Titan ED655 User Manual

Owner’s Manual

Notice d’utilisation

Manual del Propietario

Do not use this equipment before

reading this manual!

ED655

Airless Diaphragm Pump

Model

0508090

www.titantool.com

Serial Number* _ _ _ _ _ _ _ _ _ _

* See page 33 for location

NOTE: This manual contains important

warnings and instructions. Please read and retain for reference.

Important Safety Information

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

Read all safety information before operating the equipment. Save these instructions.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same conguration as the plug. No adapter should be used with this product.

sparks. Use only conductive or grounded high-pressure airless paint sprayer hoses specied by the manufacturer.

• Verify that all containers and collection systems are grounded

to prevent static discharge.

• Connect to a grounded outlet and use grounded extension cords (electric models only). Do not use a 3 to 2 adapter.

• Do not use a paint or solvent containing halogenated

hydrocarbons. Such as chlorine, bleach mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

• Keep spray area well ventilated. Keep a good supply of fresh

air moving through the area to keep the air within the spray

area free from accumulation of ammable vapors. Keep

pump assembly in well ventilated area. Do not spray pump assembly.

• Do not smoke in the spray area.

• Do not operate light switches, engines, or similar spark

producing products in the spray area.

• Keep area clean and free of paint or solvent containers, rags,

and other ammable materials.

• Know the contents of the paint and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container

labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.

• Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary).

Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

• Plastic can cause static sparks. Never hang plastic to enclose

spray area. Do not use plastic drop cloths when spraying ammable material.

• Fire extinguisher equipment shall be present and working.

WARNING: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Do not spray ammable or combustible materials near an

open ame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.

• Do not spray materials with a ashpoint below 100ºF (38ºC).

Flashpoint is the temperature that a uid can produce enough vapors to ignite.

• Paint or solvent owing through the equipment is able to

result in static electricity. Static electricity creates a risk of re or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and

WARNING: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

PREVENTION:

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge.

For example, do not try to stop leaks with any part of the body.

• NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS keep the tip guard in place while spraying. The tip

guard provides some protection but is mainly a warning device.

• Only use a nozzle tip specied by the manufacturer.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, ALWAYS lock

gun trigger, shut pump o, and release all pressure before servicing, cleaning tip or guard, or changing tip. Pressure

will not be released by turning o the motor. The PRIME/ SPRAY valve or pressure bleed valve must be turned to their

appropriate positions to relieve system pressure. Refer to

PRESSURE RELIEF PROCEDURE described in the pump manual.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn o the unit and

relieve the pressure in accordance with the manufacturer’s instructions.

English

Important Safety Information

• High-pressure spray is able to inject toxins into the body and

cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

• Check hoses and parts for signs of damage, a leak can inject

material into the skin. Inspect hose before each use. Replace

any damaged hoses or parts. Only use TITAN original-high-

pressure hoses in order to ensure functionality, safety and durability.

• This system is capable of producing 2800 PSI / 193 Bar. Only

use replacement parts or accessories that are specied by the manufacturer and that are rated a minimum of 2800 PSI. This

includes spray tips, nozzle guards, guns, extensions, ttings,

and hose.

• Always engage the trigger lock when not spraying. Verify the

trigger lock is functioning properly.

• Verify that all connections are secure before operating the

unit.

• Know how to stop the unit and bleed pressure quickly. Be

thoroughly familiar with the controls. Pressure will not be

released by turning o the motor. The PRIME/SPRAY valve

or pressure bleed valve must be turned to their appropriate

positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

• Always remove the spray tip before ushing or cleaning the

system.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury which can lead

to possible amputation. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

• Do not expose the hose to temperatures or pressures in excess

of those specied by manufacturer.

• Do not use the hose as a strength member to pull or lift the

equipment.

• Use lowest possible pressure to ush equipment.

• Follow all appropriate local, state and national codes

governing ventilation, re prevention and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General

Standards and part 1926 of the Construction Standards should be consulted.

• Before each use, check all hoses for cuts, leaks, abrasion

or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a conductive high-pressure hose.

• Do not spray outdoors on windy days.

• Always unplug cord from outlet before working on equipment (electric models only).

IMPORTANT: The diaphragm pump is provided with a thermally protected automatic reset. If an overload occurs the thermally protected automatic reset disconnects the motor from the power supply.

• The motor will restart without warning when the protector

automatically resets.

• Always disconnect the motor from the power supply before

working on the equipment.

• When the thermally protected automatic reset disconnects

the motor from the power supply, relieve pressure by turning

the PRIME/SPRAY valve to PRIME.

• Turn the pump ON/OFF switch to OFF.

WARNING: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body.

Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all

instructions supplied with the mask to be sure it will provide the necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

WARNING: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Always wear appropriate gloves, eye protection, clothing and

a respirator or mask when painting.

• Do not operate or spray near children. Keep children away

from equipment at all times.

• Do not overreach or stand on an unstable support. Keep

eective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence

of drugs or alcohol.

• Do not kink or over-bend the hose. Airless hose can develop

leaks from wear, kinking and abuse. A leak can inject material into the skin.

NOTE: The cause of the overload should be corrected

before restarting. Refer to the Troubleshooting section.

NOTE: Make sure to check for grounding continuity after

service is performed on any electrical components.

Use an ohmmeter to determine that there is

continuity between accessible dead-metal parts of the product and the grounding blade of the attachment plug.

Specications

Weight .....................................................27 lbs

Capacity ..................................................Up to .35 gallon (1.25 liters) per

minute

Power source ........................................Electric motor, totally enclosed, fan

cooled

Power requirement.............................15 amp minimum circuit on 115

VAC, 60 Hz current.

Generator ...............................................5000 Watts

Spraying pressure ...............................Up to 2800 PSI

Capabilities ............................................Sprays a variety of oil-based and

latex paints, primers, and stains

English

Table of Contents

Pressure Control

Return Tube

Outlet Valve

the tip guard

Pusher Valve Button

Safety Precautions ........................................................................... 2

Grounding Instructions .............................................................................. 2

General Description ........................................................................ 4

Specications ................................................................................................. 4

Preparing to Paint ........................................................................... 4

Attaching the Tip to the Gun....................................................................4

Checking the Outlet Valve (optional) .................................................... 4

Attaching the Paint Hose ........................................................................... 5

Pressure Relief Procedure ............................................................... 5

Priming ............................................................................................. 5

Preparing to Prime ....................................................................................... 5

Mounting the Paint Hopper......................................................................6

Attaching the Return Tube........................................................................6

Priming the Pump ........................................................................................ 6

Spraying ........................................................................................... 7

Spraying Technique ..................................................................................... 7

Practice ............................................................................................................. 7

Cleanup ............................................................................................ 8

Overnight Storage ........................................................................................ 8

Long-Term Storage ...................................................................................... 8

Maintenance .................................................................................. 10

Removing and Cleaning the Inlet Valves ...........................................10

Removing and Cleaning the Outlet Valve .........................................10

Cleaning the Hopper Screen ..................................................................10

Troubleshooting ............................................................................ 11

Parts Listings .................................................................................. 32

Main Assembly ............................................................................................32

Diaphragm Pump .......................................................................................34

Pump Head Assembly ...............................................................................36

Hopper Assembly .......................................................................................37

Limited Warranty ........................................................................... 40

General Description

This high performance airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance and safety information.

Preparing to Paint

Attaching the Tip to the Gun

1. To lock the trigger, push in the trigger lock from left to right, when looking at the rear of the gun.

Gun locked

(gun will not spray)

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

2. Thread the tip guard onto the gun. Tighten the nut rst by hand, then tighten more rmly with a wrench.

NOTE: When attaching the tip guard to the gun, align the

tip guard as shown in the gure below, then tighten with a wrench.

Begin

tightening

at this angle

Gun unlocked

(gun will spray)

to achieve

the desired spray angle when tight.

Paint Hopper

Knob

PRIME/SPRAY

Knob

Checking the Outlet Valve (optional)

1. Firmly press the optional pusher valve button on the side of the pump housing to make sure the outlet ball valve moves freely.

Power Cord

(optional)

English

Attaching the Paint Hose

Pressure Control Knob

1. Attach the high pressure hose to the paint sprayer. Use a wrench to tighten the paint hose securely.

2. Attach the spray gun to the other end of the high pressure hose. Tighten the hose securely to the gun using two wrenches.

3. Plug the sprayer into a properly grounded outlet or heavy duty grounded extension cord. Do not use more than 100 feet of cord. If you must spray a long distance from a power source, use more paint hose, not more extension cords. Use a

minimum size of 16 gauge extension cord for up to 50 feet in

length, or 12 to 14 gauge for extension cords between 50 and 100 feet in length.

Priming

Preparing to Prime

1. Fill the inlet valve with water or with a light household oil.

2. Make sure the PRIME/SPRAY knob is set to PRIME and that

the pressure control knob is turned counterclockwise to the lowest pressure setting.

3. Turn the motor switch to ON.

4. Increase the pressure by turning the pressure control knob clockwise 1/2 turn.

5. Force the inlet valve to open and close by pushing on it with a screwdriver or the eraser end of a pencil. It should move up and down about 1/16 of an inch. Continue until water or oil is sucked into the sprayer. This will wet the moving parts and break loose any old paint residue.

Pressure Relief Procedure

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

1. Turn the pressure control knob counterclockwise to its lowest setting.

PRIME/SPRAY Knob

2. Turn the PRIME/SPRAY knob to PRIME.

3. Trigger the gun to remove any pressure which may still be in the hose.

4. Lock the gun by pushing the gun trigger

lock to the locked position.

INJECTION HAZARD. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the gun trigger lock before removing, replacing or cleaning tip.

6. Put the palm of your hand over the inlet. Turn the pressure

control knob clockwise to its maximum setting. You should

feel suction coming from the inlet valve. If you do not, see the section on cleaning and servicing the outlet valve.

7. Turn the pressure control knob counterclockwise to the minimum pressure setting.

8. Turn the motor switch to OFF.

English

Mounting the Paint Hopper

Return Tube Fitting

Return Tube

Pressure Control Knob

1. Align the bottom of the paint hopper with the threaded inlet valve on the paint pump block.

2. Turn the paint hopper clockwise to thread it onto the inlet valve. Continue to turn the paint hopper until it is secure on the inlet valve.

Priming the Pump

1. Turn the pressure control knob counterclockwise to its lowest pressure setting.

NOTE: Make sure the threads are straight and the hopper

turns freely on the inlet valve. Do not cross-thread.

3. Place the lter screen into the bottom of the paint hopper and snap it in position.

Attaching the Return Tube

1. Make sure that the motor switch is turned to OFF.

2. Screw the return tube tting found in the literature set into the return tube port on the side of the pump.

NOTE: Do not over-tighten. Hand-tighten only. Some

threads will be visible even when fully tightened.

3. Place the straight end of the return tube into the return tube tting.

4. Thread the nut on the return tube onto the return tube tting and tighten until the return tube is secure.

5. Place the hook end of the return tube into the hole in the paint hopper cover.

PRIME/SPRAY Knob

2. Remove the paint hopper cover and ll the paint hopper with material.

3. Turn the PRIME/SPRAY knob to PRIME.

4. Turn the motor switch to ON.

5. Turn the pressure control knob clockwise to between half and

full pressure. Let the unit prime 1 to 2 minutes after material

begins to ow through the return tube.

IMPORTANT: Always reduce the pressure to zero before changing the position of the PRIME/SPRAY knob. Failure to do so may cause damage to the paint pump diaphragm.

IMPORTANT: If the pressure control knob is reduced to zero and the PRIME/SPRAY knob is still on SPRAY while the sprayer is operating, there will be high pressure in the hose and spray gun until the PRIME/SPRAY knob is turned to PRIME or until the spray gun is triggered to relieve the pressure.

aint Hopper Cover

English

Spraying

Keep stroke smooth and at an even speed.

Even coat throughout

Heavy Coat

Do not ex wrist while spraying.

Light CoatLight Coat

Approximately

Proper way to trigger the spray gun

Start stroke End strokePull trigger Release triggerKeep steady

Pressure Control Knob

Spraying Technique

The key to a good paint job is an even coating over the entire surface.

This is done by using even strokes. Keep your arm moving at a

constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is 10 to 12 inches between the spray tip and the surface.

Approximately 10 to 12 inches

Keep the spray gun at right angles to the surface. This means moving

your entire arm back and forth rather than just exing your wrist.

Keep stroke

even

Aproximately

10 to 12 inches

Overlap each stroke by about 50%. This will ensure an even coating. When you stop painting, lock the gun trigger lock, turn the pressure

control knob counterclockwise to its lowest setting and set the

PRIME/SPRAY knob to PRIME. Turn the motor switch to OFF and

unplug the sprayer. If you expect to be gone more than 1 hour, follow the short term

clean up procedure described in the CLEANUP section of this manual.

Practice

1. Be sure that the paint hose is free of kinks and clear of objects

with sharp cutting edges.

2. Turn the pressure control knob counterclockwise to its to its lowest setting.

Keep the spray gun perpendicular to the surface, otherwise one end

of the pattern will be thicker than the other.

10 to 12 inches

Right way

Wrong way

The spray gun should be triggered by turning it on and o with each stroke. This will save paint and avoid paint buildup at the end of the stroke. Do not trigger the gun during the middle of a stroke. This will result in an uneven spray and splotchy coverage.

PRIME/SPRAY Knob

3. Turn the PRIME/SPRAY knob to SPRAY.

4. Turn the pressure control knob clockwise to its highest setting. The paint hose should stien as material begins to ow through it.

5. Unlock the gun trigger lock by turning the switch so that it is parallel to the handle.

6. Trigger the spray gun

Good spray pattern

to bleed air out of the hose.

7. When paint reaches the

spray tip, spray a test area to check the spray pattern.

Paint tailing pattern

8. Use the lowest pressure setting necessary to get a good spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a ne spray.

English

Cleanup

Long-Term Storage

Overnight Storage

Shutdown

1. Turn the pressure control knob counterclockwise to the minimum setting.

2. Turn the PRIME/SPRAY knob to PRIME to release system

pressure.

3. Trigger the gun to remove any pressure that may still be in the hose.

4. Lock the gun by pushing the gun trigger

lock to the locked position.

5. Turn the motor switch to OFF and

unplug the sprayer.

6. For latex materials only, pour 1/2 cup water slowly on the top of the paint to prevent the paint from drying. For other materials, seal the paint hopper with the hopper cover keeping the return tube in the paint.

7. Wrap the spray gun assembly in a damp cloth and place it in a

plastic bag. Seal the bag shut.

8. Place the sprayer in a safe place out of the sun for short-term storage.

Startup

1. Remove the gun from the plastic bag.

2. Stir the water into the paint for latex materials. Remove the hopper cover from the paint hopper and stir the paint for all other materials.

Do not allow paint to build up on the motor or the motor will overheat. Do not allow flammable solvents to come in contact with the motor or they could ignite.

NOTE: You will need a bucket, cleaning solution, a

toothbrush, a wrench and cleaning rags.

NOTE: If spraying with latex paint, use warm soapy water

for cleaning. If using oil or alkyd-based paints, use mineral spirits or paint thinner.

IMPORTANT: Do not use mineral spirits or paint thinner on latex paint, or the mixture will turn into a jelly-like substance which is difficult to remove.

Clearing the Paint Hopper

1. Lock the gun by pushing the gun trigger

lock to the locked position.

2. Turn the pressure control knob counterclockwise to the minimum setting.

3. Turn the PRIME/SPRAY knob to PRIME.

4. Turn the motor switch to OFF.

5. Direct the return tube into the original paint bucket.

6. Turn the motor switch to ON.

7. Turn the pressure control knob to 1/2 maximum pressure. This will draw the remaining paint in the paint hopper through the pump, up the return tube, and into the paint bucket.

8. Turn the pressure control knob counterclockwise to the minimum pressure setting.

9. Trigger the gun to relieve pressure and lock the gun.

10. Remove the spray tip and guard and place them into a container of water or appropriate solvent for the type of material with which you are painting.

11. Fill the paint hopper with water or an appropriate solvent for the type of material with which you are painting.

12. Direct the return tube into a waste bucket.

13. Increase the pressure to 1/2 the maximum pressure. Let the

water or solvent circulate for 2-3 minutes to ush paint out of the pump, the paint hopper, and the return tube.

Clearing the Paint Hose

1. To save paint left in the hose, release the gun trigger lock and carefully trigger the gun with the spray tip removed against the inside of the paint container.

2. Turn the pressure control knob counterclockwise to the minimum pressure setting.

3. Check to be sure that the PRIME/SPRAY knob is set to PRIME

and that the pressure is completely reduced.

4. Plug sprayer in and turn the motor switch to ON.

5. After the sprayer is primed, turn the PRIME/SPRAY knob to SPRAY and gradually turn the pressure control knob clockwise

to increase the pressure.

6. Test the sprayer on a practice piece and begin spraying.

English

3. Turn the PRIME/SPRAY knob to SPRAY.

4. Turn the pressure control knob slowly until paint starts to ow into the bucket. As soon as the water or solvent starts to come into the bucket, release the trigger.

5. Change to clean water or solvent, point the gun to the side of the waste bucket, and continue circulating for another 5 minutes to thoroughly clean the hose, pump and spray gun.

6. Turn the pressure control knob counterclockwise to its lowest setting.

7. Turn the PRIME/SPRAY knob to PRIME.

8. Trigger the gun to remove any pressure which may still be in the hose.

9. Lock the gun trigger by rotating the trigger lock forward until

it stops.

10. Turn the motor switch to OFF.

Clearing the Gun

1. Remove the spray gun from the paint hose using two adjustable wrenches.

2. Remove the lter housing from the gun. Place the gun and the lter assembly into a container of water or solvent to soak.

3. Clean the spray tip and gun lter with a soft brush.

4. Reassemble the gun and lter. Assemble the spray tip in the cleaning position with the arrow pointing to the back of the gun.

5. Attach the paint hose to the gun and tighten using two wrenches.

Final Cleanup

1. Remove the tip assembly.

2. Turn the motor to ON.

3. Turn the PRIME/SPRAY knob to SPRAY.

4. Turn the pressure control knob clockwise to 1/2 power.

5. Trigger the gun into the cleaning bucket until the hopper is empty.

6. Rell the hopper and continue ushing the system until the solution coming out of the gun appears clean.

7. Lock the gun and turn the pressure control knob

counterclockwise to its lowest setting.

8. Turn the PRIME/SPRAY knob to PRIME.

9. Remove the hopper from the inlet valve.

10. Clean the threads of the inlet valve with a damp cloth.

11. Fill the inlet valve with a light household oil.

6. Turn the motor switch to ON.

7. Unlock gun trigger by turning the gun trigger lock so that it is parallel to the gun handle.

8. Turn the PRIME/SPRAY knob to SPRAY and point the gun to

the side of the waste bucket.

9. Trigger the gun and gradually turn the pressure control knob clockwise to 1/2 pressure. Continue to trigger the gun for approximately 30 seconds.

10. Turn the pressure control knob counterclockwise to its lowest setting.

11. Turn the PRIME/SPRAY knob to PRIME.

12. Trigger the gun to remove any pressure which may still be in the hose.

13. Lock the gun trigger by rotating the trigger lock forward until

it stops.

14. Turn the motor switch to OFF.

12. Turn the PRIME/SPRAY knob to SPRAY to distribute the oil.

NOTE: Proper cleaning and oiling of the pump after use

are the most important steps you can take to insure proper operation after storage.

13. Turn the pressure control knob counterclockwise to its lowest setting.

14. Turn the PRIME/SPRAY knob to PRIME.

15. Trigger the gun to remove any pressure that may still be in the hose.

16. Lock the gun trigger by rotating the trigger lock forward until

it stops..

17. Turn the motor switch to OFF.

18. Remove the hopper lter and clean in clean water or the appropriate solvent. Use a soft brush.

19. Return the hopper lter to its position in the hopper and replace the hopper on the inlet valve.

20. Wipe the entire unit, hose and gun with a damp cloth to

remove accumulated paint.

English

Maintenance

Valve Body

Seal

Follow these procedures when encountering problems indicated in the troubleshooting section.

Removing and Cleaning the Inlet Valves

1. Be certain that the sprayer is o.

2. Remove the inlet valve assembly using a 27 millimeter socket or box end wrench.

NOTE: This spring is manufactured to a very specic

tension. Do not put in an unauthorized substitute. See the paint pump assembly parts diagram for the proper replacement part number.

3. Remove the seat and ball assembly.

4. Clean all parts thoroughly. If the ball or seat show any sign of wear or damage, replace them with new parts. This carbide ball must seal tightly against its seat for the valve to function properly.

5. Cover all parts with a thin coat of light oil before reassembling.

3. Test movement of the valve by pushing on it from the open end of the valve housing with a screwdriver or the eraser end of a pencil. It should move about 1/16 of an inch. If it does not move, it should be cleaned or replaced.

NOTE: The inlet valve must be oiled after every job. This

will reduce or eliminate priming problems the next time the sprayer is used.

4. Thoroughly clean the valve assembly with water or the appropriate solvent. Use a small brush.

5. If you have properly cleaned the valve and water drips out of the bottom, the valve is worn and needs to be replaced. A properly seated valve lled with water and held vertically will not drip.

6. Install a new or cleaned valve in the pump block and then ll the valve with light oil or solvent.

NOTE: You will need to align the ridge on the seat with the

groove in the pump housing when reassembling.

6. Drop in the valve ball.

7. Insert the ball stop and spring and replace the valve body. Be

sure that the o-ring is positioned properly and that the tongue on the cap ts inside the spring.

8. Tighten the valve body securely with an adjustable wrench. Do not over-tighten.

Seat

Ball

Spring

Ball Stop

O-ring

Cleaning the Hopper Screen

The screen at the bottom of the paint hopper may need cleaning periodically. Check it every time you add paint. Remove the screen by pulling it out of the hopper with a pliers. Clean the screen with water or solvent and a soft-bristle brush, if necessary.

Removing and Cleaning the Outlet Valve

It may be necessary to remove and clean the outlet valve or to replace parts inside the valve worn out through normal use.

1. Remove the outlet valve body with a wrench.

2. Remove and clean the ball stop and small spring inside the

valve using a wire hook or tweezers. Replace the spring if it is

broken or worn.

English

Troubleshooting

Problem

A. The sprayer does not start up.

B. The sprayer starts up but does

not draw in paint when the

PRIME/SPRAY knob is set to PRIME.

C. The sprayer draws up paint but

the pressure drops when the gun is triggered.

D. The sprayer will not build

pressure.

Cause

1. The sprayer is not plugged in.

2. The ON/OFF switch is set to OFF.

3. Low or no voltage is coming from the wall

plug.

4. The sprayer was turned o while still under pressure.

5. The extension cord is damaged or has too low a capacity.

6. The thermal overload on the sprayer is tripped.

7. There is a problem with the motor.

1. The unit will not prime properly or has lost prime.

2. The paint hopper is empty

3. The hopper lter is clogged.

4. The inlet valve is stuck.

5. The outlet valve is stuck.

6. The PRIME/SPRAY valve is plugged.

7. The inlet valve is worn or damage.

8. There is a problem with the diaphragm.

9. The hydraulic oil level is low or empty.

1. The spray tip is worn.

2. The hopper lter is clogged.

3. The gun or spray tip lter is plugged.

4. The paint is too heavy or coarse.

5. The outlet valve assembly is dirty or worn.

6. The inlet valve assembly is damaged or worn.

1. The inlet or outlet valve ball or ball seat is worn.

2. Foreign matter or paint has built up between the ball and the seat.

3. Foreign matter or paint has built up in PRIME/ SPRAY valve

Solution

1. Plug the sprayer in.

2. Turn the ON/OFF switch to ON.

3. Properly test the power supply voltage.

4. Turn the PRIME/SPRAY knob to PRIME.

5. Replace the extension cord.

6. Allow the motor to cool and move the sprayer to a cooler spot.

7. Take the sprayer to a Titan Authorized Service Center.

1. Try to prime the unit again.

2. Fill the paint hopper with paint.

3. Clean the hopper lter.

4. Clean the inlet valve.

5. Clean the outlet valve and replace any worn parts.

6. Take the sprayer to a Titan Authorized Service Center.

7. Replace the inlet valve.

8. Take the sprayer to a Titan Authorized Service Center.

9. Take the sprayer to a Titan Authorized Service Center.

1. Replace the spray tip with a new tip.

2. Clean the hopper lter.

3. Clean or replace the proper lter. Always keep extra lters on hand.

4. Thin or strain the paint.

5. Clean or replace the outlet valve assembly.

6. Replace the inlet valve.

1. Take the sprayer to a Titan Authorized Service Center.

2. Take the sprayer to a Titan Authorized Service Center.

3. Replace PRIME/SPRAY valve or take the sprayer to a Titan Authorized Service Center.

E. The spray gun leaks.

F. The tip assembly leaks.

G. The spray gun will not spray.

H. The paint pattern is tailing.

I. The thermal overload tripped

and shut o the sprayer.

1. Internal parts of the gun are worn or dirty.

1. The tip was assembled incorrectly.

2. A seal is worn.

1. The spray tip, the gun lter or the tip lter is plugged.

2. The spray tip is in the CLEAN position.

1. The pressure is set too low.

2. The gun, the tip, or the hopper lter is plugged.

3. The tip is worn.

4. The paint is too thick.

1. The motor overheated.

2. The extension cord is too long or is too small a gauge.

3. Paint has built up on the motor.

4. The motor was started while the sprayer was under pressure.

5. The sprayer was sitting in the hot sun.

NOTE: The electric motor should always be kept clean and

dry. Paint acts as an insulator. Too much paint on the motor will cause the motor to overheat.

NOTE: Make sure to check for grounding continuity after

service is performed on any electrical components.

Use an ohmmeter to determine that there is

continuity between accessible dead-metal parts of the product and the grounding blade of the attachment plug.

1. Take the sprayer to a Titan Authorized Service Center.

1. Check the tip assembly and assemble properly.

2. Replace the seal.

1. Clean the spray tip, gun lter or tip lter.

2. Put the tip in the SPRAY position.

1. Increase the pressure.

2. Clean the lters.

3. Replace the spray tip.

4. Thin the paint.

1. Allow to cool for 30 minutes.

2. Allow to cool for 30 minutes and replace the extension cord with a shorter extension or a thicker gauge cord.

3. Clean the paint from the motor.

4. Restart the sprayer in the PRIME mode.

5. Move the sprayer out of the sun.

English

Consignes de sécurite important

Prise trilaire

Lire toutes ces consignes avant d’utiliser l’appareil. Garder ces consignes.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives gurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

Directives de mise à la terre

Cet appareil doit être mis à la terre. En cas de court-circuit, cette

précaution réduit les risques de choc en procurant un parcours

au courant électrique. Le cordon de l’appareil est doté d’un l de

terre relié à la troisième broche de sa che. Cette dernière doit être branchée dans une prise correctement câblée et mise à la terre conformément aux codes et règlements locaux.

MISE EN GARDE - Le fait de ne pas brancher correctement la che trilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder

le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié

à la broche de terre. Consulter un technicien ou un électricien qualié à défaut de

comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, la faire remplacer par un électricien qualié.

Conçu pour les circuits de 120 V, cet appareil est doté d’une che

ressemblant à celle illustrée ci-dessous. S’assurer que le produit est connecté à une prise électrique ayant la même conguration que la che mâle. Ne pas utiliser d’adaptateur avec ce produit.

Broche de mise à la terre

Plaque murale de la prise

MISE EN GARDE : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser

ou s’enammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

MESURES PRÉVENTIVES :

• Ne pulvérisez pas de matières inammables ou combustibles

près d’une amme nue, de voyants lumineux ou de sources d’ignition telles que des objets chauds, cigarettes, moteurs,

matériel et appareils électriques. Évitez de produire des étincelles

en connectant et en déconnectant les cordons électriques.

• Ne pulvérisez pas et ne les nettoyez pas avec des liquides

ayant un point d’éclair inférieur à 38°C (100°F). Le point d’éclair est la température à laquelle le liquide peut créer susamment de vapeurs et s’enammer.

• L’écoulement de peinture ou de solvant dans l’équipement peut produire de l’électricité statique. L’électricité statique

crée un risque d’incendie ou d’explosion en présence de fumées de peinture ou de solvant. Toutes les pièces du système du pulvérisateur, y compris la pompe, l’ensemble du tuyau, le pistolet de pulvérisation et les objets dans et

autour de la zone de pulvérisation doivent être correctement

reliés à la terre pour protéger contre les décharges

d’électricité statique et les étincelles. N’utilisez que des

Français

tuyaux conducteurs ou reliés à la terre pour pulvérisateurs de peinture sous vide à haute pression, spéciés par le fabricant.

• Vériez que tous les conteneurs ou systèmes de stockage sont

reliés à la terre pour éviter les décharges d’électricité statique.

• Connectez à une prise électrique avec prise de terre et utilisez des rallonges électriques reliées à la terre. N’utilisez pas

d’adaptateur 3 à 2.

• N’utilisez pas de peinture ou de solvant contenant du halon,

par exemple, le chlore, les agents antimoisissure à l’eau de Javel, le chlorure de méthylène et le trichloroéthane.

Ils ne sont pas compatibles avec l’aluminium. Contactez le

fournisseur de revêtements pour connaître la compatibilité du matériau avec l’aluminium.

• La zone de pulvérisation doit toujours être bien aérée. Une bonne quantité d’air frais doit constamment traverser la zone

de pulvérisation pour éviter les accumulations de vapeurs

inammables. Le système de pompage doit être placé dans une zone bien aérée. Ne pulvérisez pas le système de pompage.

• Ne fumez pas dans la zone de pulvérisation.

• N’actionnez pas d’interrupteurs électriques, de moteurs ou autres dispositifs produisant des étincelles dans la zone de

pulvérisation.

• Maintenez la propreté de la zone et veillez à ce qu’elle ne

contienne pas de conteneurs de peinture ou de solvant, de chions et autres matières inammables.

• Sachez ce que contiennent la peinture et les solvants pulvérisés. Lisez les ches de sécurité du matériel (MSDS) et

les étiquettes apposées sur les conteneurs de peintures et de

solvants. Respectez les consignes de sécurité du fabricant de

peinture et de solvant.

• Placez la pompe à une distance minimum de 7,62 mètres (25 pieds) de l’objet à pulvériser, dans une zone bien aérée (ajoutez de la longueur de tuyau si besoin est). Les vapeurs inammables sont souvent plus lourdes que l’air. La zone près du sol doit être très bien aérée. La pompe contient des pièces

qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.

• Le plastique peut causer des étincelles d’électricité statique. N’accrochez aucun plastique dans une zone de pulvérisation fermée. N’utilisez pas de toiles de protection en plastique quand vous pulvérisez une matière inammable.

• Ayez un extincteur en bon état de fonctionnement à portée de main.

MISE EN GARDE : INJECTION CUTANÉE

Le jet de haute pression produit par cet appareil peut

transpercer la peau et les tissus sous-jacents, causant des blessures graves pouvant entraîner l’amputation.

MESURES PRÉVENTIVES :

• Ne dirigez pas le pistolet sur et ne pulvérisez pas les personnes

ou les animaux.

• N’approchez pas les mains ni d’autres parties du corps de la sortie du produit. Par exemple, ne tentez pas d’arrêter une

fuite avec une partie du corps.

• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants n’orent aucune protection contre les blessures par injection).

• TOUJOURS s’assurer que le protège-embout est en place avant

de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.

• Utilisez exclusivement un embout de buse spécié par le fabricant.

• Prenez garde quand vous nettoyez ou que vous changez les

embouts de buse. Si l’embout se bouche pendant que vous

pulvérisez, verrouillez TOUJOURS la détente du pistolet, arrêtez la pompe et libérez toute la pression avant de réparer ou

de nettoyer l’embout ou le protecteur ou avant de changer

d’embout. La pression n’est pas libérée par l’arrêt du moteur. La poignée du robinet-valve PRIME/SPRAY doit être placée sur PRIME pour libérer la pression. Consultez la PROCÉDURE DE DÉCOMPRESSION décrite dans le manuel de la pompe.

+ 28 hidden pages

Titan ED655 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual