Titan ControlMax 1500, ControlMax 1700 Pro, ControlMax 1900 Pro, ControlMax 1700 Operating Manual

™

ControlMax

Airless, high-pressure
sprAying unit

AppAreil De pulVÉrisAtiOn
À hAute pressiOn sAns Air

OperAting mAnuAl

- F - guiDe D’utilisAtiOn 24

- e - mAnuAl Del usO 46

uniDAD De
pulVeriZACiÓn sin Aire
y De AltA presiÓn

0617 • Form No. 0580356C

IMPORTANT SAFETY INFORMATION

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Grounded Outlet

Grounding Pin

Cover for grounded outlet box

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Read all safety information before operating the equipment.
Save these instructions.

To reduce the risks of re or explosion, electrical shock and the
injury to persons, read and understand all instructions included
in this manual. Be familiar with the controls and proper usage
of the equipment.

EXPLANATION OF SYMBOLS

This symbol indicates a potential hazard



that may cause serious injury or loss of life.
Important safety information will follow.

This symbol indicates a potential hazard



to you or to the equipment. Important

tention

information that tells how to prevent
damage to the equipment or how to avoid
causes of minor injuries will follow.

Danger of skin injection



Danger of re from solvent and paint fumes



GROUNDING INSTRUCTIONS

This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electric shock by
providing an escape wire for the electric current. This product
is equipped with a cord having a grounding wire with an
appropriate grounding plug. The plug must be plugged into
an outlet that is properly installed and grounded in accordance
with all local codes and ordinances.

WARNING - Improper installation of the
grounding plug can result in a risk of electric
shock.

If repair or replacement of the cord or plug is necessary, do not
connect the green grounding wire to either at blade terminal.
The wire with insulation having a green outer surface with
or without yellow stripes is the grounding wire and must be
connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in
doubt as to whether the product is properly grounded. Do not
modify the plug provided. If the plug will not t the outlet,
have the proper outlet installed by a qualied electrician.

Danger of explosion from solvent, paint



fumes and incompatible materials

Danger of injury from inhalation of harmful



vapors

Electric shock hazard



Notes give important information which



should be given special attention.

This product is for use on a nominal 120 volt circuit and has a
grounding plug that looks like the plug illustrated below. Make
sure that the product is connected to an outlet having the same
conguration as the plug. No adapter should be used with this
product.

When the sprayer is used with a generator or
uncontrolled line voltage, the use of Titan’s “Line

tention

Surge Protector” (P/N 800-935) is recommended.

Make sure to check for grounding continuity
after service is performed on any electrical
components.

Use an ohmmeter to determine that there is
continuity between accessible dead-metal parts
of the product and the grounding blade of the
attachment plug.

2

EN

IMPORTANT SAFETY INFORMATION

Solvent and paint fumes can explode or ignite.

A high pressure paint stream produced by this
equipment can pierce the skin and underlying
tissues, leading to serious injury and possible

SAFETY hAzARDS

WARNING: EXPLOSION OR FIRE

Severe injury and/or property damage can occur.

PREVENTION:

• Do not spray ammable or combustible materials near

an open ame, pilot lights or sources of ignition such
as hot objects, cigarettes, motors, electrical equipment
and electrical appliances. Avoid creating sparks from
connecting and disconnecting power cords.

• Do not spray or clean with liquids having a ash point of

less than 38ºC (100ºF). Flash point is the temperature at
which a uid can produce enough vapor to ignite.

• Paint or solvent owing through the equipment is able to

result in static electricity. Static electricity creates a risk of
re or explosion in the presence of paint or solvent fumes.
All parts of the spray system, including the pump, hose
assembly, spray gun and objects in and around the spray
area shall be properly grounded to protect against static
discharge and sparks. Use only conductive or grounded
high-pressure airless paint sprayer hoses specied by the
manufacturer.

• Verify that all containers and collection systems are

grounded to prevent static discharge.

• Connect to a grounded outlet and use grounded extension

cords (electric models only). Do not use a 3 to 2 adapter.

• Do not use a paint or solvent containing halogenated

hydrocarbons. Such as chlorine, bleach mildewcide,
methylene chloride and trichloroethane. They are not
compatible with aluminum. Contact the coating supplier
about compatibility of material with aluminum.

• Keep spray area well ventilated. Keep a good supply of

fresh air moving through the area to keep the air within the
spray area free from accumulation of ammable vapors.
Keep pump assembly in well ventilated area. Do not spray
pump assembly.

• Do not smoke in the spray area.

• Do not operate light switches, engines, or similar spark

producing products in the spray area.

• Keep area clean and free of paint or solvent containers,

rags, and other ammable materials.

• Know the contents of the paint and solvents being sprayed.

Read all material Safety Data Sheets (SDS) and container
labels provided with the paints and solvents. Follow the
paint and solvent manufacture’s safety instructions.

• Place pump at least 20 feet (6 meters) from the spray object

in a well ventilated area (add more hose if necessary).

Flammable vapors are often heavier than air. Floor area
must be extremely well ventilated. The pump contains
arcing parts that emit sparks and can ignite vapors.

• Plastic can cause static sparks. Never hang plastic to

enclose spray area. Do not use plastic drop cloths when
spraying ammable material.

• Fire extinguisher equipment shall be present and working.

WARNING: INJECTION INJURY

amputation. See a physician immediately.

PREVENTION:

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge.

For example, do not try to stop leaks with any part of the
body.

• NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS keep the tip guard in place while spraying. The tip

guard provides some protection but is mainly a warning
device.

• Only use a nozzle tip specied by the manufacturer.

• Use caution when cleaning and changing nozzle tips. In

the case where the nozzle tip clogs while spraying, ALWAYS
lock gun trigger, shut pump o, and release all pressure
before servicing, cleaning tip or guard, or changing tip.
Pressure will not be released by turning o the motor. The
PRIME/SPRAY valve or pressure bleed valve must be turned
to their appropriate positions to relieve system pressure.
Refer to PRESSURE RELIEF PROCEDURE described in the
pump manual (page 9).

• Do not leave the unit energized or under pressure while

unattended. When the unit is not in use, turn o the unit and
relieve the pressure in accordance with the manufacturer’s
instructions.

• High-pressure spray is able to inject toxins into the body

and cause serious bodily injury. In the event that injection
occurs, seek medical attention immediately.

• Check hoses and parts for signs of damage, a leak can inject

material into the skin. Inspect hose before each use. Replace
any damaged hoses or parts. Only use TITAN original-high­pressure hoses in order to ensure functionality, safety and
durability.

• This system is capable of producing 1600 PSI / 11.1 MPa.

Only use replacement parts or accessories that are specied
by the manufacturer and that are rated a minimum of
1600 PSI. This includes spray tips, nozzle guards, guns,
extensions, ttings, and hose.

3

EN

IMPORTANT SAFETY INFORMATION

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can lead to possible amputation. It is important
to treat the injury as soon as possible. DO NOT
delay treatment to research toxicity. Toxicity is
a concern with some coatings injected directly
can be harmful if inhaled or come in contact

• Always engage the trigger lock when not spraying. Verify

the trigger lock is functioning properly.

• Verify that all connections are secure before operating the

unit.

• Know how to stop the unit and bleed pressure quickly. Be

thoroughly familiar with the controls. Pressure will not be
released by turning o the motor. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to PRESSURE
RELIEF PROCEDURE described in the pump manual (page 9).

• Always remove the spray tip before ushing or cleaning

the system.

NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury which

into the blood stream. Consultation with a plastic
surgeon or reconstructive hand surgeon may be
advisable.

WARNING: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials

• Do not operate the unit when fatigued or under the

inuence of drugs or alcohol.

• Do not kink or over-bend the hose. Airless hose can

develop leaks from wear, kinking and abuse. A leak can
inject material into the skin.

• Do not expose the hose to temperatures or pressures in

excess of those specied by manufacturer.

• Do not use the hose as a strength member to pull or lift the

equipment.

• Use lowest possible pressure to ush equipment.

• Follow all appropriate local, state and national codes

governing ventilation, re prevention and operation.

• The United States Government Safety Standards have

been adopted under the Occupational Safety and Health
Act (OSHA). These standards, particularly part 1910 of
the General Standards and part 1926 of the Construction
Standards should be consulted.

• Before each use, check all hoses for cuts, leaks, abrasion

or bulging of cover. Check for damage or movement
of couplings. Immediately replace hose if any of those
conditions exist. Never repair a paint hose. Replace with a
conductive high-pressure hose.

• Do not spray outdoors on windy days.

• Always unplug cord from outlet before working on

equipment (electric models only).

with the body. Vapors can cause severe nausea,
fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read

all instructions supplied with the mask to be sure it will
provide the necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating

manufacturer.

WARNING: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Always wear appropriate gloves, eye protection, clothing

and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away

from equipment at all times.

• Do not overreach or stand on an unstable support. Keep

eective footing and balance at all times.

• Stay alert and watch what you are doing.

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TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION __________________ 2-4
GENERAL INFORMATION _____________________________ 5
ASSEMBLY _______________________________________ 6-7
PARTS AND COMPONENTS ___________________________ 8
BEFORE YOU BEGIN _________________________________ 9
LOAD MATERIAL ___________________________________ 10
SPRAYING ________________________________________ 11
PRACTICE SPRAYING ____________________________ 12-13
CLEAR THE SPRAY TIP _______________________________ 14
CLEAN THE INLET FILTER ____________________________ 15
SHORT TERM STORAGE _____________________________ 16
CLEANUP ______________________________________ 17-18
LONG TERM STORAGE ______________________________ 19
CLEANING THE INLET VALVE _________________________ 20
CLEANING THE OUTLET VALVE _______________________ 21
TROUBLESHOOTING ________________________________ 22
WARRANTY _______________________________________ 23
PARTS LIST ____________________________________ 68-72

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GENERAL INFORMATION

be used with spray
tips, hoses or spray guns that are ControlMax
compatible. Do not use any non-ControlMax

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MODELS

This pump is available in stand models (1500 / 1700) and cart
models (1700 Pro / 1900 Pro).

Some of the graphics in this manual may not exactly match
your sprayer and spray gun. All information and instructions
given in this manual applies to all models except where noted.

The type of spray gun and length of spray hose included
depends upon the pump model you have. Refer to the chart
below for details.

Pump Model Gun Model Hose Length

ControlMax 1500 Hybrid (plastic/metal

handle)

ControlMax 1700 Hybrid (plastic/metal

handle)
ControlMax 1700 Pro Metal (all metal handle) 50 ft.
ControlMax 1900 Pro Metal (all metal handle) 50 ft.

The ControlMax can only

accessories with this system.

25 ft.

30 ft.

CAPABILITY

Sprays a variety of paints (oil-based and latex), primers, stains,
preservatives and other nonabrasive materials.

DO NOT USE!

This pump should not be used with textured materials, block
ller, lacquers, industrial enamels, or asphalt sealer or materials
containing HHC. See coating supplier if ash point is not listed
on the container.

SAFETY FEATURES

Spray gun trigger lock and pressure diuser; built-in tip safety
guard; PRIME/SPRAY knob for safe pressure release. Conforms
to UL STD 1450. Certied to CSA C22.2 NO 68.

IMPORTANT ELECTRICAL INFORMATION

Use only a 3-wire extension cord that has a
3-blade grounding plug and a 3-slot receptacle

tention

that will accept the plug on the product.

SPECIFICATIONS

1500 1700 1900

Maximum
Pressure

Capacity 0.29 GPM

Max. tip 0.015
Horsepower 0.55 0.6 0.7
All models:
Power Requirement 15 amp minimum circuit on

Generator power
requirement

Overheating protection This sprayer has a built-

1500 PSI

(10.3 MPa)

(1.1 LPM)

1500 PSI

(10.3 MPa)

0.33 GPM

(1.25 LPM)

0.017 0.019

115 VAC, 60 Hz current
5000 Watt
(disable idle-down feature)

in protective device to
prevent damage from
overheating. The sprayer
may automatically shut
down after heavy use. If this
happens, turn switch OFF (0),
unplug the sprayer and allow
to cool for 20-30 minutes and
resume spraying.

1600 PSI

(11.1 MPa)

0.40 GPM
(1.5 LPM)

Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized cord
will cause a drop in line voltage resulting in loss of power and
overheating.

A 14 or 12 gauge cord is recommended (see chart). If an
extension cord is to be used outdoors, it must be marked with
“SJW” or “SJTW”. For example, a designation of SJTW would
indicate that the cord would be appropriate for outdoor use.

Cord gauge Maximum cord length

12 150 feet
14 100 feet

Titan Tool accessory extension cords recommended:
P/N 0090241 20 foot extension cord
P/N 0090242 35 foot extension cord

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ASSEMBLY

Do not plug in the power cord until assembly is

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complete.

TOOLS NEEDED

• Two 6” adjustable wrenches

1. Attach the tool box doors to the top of the sprayer as shown.

Snap one peg into one of the orices, and then snap the other
peg into the other orice. The pegs on the ends will snap into
the orices on the unit.

2. STAND MODELS - Attach the handle:

Metal Frame - Line up the handle with the frame as shown.

Push the snap buttons on each side and drop the handle into
the frame. The snap-buttons will secure the handle into place.

1

2

PLASTIC

METAL

Plastic Frame - Align the handle to the tabs on the unit and

press into place until it snaps (no snap buttons).

Plastic Frame - Do not attempt to remove the
plastic handle. Removal can damage the snap

tention

connection.

3. CART MODEL - Pull out the handle from the cart frame. Once it

reaches its maximum height, it will snap into place. To push
it back into the frame, push the snap buttons on the back of
the frame.

4. Remove the plug from inside the hose ttings and remove the

cap on the spray hose port. Discard both.

5. Thread one end of the high pressure spray hose to the spray

hose port. Hold the port with an adjustable wrench, and
tighten the hose with the other. Do not over-tighten.

3

4

6

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ASSEMBLY (CONTINUED)

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2) the circular type where the hose gets threaded

When attaching the hose to the spray gun, follow

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The spray gun included with the sprayer will have
one of two types of hose restraint:

1) the “C” type where the hose is clamped, or

through a hole in the restraint.

the appropriate steps to properly secure the spray
hose.

6. “C” type:

a. Spin the gun onto the male tting on the other end of the

spray hose. Turning the gun instead of the hose will make
it easier to align the threads. Tighten the hose end with a
wrench.

b. Press the hose into the opening in the restraint at the bottom

of the gun handle. The hose will ex slightly to t through
the smaller opening and then “pop” into place with no strain
remaining on the hose.

Do not kink the hose when attaching it to the gun
or when placing it into the restraint.

6a

6b

7

tention

7. Circular type:

Thread the end of the hose through the hole in the restraint

and into the bottom of the spray gun body as shown. Spin
the gun onto the male tting of the spray hose.

8. Slide the suction tube onto the inlet valve. Secure with the

suction tube clamp.

9. Press the return tube onto the return tube tting. Squeeze

hose clamp over the return tube tting to secure the return
tube.

8

9

7

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PARTS AND COMPONENTS

11

10

13

14

4

PRIME

PRIME

SPRAY

SPRAY

SPRAY

PRIME

15

1

2

3

4
5

6

7

8

9

12

2

8
7

3

9
5
4

# ITEM DESCRIPTION

1 Hose wrap The hose wrap allows for easy storage of the spray hose (cart models only).
2 Tool box The Tool Box provides a place for items such as extra spray tips or wrenches.

3 Pressure control knob /

ON/OFF switch

4 PRIME/SPRAY knob The PRIME/SPRAY knob directs material to the material return tube when set to PRIME or to spray hose

5 Spray hose port The connection between the pump and the spray hose.
6 Pail bracket

7 Material return tube Fluid is sent out through the return tube and back into the original container when the PRIME/SPRAY

8 Suction tube The suction tube draws the uid from the original container into the pump.

9 Inlet lter The inlet lter is designed to prevent any debris that may be in the spray material from entering the pump.
10 Spray gun The spray gun controls the delivery of the material being pumped.
11 Tip guard The spray guard reduces the risk of injection injury.
12 Spray tip The spray tip atomizes the spray material and forms the spray pattern.
13 Hose restraint This retains the hose for easier use and storage.
14 Spray hose The spray hose connects the spray gun to the pump.
15 Pusher stem The pusher stem is designed to free the inlet valve which may become stuck due to dried materials. The

The pressure control knob regulates the amount of force the pump uses to push the uid and can be
adjusted for desired spray pattern. Also used to switch the pump ON / OFF.

when set to SPRAY.

The pail bracket allows for easy transport of the material container (cart models only).

knob is in the PRIME position.

pusher stem is activated manually by the user.

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BEFORE YOU BEGIN

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This section contains instructions that will be
repeated throughout this manual. Read and

The high pressure paint stream could pierce your

see detail procedures in the Safety Information

Be sure to follow the Pressure Relief Procedure
when shutting the unit o for any purpose. This

understand this section before using the equipment.

SPRAY GUN TRIGGER LOCk

Be careful when handling the spray gun so you do
not accidently spray yourself.

skin causing serious injury. If an accident happens

section on pages 3-4.
See physician immediately and bring this instruction

manual.

Engage the trigger lock whenever instructed.

1. To lock the trigger, ip the trigger lock down until it stops in

place behind the trigger.

2. To unlock the trigger, ip the trigger lock up until it snaps into

place on the gun handle.

PRESSURE RELIEF PROCEDURE

1

2

1

procedure is used to relieve pressure from the spray
hose. Failure to do so could result in serious injury.

Perform the Pressure Relief Procedure whenever instructed.

1. Lock the spray gun (see “Spray Gun Trigger Lock”, above).

2. Turn the PRIME/SPRAY knob to PRIME (see item 4, previous

page).

3. Turn the power OFF (turn pressure control knob to “0”).

4. Unlock the spray gun. Briey pull the trigger to fully relieve

pressure from the system.

5. Lock the spray gun.

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2

PRIME

SPRAY

4 5

3

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