Important Safety Information · Read all safety information before
operating the equipment. SAVE THESE INSTRUCTIONS.
This symbol indicates a hazardous situation,
which, if not not avoided could result in death or
serious injury.
To reduce the risks of fire or explosion, electrical
shock and the injury to persons, read and
understand all instructions included in this manual.
Be familiar with the controls and proper usage of
the equipment.
HAZARD: Injection injury
A high pressure paint stream produced by this
equipment can pierce the skin and underlying
tissues, leading to serious injury and possible
amputation. See a physician immediately.
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE
CUT! Injection can lead to amputation. See a physician
immediately.
The maximum operating range of the sprayer is 3300 PSI / 22.8
MPa uid pressure.
PREVENTION:
• NEVER aim the gun at any part of the body.
• Do not aim the gun at, or spray any person or animal.
• NEVER allow any part of the body to touch the uid stream.
DO NOT allow body to touch a leak in the uid hose.
• NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS lock the gun trigger, shut the pump off, and
release all pressure before servicing, cleaning the tip or
guard, changing tip, or leaving unattended. Pressure will
not be released by turning off the motor. The PRIME/
SPRAY valve or pressure bleed valve must be turned to
their appropriate positions to relieve system pressure.
Refer to the PRESSURE RELIEF PROCEDURE
described in this manual.
• ALWAYS keep the tip guard in place while spraying. The
tip guard provides some protection but is mainly a warning
device.
• ALWAYS remove the spray tip before ushing or cleaning
the system.
• Paint hose can develop leaks from wear, kinking and
abuse. A leak can inject material into the skin. Inspect
the hose before each use. Do not use hose to lift or pull
equipment.
• NEVER use a spray gun without a working trigger lock and
trigger guard in place.
• All accessories must be rated at or above 3300 PSI / 22.8
MPa. This includes spray tips, guns, extensions, and hose.
• Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn off the unit and
relieve the pressure in accordance with the PRESSURE
RELIEF PROCEDURE described in this manual.
• Verify that all connections are secure before operating the
unit. Unsecured parts may eject at great force or leak a
high pressure uid stream causing severe injury.
• Always engage the trigger lock when not spraying. Verify
the trigger lock is functioning properly.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity. Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
Paints, solvents, insecticides, and other materials
can be harmful if inhaled or come in contact with the
body. Vapors can cause severe nausea, fainting, or
poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be
inhaled. Read all instructions supplied
with the mask to be sure it will provide the
necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite.
Property damage and/or severe injury can occur.
PREVENTION:
• Provide extensive exhaust and fresh air introduction to
keep the air within the spray area free from accumulation
of ammable vapors. Solvent and paint fumes can
explode or ignite.
• Do not spray in a conned area.
• Avoid all ignition sources such as static
electric sparks, open ames, pilot lights,
electrical appliances, and hot objects.
Connecting or disconnecting power cords or
working light switches can make sparks. Paint
or solvent owing through the equipment is
able to result in static electricity.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working
order.
• Place pump at least 25 feet (7.62 meters) from the
spray object in a well ventilated area (add more hose if
necessary). Flammable vapors are often heavier than air.
Floor area must be extremely well ventilated. The pump
contains arcing parts that emit sparks and can ignite vapors.
• The equipment and objects in and around the spray area
must be properly grounded to prevent static sparks.
• Keep area clean and free of paint or solvent containers,
rags and other ammable materials.
• Use only conductive or grounded high pressure uid hose.
Gun must be grounded through hose connections.
• For electric units — power cord must be connected to a
grounded circuit.
• Always ush unit into a separate metal container, at low
pump pressure, with spray tip removed. Hold gun rmly
against side of container to ground container and prevent
static sparks.
• Follow the material and solvent manufacturer’s warnings
and instructions. Know the contents of the paints and
solvents being sprayed. Read all Material Safety Data
Sheets (MSDS) and container labels provided with
the paints and solvents. Follow the paint and solvent
manufacturer’s safety instructions.
• Use extreme caution when using materials with
a ashpoint below 70ºF (21ºC). Flashpoint is the
temperature that a uid can produce enough vapors to
ignite.
• Plastic can cause static sparks. Never hang plastic to
enclose a spray area. Do not use plastic drop cloths when
spraying ammable materials.
• Use lowest possible pressure to ush equipment.
• Do not spray onto pump assembly.
Important Safety Information · Read all safety information before
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
operating the equipment. SAVE THESE INSTRUCTIONS.
HAZARD: EXPLOSION HAZARD DUE TO
INCOMPATIBLE MATERIALS
Will cause property damage or severe injury.
PREVENTION:
• Do not use materials containing bleach or
chlorine.
• Do not use halogenated hydrocarbon solvents such as
bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.
• Contact your coating supplier about the compatibility of
material with aluminum.
HAZARD: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Read all instructions and safety precautions before
operating equipment.
• Follow all appropriate local, state, and national codes
governing ventilation, re prevention, and operation.
• The United States Government Safety Standards have
been adopted under the Occupational Safety and Health
Act (OSHA). These standards, particularly part 1910 of
the General Standards and part 1926 of the Construction
Standards should be consulted.
• Use only manufacturer authorized parts. User assumes
all risks and liabilities when using parts that do not meet
the minimum specications and safety requirements of the
pump manufacturer.
• All hoses, ttings, and lter parts must be secured before
operating spray pump. Unsecured parts can eject at great
force or leak a high pressure uid stream causing severe
injury.
• Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement of
couplings. Immediately replace the hose if any of these
conditions exist. Never repair a paint hose. Replace it with
another grounded high-pressure hose.
• Do not kink or over-bend the hose. Airless hose can
develop leaks from wear, kinking and abuse. A leak can
inject material into the skin.
• Do not expose the hose to temperatures or pressures in
excess of those specied by manufacturer.
• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.
• Do not operate or spray near children. Keep children
away from the equipment at all times.
• Do not overreach or stand on an unstable support. Keep
effective footing and balance at all times.
• Use lowest possible pressure to ush equipment.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the
inuence of drugs or alcohol.
• For electric units — Always unplug cord from outlet before
working on equipment.
• Do not use the hose as a strength member to pull or lift the
equipment.
• Do not lift by cart handle when loading or unloading.
Grounding Instructions
This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electric shock by
providing an escape wire for the electric current. This product is
equipped with a cord having a grounding wire with an appropriate
grounding plug. The plug must be plugged into an outlet that
is properly installed and grounded in accordance with all local
codes and ordinances.
WARNING - Improper installation of the grounding
plug can result in a risk of electric shock.
If repair or replacement of the cord or plug is
necessary, do not connect the green grounding wire
to either at blade terminal. The wire with insulation
having a green outer surface with or without yellow stripes is the
grounding wire and must be connected to the grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt
as to whether the product is properly grounded. Do not modify
the plug provided. If the plug will not t the outlet, have the
proper outlet installed by a qualied electrician.
IMPORTANT: Use only a 3-wire extension cord that has
a 3-blade grounding plug and a 3-slot receptacle that will
accept the plug on the product. Make sure your extension
cord is in good condition. When using an extension cord,
be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in
line voltage resulting in loss of power and overheating. A 12
gauge cord is recommended. If an extension cord is to be
used outdoors, it must be marked with the suffix W-A after
the cord type designation. For example, a designation of
SJTW-A would indicate that the cord would be appropriate
for outdoor use.
IMPORTANT: When the sprayer is used with a generator
or uncontrolled line voltage, the use of Titan’s “Line Surge
Protector” (P/N 800-935) is recommended.
Specications
Gallons per minute (GPM) ........ 0.58 (2.2 LPM)
Maximum tip sizes .................... 0.023”
Maximum pressure ................... 3300 PSI (22.8 MPa)
Power ....................................... 0.75 HP DC motor, 120 V, 60 Hz,
8.7 A
Weight ...................................... 62 lbs (28.1 kg)
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this instruction manual
carefully for proper operating instructions, maintenance, and
safety information.
1. Ensure that the siphon tube and the return hose are
attached and secure.
2. Using a wrench, attach a minimum of 50’ of 1/4” airless
spray hose to the outlet tting on the sprayer. Tighten
securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
NOTE: Do not attach the tip to the spray gun yet.
Remove the tip if it is already attached.
Make sure all airless hoses and spray guns are
electrically grounded and rated at or above the
maximum operating pressure range of the airless
sprayer.
4. Make sure the pressure control knob is in its OFF position
in the black zone.
5. Make sure the ON/OFF switch is in its OFF position.
6. Remove the ll cap with a straight-slot screwdriver, or a
coin. Fill the oil reservoir with one ounce of piston seal
lubricant (Piston Lube). Replace oiler cap.
7. Press oiler button 2-5 times to prime the oiler. Press once
for every eight hours of usage to lubricate the uid section.
IMPORTANT: Never operate unit for more than ten seconds
without fluid. Operating this unit without fluid will cause
unnecessary wear to the packings.
8. Fully depress the pusher stem to make sure the inlet ball
is free.
9. Make sure the electrical service is 120V, 15 amp
minimum.
10. Plug the power cord into a properly grounded outlet at
least 25’ from the spray area.
IMPORTANT: Always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the
third prong or use an adapter.
Preparing a New Sprayer
If this sprayer is new, it is shipped with test uid in the uid
section to prevent corrosion during shipment and storage. This
uid must be thoroughly cleaned out of the system with mineral
spirits before you begin spraying.
IMPORTANT: Always keep the trigger lock on the spray gun
in the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure
control knob to the “MIN” setting.
Operation
This equipment produces a fluid stream at extremely
high pressure. Read and understand the warnings
in the Safety Precautions section at the front of this
manual before operating this equipment.
Setup
Perform the following procedure before plugging in the power
valves to become stuck closed, which would
require disassembly and cleaning of the
sprayer’suidsection.
IMPORTANT: Always keep the trigger lock on the spray gun
in the locked position while preparing the system.
1. Place the siphon tube into a container of the appropriate
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
2. Place the return hose into a metal
waste container.
3. Set the pressure to minimum by
turning the pressure control knob to
the “MIN” setting.
4. Move the PRIME/SPRAY valve down
to the PRIME position.
NOTE: Hold the return hose in the waste
container when moving the
PRIME/SPRAY valve to PRIME in
case the sprayer is pressurized.
5. Turn on the sprayer by moving the ON/OFF switch to the
ON position.
6. Allow the sprayer to run for 15–30 seconds to ush the
old solvent out through the return hose and into the metal
waste container.
7. Turn off the sprayer by moving the ON/OFF switch to the
OFF position.
NOTE: Make sure that the spray gun does not have a tip
or tip guard installed.
8. Move the PRIME/SPRAY valve up to the
SPRAY position.
9. Turn on the sprayer.
10. Unlock the gun by turning the gun trigger
lock to the unlocked position.
Ground the gun by holding it
against the edge of the metal
container while flushing. Failure to
do so may lead to a static electric
discharge, which may cause a fire.
11. Trigger the gun into the metal waste container until the old
solvent is gone and fresh solvent is coming out of the gun.
12. Lock the gun by turning the gun trigger
lock to the locked position.
13. Set down the gun and increase the
pressure by turning the pressure
control knob slowly clockwise.
14. Check the entire system for leaks. If
leaks occur, follow the “Pressure Relief
Procedure” in this manual before
tightening any ttings or hoses.
15. Follow the “Pressure Relief Procedure” in this manual
before changing from solvent to paint.
Be sure to follow the pressure relief procedure
when shutting down the sprayer for any purpose,
including servicing or adjusting any part of the
spray system, changing or cleaning spray tips, or
preparing for cleanup.
Painting
1. Place the siphon tube into a container of paint.
2. Place the return hose into a metal
waste container.
3. Set the pressure to minimum by
turning the pressure control knob to
the “MIN” setting.
4. Move the PRIME/SPRAY valve down
to the PRIME position.
5. Turn on the sprayer by moving the
ON/OFF switch to the ON position.
6. Allow the sprayer to run until paint
is coming through the return hose into the metal waste
container.
7. Turn off the sprayer by moving the ON/OFF switch to the
OFF position.
8. Remove the return hose from the waste container and
place it in its operating position above the container of
paint.
9. Move the PRIME/SPRAY valve up to
the SPRAY position.
10. Turn on the sprayer.
11. Unlock the gun by turning the gun
trigger lock to the unlocked position.
Ground the gun by holding it
against the edge of the metal
container while flushing. Failure to
do so may lead to a static electric
discharge, which may cause a fire.
12. Trigger the gun into the metal waste container until all air
and solvent is ushed from the spray hose and paint is
owing freely from the gun.
13. Lock the gun by turning the gun trigger
lock to the locked position.
14. Turn off the sprayer.
15. Attach tip guard and tip to the gun
as instructed by the tip guard or tip
manuals.
POSSIBLE INJECTION HAZARD.
Do not spray without the tip guard in place. Never
trigger the gun unless the tip is in either the spray or
the unclog position. Always engage the gun trigger
lock before removing, replacing or cleaning tip.
16. Turn on the sprayer.
17. Increase the pressure by turning the pressure control
knob slowly clockwise and test the spray pattern on a
piece of cardboard. Adjust the pressure control knob until
the spray from the gun is completely atomized. Try to
keep the pressure control knob at the lowest setting that
maintains good atomization.
NOTE: Turning the pressure up higher than needed to
atomize the paint will cause premature tip wear
and additional overspray.
The following is a description of the control panel indicators.
Pressure Indicator
The pressure indicator shows the current operating pressure of
the sprayer. It has three different indications: blinking yellow,
solid yellow, and solid green.
Blinking Yellow
When the pressure indicator is blinking yellow, the sprayer is
operating between 0 and 200 PSI. A blinking yellow pressure
indicator means:
• The sprayer is plugged in and turned “ON”
• The sprayer is at priming pressure (little or no pressure)
• It is safe to move the PRIME/SPRAY valve between
positions
• It is safe to change or replace the spray tip
NOTE: If the pressure indicator begins blinking yellow
when the pressure control knob is set at a
higher pressure and the PRIME/SPRAY valve
is in the SPRAY position, either the spray tip is
worn or the sprayer is in need of service/repair.
Pressure Relief Procedure
Be sure to follow the pressure relief procedure
when shutting the unit down for any purpose,
including servicing or adjusting any part of the
spray system, changing or cleaning spray tips, or
preparing for cleanup.
1. Lock the gun by turning the gun trigger
lock to the locked position.
2. Turn off the sprayer by moving the ON/
OFF switch to the OFF position.
3. Turn the pressure control knob
counterclockwise to its OFF position in
the black zone.
4. Unlock the gun by turning the gun trigger lock to the
unlocked position.
5. Hold the metal part of the gun rmly
to the side of a metal container to
ground the gun and avoid a build up
of static electricity.
6. Trigger the gun to remove any
pressure that may still be in the hose.
7. Lock the gun by turning the gun
trigger lock to the locked position.
8. Move the PRIME/SPRAY valve down
to the PRIME position.
Solid Yellow
When the pressure indicator is solid yellow, the sprayer is
operating between 201 and 1900 PSI. A solid yellow pressure
indicator means:
• The sprayer is at the proper pressure setting for spraying
stain, lacquer, varnish, and multi-colors
• If the pressure indicator goes to solid yellow when the
pressure is set so that it starts at solid green, it indicates
one of the following:
a. Tip Wear Indicator — when spraying with latex or at
high pressure the solid yellow appears. This means the
tip is worn and needs to be replaced.
b. Tip Too Large — when a tip that is too large for the
sprayer is put in the gun, the pressure indicator will turn
from solid green to solid yellow.
c. Fluid Section Wear — if a solid yellow pressure
indicator appears when using a new tip and the pressure
is set at maximum, service may be required (worn
packings, worn piston, stuck valve, etc...).
Solid Green
When the pressure indicator is solid green, the sprayer is
operating between 1901 and 3300 PSI. A solid green pressure
indicator means:
• The sprayer is at the proper pressure setting for spraying
oil-based and latex house paints
• The sprayer is operating at peak performance at a high
pressure setting
Motor Running Indicator
The Motor Running indicator is on when the motor is commanded
to run. This indicator is used by service centers to troubleshoot
motor problems.
POSSIBLE INJECTION HAZARD. Do not spray
without the tip guard in place. Never trigger the
gun unless the tip is in either the spray or the
unclog position. Always engage the gun trigger
lock before removing, replacing, or cleaning tip.
Spraying Technique
The following techniques, if followed, will assure professional
painting results.
Hold the gun perpendicular to the surface and always at equal
distance from the surface. Depending on the type of material,
surface, or desired spray pattern, the gun should be held at a
distance of 12 to 14 inches (30 to 35 cm).
Move the gun either across or up and down the surface at a
steady rate. Moving the gun at a consistent speed conserves
material and provides even coverage. The correct spraying
speed allows a full, wet coat of paint to be applied without runs or
sags.
Holding the gun closer to the surface deposits more paint on
the surface and produces a narrower spray pattern. Holding the
gun farther from the surface produces a thinner coat and wider
spray pattern. If runs, sags, or excessive paint occur, change to
a spray tip with a smaller orice. If there is an insufcient amount
of paint on the surface or you desire to spray faster, a larger
orice tip should be selected.
Maintain uniform spray stroke action. Spray alternately from left
to right and right to left. Begin movement of the gun before the
trigger is pulled.
For corners and edges, split the
center of the spray pattern on
the corner or edge and spray
vertically so that both adjoining
sections receive approximately
even amounts of paint.
When spraying with a shield, hold it rmly against the surface.
Angle the spray gun slightly away from the shield and toward the
surface. This will prevent paint from being forced underneath.
Shrubs next to houses should be tied back and covered with a
canvas cloth. The cloth should be removed as soon as possible.
Titan gun extensions are extremely helpful in these situations.
Nearby objects such as automobiles, outdoor furniture, etc.
should be moved or covered whenever in the vicinity of a spray
job. Be careful of any other surrounding objects that could be
damaged by overspray.
Avoid arcing or holding the gun at an angle. This will result in an
uneven nish.
Proper lapping (overlap of spray pattern) is essential to an even
nish. Lap each stroke. If you are spraying horizontally, aim
at the bottom edge of the preceding stroke, so as to lap the
previous pattern by 50%.
1. Be sure that the paint hose is free of kinks and clear of
objects with sharp cutting edges.
2. Set the pressure to minimum by turning the pressure
control knob to the “MIN” setting.
3. Move the PRIME/SPRAY valve up to its SPRAY position.
4. Turn the pressure control knob clockwise to its highest
setting. The paint hose should stiffen as paint begins to
ow through it.
5. Unlock the gun trigger lock.
6. Trigger the spray gun to bleed air out of the hose.
7. When paint reaches the spray tip, spray a test area to
check the spray pattern.
8. Use the lowest pressure
setting necessary to get a
good spray pattern. If the
pressure is set too high, the
spray pattern will be too light.
If the pressure is set too low,
tailing will appear or the paint
will spatter out in gobs rather
than in a ne spray.
English
Cleanup
RAPID
CLEAN
Special cleanup instructions for use with
flammable solvents:
• Always ush spray gun preferably outside and at least one
hose length from spray pump.
• If collecting ushed solvents in a one gallon metal container,
place it into an empty ve gallon container, then ush solvents.
• Area must be free of ammable vapors.
• Follow all cleanup instructions.
IMPORTANT: The sprayer, hose, and gun should be cleaned
thoroughly after daily use. Failure to do so permits material
to build up, seriously affecting the performance of the unit.
Always spray at minimum pressure with the gun
nozzle tip removed when using mineral spirits or
any other solvent to clean the sprayer, hose, or
gun. Static electricity buildup may result in a fire
or explosion in the presence of flammable vapors.
1. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual.
2. Remove the gun tip and tip guard and clean with a brush
using the appropriate solvent.
3. Place the siphon tube into a container of the appropriate
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
4. Place the return hose into a metal waste container.
5. Move the PRIME/SPRAY valve down to its PRIME position.
NOTE: Hold the return hose in the waste
6. Set the pressure to RAPID CLEAN by
7. Turn on the sprayer by moving the ON/
8. Allow the solvent to circulate through
9. Turn off the sprayer by moving the ON/OFF
10. Move the PRIME/SPRAY valve up to its
11. Turn on the sprayer.
12. Trigger the gun into the metal waste container until the
13. Continue to trigger the spray gun into the waste container
container when moving the
PRIME/SPRAY valve to PRIME in
case the sprayer is pressurized.
turning the pressure control knob to its
RAPID CLEAN position.
OFF switch to the ON position.
the unit and ush the paint out of the return hose into the
metal waste container.
switch to the OFF position.
SPRAY position.
Ground the gun by holding it
against the edge of the metal
container while flushing. Failure to
do so may lead to a static electric
discharge, which may cause a fire.
paint is ushed out of the hose and solvent is coming out
of the gun.
until the solvent coming out of the gun is clean.
Maintenance
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce
the risk of an injection injury, injury from moving
parts or electric shock. Always unplug the sprayer
before servicing!
General Repair and Service Notes
The following tools are needed when repairing this sprayer:
Phillips Screwdriver 3/8” Hex Wrench
Needle Nose Pliers 5/16” Hex Wrench
Adjustable Wrench 1/4” Hex Wrench
Rubber Mallet 3/16” Hex Wrench
Flat-blade Screwdriver 5/32” Hex Wrench
5/64” Hex Wrench
1. Before repairing any part of the sprayer, read the
instructions carefully, including all warnings.
IMPORTANT: Never pull on a wire to disconnect it. Pulling
on a wire could loosen the connector from the wire.
2. Test your repair before regular operation of the sprayer
to be sure that the problem is corrected. If the sprayer
does not operate properly, review the repair procedure
to determine if everything was done correctly. Refer to
the Troubleshooting Charts to help identify other possible
problems.
3. Make certain that the service area is well ventilated in
case solvents are used during cleaning. Always wear
protective eyewear while servicing. Additional protective
equipment may be required depending on the type of
cleaning solvent. Always contact the supplier of solvents
for recommendations.
4. If you have any further questions concerning your Titan
Airless Sprayer, call Titan:
Customer Service (U.S.) ....................... 1-800-526-5362
pump water mixed with Titan Liquid Shield
through the entire system (see the Accessories
section of this manual for part number).
Operation section of this manual.
English
Replacing the Motor
Motor
Motor
mounting
screw
Motor
cover
screw
Belly pan
Belly pan
screw
Front cover screw
Front cover
Motor cover
Control panel
Control panel
mounting screw
Motor
Motor
mounting
screw
Motor
cover
screw
Belly pan
Thrust
washer
Gear and
crankshaft
2nd stage
gear
Belly pan
screw
Front cover screw
Front cover
Motor cover
Control panel
Control panel
mounting screw
1. Perform the Pressure Relief Procedure and unplug the
sprayer.
2. Loosen and remove the two motor cover screws. Remove
the motor cover.
3. Loosen and remove the three belly pan screws. Remove
the belly pan.
4. On the back of the motor, disconnect the wire coming
from the potentiometer and the wire coming from the
transducer. Also, disconnect the two wires coming from
the control panel board (refer to the electrical schematic in
the Parts List section of this manual).
5. Remove the four control panel mounting screws. Pull
back the control panel for access to the control panel
board.
6. At the the control panel board, disconnect the two wires
coming from the motor (refer to the electrical schematic in
the Parts List section of this manual).
7. Loosen and remove the four motor mounting screws.
8. Pull the motor out of the pump housing.
Replacing the Gears
1. Perform the Pressure Relief Procedure and unplug the
sprayer.
2. Loosen and remove the two motor cover screws. Remove
the motor cover.
3. Loosen and remove the three belly pan screws. Remove
the belly pan.
4. On the back of the motor, disconnect the wire coming
from the potentiometer and the wire coming from the
transducer. Also, disconnect the two wires coming from
the control panel board (refer to the electrical schematic in
the Parts List section of this manual).
5. Remove the four control panel mounting screws. Pull
back the control panel for access to the control panel
board.
6. At the the control panel board, disconnect the two wires
coming from the motor (refer to the electrical schematic in
the Parts List section of this manual).
7. Loosen and remove the four motor mounting screws.
8. Pull the motor out of the pump housing.
NOTE: If the motor will not dislodge from the pump
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Stop the sprayer at the bottom of its stroke so that the
piston is in its lowest position.
3. Perform the Pressure Relief Procedure and unplug the
sprayer.
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce
the risk of an injection injury, injury from moving
parts or electric shock. Always unplug the sprayer
before servicing!
4. Tilt the pump back for easy access to the uid section.
5. Using a 3/8” hex wrench, loosen and remove the two
pump block mounting screws.
6. Pull the pump block down approximately 1/2” from the
pump housing to clear the transducer.
7. Slide the pump block and piston rod forward until the
piston rod is out of the T-slot on the slider assembly.
8. Carefully pull the transducer wire out of the pump housing
until the connection to the transducer jumper is exposed.
Unplug the wire from the transducer jumper (refer to
the electrical schematic in the Parts List section of this
manual).
9. Using a wrench, remove the transducer assembly from the
pump block.
10. Thread the new transducer assembly into the pump block.
Tighten securely with a wrench.
11. Plug the new transducer wire into the transducer jumper
(refer to the electrical schematic in the Parts List section of
this manual).
12. Reassemble the pump by reversing steps 1–7.
Replacing the PRIME/SPRAY Valve
Perform the following procedure using PRIME/SPRAY valve
replacement kit P/N 700-258
1. Push the groove pin out of the valve handle.
2. Remove the valve handle and the cam base.
3. Using a wrench, loosen and remove the valve housing
assembly.
4. Make sure the gasket is in place and thread the new valve
housing assembly into the pump block. Tighten securely
with wrench.
5. Place the cam base over the valve housing assembly.
Lubricate the cam base with grease and line up the cam
with the pump block.
6. Line up the hole on the valve stem with the hole in the
valve handle.
7. Insert the groove pin into the valve handle and through the
valve stem to secure the valve handle in position.
Use the following procedures to service the valves and repack
the uid section. Perform the following steps before performing
any maintenance on the uid section.
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Stop the sprayer at the bottom of its stroke so that the
piston is in its lowest position.
3. Perform the Pressure Relief Procedure and unplug the
sprayer.
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce the
risk of an injection injury, injury from moving parts
or electric shock. Always unplug the sprayer
before servicing!
4. Unscrew the return hose assembly from the pump block.
Remove the retaining clip from the bottom of the foot valve
housing. Remove the siphon assembly.
5. Tilt the sprayer back for easy access to the uid section.
Servicing the Valves
The design of the uid section allows
access to the foot valve and seat
as well as the outlet valve and seat
without completely disassembling
the uid section. It is possible that
the valves may not seat properly
because of debris stuck in the foot
valve seat or outlet valve seat. Use
the following instructions to clean the
valves and reverse or replace the
seats.
1. Remove the pusher stem clip
and slide the pusher stem
housing from the foot valve
housing.
2. Using a wrench, loosen and
remove the foot valve housing
from the pump block.
3. Clean out any debris in
the foot valve housing and
examine the valve housing and seat. If the seat is
damaged, reverse or replace the seat.
4. Using a 5/16” hex wrench, loosen and remove the outlet
valve retainer from the piston rod.
NOTE: During reassembly of the outlet valve, apply one
drop of Loctite (included in the repacking kit) to
the threads of the outlet valve retainer before
threading it into the piston rod. Then, torque the
retainer to 144 in./lbs. (12 ft./lbs.).
Repacking the Fluid Section
1. Remove the foot valve assembly using the steps in the
“Servicing the Valves” procedure above.
NOTE: The outlet valve does not need to be
disassembled from the piston rod for this
procedure.
2. Using 3/8” a hex
wrench, loosen and
remove the two pump
block mounting screws.
3. Pull the pump block
down approximately 1/2”
from the pump housing.
4. Slide the pump block
and piston rod forward
until the piston rod is out
of the T-slot on the slider
assembly.
5. Slide the piston rod out
through the bottom of
the pump block.
6. Loosen and remove the
retainer nut and piston
guide from the pump
block.
7. Remove the upper and
lower packings from the
pump block.
8. Clean the pump block
and install the new upper and lower packings. Refer to
the illustration below for proper packing orientation.
NOTE: Always service the outlet
5. Clean out any debris and examine
6. Remove, clean, and inspect the outlet cage, crush
7. Reassemble the valves by reversing the steps above.
4. Turning counterclockwise, screw the new or cleaned lter
into the gun body.
5. Make sure the handle seal is in position and thread the
handle into the gun body until secure.
6. Move the gun trigger lock to the locked position.
NOTE: Repacking kit P/N 704-586 is available. For best
results use all parts supplied in this kit.
Replacing the Filters
Pump Filter
1. Loosen and remove the lter housing by hand.
2. Slip the lter off of the lter support spring.
3. Inspect the lter. Based on inspection, clean or replace
the lter.
4. Inspect the seal. Based on inspection, clean or replace
the seal.
5. Slide the new or cleaned lter over the lter support spring
with the adapter in place over the pin on the spring. Push
the lter into the center of the pump block.
6. Slide the lter housing over the lter and thread it into the
1. The spray tip is too large for the material
being used.
2. Incorrect pressure setting.
3. Insufcient uid delivery.
4. The material being sprayed is too viscous.
1. The pressure adjustment is too low.
2. Improper voltage supply.
1. Replace the spray tip with a new or smaller spray tip
following the instructions that came with the spray
gun.
2. Rotate the pressure control knob to adjust the
pressure for a proper spray pattern.
3. Clean all screens and lters.
4. Add solvent to the material according to the
manufacturer’s recommendations.
1. Rotate the pressure control knob clockwise to
increase the pressure setting.
2. Reconnect the input voltage for 120V AC.
English
Consignes de sécurite important · Lire toutes ces consignes avant
d’utiliser l’appareil. GARDER CES CONSIGNES.
Indique une situation à risque, laquelle, si elle n’est pas
évitée, peut entraîner des blessures graves, voire la mort.
Pour réduire les risques d’incendie ou d’explosion, de
choc électrique et de blessure, vous devez lire et
comprendre les directives figurant dans ce manuel.
Familiarisez-vous avec les commandes et l’utilisation
adéquate de l’équipement.
DANGER : INJECTION CUTANÉE
Le jet de haute pression produit par cet appareil peut
transpercer la peau et les tissus sous-jacents, causant des
blessures graves pouvant entraîner l’amputation.
NE PAS TRAITER ce type de BLESSURE COMME UNE
SIMPLE COUPURE! Une amputation peut en résulter.
ON doit consulter un médicin sur-le-champ.
La pression maximale de ce pulvérisateur est d’environ 3 300 PSI / 22,8
MPa.
MESURES PRÉVENTIVES :
• Ne pas pointer le pistolet vers une partie du corps.
• Ne pas pointer le pistolet vers une personne ou un animal; ne pas
pulvériser non plus de produit dessus.
• NE JAMAIS mettre une partie du corps devant le jet de produit.
NE JAMAIS toucher les fuites du exible de pulvérisation.
• NE JAMAIS mettre la main, même gantée, devant le pistolet (les
gants n’offrent aucune protection contre les blessures par injection).
• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher
toute la pression avant d’effectuer la maintenance de l’appareil ou
de le laisser sans surveillance, d’en nettoyer le protège-embout
ou l’embout, ou de remplacer ce dernier. La pression ne sera
pas relâchée par le simple arrêt du moteur; pour ce faire, on
doit se servir du bouton PRIME/SPRAY (se reporter à la section
Comment libérer la pression, du présent manuel).
• TOUJOURS s’assurer que le protège-embout est en place
avant de pulvériser. Il est cependant à noter que, s’il assure une
certaine protection, ce dispositif joue surtout un rôle préventif.
• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer
l’appareil.
• toujours inspecter le exible avant de commencer; celui-ci
peut présenter des fuites attribuables à l’usure, à une exion
excessibe ou à un traitement abusif, lesquelles fuites présentent
des risques d’injection cutanée. Ne pas utiliser le exible pour
soulever ou tirer l’équipement.
• NE JAMAIS utiliser de pistolet sans verrou de détente et protège-
doigts.
• Tous les accessoires (pistolets, embouts, rallonges, exibles etc.)
doivent pouvoir subir une pression nominale de 3 300 PSI / 22,8
MPa ou plus.
• Ne laissez pas l’appareil sous tension ou sous pression quand
vous vous en éloignez. Quand vous n’utilisez pas l’appareil,
éteignez-le et libérez la pression conformément aux instructions
Comment libérer la pression, du présent manuel.
• Vériez que toutes les connexions sont bien serrées avant
d’utiliser l’appareil. Toute pièce qui n’est pas xée solidement
risque d’être projetée violemment ou d’entraîner la fuite d’un jet
de liquide à une pression extrêmement élevée, ce qui pourrait
causer des blessures graves.
• Verrouillez toujours la détente quand vous ne pulvérisez pas.
Vériez que le verrou de la détente fonctionne correctement.
REMARQUE À L’INTENTION DES MÉDECINS :
Les injections cutanées sont des lésions traumatiques; il
importe donc de les traiter sans délai. On NE DOIT PAS retarder
cause, celle-ci n’étant conséquente que dans le cas d’injection
directe de certains produits dans le système sanguin. Il pourrait
s’avérer nécessaire de consulter un plasticien ou un spécialiste
en chirurgie reconstructive de la main.
DANGER : ÉMANATIONS DANGEREUSES
Certains produits (peintures, solvants, insecticides ou
autres) peuvent être nocifs s’ils sont inhalés ou entrent en
contact avec l’organisme. Les émanations de ces produits
peuvent provoquer de graves nausées, évanouissements
ou empoisonnements.
MESURES PRÉVENTIVES :
• Se servir d’un masque ou d’un respirateur s’il
y a risque d’inhalation (lire toutes les directives
concernant ces dispositifs an de s’assurer qu’ils
offrent la protection requise).
• Porter des lunettes de protection.
• Porter les vêtements de protection prescrits par le fabricant du
produit utilisé.
DANGER : EXPLOSION OU INCENDIE
Les émanations de certains produits peuvent exploser
ou s’enammer, et risquent d’entraîner des dommages
matériels ou de graves blessures.
MESURES PRÉVENTIVES :
• S’assurer que l’aire de travail est dotée de moyens d’évacuation
d’air vicié et d’introduction d’air frais pour éviter l’accumulation de
vapeurs inammables. Les vapeurs dégagées par la peinture ou
les solvants peuvent provoquer une explosion ou s’enammer.
• Ne pas pulvériser de produit dans un endroit clos.
• Ne pas travailler près de sources d’ignition (décharges
électrostatiques ou étincelles provoquées par le branchement/
débranchement d’appareils ou la commutation d’interrupteurs,
d’appareils électriques, ammes nues, veilleuses,
objets chauds, etc.). La peinture ou le solvant
s’écoulant dans l’équipement peut générer de
l’électricité statique.
• Ne pas fumer dans l’aire de travail.
• L’aire de travail doit être munie d’un extincteur en bon
état de marche.
• Prévoir un espace d’au moins 7.62 mètres entre la pompe et l’objet
à pulvériser s’ils sont dans la même pièce bien ventilée (rallonger le
exible au besoin). Les vapeurs inammables étant souvent plus lourdes
que l’air, l’espace au-dessus du plancher doit être particulièrement bien
aéré. La pompe contient des pièces qui produisent des arcs et émettent
des étincelles pouvant enammer les vapeurs.
• Les appareils et objets à l’intérieur ou à proximité de l’aire de
travail doivent être adéquatement mis à la terre pour éviter les
décharges électrostatiques.
• Veillez à ce que la zone soit propre et exempte de contenants de
peinture ou de solvant, chiffons ou autres matériaux inammables.
• Les exibles dont on se sert doivent être conçus pour subir les
pressions élevées et faits de matériaux conducteurs ou mis à la
terre adéquatement; le pistolet sera mis à la terre par le biais de
ses raccords aux exibles.
• Pour les appareils électriques — Le cordon d’alimentation doit
être branché à un circuit trilaire.
• L’appareil doit toujours être vidangé à basse pression, embout
retiré, dans un contenant métallique distinct. Tenir le pistolet
contre la paroi du contenant de manière à mettre ce dernier à la
terre et à prévenir les décharges électrostatiques.
• Toujours respecter les mises en garde et les directives du
fabricant des produits et solvants utilisés. On doit connaître les
produits contenus dans les peintures et solvants qu’on pulvérise.
Lire les ches techniques santé-sécurité (FTSS) et les étiquettes
des contenants fournies avec les peintures et solvants. Suivres
les consignes de sécurité du fabricant de peinture et de solvant.
• S’entourer de toutes les précautions possibles lorsqu’on utilise
des produits ayant un point d’éclair inférieur à 21°C (70°F). Le
point d’éclair est la température à laquelle le liquide peut créer
sufsamment de vapeurs et s’enammer.
• Le plastique est générateur de décharges électrostatiques; ne jamais
en suspendre pour fermer une aire de travail ou en utiliser en guise
de toile de protection lorsqu’on pulvérise un produit inammable.
• Se servir de la pression la plus basse possible pour vidanger
l’appareil.
Consignes de sécurite important · Lire toutes ces consignes avant
Prise trifilaire
Broche de mise à la terre
Plaque murale de la prise
d’utiliser l’appareil. GARDER CES CONSIGNES.
DANGER : EXPLOSION CAUSÉE PAR DES
Ce type d’explosion peut entraîner des dommages
matériels ou des blessures graves.
MESURES PRÉVENTIVES :
• Ne pas utiliser de produits contenant du chlore ou du javellisant.
• Ne pas utiliser de solvants à base de halons comme l’eau de
• Communiquer avec le fournisseur du produit concerné pour en
DANGER : GÉNÉRALITÉS
D’autres dangers peuvent entraîner des dommages matériels ou des
blessures graves.
MESURES PRÉVENTIVES :
• Lire toutes les directives et consignes de sécurité avant d’utiliser
• Observer tous les codes locaux, provinciaux, d’état et nationaux
• Aux États-Unis, le gouvernement a adopté des normes de
• N’utiliser que les pièces autorisées par le fabricant; les
• Tous les raccords, les tuyaux et les bouchons de remplissage
• Avant chaque utilisation, examiner tous les exibles an de
•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le
•. N’exposez pas le tuyau à des températures ou des pressions
• Ne pas pulvériser à l’extérieur par grands vents.
• Porter des vêtements aptes à protéger la peau et les cheveux du
• Ne pas utiliser le pistolet ou ne pas pulvériser de produits
• Ne pas s’étirer ni ne travailler sur un support instable. Toujours
• Se servir de la pression la plus basse possible pour vidanger
• Rester vigilant et faire attention à ce que l’on fait.
• Ne pas se servir de l’équipement en cas de fatigue ou si vos
• Pour les appareils électriques — Débranchez toujours le cordon
• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.
• Ne pas soulever par la poignée de chariot en chargeant ou en
PRODUITS INCOMPATIBLES
javel, les agents antimoisissure, le chlorure de méthylène et le
trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec
l’aluminium.
connaître la compatibilité avec l’aluminium.
l’appareil.
régissant la ventilation, la prévention des incendies et le
fonctionnement de l’appareil.
sécurité en vertu de l’Occupational Safety and Health Act
(OSHA). Le cas échéant, on doit les consulter, notamment les
parties 1910 des normes générales et 1926 des normes de
construction.
utilisateurs qui choisiront d’utiliser des composants dont les
caractéristiques techniques et les exigences en matière de
sécurité sont inférieures devront en assumer tous les risques et
responsabilités.
doivent être xés solidement en place avant d’utiliser la pompe
de pulvérisation. Toute pièce qui n’est pas xée solidement
risque d’être projetée violemment ou d’entraîner la fuite d’un jet
de liquide à une pression extrêmement élevée, ce qui pourrait
causer des blessures graves.
conrmer l’absence de coupures, de fuites, d’abrasions ou
de renements. Vérier également l’intégrité des raccords.
Remplacer sans délai les pièces qui semblent présenter des
défectuosités. Ne jamais tenter de réparer un exible; remplacer
ceux qui font défaut par des modèles haute pression, avec mise à
la terre.
tuyau à vide peut présenter des fuites suite à l’usure, les nouer
ou les mauvais traitements. Une fuite risque d’injecter du produit
dans la peau.
supérieures à celles spéciées par le fabricant.
produit utilisé.
en présence d’enfants à proximité. Éloigner les enfants de
l’équipement en tout temps.
garder les deux pieds au sol pour rester en équilibre.
l’appareil.
aptitudes sont affaiblies par la consommation de drogues ou de
boissons alcoolisées.
électrique de la prise avant de travailler sur l’équipement.
déchargeant.
Instructions de mise à la terre
Cet appareil doit être mis à la terre. La mise à la terre réduit les risques
d’électrocution lors d’un court-circuit en permettant au courant de
s’écouler par le l de mise à la terre. Cet appareil est muni d’un cordon
électrique avec l de mise à la terre ainsi que d’une che de terre. La
che doit être branchée sur une prise installée correctement et mise à la
terre conformément à la réglementation et aux codes en vigueur.
MISE EN GARDE - Le fait de ne pas brancher
correctement la fiche trifilaire de l’appareil peut entraîner
des risques de choc électrique.
Si on doit réparer ou remplacer le cordon ou la che, ne pas
raccorder le l de terre à la borne des broches plates (lames) de cette
dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit
être relié à la broche de terre.
Consulter un technicien ou un électricien qualié à défaut de comprendre
l’ensemble des présentes directives ou en cas d’incertitude quant à la
mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne
s’adapte pas dans la prise voulue, faire remplacer cette dernière par un
électricien qualié.
IMPORTANT : Utiliser uniquement une rallonge à trois fils
munie d’une fiche de terre dans une prise secteur mise à la terre
correspondant au type de fiche de l’appareil. S’assurer que votre
rallonge est en bon état. Lorsque vous utilisez une rallonge,
assurez-vous qu’elle soit d’un calibre suffisant pour supporter
l’intensité du courant requise par l’appareil. Une rallonge trop
mince entraîne une chute de tension, une diminution de l’intensité
et une surchauffe. Une rallonge de calibre 12 est recommandée.
Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit
comprendre la marque W-A après la désignation indiquant le type de
cordon. Par exemple, la désignation SJTW-A indique que le cordon
est conçu pour être utilisé à l’extérieur.
IMPORTANT: Quand le pulvérisateur est utilisé avec un générateur
de tension de la ligne ou non, l’utilisation de Titan “Line Surge
Protector» (P / N 800-935) est recommandé.