT240 only)
3
INSTALLATION
IMPORTANT
It is the customers responsibility to report any concealed or non-concealed damage to the freight company.
IMPORTANT
The Batch Toaster may only be installed in a singleunit, countertop configuration.
Assembly
1. Pull the door handle up and forward to open the
door. Then, remove all components from inside
the toaster.
2. Remove and discard all packing material from the
toaster and components.
3. Position the toaster in place. Adjust the bottom
section of each leg as necessary to level the
toaster.
4. Adjust the heat curtain at the rear of the toaster
so that it sits on the countertop. Tighten the screws
that hold the curtain in place. See Figure 2.
5. The door handle is pre-installed on the left side of
the toaster. If it is necessary to move the door
handle to the right side of the toaster, perform the
following procedure:
Rotate the door handle in a COUNTER-
CLOCKWISE direction until it is free of its
mounting shaft. See Figure 1.
Remove the round metal plug that covers the
handle mounting hole on the right side of the
toaster.
Reinstall the round metal plug into the left
handle mounting hole.
Install the handle in place on its shaft on the
right side of the toaster. Rotate it in a
CLOCKWISE direction until it is firmly in place.
Check that the door handle points DOWN
while the door is in the closed position, as
shown in Figure 1. If it is necessary to
reposition the handle, loosen its 5/32/4mm
Allen set screw. Reposition the handle, then
tighten the screw to fasten the handle in place.
6. Slide the lower deck into the toaster as shown in
Figure 2.
7. Store the peel in a clean, dry location underneath
the toaster.
1. Remove
door handle
Figure 1 - Moving the Door Handle to the Right Side of the Toaster (if so desired)
2. Remove
plug
3. Reinstall
handle and plug
on OPPOSITE
sides of toaster
4. (If necessary) Loosen Allen
set screw and reposition
handle to point DOWN, then
tighten set screw
Figure 2 - Assembly
Slide lower
deck into
toaster
5/32/4mm
Allen wrench
(not supplied)
Store peel
underneath
toaster
Install legs (4). Then,
adjust bottom section
of legs to level toaster
4
Adjust heat curtain to
sit on countertop, then
tighten screws (2)
Electrical Connection
IMPORTANT
An electrical schematic for the toaster is provided
at the back of this Manual.
The electrical connection to the toaster requires a
circuit breaker/fused disconnect. Consult applicable national and local code requirements to determine the rating of the breaker/disconnect. Electrical specifications are listed on the toasters serial plate and in the Specifications section of this
Manual.
The toasters power cord and plug provide an
electrical ground connection. A separate
equipotential ground connection must also be
made if required by national or local codes. The
location of the equipotential ground lug is shown
in Figure 3.
Consult all applicable national and local codes for
further electrical connection requirements.
1. Before proceeding with the electrical connection,
check that the electrical supply matches the
toasters requirements. Refer to the serial plate
and to the Specifications section of this Manual.
WARNING
ENSURE THAT BOTH THE CIRCUIT
BREAKER/FUSED DISCONNECT AND THE
SWITCH ARE IN THE O (OFF) POSITION BE-
FORE PROCEEDING.
2. Check that the appropriate receptacle is available
for the power cord plug.
3. Insert the power cord plug into its receptacle.
4. If required by national or local codes, connect an
equipotential ground wire to the lug next to the
symbol (shown in Figure 3). The equipotential
ground connection must meet all applicable na-
tional and local code requirements.
Checking the Installation
1. Check that the toaster is properly connected to
the electrical power supply.
2. Switch the circuit breaker/fused disconnect to the
ON (I) position.
3. Switch the switch to the ON (I) position. The
display will flash as the toaster pre-heats.
4. Allow the toaster to pre-heat for 15 minutes, until
appears in the display.
CAUTION - HOT SURFACES
USE CAUTION TO AVOID INJURY.
5. Look inside the toasting chamber and visually
check that the heating elements are heating and
glowing red.
6. Push and hold the key for 2 seconds.
WARNING
ENSURE THAT ANY PACKING MATERIAL RESIDUE HAS BEEN REMOVED FROM
INSIDE THE TOASTING CHAMBER.
Figure 3 - Equipotential Ground Connection
Equipotential ground
lug and symbol
7. Push the key.
8. Check that the digital timer begins counting down.
9. Wait for the preset time to elapse. The control
should sound an alarm as follows:
The control will beep 5 times at 1-second intervals.
Next, the control will beep very rapidly for another
5 seconds.
Next, the control will sound a steady tone.
10. Press the key. The timer will reset, and the
steady tone will shut off.
11. Switch the switch to the OFF (O) position.
The fan will remain in operation to allow the toaster
to cool.
12. After the fan stops, switch the circuit breaker/fused
disconnect to the OFF (O) position.
5
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