Titan ControlMax 1500, ControlMax 1700 Pro, ControlMax 1900 Pro, ControlMax 1700 Operating Manual

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Page 1

™

ControlMax

Airless, high-pressure sprAying unit

AppAreil De pulVÉrisAtiOn À hAute pressiOn sAns Air

OperAting mAnuAl

- F - guiDe D’utilisAtiOn 24

- e - mAnuAl Del usO 46

uniDAD De pulVeriZACiÓn sin Aire y De AltA presiÓn

0617 • Form No. 0580356C

Page 2

IMPORTANT SAFETY INFORMATION

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

Read all safety information before operating the equipment. Save these instructions.

To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

EXPLANATION OF SYMBOLS

This symbol indicates a potential hazard



that may cause serious injury or loss of life. Important safety information will follow.

This symbol indicates a potential hazard



to you or to the equipment. Important

tention

information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.

Danger of skin injection



Danger of re from solvent and paint fumes



GROUNDING INSTRUCTIONS

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.

Danger of explosion from solvent, paint



fumes and incompatible materials

Danger of injury from inhalation of harmful



vapors

Electric shock hazard



Notes give important information which



should be given special attention.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same conguration as the plug. No adapter should be used with this product.

When the sprayer is used with a generator or uncontrolled line voltage, the use of Titan’s “Line

tention

Surge Protector” (P/N 800-935) is recommended.

Make sure to check for grounding continuity after service is performed on any electrical components.

Use an ohmmeter to determine that there is continuity between accessible dead-metal parts of the product and the grounding blade of the attachment plug.

Page 3

IMPORTANT SAFETY INFORMATION

Solvent and paint fumes can explode or ignite.

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible

SAFETY hAzARDS

WARNING: EXPLOSION OR FIRE

Severe injury and/or property damage can occur.

PREVENTION:

• Do not spray ammable or combustible materials near

an open ame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.

• Do not spray or clean with liquids having a ash point of

less than 38ºC (100ºF). Flash point is the temperature at which a uid can produce enough vapor to ignite.

• Paint or solvent owing through the equipment is able to

result in static electricity. Static electricity creates a risk of re or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use only conductive or grounded high-pressure airless paint sprayer hoses specied by the manufacturer.

• Verify that all containers and collection systems are

grounded to prevent static discharge.

• Connect to a grounded outlet and use grounded extension

cords (electric models only). Do not use a 3 to 2 adapter.

• Do not use a paint or solvent containing halogenated

hydrocarbons. Such as chlorine, bleach mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

• Keep spray area well ventilated. Keep a good supply of

fresh air moving through the area to keep the air within the spray area free from accumulation of ammable vapors. Keep pump assembly in well ventilated area. Do not spray pump assembly.

• Do not smoke in the spray area.

• Do not operate light switches, engines, or similar spark

producing products in the spray area.

• Keep area clean and free of paint or solvent containers,

rags, and other ammable materials.

• Know the contents of the paint and solvents being sprayed.

Read all material Safety Data Sheets (SDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.

• Place pump at least 20 feet (6 meters) from the spray object

in a well ventilated area (add more hose if necessary).

Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

• Plastic can cause static sparks. Never hang plastic to

enclose spray area. Do not use plastic drop cloths when spraying ammable material.

• Fire extinguisher equipment shall be present and working.

WARNING: INJECTION INJURY

amputation. See a physician immediately.

PREVENTION:

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge.

For example, do not try to stop leaks with any part of the body.

• NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS keep the tip guard in place while spraying. The tip

guard provides some protection but is mainly a warning device.

• Only use a nozzle tip specied by the manufacturer.

• Use caution when cleaning and changing nozzle tips. In

the case where the nozzle tip clogs while spraying, ALWAYS lock gun trigger, shut pump o, and release all pressure before servicing, cleaning tip or guard, or changing tip. Pressure will not be released by turning o the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual (page 9).

• Do not leave the unit energized or under pressure while

unattended. When the unit is not in use, turn o the unit and relieve the pressure in accordance with the manufacturer’s instructions.

• High-pressure spray is able to inject toxins into the body

and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

• Check hoses and parts for signs of damage, a leak can inject

material into the skin. Inspect hose before each use. Replace any damaged hoses or parts. Only use TITAN original-highpressure hoses in order to ensure functionality, safety and durability.

• This system is capable of producing 1600 PSI / 11.1 MPa.

Only use replacement parts or accessories that are specied by the manufacturer and that are rated a minimum of 1600 PSI. This includes spray tips, nozzle guards, guns, extensions, ttings, and hose.

Page 4

IMPORTANT SAFETY INFORMATION

can lead to possible amputation. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly can be harmful if inhaled or come in contact

• Always engage the trigger lock when not spraying. Verify

the trigger lock is functioning properly.

• Verify that all connections are secure before operating the

unit.

• Know how to stop the unit and bleed pressure quickly. Be

thoroughly familiar with the controls. Pressure will not be released by turning o the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual (page 9).

• Always remove the spray tip before ushing or cleaning

the system.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury which

into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

WARNING: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials

• Do not operate the unit when fatigued or under the

inuence of drugs or alcohol.

• Do not kink or over-bend the hose. Airless hose can

develop leaks from wear, kinking and abuse. A leak can inject material into the skin.

• Do not expose the hose to temperatures or pressures in

excess of those specied by manufacturer.

• Do not use the hose as a strength member to pull or lift the

equipment.

• Use lowest possible pressure to ush equipment.

• Follow all appropriate local, state and national codes

governing ventilation, re prevention and operation.

• The United States Government Safety Standards have

been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

• Before each use, check all hoses for cuts, leaks, abrasion

or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a conductive high-pressure hose.

• Do not spray outdoors on windy days.

• Always unplug cord from outlet before working on

equipment (electric models only).

with the body. Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read

all instructions supplied with the mask to be sure it will provide the necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating

manufacturer.

WARNING: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Always wear appropriate gloves, eye protection, clothing

and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away

from equipment at all times.

• Do not overreach or stand on an unstable support. Keep

eective footing and balance at all times.

• Stay alert and watch what you are doing.

TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION __________________ 2-4 GENERAL INFORMATION _____________________________ 5 ASSEMBLY _______________________________________ 6-7 PARTS AND COMPONENTS ___________________________ 8 BEFORE YOU BEGIN _________________________________ 9 LOAD MATERIAL ___________________________________ 10 SPRAYING ________________________________________ 11 PRACTICE SPRAYING ____________________________ 12-13 CLEAR THE SPRAY TIP _______________________________ 14 CLEAN THE INLET FILTER ____________________________ 15 SHORT TERM STORAGE _____________________________ 16 CLEANUP ______________________________________ 17-18 LONG TERM STORAGE ______________________________ 19 CLEANING THE INLET VALVE _________________________ 20 CLEANING THE OUTLET VALVE _______________________ 21 TROUBLESHOOTING ________________________________ 22 WARRANTY _______________________________________ 23 PARTS LIST ____________________________________ 68-72

Page 5

GENERAL INFORMATION

be used with spray tips, hoses or spray guns that are ControlMax compatible. Do not use any non-ControlMax

MODELS

This pump is available in stand models (1500 / 1700) and cart models (1700 Pro / 1900 Pro).

Some of the graphics in this manual may not exactly match your sprayer and spray gun. All information and instructions given in this manual applies to all models except where noted.

The type of spray gun and length of spray hose included depends upon the pump model you have. Refer to the chart below for details.

Pump Model Gun Model Hose Length

ControlMax 1500 Hybrid (plastic/metal

handle)

ControlMax 1700 Hybrid (plastic/metal

handle) ControlMax 1700 Pro Metal (all metal handle) 50 ft. ControlMax 1900 Pro Metal (all metal handle) 50 ft.

The ControlMax can only

accessories with this system.

25 ft.

30 ft.

CAPABILITY

Sprays a variety of paints (oil-based and latex), primers, stains, preservatives and other nonabrasive materials.

DO NOT USE!

This pump should not be used with textured materials, block ller, lacquers, industrial enamels, or asphalt sealer or materials containing HHC. See coating supplier if ash point is not listed on the container.

SAFETY FEATURES

Spray gun trigger lock and pressure diuser; built-in tip safety guard; PRIME/SPRAY knob for safe pressure release. Conforms to UL STD 1450. Certied to CSA C22.2 NO 68.

IMPORTANT ELECTRICAL INFORMATION

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle

tention

that will accept the plug on the product.

SPECIFICATIONS

1500 1700 1900

Maximum Pressure

Capacity 0.29 GPM

Max. tip 0.015 Horsepower 0.55 0.6 0.7 All models: Power Requirement 15 amp minimum circuit on

Generator power requirement

Overheating protection This sprayer has a built-

1500 PSI

(10.3 MPa)

(1.1 LPM)

1500 PSI

(10.3 MPa)

0.33 GPM

(1.25 LPM)

0.017 0.019

115 VAC, 60 Hz current 5000 Watt (disable idle-down feature)

in protective device to prevent damage from overheating. The sprayer may automatically shut down after heavy use. If this happens, turn switch OFF (0), unplug the sprayer and allow to cool for 20-30 minutes and resume spraying.

1600 PSI

(11.1 MPa)

0.40 GPM (1.5 LPM)

Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

A 14 or 12 gauge cord is recommended (see chart). If an extension cord is to be used outdoors, it must be marked with “SJW” or “SJTW”. For example, a designation of SJTW would indicate that the cord would be appropriate for outdoor use.

Cord gauge Maximum cord length

12 150 feet 14 100 feet

Titan Tool accessory extension cords recommended: P/N 0090241 20 foot extension cord P/N 0090242 35 foot extension cord

Page 6

ASSEMBLY

Do not plug in the power cord until assembly is

complete.

TOOLS NEEDED

• Two 6” adjustable wrenches

1. Attach the tool box doors to the top of the sprayer as shown.

Snap one peg into one of the orices, and then snap the other peg into the other orice. The pegs on the ends will snap into the orices on the unit.

2. STAND MODELS - Attach the handle:

Metal Frame - Line up the handle with the frame as shown.

Push the snap buttons on each side and drop the handle into the frame. The snap-buttons will secure the handle into place.

PLASTIC

METAL

Plastic Frame - Align the handle to the tabs on the unit and

press into place until it snaps (no snap buttons).

Plastic Frame - Do not attempt to remove the plastic handle. Removal can damage the snap

tention

connection.

3. CART MODEL - Pull out the handle from the cart frame. Once it

reaches its maximum height, it will snap into place. To push it back into the frame, push the snap buttons on the back of the frame.

4. Remove the plug from inside the hose ttings and remove the

cap on the spray hose port. Discard both.

5. Thread one end of the high pressure spray hose to the spray

hose port. Hold the port with an adjustable wrench, and tighten the hose with the other. Do not over-tighten.

Page 7

ASSEMBLY (CONTINUED)

2) the circular type where the hose gets threaded

When attaching the hose to the spray gun, follow

The spray gun included with the sprayer will have one of two types of hose restraint:

1) the “C” type where the hose is clamped, or

through a hole in the restraint.

the appropriate steps to properly secure the spray hose.

6. “C” type:

a. Spin the gun onto the male tting on the other end of the

spray hose. Turning the gun instead of the hose will make it easier to align the threads. Tighten the hose end with a wrench.

b. Press the hose into the opening in the restraint at the bottom

of the gun handle. The hose will ex slightly to t through the smaller opening and then “pop” into place with no strain remaining on the hose.

Do not kink the hose when attaching it to the gun or when placing it into the restraint.

tention

7. Circular type:

Thread the end of the hose through the hole in the restraint

and into the bottom of the spray gun body as shown. Spin the gun onto the male tting of the spray hose.

8. Slide the suction tube onto the inlet valve. Secure with the

suction tube clamp.

9. Press the return tube onto the return tube tting. Squeeze

hose clamp over the return tube tting to secure the return tube.

Page 8

PARTS AND COMPONENTS

PRIME

SPRAY

PRIME

4 5

8 7

9 5 4

# ITEM DESCRIPTION

1 Hose wrap The hose wrap allows for easy storage of the spray hose (cart models only). 2 Tool box The Tool Box provides a place for items such as extra spray tips or wrenches.

3 Pressure control knob /

ON/OFF switch

4 PRIME/SPRAY knob The PRIME/SPRAY knob directs material to the material return tube when set to PRIME or to spray hose

5 Spray hose port The connection between the pump and the spray hose. 6 Pail bracket

7 Material return tube Fluid is sent out through the return tube and back into the original container when the PRIME/SPRAY

8 Suction tube The suction tube draws the uid from the original container into the pump.

9 Inlet lter The inlet lter is designed to prevent any debris that may be in the spray material from entering the pump. 10 Spray gun The spray gun controls the delivery of the material being pumped. 11 Tip guard The spray guard reduces the risk of injection injury. 12 Spray tip The spray tip atomizes the spray material and forms the spray pattern. 13 Hose restraint This retains the hose for easier use and storage. 14 Spray hose The spray hose connects the spray gun to the pump. 15 Pusher stem The pusher stem is designed to free the inlet valve which may become stuck due to dried materials. The

The pressure control knob regulates the amount of force the pump uses to push the uid and can be adjusted for desired spray pattern. Also used to switch the pump ON / OFF.

when set to SPRAY.

The pail bracket allows for easy transport of the material container (cart models only).

knob is in the PRIME position.

pusher stem is activated manually by the user.

Page 9

BEFORE YOU BEGIN

This section contains instructions that will be repeated throughout this manual. Read and

The high pressure paint stream could pierce your

see detail procedures in the Safety Information

Be sure to follow the Pressure Relief Procedure when shutting the unit o for any purpose. This

understand this section before using the equipment.

SPRAY GUN TRIGGER LOCk

Be careful when handling the spray gun so you do not accidently spray yourself.

skin causing serious injury. If an accident happens

section on pages 3-4. See physician immediately and bring this instruction

manual.

Engage the trigger lock whenever instructed.

1. To lock the trigger, ip the trigger lock down until it stops in

place behind the trigger.

2. To unlock the trigger, ip the trigger lock up until it snaps into

place on the gun handle.

PRESSURE RELIEF PROCEDURE

procedure is used to relieve pressure from the spray hose. Failure to do so could result in serious injury.

Perform the Pressure Relief Procedure whenever instructed.

1. Lock the spray gun (see “Spray Gun Trigger Lock”, above).

2. Turn the PRIME/SPRAY knob to PRIME (see item 4, previous

page).

3. Turn the power OFF (turn pressure control knob to “0”).

4. Unlock the spray gun. Briey pull the trigger to fully relieve

pressure from the system.

5. Lock the spray gun.

PRIME

SPRAY

4 5

Page 10

SPRAY

PRIME

LOAD MATERIAL

It is good practice to perform

the steps on this page using water to familiarize

material often contains debris that can clog the

Take care to prevent material spills. Make sure to use drop cloths or mask anything that is in the

and will automatically return back to its original

These steps will prime the system and get it ready to spray.

YOU wILL NEED

• The material you plan to spray

• Extension cord

• Waste bucket

Recommendation:

yourself with the function of the unit as well as to ensure the unit is set up properly.

Recommendation: Always use new spray material or material that has been thoroughly strained. Old

system.

tention

1. Fully depress the pusher stem to make sure the inlet ball is

free.

spraying area and could accidentally be sprayed.

The pusher stem will only travel approximately 1/8”

position once released.

2. Place a full container of spraying material underneath the

suction tube (A). Hold the return tube into a waste container (B).

3. Turn the PRIME/SPRAY knob to PRIME.

4. Plug in the sprayer and slowly turn the pressure control knob

clockwise to setting ‘2’.

Allow pump to run until you see spray material owing from

the return tube (B).

5. Switch the pump OFF (0) by turning the pressure control knob

completely counterclockwise.

Place return tube back into material container and clip return

tube and suction tube together.

Page 11

SPRAY

PRIME

SPRAY

PRIME

SPRAY

PRIME

SPRAYING

Follow these steps to deliver spray material from

Motor will cycle ON and OFF while spraying to

the material container to the spray gun.

YOU wILL NEED

• Waste bucket

• Scrap material / cardboard

• Drop cloths to protect oors and furnishings from overspray

1. Make sure the tip guard is removed. Point the spray gun

into a separate waste container. Unlock the spray gun trigger.

Squeeze and hold trigger for steps 2-3.

2. Slowly turn the pressure control knob clockwise to setting ‘2’.

Turn the PRIME/SPRAY knob to SPRAY.

3. Continue to squeeze trigger until the material is owing freely

through the spray gun.

4. Perform the Pressure Relief Procedure, page 9.

5. Make sure the spray gun trigger is locked. Thread the spray

tip guard assembly onto the gun.

Tighten by hand.

6. Make sure the spray tip is rotated forward to the spray

position, with the arrow on the tip facing forward.

Unlock the spray gun trigger.

7. Slowly turn the pressure control knob clockwise to the

maximum setting (5). Turn the PRIME/SPRAY knob to SPRAY. Point the spray gun at a piece of scrap material/cardboard. Pull the trigger and practice spraying (see pages 12-13).

regulate pressure. This is normal.

Page 12

/ spray pressure combination. For further causes of a poor spray problem, refer to the

PRACTICE SPRAYING

Prior to spraying, it is important that you are using the spray tip / spray material combination that it suitable for your spraying job.

Refer to the chart below for a list of recommendations regarding spray tip size, spray material and pressure settings.

CONTROLMAX TIP SELECTION ChART

COATINGS

1500

1700

h h h

h h

Interior stains Interior and

exterior clears

1900

TIP SIzE

211

311

313

413

515

517

619

SPRAY PRESSURE

The chart above is a general guideline. Refer to coating manufacturer’s recommendations for airless sprayer tip sizes as well as guidelines for thinning the product to be sprayed.

The graphics below show the dierence between a good spray pattern versus a spray pattern that is poor or has “tailing”, which may be caused by the improper spray tip / spray material

Water sealers

Low - Med

(setting 1-3)

Exterior solid stains

Acryic sealers

h h

h h h

Med - High

(setting 3-5)

Acrylics Enamels Polyurethanes

h h h

Med - High

(setting 3-5)

Latex primers Interior latex

paints

h h

High

(setting 5)

Oil primers Exterior latex

paints

High

(setting 5)

Troubleshooting section.

GOOD SPRAY PATTERN POOR SPRAY PATTERN (TAILING)

Page 13

Lock the spray gun trigger prior to rotating the spray guard / tip

stroke

trigger

steadily

PRACTICE SPRAYING

If the spray pattern becomes distorted or stops spraying completely while the gun is triggered, follow any or all the procedures listed on pages 12-13.

If you plan to be away from your spray project for more than one hour, follow the Short Term Storage instructions on page 15.

If you have diculty achieving a good spray pattern, your spray tip may not be ideal for the type of material you are spraying. Refer to “Troubleshooting” page, 22.

YOU wILL NEED

• A surface to practice spraying (wood, carboard or scrap drywall)

While spraying, the spray guard / tip assembly can be rotated to better suit your spraying motion.

assembly. Make sure the spray guard nut is not

loosened after rotating.

Trigger gun after starting the stroke. Release the trigger before ending the stroke.

The spray gun should be moving when the trigger is pulled and released.

Overlap each stroke by about 50%. This will ensure an even coating.

50% Overlap

Flex your wrist as you move in order to keep gun parallel to the surface.

Hold the spray gun level.

Start

CORRECT

Pull

Move

Release

End

CORRECT INCORRECT

INCORRECT

The distance from the spray gun to the spray object should not exceed 18 inches.

10” - 12”

(25 - 30 cm)

Page 14

SPRAY

PRIME

SPRAYING TROUBLEShOOTING - CLEAR ThE SPRAY TIP

If the spray pattern becomes distorted or stops

Do not attempt to unclog or clean the tip with

spraying completely while the gun is triggered, the spray tip could be clogged. Follow the steps below.

YOU wILL NEED

• Scrap material / cardboard

your nger. High pressure uid can cause injection injury.

1. Lock the spray gun.

2. Rotate spray tip 180 degrees from its current position.

If spray tip is dicult to rotate, relieve pressure by:

1) slowly turn PRIME/SPRAY knob to PRIME,

2) unlock the spray gun and

3) squeeze trigger while pointing at scrap material/ cardboard.

Release trigger, lock the spray gun, and try rotating spray tip again.

3. Make sure the PRIME/SPRAY knob is turned to SPRAY.

Unlock the spray gun. Point at a piece of scrap material / cardboard and squeeze

trigger until material comes out in a high pressure stream.

Release the trigger and lock the spray gun.

4. Rotate spray tip forward to the spray position.

Unlock the spray gun and resume spraying.

Page 15

SPRAYING TROUBLEShOOTING - CLEAN ThE INLET FILTER

completely while the gun is triggered, the inlet lter

If after completing all of the steps in Spraying Troubleshooting you are still experiencing problems spraying, refer to the Troubleshooting

If the spray pattern becomes distorted or stops spraying

could be clogged. Follow the steps below.

YOU wILL NEED

• Warm, soapy water for latex material

• Mineral spirits for oil based materials

Make sure your oors and furnishings are covered with drop cloths to prevent accidental drips.

tention

1. Remove the inlet lter by pulling it o the suction tube.

2. Clean the screen using the appropriate cleaning solution

(warm, soapy water for latex materials, mineral spirits for oil-

based materials).

3. Snap the inlet lter back into place.

section (page 22).

Page 16

SPRAY

PRIME

ShORT-TERM STORAGE

This procedure should be used when taking a short term break or when ending your project for the day. If your break is longer than 16 hours follow Cleanup instructions, pages 17-18.

YOU wILL NEED

• Water

• Plastic bag

• Damp rags

• Stir stick

Instructions are for latex materials only! If using oil based material follow instructions for Cleanup pages 17-18.

ShUTDOwN

1. Perform the Pressure Relief Procedure, page 9.

2. Turn spray tip 90º. This will prevent air from drying out any

spray material that may be inside the spray tip. Wrap spray

tip in a damp rag and then place entire spray gun in plastic

bag.

3. Pour 1/2 cup water slowly on the top of the paint to prevent

the paint from drying. Place the entire spraying system out of the sun.

AND

STARTUP

4. Remove the spray gun from the plastic bag or the water. Turn

the spray tip back to the spraying position.

5. If water was added during shut down, stir water into material

with the stir stick.

6. Follow Spraying instructions, page 11.

5 6

AND

PAGE 11

Page 17

SPRAY

PRIME

CLEANUP

in the same container of cleaning solution

Allowing them to soak while ushing will

CLEANING NOTES - READ BEFORE CLEANING

• When using latex material, clean sprayer and components

with warm, soapy water. For oil based material use

mineral spirits. Never use mineral spirits with latex

materials.

• NEVER use gasoline to clean sprayer.

• Dispose of used cleaning solution properly.

• Thorough cleaning and lubrication of sprayer is

important to ensure proper operation after storage.

• If you ush your sprayer with mineral spirits, repeat

Cleanup instructions using warm, soapy water.

YOU wILL NEED

• Warm, soapy water if using latex material

• Mineral spirits if using oil-based material

• Empty waste container

• Soft-bristled brush

Follow these steps whenever cleaning with mineral spirits:

• If spraying or cleaning with oil-based materials, the spray

gun must be grounded while preparing the spray hose or cleaning.

• Ground the gun by holding it against the edge of a metal

container while purging. Failure to do so may lead to a static electric discharge which may cause a re.

• Always ush spray gun at least one hose length from

spray pump.

• If collecting ushed solvent in one gallon metal container,

place it into an empty ve gallon container, then ush.

• Area must be free from vapors.

• Follow all cleanup instructions.

The suction tube may become discolored or cloudy after being used. This is normal.

1. Perform Pressure Relief Procedure (page 9).

2. Remove the tip guard from the spray gun.

3. Remove the spray tip from the tip guard. Place both

into a container of the appropriate cleaning solution.

It is okay to place the spray tip and tip guard

that you will use in the following steps.

make it easier to clean them afterwards.

4. Submerge suction set into a bucket with the

appropriate cleaning solution. (Continued on the next page)

Page 18

SPRAY

PRIME

SPRAY

PRIME

CLEANUP - CONTINUED

Ground the gun against the side of a metal waste

Make sure the opening in the black housing on the suction tube that the inlet lter attaches to is

Do not allow the pump to run for more than one

5. Point the spray gun at the side of a waste container.

container if ushing with mineral spirits.

While squeezing the trigger, turn the pressure control knob to

‘2’, and turn the PRIME/SPRAY knob to SPRAY.

6. Continue squeezing the trigger until uid is coming out clear.

You may need to get new cleaning solution.

7. Perform Pressure Relief Procedure, page 9.

8. Remove the inlet lter by pulling if o the suction tube. Clean

by hand using a soft-bristled brush. Remove the tip guard and spray tip from the cleaning solution.

Clean by hand using a soft bristled brush.

completely clean and free from spray material.

9. IMPORTANT STEP: Fill a bucket with warm, soapy water.

Following steps 5-7 in the “Spraying” section, spray at least one

gallon of warm, soapy water. This will ensure that the spray tip

will be completely clean for the next use.

10. Perform Pressure Relief Procedure, page 9. Remove the suction

tube. Run water from a faucet through the tube to ush out any

remaining material. Do not reinstall the suction tube.

11. Remove the spray tip assembly.

Repeat step 5 from above, continuing to squeeze the trigger

until no uid comes from the gun (this will purge any remaining

water in the spray hose). Turn PRIME/SPRAY knob to PRIME. Turn power OFF.

minute without uid.

tention

12. Reattach both the inlet lter and spray tip/tip guard assembly.

10 11 12

P. 11

Page 19

LONG TERM STORAGE

Follow these steps to prepare your sprayer for longterm storage.

YOU wILL NEED

• Light household oil / Piston Lube

• Rags

• Two adjustable wrenches

The suction tube should still be removed from the end of the previous section and the PRIME/SPRAY knob should be in the PRIME position.

1. Remove the spray hose from the spray gun. Tip the spray gun

upside down and pour a few drops of Piston Lube inside the

gun housing.

A light oil can be substituted (such as 10W30 motor oil or

vegetable oil for example).

2. Place a wrench on the outlet valve to secure it. Using the

second wrench, remove the spray hose.

3. Fill a cup or other container with two ounces of Piston Lube

and submerge the inlet valve (a) into the oil. A light oil can be substituted (such as 10W30 motor oil or

vegetable oil for example).

HOUSEHOLD

OIL

HOUSEHOLD

OIL

4. Cover the outlet valve with a rag. Turn the pressure control

knob to ‘2’ and let the pump run for ve seconds. Turn power OFF.

5. Replace suction tube. Wipe entire unit, hose, and spray gun

to remove accumulated spray material.

Store the unit indoors with the power cord wrapped around the cart handle or stand.

tention

Page 20

CLEANING ThE INLET vALvE

Cleaning or replacing the inlet valve may be required if the unit has priming problems. Priming problems may be prevented by properly

cleaning the sprayer and following the long-term storage steps.

YOU wILL NEED

• Adjustable wrench or 10 mm allen wrench

• Warm, soapy water if using latex material

• Mineral spirits for oil based material

• Petroleum jelly

1. Remove the suction tube.

2. Place a wrench on the ats of the inlet valve tting (a), or

insert a 10 mm allen wrench into the hex opening. Unscrew

the inlet valve tting from the sprayer. Remove the inlet valve

seat (b), O-ring (c) inlet valve ball (d) and spring (e). Take care

not to lose any removed parts.

Visually inspect the removed parts, as well as the inside

and outside of the inlet valve tting. Inspect the inlet valve

housing area where the inlet valve assembly was removed. Clean any paint residue in these places with the appropriate

cleaning solution.

3. Lubricate the O-ring (c) on the inlet valve with petroleum jelly.

Replace all parts back into the inlet valve housing in the

reverse order of how they were removed. Note the correct

orientation of the inlet valve seat (b). Replace inlet valve

assembly by screwing it into the sprayer. Tighten with a

wrench.

Do not overtighten the inlet valve tting (torque to 120-150 in.-lbs).

tention

4. Replace suction tube.

If priming problems persist, you may need to replace the inlet valve assembly. Call Technical Service (1866-848-2698) to order a new inlet valve assembly.

Page 21

CLEANING ThE OUTLET vALvE

ush out the outlet valve with water from a faucet.

It is very important to tighten the set screw to

Cleaning or replacing the outlet valve may be necessary if spray performance remains poor after following the steps in the Troubleshooting section. Call Technical Service (1-866-848-2698) to order a new outlet valve assembly.

YOU wILL NEED

• Two 6” adjustable wrenches

• 2.5 mm allen wrench

• Warm, soapy water if using latex material

• Mineral spirits for oil based material

1. Place a wrench on the outlet valve to secure it. Using the

second wrench, remove the spray hose.

2. Loosen (but do not remove) the set screw just underneath

the outlet valve with a 2.5 mm allen wrench.

3. Unscrew outlet valve from outlet valve housing using wrench.

Remove any accumulated material inside outlet valve housing

using appropriate solution for material being used. Pay particular attention to the ball and seat area at the end

of the outlet valve (opposite the hose end). Remove any

accumulated material.

Recommendation: If used with latex-based paints,

4. Replace with new or cleaned outlet valve and tighten with

wrench. Do not over tighten. Torque to 90-110 in-lbs.

5. Tighten the set screw to secure the outet valve. Do not over

tighten. Torque to 20-25 in-lbs.

ensure proper grounding of the hose and gun

Page 22

TROUBLEShOOTING

PROBLEM CAUSE SOLUTION

A. The sprayer does not turn on. 1. The sprayer is not plugged in.

B. The sprayer starts but does not

draw material when the PRIME/ SPRAY knob is set to PRIME

C. The sprayer draws up material

but the pressure drops when the gun is triggered (bad spray pattern or no spray pattern)

D. The PRIME/SPRAY knob is set to

SPRAY and there is ow through the material return tube

2. Pressure control knob is set to OFF.

3. The sprayer shuts o while under pressure.

4. No power is coming from power outlet.

5. The extension cord is damaged or is not the proper gauge or length.

6. There is a problem with sprayer motor.

7. Spray tip clogged.

1. The inlet valve is stuck from old material.

2. There is no suction at the inlet valve.

3. The suction tube is not properly installed.

4. The suction tube is damaged or completely clogged.

5. The inlet lter is clogged.

6. The outlet valve is stuck or contains debris.

7. The inlet valve or outlet valve is worn or damaged.

8. The PRIME/SPRAY valve is plugged.

1. Pressure too low.

2. The spray tip is worn.

3. The inlet lter is clogged.

4. The spray tip is plugged.

5. The material is too heavy or thick.

6. The material is too coarse.

7. The outlet valve assembly is damaged or worn.

8. Spray hose is too long.

9. Filter accessory is dirty or plugged.

1. The PRIME/SPRAY valve is dirty or worn. 1. Call Technical Service (1-866-848-2698).

1. Plug the sprayer in.

2. Turn pressure control knob to recommended setting.

3. Motor will cycle ON and OFF while spraying to regulate pressure. This is normal.

4. Reset circuit breaker or nd another outlet.

5. Refer to General Information.

6. Call Technical Service (1-866-848-2698).

7. Refer to Clear the Spray Tip.

1. Push pusher stem to release. If still stuck refer to Cleaning the Inlet Valve.

2. Remove suction tube and check suction by placing nger on bottom of inlet valve. If no suction, refer to Cleaning the Inlet Valve.

3. Reinstall the suction tube

4. Replace with a new suction tube.

5. Refer to Clean the Inlet lter or replace the inlet lter.

6. Refer to Cleaning the Outlet Valve.

7. Replace the inlet valve or outlet valve.

8. Call Technical Service (1-866-848-2698).

1. Increase the pressure by turning the pressure control knob to a higher setting.

2. Replace spray tip with a new one.

3. Refer to Clean the Inlet lter, or replace with a new inlet lter.

4. Refer to Clear the Spray Tip or replace with a new spray tip.

5. Thin the material, or use a larger tip (see Tip Selection Chart, page 12).

6. Strain the material or purchase the lter accessory (see Accessories, page 72).

7. Replace the outlet valve.

8. Remove any extra hose length that has been added.

9. Clean or replace.

E. The spray gun leaks 1. Internal parts of spray gun are worn or dirty. 1. Call Technical Service (1-866-848-2698).

F. The spray tip assembly leaks 1. The tip guard nut is loose.

2. Tip guard was assembled incorrectly.

3. Tip seal is worn

G. The spray gun will not spray 1. The spray tip plugged.

2. The spray tip is in wrong position.

3. PRIME/SPRAY knob not set on SPRAY.

4. Filter accessory is dirty or plugged.

H. The spray pattern is poor (tailing) 1. Pressure too low.

2. The spray tip is plugged.

3. The inlet lter is clogged.

4. The spray tip is worn.

5. The material is too heavy or thick.

6. Spray hose is too long.

I. The spray tip will not turn 1. High pressure has locked the spray tip in place. 1. Refer to Clear the Spray Tip.

1. Tighten tip guard nut.

2. Remove and assemble correctly.

3. Replace tip seal

1. Refer to Clear the Spray Tip .

2. Rotate spray tip to SPRAY position.

3. Turn PRIME/SPRAY knob to SPRAY.

4. Clean or replace.

1. Increase the pressure by turning the pressure control knob to a higher setting.

2. Refer to Clear the Spray Tip

3. Refer to Clean the Inlet lter or replace with a new inlet lter.

4. Replace the spray tip.

5. Thin material per manufacturer’s recommendations.

6. Remove any extra hose length that has been added.

Page 23

wARRANTY

AIRLESS PAINT SPRAY EQUIPMENT

This product, manufactured by Titan Tool, is warranted to the original retail purchaser against defects in material and workmanship for two years from date of purchase.

This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Titan Authorized Service Center. This warranty does not apply to accessories.

TITAN SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER FROM BREACH OF THIS WARRANTY OR ANY OTHER REASON.

If any product is defective in material and/or workmanship during the applicable warranty period, please call Titan Technical Service at 1-866-848-2698. DO NOT RETURN THE PRODUCT TO THE ORIGINAL RETAILER. Under Titan’s Free Tool Replacement Program, Titan Technical Service will either replace the defective part, or refer you to your nearest Authorized Service Center for repair.

SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

DATE CODE LOCATION (ALL UNITS)

United States Sales & Service

Phone:

1-866-848-2698

Fax:

1-763-519-3563

1770 Fernbrook Lane

Minneapolis, MN 55447

www.titantool.com

International

international@titantool.com

Fax: 1-763-519-3509

1770 Fernbrook Lane

Minneapolis, MN 55447

www.titantool-international.com

Page 24

Parts List • Liste de Pièces • Lista de Piezas

Main asseMbLy (stand ModeLs) • enseMbLe PrinciPaL (ModèLes de suPPort) • Montaje PrinciPaL (ModeLos de soPorte)

1500 1700

7 7

1500 1700 Description Description Descripción

1 0580389 ---------

--------- 0580163

Base assembly Handle assembly

2 0580041B 0580041B Door (single piece) Porte (pièce unique) Tapa (pieza única) 3* --------- --------- Suction set assembly Ensemble d'aspiration Conjunto de succión 4 0580072A 0580072A Outlet valve assembly Ensemble de la soupape de

5 0580071A 0580071A Inlet valve tting (includes

O-ring)

6 0580391 0580391 Inlet valve kit Trousse de la soupape d'entrée Kit de válvula de entrada 7 9885553 9885553 Return tube tting Raccord de tube de retour Conexión de tubo de retorno

 * Seeseparatelisting•Voirlalisteséparée•Consultelalistaseparada

Ensemble de la base Ensemble de la poignée

sortie Raccord de la soupape

d'entrée (inclut le joint torique)

EN F ES

Conjunto de la base Conjunto de la manilla

Conjunto de la válvula de salida

Conexión de la válvula de entrada (incluye junta tórica)

Page 25

Parts List • Liste de Pièces • Lista de Piezas

1700 Pro / 1900 Pro

Main asseMbLy (cart ModeLs) • enseMbLe PrinciPaL (ModèLes de chariot) • Montaje PrinciPaL (ModeLos de carro)

Replacement parts available by calling customer service

On peut obtenir des pièces de rechange en appelant le Service à la clientèle.

Los repuestos están disponibles llamanado al servicio a clientes.

1-866-848-2698

1700 Pro 1900 Pro Description Description Descripción 1 0580390 0580390 2 0580041B 0580041B Door (single piece) Porte (pièce unique) Tapa (pieza única) 3* --------- --------- Suction set assembly Ensemble d'aspiration Conjunto de succión 4 0580072A 0580072A Outlet valve assembly Ensemble de la soupape de

5 0580071A 0580071A Inlet valve tting (includes

6 0580391 0580391 Inlet valve kit Trousse de la soupape d'entrée Kit de válvula de entrada 7 9885553 9885553 Return tube tting Raccord de tube de retour Conector de tubo de retorno

Handle assembly

O-ring)

Ensemble de la poignée

sortie Raccord de la soupape

d'entrée (inclut le joint torique)

Conjunto de la manilla

Conjunto de la válvula de salida

Conexión de la válvula de entrada (incluye junta tórica)

 * Seeseparatelisting•Voirlalisteséparée•Consultelalistaseparada

ES F EN

Page 26

Parts List • Liste de Pièces • Lista de Piezas

sPray gun asseMbLy • PistoLet de PuLvérisation • PistoLa de rociadora

1500 1700 1 353-700 ------- -------

------- 353-701 353-701

2 353-515 353-515 353-515 Spray tip, 515 Embout, 515 Boquilla de pulverización,

3 353-702 353-702 353-702 Spray guard assembly

4 342-100 342-100 342-100 Tip seal kit Trousse de joint de l'embout Juego de junta de la

5 353-706 ------- ------- Spray hose (25’) Tuyau de pulvérisation (7 m) Manguera de

------- 353-707 ------- Spray hose (30’) Tuyau de pulvérisation (9 m) Manguera de

------- ------- 353-708 Spray hose (50’) Tuyau de pulvérisation (15 m) Manguera de

1700 Pro 1900 Pro Description Description Descripción

Spray gun assembly, ControlMax (includes item 2-4)

Spray gun assembly, ControlMax Pro (includes item 2-4)

(includes item 4)

Ensemble du pistolet de pulvérisation, ControlMax (inclut les articles 2 à 4)

Ensemble du pistolet de pulvérisation, ControlMax Pro (inclut les articles 2 à 4)

Ensemble anti-éclaboussure (inclut le article 4)

Conjunto de la pistola pulverizadora, ControlMax (incluye los elementos 2 a 4)

Conjunto de la pistola pulverizadora, ControlMax Pro (incluye los elementos 2 a 4)

515 Conjunto de la protección

de pulverización (incluye le elemento 4)

boquilla

pulverización (7 m)

pulverización (9 m)

pulverización (15 m)

EN F ES

Page 27

Parts List • Liste de Pièces • Lista de Piezas

suction set asseMbLy • enseMbLe d’asPiration • conjunto de succiÓn

3 3

6 7

1500 1700 1 ------- ------- ------2 0580487 0580487 0580208 Return tube Tuyau de retour Tubo de retorno 3 0512390 0512390 0512390 Clip (single piece) Agrafe (pièce unique) Sujetador (pieza única) 4 0580154 0580154 0580154 Inlet lter housing Boîtier du ltre d'entrée Carcasa del ltro de

5 0580155 0580155 0580155 Inlet lter Filtre d'entrée Filtro de entrada 6 9890222 9890222 9890222 Suction tube clamp Agrafe du tube

7 0327226 0327226 0327226 Return tube clip Agrafe du tube de retour Sujetador del tubo de

0580159A 0580159A 0580206A

1700 Pro 1900 Pro Description Description Descripción

Suction tube

Suction tube assembly (includes items 1-7)

Tube d’aspiration Tubo de

entrada

Abrazadera del tubo de

d'aspiration

Ensemble du tube d'aspiration (inclut les articles 1 à 7)

succión

retorno

Conjunto del tubo de succión (incluye los elementos 1 a 7)

succión

ES F EN

Page 28

accessories• accessoires • accesorios

PART NO. DESCRIPTION DESCRIPTION DESCRIPCIóN SPRAY GUNS PISTOLETS DE PULvéRISATION PISTOLAS DE PULvERIzACIóN

353-700 ControlMax spray gun Pistolet de pulvérisation ControlMax Pistola de pulverización de ControlMax

353-701 ControlMax Pro spray gun Pistolet de pulvérisation ControlMax Pro Pistola de pulverización de ControlMax Pro

SPRAY TIPS AND ACCESSORIES EMBOUTS DE PULvéRISATION ET ACCESSOIRES BOQUILLA DE ROCIADO Y ACCESORIOS

353-211 211 ControlMax Tip Embout de ControlMax 211 Boquilla de ControlMax 211 353-311 311 ControlMax Tip Embout de ControlMax 311 Boquilla de ControlMax 311 353-313 313 ControlMax Tip Embout de ControlMax 313 Boquilla de ControlMax 313 353-413 413 ControlMax Tip Embout de ControlMax 413 Boquilla de ControlMax 413 353-515 515 ControlMax Tip Embout de ControlMax 515 Boquilla de ControlMax 515 353-517 517 ControlMax Tip Embout de ControlMax 517 Boquilla de ControlMax 517 353-619 619 ControlMax Tip Embout de ControlMax 619 Boquilla de ControlMax 619 353-702 ControlMax Tip Guard Protège-embout ControlMax Protección de la boquilla ControlMax

MISC. ACCESSORIES ACCESSOIRES DIvERS ACCESORIOS vARIOS

353-705 ControlMax lter/swivel Combo Combinaison ltre/pivot ControlMax Combinación de ltro y dispositivo

353-709 ControlMax 12" Tip Extension Rallonge d'embout ControlMax de 30 cm Extensión de la boquilla de 30 cm

353-710 ControlMax 24" Tip Extension Rallonge d'embout ControlMax de 61 cm Extensión de la boquilla de 61 cm

342-100 Tip Seal Kit Trousse du joint de l'embout Conjunto de la junta de la boquilla 314-482 Liquid Shield 1 Quart Liquid Shield 1 l Liquid Shield 1 l 314-480 Piston Lube (8 oz) Piston Lube (236 ml) Piston Lube (236 ml) 353-706 ControlMax Spray hose (25’) Tuyau de pulvérisation (7 m) ControlMax Manguera de pulverización (7 m)

353-707 ControlMax Spray hose (30’) Tuyau de pulvérisation (9 m) ControlMax Manguera de pulverización (9 m)

353-708 ControlMax Spray hose (50’) Tuyau de pulvérisation (15 m) ControlMax Manguera de pulverización (15 m)

giratorio ControlMax

ControlMax