Titan EHS, EHSplus, EFC/L, EHRA, EFC Operation Manual

...
OPERATIONSMANUAL
SUPERIOR BOLTING SOLUTIONS
SERIES
EIP
ELECTRIC WRENCHES
SUPERIOR BOLTING SOLUTIONS
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Contents
A Initial Control/Packaging 3 B General Description 3
Chapter 1: Safety Hints 5
1.1 Operators Responsibilities 5
1.2 Due Application 5
Chapter 2: Service 5
2.1 Placing Tool in Service 6
Chapter 3: Electrical Operation 8
3.1 EFC / EIP / EFC/L 8
3.2 EHS / EHRA / EFR / EF-SG 10
3.3 EHSplus / EHRAplus 11
3.3.1 Primary Operation Uni 11
3.4 EFCplus, EIPplus 11
3.5 Secondary Operation Unit: EHSplus, EFWplus, EFCplus, EIPplus 12
3.5.1 Bolting Programs -Standard 12
3.5.2 Adjustment of Programs: EHSplus, EHRAplus, EFCplus, EIPplus 13
3.5.3 LC-Display 17
Chapter 4: Mechanical Operation 18
4.1 Tightening and Loosening: EHS, EHRA, EFC, EFC/L, EIP 18
4.2 Tightening and Loosening EFR / EHS-SG 19
4.3 Finishing/-interrupting Operation 20
Chapter 5: Noise and Vibrations 21
Chapter 6: Working Test 21
6.1 Visual- and Mechanical Check 21
6.2 Meeting the Deadline 21
Chapter 7: Maintenance/Servicing 21
7.1 Replacement of Accessories 21
7.2 Maintenance Periods 22
7.3 Operational Hints 22
Chapter 8: Technical Hints Safety shut off upon high Temperature of Motor 22
Chapter 9: Putting the Tool out of Operation 22
Appendix 22 Replacing the Power Supply Plug 23 Explanations Warning Symbols/Notes 24
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A. Initial Control and Packaging
IMPORTANT!
Visually inspect all components for shipping damage. If any damage is found,
notify the carrier immediately. All returns must be in original packaging in order
to avoid damage to the Titan-EF-Torque Wrench. Retain packaging.
B. General Description of the Electrical Titan® - Torque Wrenches
Operation via an electric- and frequency controlled brush-free synchronized motor. High mounting speed. Reducement of shut-off speed when reaching required torque. Exact shut-off and large torque range. Suitable for all international electric networks.
TYPE EFC / EIP/ EFC/ L
TYPE EIPplus / EFCplus
Titan® - EHSCompact Torque Wrench
Torques up to approx. 3,700 Ft-lb (Type EFC/L 1,700 Nm), CW/CCW-direction and tap operation. Required torque exactly obtainable within a wide torque range. Rigid or any positioning desired of the operation unit. TYPE EFCplus additionally with computer controlled, presetable bolting programs. Display: LC-Display.
TYPE EHS
Titan® - EF Torque Wrench
Torques up to approx. 31,000 Ft-lb, CW/CCW-direction and tap operation. Required torque exactly obtainable within a wide torque range. TYPE EHSplus though com­puter controlled, presetable bolting programs. Display: LCD.
TYPE EHSplus
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TYPE EHRA and TYPE EHRAplus
Titan® - EHRA Angle Torque Wrench
... for applications in narrow spaces. Torques up to approx.
31.000 Ft-lb, CW/CCW-direction and tap operation, any positioning of service unit due to free joint execution; easy handling via carrying handle located in the centre of gravity. Also available as EHSplus version.
TYPE EFR
TYPE EEHRA and TYPE EHRAplus Titan® - EFR Radial Torque Wrench and EHS-SG,
Torque Wrenches with lateral gearing ...for applications of protruding screw ends i.e. heat exchanger plates. EFR: Torques up to approx. 2.700 Ft-lb (higher torque ranges upon request) EHS-SG (80): Torques up to approx.
3.000 Ft-lb CW/CCW-direction and tap operation.
TYPE EHS-SG
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TYPE EHS-SG
For reducement of the spanner widths
Titan® -STA (4)
TYPE EFR
Original accessories for your special joint:
Titan® -DMA (1), Titan® -STACO (2), Titan® -STABI (3)
TYPE EHS, EHSplus EHRA, EHRAplus EFC, EFC/L, EFCplus
Titan® -STA
Standard Adapter
TYPE EHS-SG
Titan® -DMA
Reaction Arm resp. Torque Sensor
®
-STACO
Titan
Standard Nut
4
Titan® -STABI
Standard Connector
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Titan® - EHS -Torque Wrench
EHS / EHSplus / EHRA / EHRAplus / EFC/L / EFC / EFCplus / EIP / EIPplus / EFR / EHS-SG
1. Safety Hints
1.1 Operators Responsibilities
®
The Titan fully understands it. The equipment must not be operated or serviced unless the operator fully understands the purpose, consequences and procedures of each step.
1.2 Due Application
-Torque Wrench must not be operated or serviced unless the operator has read the Operation Manual and
Titan® -Torque Wrenches are designed for continuously tightening and loosening of heavy duty screw connec­tions. It is not suited for operations with mixing or drilling machines. This can damage the tool and/or injure the operator. External mechanical forces -like the use as a crowbar- must not be exerted on the equipment (risk of deformation). For other applications not mentioned herein please consult the manufacturer.
2. Service
IMPORTANT
The Titan
Please observe local laws and regulations when using the tool – the Titan in explosive environments or in the presence of combustible materials (gas, varnish, fertilizer,gas stations etc.)
Compare motor nameplate against power availability to prevent motor burnout or dangerous electrical overload-
ing. Make sure that the plugs and cords are secure before operating. When using the tool outdoors be sure to
use the properly gauged exterior power cord. The Titan® -EHS-Torque Wrench must not be used in wet areas. Depending
on the working area and how the tool is used, local health and safety regulations may require you to wear protective gear
(e.g. ear protection, safety shoes, protective glasses, protective helmet etc.). In case external forces are exerted on the
equipment non-compliance with these regulations may result in major injuries (e.g. electric shocks, bruises, head injuries
Should the Titan® -EHS-Torque Wrenches be often used in rain or/and in damp areas,
we recommend to use our Titan® -EHS-Torque Wrench with Protection Class “IP 54”.
®
-Torque Wrenches are rated for a voltage from 100 to 253 Volt with
a frequency from 45 to66 Hz. Nominal sensitivity is max. 2 kW.
WARNING!
®
-EHS-Torque Wrench is not for use
due to moving parts). Titan® - EHS-Torque Wrench
IMPORTANT!
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Operating Instructions
2.1 Placing Tool in Service
Titan-EHS, EFC, EFC/L, EHRA, EHSplus, EHRAplus and EFCplus.
WARNING!
Beware of high hydraulic pressure components.
®
Prepare your Titan
plug! Double check that the standard sockets or any adapter are correctly fitted and undamaged. Never use
damaged parts under any circumstances. Use original Titan® - spare parts and accessories only.
Replacement of the power supply plug due to nationally different power supplies resp. plug connections,
must be performed according to the Technical Order “Power/Power Supply Plug” (see Appendix).
To tighten or loosen hard/soft joints, specific torque take ups or adapters are needed in accordance with a
specific bolting application (available as accessories, see Appendix). Standard nuts/-adapters are placed
on the square drive and secured. Replacement also see Chapter Service, Paragraph 6.1.
-Torque Wrench for your specific bolting application, before you connect the
IMPORTANT!
Preparation for the Bolting:
Place the Titan® - Torque Wrench on a flat surface
Insert support arm/reaction arm onto toothing (8) Either secure with optional Rubber Safety Ring or with a special DMA (Safety screw is integrated), see Drwg. DMA-Examples with Titan® -EFC
Place standard nut/-connector on square drive (7)
Titan® -STACO
Standard Nut
Titan® -DMA
Reaction Arm resp.
Torque Sensor
Titan® -STACO
Standard Nut
Titan® -STABI
Standard Connector
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EF.... -Torque Wrenches
DMA-Examples
EHRA
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Operating Instructions
Example: Titan-EFC / - EFC/L
Two principles of construction within one tool:
A - free joint tool-/service unit due to loosening (and removement) of locking screw, independent of position of torque pick-up DMA. B - fixed joint between motor-/service unit and power gear due to tightening of the locking screw.
3. Electrical Operation
3.1 Electrical Operation of the Titan-EFC / EIP / EFC/L
Primary Operation Unit
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Primary Operation Unit
Light-emitting button (1) - Switching On/Off of tool, which means Connection/Separation with/from power supply Operation of tool with four-edge operation button (2)
Action point below:
CW-direction - tap operation In case the rocker button is pressed down continuously the torque wrench changes over to standard operation (when releasing the rocker button the tool stops)
Action point above:
CCW-direction - tap operation In case the rocker button is pressed down continuously the torque wrench changes over to standard operation (when releasing the rocker button the tool stops)
Tool shuts off precisely when reaching the required torque.
ATTENTION!
Before starting trigger lock for continuous operation.
The electronics of the tool store rotation which has been carried out last. e.g. key for CW-direction
is activated - sense of rotation is automatically pre-set to right direction when starting trigger lock
for continuous operation etc.. Corresponding LED (3) is flashing in Secondary Operation Unit (B)
and displays sense of rotation. If you wish to change sense of rotation press key CW/CCW pre-set
(4) or briefly press corresponding key (tap for CW/CCW-operation). Then start trigger lock for
continuous operation.
Information: Pressing any button during trigger lock for continuous operation, will stop bolting process.
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Secondary Operation Unit (B)
1. Presetting of desired torque limit-value via keys (+ / -) Steps 1-10 (one LED is flashing) and 9 intermediate stages (two LEDs are flashing) are selected. The figures 1-10 correspond with the Ft-lb values according to the torque chart. Intermediate values are to be taken from the flow chart.
2. Display of sense of rotation (3) and CCW-/CW presetting (Change Over Button 4)
3. Trigger lock for continuous operation starts via the “Start” Button (5).
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3.2 Electric Operation of the Titan-EHS / EHRA / EFR / EHS-SG
Primary Operation Unit (A)
Generally comprises:
1. Switching On/Off of tool, i.e. Connection/Separation with/from power supply (1)
2. Operation of tool during Mounting/Dismounting
Tap for CW operation (tool stops when releasing the button)
Tap for CCW operation (tool stops when releasing the button)
Start/Stop (when pressing the button the tool changes to trigger lock for continuous operation,
pressing the button anew the tool stops - continuous operation is being stopped)
When reaching pre-set torque tool shuts off precisely.
ATTENTION!
Before starting trigger lock for continuous operation.
The electronic of the tool stores rotation which has been carried out last. e.g. key for CW-direction is
activated - sense of rotation is automatically pre-set to right direction when starting trigger lock for
continuous operation etc.. Corresponding LED (3) is flashing in Secondary Operation Unit (B) and
displays sense of rotation. If you wish to change sense of rotation press key CW/CCW pre-set (4) or
briefly press corresponding key (tap for CW/CCW-operation).
Then start trigger lock for continuous operation.
Information: Pressing any button during trigger lock for continuous operation, will stop bolting process.
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Secondary Operation Unit (B)
1. Presetting of desired torque limit-value via keys (+ / -) Steps 1-10 (one LED is flashing) and 9 intermediate stages (two LEDs are flashing) are selected. The figures 1-10 correspond with the Ft-lb values according to the torque chart. Intermediate values are to be taken from the flow chart.
2. Display of sense of rotation (3) and CCW-/CW presetting (Change Over Button 4)
3. Trigger lock for continuous operation starts via the “Start” Button (5)**
**NOTE! We recommend to use the Start Button of the Primary Operation Unit (A) when Mounting- or Dismounting.
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Secondary Operation Unit (B)
3.3. Electric Operation of the Titan-EHSplus and EHRAplus
3.3.1 Primary Operation Unit
Generally comprises:
1. 1. Switching On/Off of tool, i.e. connection/separation with/from power supply (1)
2. 2. Operation of tool while mounting/dismounting:
- Tap for CW-operation (tool stops when releasing the button)
- Tool Start (pressing the button tool changes to trigger lock for continuous operation according to pre-set mode - Previously check sense of rotation in Secondary Operation Unit!). When reaching pre-set torque or finishing-angle tortion, tool shuts off precisely.
3. 3. Bolting process is being stopped by pressing any button during trigger lock for continuo operation.
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Primary Operation Unit
Light-emitting button (1) - Switching On/Off of tool, which means Connection/Separation with/from power supply Operation of tool with four-edge operation button (2)
Action point below:
CW-direction - tap operation In case the rocker button is pressed down continuously the torque wrench changes over to standard operation (when releasing the rocker button the tool stops)
Action point above:
CCW-direction - tap operation In case the rocker button is pressed down continuously the torque wrench changes over to standard operation (when releasing the rocker button the tool stops)
Tool shuts off precisely when reaching the required torque.
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Operating Instructions
3.5 Secondary Operation Unit of the Titan-EHSplus, EHRAplus, EFCplus, EIPplus
For adjustment of operation data resp. programs
3.5.1 Bolting - Programs - Standard
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EF.... -Torque Wrenches
3.5.2 Adjustment of Programs Titan-EHSplus, EHRAplus, EFCplus, EIPplus
Adjustment Mode 1
Tightening with torque. With/without automatic release
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IMPORTANT!IMPORTANT!
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Adjustment Mode 2
Tightening with pre-set torque and finishing-angle tortion. With/without automatic release
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IMPORTANT!
When entering pre torque the
torque range is restricted (approx.
50 %) of the torque due to tightening
with finishing-angle tortion
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Adjustment Mode 3
Tightening with pre-set angle degrees.
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Adjustment Mode 4
Tightening with pre-set rotations
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3.5.3 LC-Display
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4. Mechanical Operation
4.1 Tightening and Loosening (Titan-EHS, EHRA, EFC, EIP, EFC/L and “plus” Versions)
WARNING!
Be aware of rotating support arms or impact sockets. Keep clothing, hair or any loose objects clear of
moving parts. Always wear proper protective clothing such as glasses, ear protection and gloves during
tool operation.
Do not leave the Torque Wrench unattended while in operation. A safe distance of operation is approx.
one arms length from the tool while in operation. Never place hand on support arm (DMA) while in operation.
Serious bodily injury can occur! Always place standard nut/-connector completely on screw/nut.
Faulty screw connections may lead to materials overload. Moving parts may cause bruises or serious bodily injury.
CAUTION!
Keep the Torque Wrench in a vertical position (6) to the wrench axis while bolting in order to avoid
damage to socket and/or the application due to side loading (5).
Tightening and loosening screw connection
procedures are as follows:
• place the Titan nut/-connector completely on screw/nut
• support arm of the Titan® - EF-Torque Wrench must be placed on the same level as standard nut/­ connector (4). Make sure a safe and stable counter mounting (5) is provided.
• keep the Titan position while bolting.
• the motor will stop upon reaching the preset torque a) Counter Force = Motor Force! b) Torque Reaction = Motor Torque c) the pre-set torque has been reached
• torque direction can now be changed - switch on tool shortly until support arm is free - switch off motor. (This procedure is not necessary with the “AUTOMATIC Function” of the Titan® -EFplus / EFCplus)
• Remove tool, place it on next screw/nut - repeat bolting procedure.
®
- Torque Wrench with Standard
®
- Torque Wrench in a vertical
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4.2 Tightening and Loosening Titan® -EFR and Titan® -EHS-SG
Titan® - EFR (Drawing left side)
For tightening and loosening screw connections follow the same instructions as stated with the Titan® - EHS Torque Tools. On the radial drive of the Titan® - EFR the torque wrench can be operated in a 90-degree angle due to the drive direction (6). The drive is carried out by a fixed socket size (4). The Titan socket size (7). Torque support is done by a support bolt (8). Make sure to have a safe and stable support (5). (Also see Drawing below.)
CAUTION!
Insert the support bolt (8) completely in the
housing bolts of the Titan® - EFRTorque
Wrench in order to avoid damage.
®
- STA is used to reduce the
Application Titan® - EFR
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Titan® - EHS-SG
For tightening and loosening screw connections follow the same instructions as stated with the Titan® - Torque Tools. Place the Titan® - EHS-SG completely on nut and operate the tool perpendicular to screw axis (6). The drive is carried out by a fixed socket size (4). The Titan
- STA is used to reduce the socket size (7). Torque support is done by a support bolt (8). Make sure to have a safe and stable support (5). (Also see Drawing below.)
Titan® -STA
Standard Adapter
4.3 Finishing or Interrupting Operation (also with Replacements)
Application Titan® -EF-SG
®
When not in use, before maintenance and when replacing tools always disconnect the Titan® - EHS Torque Wrench from power supply.
Never carry the tool by the power cord. Always disconnect the cord by pulling at the plug. Protect cord
from heat, oil and sharp edges to avoid accidental shock.
WARNING!
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5. Noise and Vibration
Sound pressure level: measured in accordance with German Machinery-Noise-Information-Leaflet - 3.GSGV dated 18. January 1991, §1,paragraph 1e, at maximum equipment performance is just over 85 dB(A). Please use ear protection in this case! In accordance with §1, paragraph 2 of the same leaflet, sound pressure levels were measured for different working cycles, with the sensor positioned at a distance of 1m to the geometric centre of the machine. Vibrations become moderate just prior reaching the pre-set torque.
6. Working Test6.1
Visual- and Mechanical Check
Check grounded cords and plugs, operational- and elements of display, housing and accessories, i.e.
Support Arm (DMA) etc. regularly. Faulty parts must be replaced by authorized personnel only or return
the tool in original packaging to your nearest Titan
the hydraulic system may result in disturbances, faulty functions and break down of motor.
6.2 Meeting The Deadline
®
- Partner or manufacturer. Particles of dirt within
The following operational- and service requirements must strictly be adhered to.
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7. Maintenance/Servicing
7.1 Replacement of Standard Nut/-Connector and Support Arm
CAUTION!
Never use a tool that has been damaged. Use original Titan
Disconnect power cord from power source
Place the Titan® -Torque Wrench on a flat surface
Remove rubber ring and safety pin/bolt - standard nut
Remove DMA, loosen securings if necessary
Reverse operation for replacement
®
- parts only.
Titan® -STACO
Standard Nut
Titan® -DMA
Support Arm resp.
Torque Sensor
Titan® -STABI
Standard Connector
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Replacement of the Titan® -STA (Standard Adapter) and the Support Bolt Type EFR
CAUTION!
Properly insert support bolt and/
or standard adapter to avoid
damage.
Titan® -STA
7.2 Maintenance Periods
NOTE!
To guarantee long life and proper power output of your Titan
and maintained regularly (Power-Check, Motor-Check, Safety-Check).
Maintenance Periods:
Have the tool inspected once a year or after a maximum of 1.000 operational hours.
Always send the tool in the original packaging to your nearest Titan
Maintenance Periods
Have the tool inspected once a year or after a maximum of 1.000 operational hours. Always send the tool in the original packaging to your nearest Titan® -Partner or manufacturer.
7.3 Operational Hints
Note!
We recommend you to send in the machine within the very first hours of operation
(approx. 25) for a single recalibration.
IMPORTANT!
Please note that accuracy of the tool is +/- 5% when used at the correct operating time, corresponding
voltage (100-253 V / 45-66 Hz) and nominal sensitivity (2 kW).
In case of degrading performance or other apparent damage immediately send the Titan® -Torque
Wrench back to your Titan® - Partner or manufacturer in original packaging.
®
-Torque Wrench have the tool inspected
®
-Partner or manufactur.
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8. Technical Hints
IMPORTANT!
For safety reasons and in order to avoid a rise in temperature an automatic switch off of temperature is
integrated in all types of the Titan® - EHS / EFC / EFC/L-Torque Wrenches. In case the tool has turned
off due to high temperature (all light-emitting diodes on operation desk are flashing), do not switch off
power supply otherwise the cooling ventilation is out of operation! The tool is ready for use again after a
short period of cooling (LEDs have stopped flashing).
9. Putting the Tool out of Operation
When not in use keep your Titan® - Torque Wrench in a dry, secure place out of reach of children. Swivelling parts have to be conserved against oxidation
10. Appendix
Technical Details (Flow Chart)
Technical Order (Replacement of Power Supply Plug) - Page 23
Accessories: e. g.: Standard Adapter STA, Standard Connector STABI, Torque Sensor DMA,
Standard Nut STACO etc.
Explanations of Conformity, EU-Standards, CE etc.
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Replacing the power supply plug of the Titan-torque tools
ATTENTION
Replacement of plug must be performed by authorized, factory trained personnel
Proceed as follows:
1. Disconnect tool from power supply
2. Cut off plug from cable
ATTENTION - Important Informations
All Titan torque tools are equipped with a 3-wired grounded cord Please mind that the newly connection of the plug is carried out expertly The Titan EF Torque Tools are equipped with a metallic housing which has to be earthed
ATTENTION
After connecting the plug please check electrical safety of the tool. Incorrect connection may lead to deadly injuries due to electric shock.
Technical details are subject to be changed
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Titan-EFCip
Titan-EFC Titan-EFCplus
Titan-EFC
-EIP / -EFC/L
-EIPplus
Titan-EHS Titan-EHS-SG
EHS-Torgue Wrenches Types: EHS... to EHS-SG
Titan-EHSplus
Titan-EHRA
Titan-EHRAplus
Titan-EFR
29
Read this manual carefully before putting your Titan-Torque Wrench into operation. The Warning Hints (See Page 24) must strictly be adhered to.
Titan® -EIP ....
degree of protection IP 54.
Titan® -EIP / EIP...plus ­Compact shut off Torque Tool Series for torques from approx. 52 to 4600 Ft-lb. High profitability due to problem-free operation upon any kind of weather - dampness or rain - no problem! The construction of the tool is rated for Protection Art IP 54!
Suitable for all international electric networks and electric generators (100-253V / 45-66Hz).
Integrated motor protection: Titan®-EIP, -EIP...plus with automatic safety monitoring. Permanent operation at the upper limit of the tool is prevented by means of a temperature controlled safety function. Thus the motor is sustainably protected against damages in case of a possible overload.
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