Toastmaster 3A81D, 3A20A, 3C84D, 3A80A, 3B20A User Manual

...

HOT FOOD SERVERS

IL2087

FREE STANDING MODELS

3A81D

3B84D

3C84D, 3D8XD

BUILT-IN MODELS

3A20A, 3A80A

3B20A, 3B80A,3B84A

3C80A, 3C84A

Installation and

3B84D

Operation

Instructions

2M-3102301, Rev. B, September 9, 2013

3A20A

These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

UsinganypartotherthangenuineToastmasterfactorysuppliedpartsrelievesthe manufacturer of all liability.

Toastmaster reserves the right to change specications and product design

withoutnotice. Suchrevisionsdonotentitlethebuyertocorrespondingchanges, improvements, additions or replacements for previously purchased equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change

without notice. While Toastmaster exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the

specications. By using the information provided, the user assumes all risks in

connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service.

SAFETY SYMBOLS

Model No.

Serial No.

Voltage

Purchase Date

Business 8:00 am to 4:30 p.m. Central Standard Time Hours:

Telephone: (314) 678-6347 Fax: (314) 781-2714

E-mail Parts@star-mfg.com

Service@star-mfg.com

Warranty@star-mfg.com

Website: www.star-mfg.com

The Service Help Desk

Authorized Service Agent Listing

Reference the listing provided with the unit or for an updated listing go to:

Website: www.toastmastercorp.com E-mail Service@star-mfg.com Telephone: (314) 678-6347

Mailing Address: Toastmaster

10 Sunnen Drive St. Louis, MO 63143 U.S.A

CAUTION

WARNING

TABLE OF CONTENTS

Page

Electrical Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Features & Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation

Inspection for Shipping Damage . . . . . . . . . . . . . . . . . . . . 4

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation of Free-Standing Models . . . . . . . . . . . . . . . . . 5

Installation of Built-In Units . . . . . . . . . . . . . . . . . . . . . . . . 6

Initial Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operation

Location of Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Function of Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pre-heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Capacity Per Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Recommended Temp & Humidity Setting . . . . . . . . . . . . .10

Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

Clean & Lubricate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Exploded View & Parts List

Single Drawer Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16

Two, Three & Four Drawer, Single Controls . . . . . . . . . 18-21

Two, Three & Four Drawer, Individual Controls . . . . . . . 22-24

ELECTRICAL SPECIFICATIONS

Model No Voltage Watts Phasee Hz Power Cord

7C-3A20AT09-120 3A20A 120 .45 KW 1 50/60 7C-3A80AT09-120 3A80A 120 .45 KW 1 50/60 7C-3A80AT72-240 3A80A 240 .4/.54 KW 1 50/60 7C-3A80AWC-120V 3A80A 120 .45 KW 1 50/60 5-15P 7C-3A81D-120KFC 3A81D-KFC 120 .45 KW 1 50/60 7C-3A81DT09-120 3A81D 120 .45 KW 1 50/60 7C-3A81DT72-240 3A81D 208/240 .45/.54 KW 1 50/60 7C-3B20AT09-120 3B20A 120 1.0 KW 1 50/60 7C-3B20AT72-240 3B20A 208/240 .9/1.2 KW 1 50/60 7C-3B80AT09-120 3B80A 120 1.0 KW 1 50/60 7C-3B80AT72-240 3B80A 208/240 .9/1.2 KW 1 50/60 7C-3B80AWC-120V 3B80A 120 1.0 KW 1 50/60 5-15P 7C-3B84AT09-120 3B84A 120 .9 KW 1 50/60

7C-3B84AT72-240 / -SA 3B84A 208/240 .85/.98 KW 1 50/60 7C-3B84DT09-120 3B84D 120 .9 KW 1 50/60

7C-3B84DT09-KFC 3B84D-KFC 120 .9 KW 1 50/60 7C-3B84DT72-240 3B84D 208/240 .85/.98 KW 1 50/60 7C-3C80AT09-120 3C80A 120 1.35 KW 1 50/60 7C-3C80AT72-240 3C80A 208/240 1.22/1.6 KW 1 50/60 7C-3C84AT09-120 3C84A 120 1.35 KW 1 50/60 7C-3C84AT72-240 3C84D 208/240 1.28/1.47 KW 1 50/60 7C-3C84DT09-120 3C84D 120 1.35 KW 1 50/60 7C-3C84DT72-240 3B84D 208/240 .85/.98 KW 1 50/60 7C-3D8XDT09-120 3D8XD 120 1.35 KW 1 50/60 7C-3D8XDT72-240 3D8XD 208/240 1.22/1.6 KW 1 50/60

Height

Front View Side View

Top View

Width

Depth

IL2088

SPECIFICATIONS

MODEL CHART

Model

3A81D 3A20D 1 YES 18.8 26.2 24 1/16 22 9/16 12 1/4 84 lbs 94 lbs 3A21D 1 YES 18.8 26.2 24 1/16 22 9/16 12 1/4 84 lbs 94 lbs 3B22D 2 NO 17.2 24.8 23 1/16 24 1/4 22 1/8 129 lbs 144 lbs 3B82D 2 NO 18.8 26.2 29 1/16 20 5/16 21 1/8 120 lbs 139 lbs 3B84D 2 YES 18.8 26.2 29 1/8 20 7/16 21 5/8 120 lbs 139 lbs 3C8XD 3 NO 20.6 28.2 29 1/16 20 5/16 28 3/4 201 lbs 229 lbs 3C84D 3 YES 18.8 26.2 29 1/8 20 7/16 32 5/16 201 lbs 229 lbs 3D8XD 4 NO 22.3 29.7 29 1/16 20 5/8 36 5/16 237 lbs 252 lbs

3A20A 3A80A 1 YES 18.8 26.2 29 1/16 19 1/8 11 72 lbs 84 lbs 3B20A 2 NO 17.2 21.8 23 1/16 23 22 1/2 120 lbs 138 lbs 3B80A 2 NO 18.8 26.2 29 1/16 19 1/4 21 1/2 125 lbs 144 lbs 3B84A 2 YES 18.8 26.2 29 1/16 19 1/4 21 3/4 125 lbs 144 lbs 3C80A 3 NO 20.6 28.2 29 1/16 19 1/4 29 5/16 171 lbs 186 lbs 3C84A 3 YES 18.8 26.2 29 1/16 19 1/4 32 1/2 206 lbs 228 lbs

Built-In /

Free Standing

Built-In

Drawers

Individual

Drawer Control

1 YES 18.8 26.2 29 1/16 20 3/8 11 84 lbs 94 lbs

1 YES 18.8 25.8 23 1/16 23 11 1/4 70 lbs 82 lbs

Preheat Times

(minutes)

150°F

(65°C)

175°F

(79°C)

Dimensions Weight

“W” “D” “H” w/o legs Installed Shipped

Body Dimensions

Moisture

Control Adjustment

Thermostat Knob

(Adj 100°F to 200°F)

Thermometer Indicator

Light

Handle Latching

Mechanism

Third Member

Drawer Rail

Drawer

Pan Insert

Nameplate

IL2089

FEATURES & DESCRIPTIONS

COMPONENT LOCATION & FUNCTION

Toastmaster Hot Food Servers are heated drawer-type cabinets designed to HOLD food cooked in advance at serving temperature and proper moisture content.

Thermostat: The thermostat

Thermometer: The thermometer

Note: On models with one drawer and on models with individual temperature controls for each drawer

the thermostat knob and thermometer are protected with either a wire guard, or the are recessed into the front panel.

Moisture Control: The

Indicator Light: The light

from 100°F to 200°F (38°C to 93°C) holding temperature. Some

models are equipped with separate thermostat for each drawer. Refer to Specications on the previous page.

at the desired setting. Chicken, beef, ribs, sh, potatoes, vegetables and sauces can be held at temperatures with condence because you can see that the actual holding temperature is safe. The thermometer will tell at a glace if the holding temperature is high enough to retard dangerous bacteria growth and low enough to prevent overcooking and drying out food.

moisture control consist of a slide which is used to control the

amount of moisture allowed to escape form the foods being held.

will illuminate when the unit is calling for heat and will shut off

when it has reached the set temperature.

is graduated from 0 to 10 which makes is adjustable

is used to visually check if the holding temperature is

DESCRIPTION continued

Accessories

3 & 4 Drawer Free Standing Models:

7C-3L6 Square legs 6” high, stainless steel, set of 4, leveling adj. up to 3/4” 7C-3L9 Square legs 9” high, stainless steel, set of 4, leveling adj. up to 3/4” 7C-3L12 Square legs 12” high, stainless steel, set of 4, leveling adj. up to 3/4” 7C-3L15 Square legs 15” high, stainless steel, set of 4, leveling adj. up to 3/4”

7C-3M3 Casters, 3”, set of four (swivel without brakes) adds 4-1/4” to unit height 7C-3M4 Casters, 3”, set of four (two swivel/lock, two xed), adds 4-1/4” to unit height

2 Drawer Free Standing Models:

7C-3M338STSB

Casters, 3” set of four swivel (two with brakes), 360lbs. Load capacity

INSTALLATION

A. Inspect for Shipping Damage

All shipping containers should be examined for damage before and during unloading. This equipment was carefully inspected and packaged at the factory. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received in damage condition, either apparent of concealed, a claim must be made with the delivery carrier.

1. Apparent Damage or Loss - If damage or loss is apparent it must be noted on the freight bill or express receipt at the time of delivery, and it must be signed by the carrier’s agent (driver). If this is not done, the carrier may refuse the claim. The carrier will supply the necessary claim forms.

2. Concealed unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. The carrier will make an inspection and will supply necessary claim forms. Be certain to retain all contents plus external and internal packaging materials for inspection.

B. Unpacking Hot Food Server

1. Open carton and remove it from around hot food server, then remove the empty carton from the area.

2. Remove all tape from unit and set food server on its side on three 2x4’s (as shown in Figure 2-1) so the packing skid attached to the bottom of the unit is off the ground.

WARNING: DO NOT set the unit on its back, damage could be occur to the power cord or

conduit. Place unit on its side.

3. Remove 4 bolts attaching skid to bottom of unit.

Damage or Loss - If damage or loss is NOT apparent until after equipment is

LEG

2” x 4”

BOLT

IL2094

Fig. 2-1, Leg / Caster Installation

INSTALLATION continued

C. Installation of Free-Standing Models

1. Counter top Models 3B22D, 3A81D, 3A20D, 3A21D , 3B82D AND 3B84D.

a. Countertop models are shipped with a set of four 4”(102mm) adjustable legs or an

optional set of 4 casters (see Accessories Chart on previous page) can be ordered.

Screw the legs or casters into the threaded holes in the corners of the unit bottom.

b. Hot food servers with legs can be set on the oor or on the counter. Units with

casters can only be set on the oor. Do not set the hot food server with casters

on a counter top.

c. Level unit with legs by turning the hexagonal adjustment feet located at the bottom

of the legs.

2. Floor Models 3C8XD, 3C84D AND 3D8XD are usually installed as oor models due to their

size. One of the available leg or caster accessory kits must be used in the installation.

a. Leg Installation using accessory kit (see chart for available leg or caster accessories,

sold separately)

Locate and open the accessory leg kit and the hardware package included with it.

With the

the square corner of a leg ange with a corner of the unit. Attach the leg ange using 5 of the bolts furnished. Refer to gure 2-2.

Repeat for remaining three legs.

Carefully set unit upright, using a level, level the server by turning the adjustable

feet.

b. Caster Installation using accessory kit (see chart for available leg or caster

accessories, sold separately)

The casters kits are installed the same as the leg kits above, except 2 of the casters

are xed and should be installed at one end or at the rear. The other 2 swivel casters with brakes are installed opposite the xed casters.

hot food server on it side and the 2x4’s still positioned under the unit, align

INSTALLATION continued

1/2” Minimum

Cut Opening for Hot Food Server

1/2” Minimum

IL2090-01

Figure 2-5, Cabinet Mounting

IL2100

3. Electrical Connections: FREE STANDING UNITS: All free standing hot food servers are quipped with a factory installed 36”

(914mm) cord and plug.

• 120V models: Plug conforms to NEMA Standard 5-15P

• 208/240V models: Plug conforms to NEMA

BUILT-IN UNITS: Most units are provided with a 48” exible metal conduit for electrical connections

(see electrical specications for specics).

D. Installation of Built-In Units:

All of these units are true built-in models and are designed to be installed into the front face of a counter xture.

Front of units extends beyond the body to form a self-trimming ange that covers the cut out in the xture.

1. Cabinet Cut Out and Support. Cut out the face of the counter xture according to the drawing that is

provided with your hot food server. Figure 2-5 can also be used for the cut out drawing of your model number. As shown in the drawing allow 1/2” (13mm) minimum cabinet face material above top of cut out opening. This allows unobstructed seating of hot food server ange.

Be sure

Minimum depths are shown for each model in Figure 2-5.

counter xture has adequate depth from front face to inside of back to accept the hot food server.

a. The

hot food server body must be supported from the bottom. This can be accomplished by installing metal support angles of wooden support blocks as shown in Figure 2-5. The supports are not supplied and must be furnished using a suitable strength metal or wood. The top surface of these supports must be 1/16” (3mm) below the bottom edge of the face cut out. A metal or wood crossbrace approximately 2-1/2” (64mm) wide should be securely mounted between the supports as shown. The center line of the crossbrace must be 4” (102mm) from the face of the cut out and its top surface must be ush with the side supports.

b. An

alternate support method is to install a solid at platform in lieu of the side supports and crossbrace. The top surface of the platform must be 1/16” (3mm) below the bottom edge of the cut out.

Standard 6-15P

nstall Leveling Feet (shown

2. below). Open the top drawer and remove the small cloth bag containing four hex head cap screws & two mounting screws. Thread these four screws hand tight up into the four holes in the bottom of the unit. Refer to

2-6.

Right: Leveling Feet for Built-in Units. (pn: 2C-1513D8805)

BUILT-IN MODELS OPENING DIMENSIONS

Model “A” Width “B” Height “C” Depth

3A20A 3B20A 22 3/4” 578 mm

23 3/8” 594 mm

3A80A 3B80A 21 3/4” 552 mm 3C80A 29 1/2” 749 mm

29 3/8” 746 mm

3B84A 22” 559 mm

11 1/2” 292 mm

24 1/2” 622 mm

11 1/4’ 286 mm 20 5/8” 524 mm

20 3/4” 527 mm

3C84A 32 3/4” 832 mm

INSTALLATION continued

Bolts used as leveling feet

Drill starter holes and attach hot food server to support through these two holes. Use flat head screws.

IL2090-02

Drawer

Release Tabs

IL2101

3. Electrical Connection. All electrical connections required for this unit must be performed by a certied

electrician. Built-in models are equipped with a 3/4” (19mm) diameter x 4ft. (122cm) long exible conduit containing power lead pigtails and a ground wire. It is necessary that this conduit and the wiring leads connect at a junction box in accordance with local codes. Be sure to check the data plate on the front of the unit to be sure the power supply is correct. 115V units operate on voltage ranging from 110V to 125V. 220V units operate on voltage ranging from 208V to 240V.

4. Mount Unit in Cabinet.

a. Remove the drawer(s) from the unit, pull the drawer(s) out to the stop. Grasp the entire drawer

assembly at the sides as if to lift it and locate your thumbs on the tabs of the drawer slide (gure

2-7). Press down on these tabs with your thumbs and simultaneously pull out on the drawer. Set

drawer assembly aside.

b. Lift

c. Place

d. Secure

e. Replace the drawers. NOTE: The drawers of multiple drawer units are individually identied

the unit form both sides and start its backside into the cut out. Push back until the trim ange

meets the face of the xture.

a level on the oor of the unit and check from side to side and front to back. If adjustments

are necessary, slide the entire unit out of the xture and adjust the leveling feet as required.

the unit into position after leveling. There are two holes in the unit bottom for this purpose (See Figure 2-6). Place a drill bit down through these two holes and bore two pilot holes into the crossbrace beneath. Tighten a pair of at head sheet metal screws down through these holes and into the crossbrace. The unit is now installed.

(ex: “TOP”, “2” AND “3”). They should be reinstalled in their respective positions.

E. Initial Start-up

1. Turn on the branch line circuit breaker

2. Set the thermostat control dial at “10” the indiactor light will come on indicating that unit is calling for heat.

3. After a few minutes have elapsed, open a drawer and check that the unit is heating.

NOTE:

4. If unit fails to heat, recheck to

If your unit is equipped with a separate thermostat for each drawer, complete Steps 2 & 3 for each drawer individually.

be sure circuit breakers are on and electrical connections are properly made. If it still fails to heat, call a

Toastmaster

Authorized Service Agent.

Above: Figure 2-6, Cabinet Mounting Left: Figure 2-7, Drawer Release Tabs

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