Titan 805-018, 805-017 User Manual

Owner’s Manual

Notice d’utilisation

Manual del Propietario

Do not use this equipment before

reading this manual!

RENTSPRAY 600

Airless Sprayer

Model Number: Skid: 805-017 High Rider: 805-018

Serial Number: _ _ _ _ _ _ _ _ _ _

NOTE: This manual contains important

warnings and instructions. Please read and retain for reference.

Important Safety Information · Read all safety information before

operating the equipment. SAVE THESE INSTRUCTIONS.

This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.

To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

HAZARD: Injection injury

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.

The maximum operating range of the sprayer is 3300 PSI / 22.8

MPa uid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body.

• Do not aim the gun at, or spray any person or animal.

• NEVER allow any part of the body to touch the uid stream. DO NOT allow body to touch a leak in the uid hose.

• NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and

release all pressure before servicing, cleaning the tip or

guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/ SPRAY valve or pressure bleed valve must be turned to

their appropriate positions to relieve system pressure.

Refer to the PRESSURE RELIEF PROCEDURE

described in this manual.

• ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning

device.

• ALWAYS remove the spray tip before ushing or cleaning

the system.

• Paint hose can develop leaks from wear, kinking and

abuse. A leak can inject material into the skin. Inspect

the hose before each use. Do not use hose to lift or pull

equipment.

• NEVER use a spray gun without a working trigger lock and

trigger guard in place.

• All accessories must be rated at or above 3300 PSI / 22.8

MPa. This includes spray tips, guns, extensions, and hose.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the PRESSURE RELIEF PROCEDURE described in this manual.

• Verify that all connections are secure before operating the unit. Unsecured parts may eject at great force or leak a high pressure uid stream causing severe injury.

• Always engage the trigger lock when not spraying. Verify

the trigger lock is functioning properly.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

English

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials

can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or

poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be

inhaled. Read all instructions supplied

with the mask to be sure it will provide the

necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of ammable vapors. Solvent and paint fumes can

explode or ignite.

• Do not spray in a conned area.

• Avoid all ignition sources such as static electric sparks, open ames, pilot lights,

electrical appliances, and hot objects.

Connecting or disconnecting power cords or working light switches can make sparks. Paint or solvent owing through the equipment is

able to result in static electricity.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working

order.

• Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump

contains arcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area

must be properly grounded to prevent static sparks.

• Keep area clean and free of paint or solvent containers, rags and other ammable materials.

• Use only conductive or grounded high pressure uid hose. Gun must be grounded through hose connections.

• For electric units — power cord must be connected to a

grounded circuit.

• Always ush unit into a separate metal container, at low pump pressure, with spray tip removed. Hold gun rmly

against side of container to ground container and prevent static sparks.

• Follow the material and solvent manufacturer’s warnings and instructions. Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent

manufacturer’s safety instructions.

• Use extreme caution when using materials with a ashpoint below 70ºF (21ºC). Flashpoint is the temperature that a uid can produce enough vapors to

ignite.

• Plastic can cause static sparks. Never hang plastic to

enclose a spray area. Do not use plastic drop cloths when spraying ammable materials.

• Use lowest possible pressure to ush equipment.

• Do not spray onto pump assembly.

Important Safety Information · Read all safety information before

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

operating the equipment. SAVE THESE INSTRUCTIONS.

HAZARD: EXPLOSION HAZARD DUE TO

INCOMPATIBLE MATERIALS

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or

chlorine.

• Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.

• Contact your coating supplier about the compatibility of material with aluminum.

HAZARD: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before

operating equipment.

• Follow all appropriate local, state, and national codes governing ventilation, re prevention, and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction

Standards should be consulted.

• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specications and safety requirements of the

pump manufacturer.

• All hoses, ttings, and lter parts must be secured before operating spray pump. Unsecured parts can eject at great force or leak a high pressure uid stream causing severe

injury.

• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of

couplings. Immediately replace the hose if any of these

conditions exist. Never repair a paint hose. Replace it with

another grounded high-pressure hose.

• Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can

inject material into the skin.

• Do not expose the hose to temperatures or pressures in excess of those specied by manufacturer.

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Do not operate or spray near children. Keep children away from the equipment at all times.

• Do not overreach or stand on an unstable support. Keep

effective footing and balance at all times.

• Use lowest possible pressure to ush equipment.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence of drugs or alcohol.

• For electric units — Always unplug cord from outlet before working on equipment.

• Do not use the hose as a strength member to pull or lift the

equipment.

• Do not lift by cart handle when loading or unloading.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by

providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate

grounding plug. The plug must be plugged into an outlet that

is properly installed and grounded in accordance with all local

codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is

necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding

instructions are not completely understood, or if you are in doubt

as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the

proper outlet installed by a qualied electrician.

IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

IMPORTANT: When the sprayer is used with a generator or uncontrolled line voltage, the use of Titan’s “Line Surge Protector” (P/N 800-935) is recommended.

Specications

Gallons per minute (GPM) ........ 0.60 (2.3 LPM)

Maximum tip sizes .................... 0.024”

Maximum pressure ................... 3300 PSI (22.8 MPa)

Power ....................................... 1.20 Brushless motor, 120 V, 60

Hz, 11.0 A

Weight, skid .............................. 36 lbs. (16.3 kg)

Weight, high rider ..................... 57 lbs. (25.8 kg)

Maximum hose length .............. 300’ (91.4 m)

Generator requirement ............. 5000 Watt (disable idle-down

feature)

English

Table of Contents

Outlet Fitting

Siphon Tube

Return Tube

ON/OFF

switch

Pressure

Control

Knob

Pusher

Stem

Motor

Oiler Cap

Fluid Section

PRIME / SPRAY Valve

Oiler button

Safety Precautions ................................................................... 2

Specications ........................................................................... 3

General Description ................................................................. 4

Operation ................................................................................... 4

Setup ................................................................................... 4

Preparing to Paint................................................................ 5

Painting ............................................................................... 5

Control Panel Indicators ...................................................... 6

Pressure Relief Procedure .................................................. 6

Spraying .................................................................................... 7

Spraying Technique ............................................................ 7

Practice ............................................................................... 7

Cleanup .....................................................................................8

Maintenance .............................................................................. 8

General Repair and Service Notes...................................... 8

Replacing the Motor ............................................................ 9

Replacing the Gears............................................................ 9

Replacing the Transducer ................................................. 10

Replacing the PRIME/SPRAY Valve ................................. 10

Servicing the Fluid Section ................................................ 11

Replacing the Filters.......................................................... 12

Troubleshooting ..................................................................... 13

Parts Listings .......................................................................... 38

Main Assembly .................................................................. 38

Siphon Assembly............................................................... 40

Skid Assembly ................................................................... 40

Drive Assembly ................................................................. 41

Fluid Section Assembly ..................................................... 42

High Rider Assembly ......................................................... 44

Labels ................................................................................ 45

Electrical Schematic .......................................................... 47

Accessories ....................................................................... 48

Warranty ..................................................................................52

General Description

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual

carefully for proper operating instructions, maintenance, and safety information.

Operation

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

Setup

Perform the following procedure before plugging in the power

cord of an electric unit.

1. Ensure that the siphon tube and the return hose are

attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” airless

spray hose to the outlet tting on the sprayer. Tighten

securely.

3. Attach an airless spray gun to the spray hose. Using two

wrenches (one on the gun and one on the hose), tighten

securely.

NOTE: Do not attach the tip to the spray gun yet.

Remove the tip if it is already attached.

Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer.

4. Make sure the pressure control knob is in its OFF position

in the black zone.

5. Make sure the ON/OFF switch is in its OFF position.

6. Remove the ll cap with a straight-slot screwdriver, or a

coin. Fill the oil reservoir with one ounce of piston seal lubricant (Piston Lube). Replace oiler cap.

7. Press oiler button 2-5 times to prime the oiler. Press once

for every eight hours of usage to lubricate the uid section.

IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

8. Fully depress the pusher stem to make sure the inlet ball

is free.

9. Make sure the electrical service is 120V, 15 amp

minimum.

10. Plug the power cord into a properly grounded outlet at

least 25’ from the spray area.

IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

IMPORTANT: After turning pump off, allow 30 seconds for the power to completely drain from capacitors.

English

Preparing a New Sprayer

Rapid Clean

RAPID CLEAN

Pump OFF

Pressure Control Knob

Pressure Indicator

RAPID CLEAN

Trigger lock in

locked position.

RAPID CLEAN

If this sprayer is new, it is shipped with test uid in the uid

section to prevent corrosion during shipment and storage. This

uid must be thoroughly cleaned out of the system with mineral

spirits before you begin spraying.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the

6. Allow the sprayer to run for 15–30 seconds to ush the

7. Turn off the sprayer by moving the ON/OFF switch to the

Preparing to Paint

Before painting, it is important to make sure that the uid in the system is compatible with the paint that is going to be used.

NOTE: Incompatibleuidsandpaintmaycausethe

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

2. Place the return hose into a metal

3. Set the pressure to minimum by

4. Move the PRIME/SPRAY valve down to the PRIME

NOTE: Hold the return hose in the waste

5. Turn on the sprayer by moving the ON/OFF switch to the

6. Allow the sprayer to run for 15–30 seconds to ush the

7. Turn off the sprayer by moving the ON/OFF switch to the

control knob to the “MIN” setting.

ON position.

test uid out through the return hose and into the waste

container.

OFF position.

valves to become stuck closed, which would require disassembly and cleaning of the

sprayer’suidsection.

solvent. Examples of the appropriate solvent are water for

latex paint or mineral spirits for oil-based paints.

waste container.

turning the pressure control knob to the “MIN” setting.

position.

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

ON position.

old solvent out through the return hose and into the metal

waste container.

OFF position.

NOTE: Make sure that the spray gun does not have a tip

or tip guard installed.

8. Move the PRIME/SPRAY valve up to the

SPRAY position.

9. Turn on the sprayer.

10. Unlock the gun by turning the gun trigger

lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

11. Trigger the gun into the metal waste container until the old

solvent is gone and fresh solvent is coming out of the gun.

12. Lock the gun by turning the gun trigger

lock to the locked position.

13. Set down the gun and increase the

pressure by turning the pressure

control knob slowly clockwise.

14. Check the entire system for leaks. If

leaks occur, follow the “Pressure Relief

Procedure” in this manual before

tightening any ttings or hoses.

15. Follow the “Pressure Relief Procedure” in this manual

before changing from solvent to paint.

Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal

waste container.

3. Set the pressure to minimum by

turning the pressure control knob to the “MIN” setting.

4. Move the PRIME/SPRAY valve down to

the PRIME position.

5. Turn on the sprayer by moving the ON/OFF

switch to the ON position.

6. Allow the sprayer to run until paint is

coming through the return hose into the metal waste

container.

7. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

8. Remove the return hose from the waste container and

place it in its operating position above the container of paint.

9. Move the PRIME/SPRAY valve up to the

SPRAY position.

10. Turn on the sprayer.

11. Unlock the gun by turning the gun trigger

lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

English

12. Trigger the gun into the metal waste container until all air

Trigger lock in

locked position.

RAPID CLEAN

Pressure Indicator

Motor

Running

Indicator

Trigger lock in

locked position.

and solvent is ushed from the spray hose and paint is owing freely from the gun.

13. Lock the gun by turning the gun trigger

lock to the locked position.

14. Turn off the sprayer.

15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

16. Turn on the sprayer.

17. Increase the pressure by turning the pressure control knob slowly clockwise and test the spray pattern on a

piece of cardboard. Adjust the pressure control knob until

the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

NOTE: Turning the pressure up higher than needed to

atomize the paint will cause premature tip wear and additional overspray.

Control Panel Indicators

The following is a description of the control panel indicators.

• The sprayer is at the proper pressure setting for spraying

stain, lacquer, varnish, and multi-colors

• If the pressure indicator goes to solid yellow when the

pressure is set so that it starts at solid green, it indicates

one of the following:

a. Tip Wear Indicator — when spraying with latex or at

high pressure the solid yellow appears. This means the tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for the

sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressure

indicator appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...).

Solid Green

When the pressure indicator is solid green, the sprayer is operating between 1901 and 3300 PSI. A solid green pressure

indicator means:

• The sprayer is at the proper pressure setting for spraying

oil-based and latex house paints

• The sprayer is operating at peak performance at a high

pressure setting

Motor Running Indicator

The Motor Running indicator is on when the motor is commanded

to run. This indicator is used by service centers to troubleshoot motor problems.

Pressure Relief Procedure

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

1. Lock the gun by turning the gun trigger

lock to the locked position.

Pressure Indicator

The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 200 PSI. A blinking yellow pressure

indicator means:

• The sprayer is plugged in and turned “ON”

• The sprayer is at priming pressure (little or no pressure)

• It is safe to move the PRIME/SPRAY valve between

positions

• It is safe to change or replace the spray tip

NOTE: If the pressure indicator begins blinking yellow

Solid Yellow

When the pressure indicator is solid yellow, the sprayer is operating between 201 and 1900 PSI. A solid yellow pressure

indicator means:

when the pressure control knob is set at a higher pressure and the PRIME/SPRAY valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair.

English

2. Turn off the sprayer by moving the ON/ OFF switch to the OFF position.

3. Turn the pressure control knob

counterclockwise to its OFF position in the black zone.

4. Unlock the gun by turning the gun trigger lock to the

unlocked position.

5. Hold the metal part of the gun rmly

to the side of a metal container to ground the gun and avoid a build up of static electricity.

6. Trigger the gun to remove any

pressure that may still be in the hose.

7. Lock the gun by turning the gun trigger lock

to the locked position.

8. Move the PRIME/SPRAY valve down to the PRIME position.

Spraying

start

stroke

release

trigger

pull trigger

end stroke

Too Thick

Offspray

Arcing Gun at angle

Overlap edges

1st

pass

2nd

pass

3rd

pass

4th

pass

5th

pass

Good spray pattern

Paint tailing pattern

Spraying Technique

The following techniques, if followed, will assure professional

painting results.

Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material,

surface, or desired spray pattern, the gun should be held at a

distance of 12 to 14 inches (30 to 35 cm). Move the gun either across or up and down the surface at a

steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying

speed allows a full, wet coat of paint to be applied without runs or

sags.

Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider

spray pattern. If runs, sags, or excessive paint occur, change to

a spray tip with a smaller orice. If there is an insufcient amount

of paint on the surface or you desire to spray faster, a larger

orice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from left

to right and right to left. Begin movement of the gun before the

trigger is pulled.

For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint.

When spraying with a shield, hold it rmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent paint from being forced underneath.

Shrubs next to houses should be tied back and covered with a

canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc.

should be moved or covered whenever in the vicinity of a spray job. Be careful of any other surrounding objects that could be

damaged by overspray.

Avoid arcing or holding the gun at an angle. This will result in an uneven nish.

Proper lapping (overlap of spray pattern) is essential to an even nish. Lap each stroke. If you are spraying horizontally, aim

at the bottom edge of the preceding stroke, so as to lap the previous pattern by 50%.

Practice

1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

2. Set the pressure to minimum by turning the pressure control knob to the “MIN” setting.

3. Move the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest

setting. The paint hose should stiffen as paint begins to

ow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to

check the spray pattern.

8. Use the lowest pressure

setting necessary to get a good spray pattern. If the pressure is set too high, the

spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a ne spray.

English

Cleanup

RAPID CLEAN

Special cleanup instructions for use with flammable solvents:

• Always ush spray gun preferably outside and at least one

hose length from spray pump.

• If collecting ushed solvents in a one gallon metal container, place it into an empty ve gallon container, then ush solvents.

• Area must be free of ammable vapors.

• Follow all cleanup instructions.

IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

2. Remove the gun tip and tip guard and clean with a brush

using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate

solvent. Examples of the appropriate solvent are water for

latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to its PRIME position.

NOTE: Hold the return hose in the waste

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

6. Set the pressure to RAPID CLEAN by turning the pressure control knob to its

RAPID CLEAN position.

7. Turn on the sprayer by moving the ON/ OFF switch to the ON position.

8. Allow the solvent to circulate through the unit and ush the paint out of the return hose into the metal waste container.

9. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

10. Move the PRIME/SPRAY valve up to its SPRAY position.

11. Turn on the sprayer.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until the paint is ushed out of the hose and solvent is coming out

of the gun.

13. Continue to trigger the spray gun into the waste container

until the solvent coming out of the gun is clean.

Maintenance

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer: Phillips Screwdriver 3/8” Hex Wrench Needle Nose Pliers 5/16” Hex Wrench Adjustable Wrench 1/4” Hex Wrench Rubber Mallet 3/16” Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench 5/64” Hex Wrench

1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.

IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer

does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible

problems.

3. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective

equipment may be required depending on the type of

cleaning solvent. Always contact the supplier of solvents

for recommendations.

4. If you have any further questions concerning your Titan Airless Sprayer, call Titan:

Customer Service (U.S.) ....................... 1-800-526-5362

Fax ................................................ 1-800-528-4826

Customer Service (Canada).................. 1-800-565-8665

Fax ................................................. 1-905-856-8496

Customer Service (International) ..........1-201-337-1240

Fax ................................................ 1-201-405-7449

NOTE: For long-term or cold weather storage, pump

For short-term storage when using latex paint,

14. Follow the “Pressure Relief Procedure” found in the

15. Unplug the unit and store in a clean, dry area.

IMPORTANT: Do not store the unit under pressure.

mineral sprits through the entire system.

pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).

Operation section of this manual.

English

Replacing the Motor

Motor

Motor mounting screw

Motor cover screw

Belly pan

Belly pan screw

Front cover screw

Front cover

Motor cover

Control panel

Control panel mounting screw

Motor

Motor mounting screw

Motor cover screw

Belly pan

Thrust washer

Gear and crankshaft

2nd stage gear

Belly pan screw

Front cover screw

Front cover

Motor cover

Control panel

Control panel mounting screw

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Loosen and remove the two motor cover screws. Remove

the motor cover.

3. Loosen and remove the three belly pan screws. Remove

the belly pan.

4. On the back of the motor, disconnect the wire coming from the potentiometer and the wire coming from the transducer. Also, disconnect the two wires coming from the control panel board (refer to the electrical schematic in the Parts List section of this manual).

5. Remove the four control panel mounting screws. Pull

back the control panel for access to the control panel board.

6. At the the control panel board, disconnect the two wires coming from the motor (refer to the electrical schematic in the Parts List section of this manual).

7. Loosen and remove the four motor mounting screws.

8. Pull the motor out of the pump housing.

Replacing the Gears

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Loosen and remove the two motor cover screws. Remove

the motor cover.

3. Loosen and remove the three belly pan screws. Remove

the belly pan.

5. Remove the four control panel mounting screws. Pull

back the control panel for access to the control panel board.

6. At the the control panel board, disconnect the two wires coming from the motor (refer to the electrical schematic in the Parts List section of this manual).

7. Loosen and remove the four motor mounting screws.

8. Pull the motor out of the pump housing.

NOTE: If the motor will not dislodge from the pump

housing:

  •Removethefrontcoverplate.   •Usingarubbermallet,carefullytaponthe

front of the motor crankshaft that extends through the slider assembly.

9. With the motor removed, inspect the gears in the pump housing for damage or excessive wear. Replace the

gears, if necessary.

10. Install the new motor into the pump housing.

11. Secure the motor with the four motor mounting screws.

12. Reconnect the wires (refer to the electrical schematic in the Parts List section of this manual).

13. Position the control panel on the pump housing and secure in position using the four control panel mounting

screws.

14. Replace the belly pan. Secure with the three belly pan screws.

15. Slide the motor cover over the motor. Secure the motor

cover with the two motor cover screws.

NOTE: If the motor will not dislodge from the pump

housing:

  •Removethefrontcoverplate.   •Usingarubbermallet,carefullytaponthe

front of the motor crankshaft that extends through the slider assembly.

9. Inspect the armature gear on the end of the motor for

damage or excessive wear. If this gear is completely worn

out, replace the entire motor.

10. Remove and inspect the 2nd stage gear for damage or

excessive wear. Replace if necessary.

11. Remove and inspect the gear and crank assembly for

damage or excessive wear. Replace if necessary.

12. Reassemble the pump by reversing the above steps.

During reassembly, make sure the thrust washer is in

place.

NOTE: Rellthegearboxinthepumphousingwithve

ounces of Lubriplate (P/N 314-171).

English

Replacing the Transducer

T-slot

Pump housing

Pump block

Pump block mounting screw

Front cover

Transducer

jumper

Front cover

screw

Transducer

assembly

Gasket

Cam base

Valve stem

Pump block

Valve housing

assembly

Valve handle

Groove pin

1. Loosen and remove the four front cover screws. Remove

the front cover.

2. Stop the sprayer at the bottom of its stroke so that the

piston is in its lowest position.

3. Perform the Pressure Relief Procedure and unplug the sprayer.

4. Tilt the pump back for easy access to the uid section.

5. Using a 3/8” hex wrench, loosen and remove the two pump block mounting screws.

6. Pull the pump block down approximately 1/2” from the

pump housing to clear the transducer.

7. Slide the pump block and piston rod forward until the

piston rod is out of the T-slot on the slider assembly.

8. Carefully pull the transducer wire out of the pump housing

until the connection to the transducer jumper is exposed.

Unplug the wire from the transducer jumper (refer to the electrical schematic in the Parts List section of this manual).

9. Using a wrench, remove the transducer assembly from the

pump block.

10. Thread the new transducer assembly into the pump block. Tighten securely with a wrench.

11. Plug the new transducer wire into the transducer jumper (refer to the electrical schematic in the Parts List section of this manual).

12. Reassemble the pump by reversing steps 1–7.

Replacing the PRIME/SPRAY Valve

Perform the following procedure using PRIME/SPRAY valve replacement kit P/N 700-258.

1. Push the groove pin out of the valve handle.

2. Remove the valve handle and the cam base.

3. Using a wrench, loosen and remove the valve housing

assembly.

4. Make sure the gasket is in place and thread the new valve

housing assembly into the pump block. Tighten securely

with wrench.

5. Place the cam base over the valve housing assembly.

Lubricate the cam base with grease and line up the cam with the pump block.

6. Line up the hole on the valve stem with the hole in the

valve handle.

7. Insert the groove pin into the valve handle and through the

valve stem to secure the valve handle in position.

English

Servicing the Fluid Section

Pump block

Bushing

Foot valve ball

Foot valve seat

Te flon O-ring

Foot valve

O-ring

Foot valve seal

Inlet cage

Pusher stem housing

Outlet valve retainer

Outlet valve seat

Outlet valve ball

Outlet cage Crush

washer

Piston rod

Slider assembly

Retainer nut

Piston guide

Upper packing

Pump block

Lower packing

Pump block mounting screw

Piston rod

T-Slot

Install upper packing

with raised lip and O-ring

facing down.

O-Ring

Raised Lip

Beveled Edge

Install lower packing

with the beveled

edge facing up.

Use the following procedures to service the valves and repack the uid section. Perform the following steps before performing any maintenance on the uid section.

1. Loosen and remove the four front cover screws. Remove

the front cover.

2. Stop the sprayer at the bottom of its stroke so that the

piston is in its lowest position.

3. Perform the Pressure Relief Procedure and unplug the sprayer.

4. Unscrew the return hose assembly from the pump block.

Remove the retaining clip from the bottom of the foot valve housing. Remove the siphon assembly.

5. Tilt the sprayer back for easy access to the uid section.

Servicing the Valves

The design of the uid section allows

access to the foot valve and seat

as well as the outlet valve and seat without completely disassembling the uid section. It is possible that

the valves may not seat properly because of debris stuck in the foot

valve seat or outlet valve seat. Use the following instructions to clean the

valves and reverse or replace the seats.

1. Remove the pusher stem clip and slide the pusher stem housing from the foot valve housing.

2. Using a wrench, loosen and

remove the foot valve housing from the pump block.

3. Clean out any debris in

the foot valve housing and examine the valve housing and seat. If the seat is damaged, reverse or replace the seat.

4. Using a 5/16” hex wrench, loosen and remove the outlet

valve retainer from the piston rod.

NOTE: During reassembly of the outlet valve, apply one

drop of Loctite (included in the repacking kit) to the threads of the outlet valve retainer before threading it into the piston rod. Then, torque the retainer to 144 in./lbs. (12 ft./lbs.).

Repacking the Fluid Section

1. Remove the foot valve assembly using the steps in the

“Servicing the Valves” procedure above.

NOTE: The outlet valve does not need to be

disassembled from the piston rod for this procedure.

2. Using 3/8” a hex wrench, loosen and remove the two pump block mounting screws.

3. Pull the pump block

down approximately 1/2”

from the pump housing.

4. Slide the pump block

and piston rod forward

until the piston rod is out of the T-slot on the slider assembly.

5. Slide the piston rod out through the bottom of the pump block.

6. Loosen and remove the

retainer nut and piston guide from the pump block.

7. Remove the upper and lower packings from the

pump block.

8. Clean the pump block and install the new upper and lower packings. Refer to the illustration below for proper packing orientation.

NOTE: Always service the outlet

5. Clean out any debris and examine

6. Remove, clean, and inspect the outlet cage, crush

7. Reassemble the valves by reversing the steps above.

the outlet valve housing and seat. If the seat is damaged, reverse or replace the seat.

washer, and outlet valve ball. Replace if they are worn or

damaged.

NOTE: The outlet cage always must be used with the

valve with the piston rod attached to the pump. This will prevent the piston rod from rotating during disassembly of the outlet valve.

crush washer. They are included together in the repacking kit as assembly P/N 704-642.

9. Inspect the piston rod for wear and replace if necessary.

10. Reassemble the outlet valve assembly into the piston

rod. Tighten the outlet valve retainer with a wrench until

secure.

NOTE: Use the T-slot on the slider assembly to hold the

piston rod in position while securing the outlet valve retainer.

IMPORTANT: Never use a wrench on the piston itself. This could cause damage to the piston and cause leakage.

11. Insert the piston guide into the retainer nut. Thread the retainer nut into the pump block until it is hand tight.

12. Slide the piston guide tool (included in the repacking kit)

over the top of the piston rod and insert the piston rod

through the bottom of the pump block. Using a rubber

mallet, tap the bottom of the piston rod lightly until the piston rod is in position in the pump block.

English

NOTE: Coat the piston guide tool and the piston rod

Pump

block

Filter

spring

Filter housing

Seal

Filter support

spring

Filter

Adapter

with grease before inserting them into the pump block.

13. Using a wrench, tighten the retainer nut securely.

14. Slide the top of the piston rod into the T-slot on the slider assembly.

15. Position the pump block underneath the pump housing and push up until it rests against the pump housing.

16. Thread the pump block mounting screws through the

pump block and into the pump housing. Tighten securely.

17. Reassemble the foot valve assembly into the pump block.

18. For High Rider cart units, thread the siphon tube into the foot valve and tighten securely. Make sure to wrap the threads on the siphon tube with Teon tape before

assembly. Replace the return hose into the hose clip on the siphon tube.

19. For Skid and Low Rider units, insert the elbow on the

siphon assembly into the bottom of the foot valve housing. Push the retaining clip up into the groove inside the foot valve housing to secure the siphon assembly in position. Thread the return hose into the pump block and tighten securely.

20. Place the front cover on the pump housing and secure in

position using the four front cover screws.

21. Turn on the sprayer by following the procedure in the “Operation” section of this manual and check for leaks.

Gun Filter

1. Pull down on the bottom of the trigger guard and swing it away from the handle.

2. Slide off the handle and unscrew the handle tube from the

gun head.

3. Turning clockwise, unscrew the lter from the gun body.

NOTE: Left-handedthreadsrequireturningthelter

clockwise to remove.

4. Screw the new or cleaned lter counterclockwise into the

gun head.

5. Slide the handle tube over the lter and screw it into the

gun head.

6. Slide the handle over the handle tube and reattach it to the

gun head.

7. Secure the trigger guard back in position on the bottom of

the handle.

NOTE: For more detail, part number information, and

complete assembly drawings, please see the LX-80 Platinum Gun Owner’s Manual (P/N 313-

2302).

NOTE: Repacking kit P/N 704-586 is available. For best

results use all parts supplied in this kit.

Replacing the Filters

Pump Filter

1. Loosen and remove the lter housing by hand.

2. Slip the lter off of the lter support spring.

3. Inspect the lter. Based on inspection, clean or replace the lter.

4. Inspect the seal. Based on inspection, clean or replace

the seal.

5. Slide the new or cleaned lter over the lter support spring with the adapter in place. Push the lter into the center of

the pump block.

6. Slide the lter housing over the lter and thread it into the

pump block until secure.

NOTE: Thelterhousingshouldbehand-tightened,but

makesurethelterhousingisseatedfullyinto

the pump block.

English

Troubleshooting

Problem

A. The unit will not run.

B. The unit will not prime.

C. The unit will not build or

maintain pressure.

D. Fluid leakage at the upper end

of the uid section.

E. Excessive surge at the spray

gun.

Cause

1. The unit is not plugged in.

2. Tripped breaker.

3. The pressure is set too low (pressure

control knob set at minimum setting does

not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

6. ON/OFF switch is defective.

1. Inlet valve is stuck.

2. The PRIME/SPRAY valve is in the SPRAY

position.

3. Air leak in the siphon tube/suction set.

4. The pump lter and/or inlet screen is

clogged.

5. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set properly.

4. The pump lter, gun lter, or inlet screen is

clogged.

5. Material ows from the return hose when the PRIME/SPRAY valve is in the SPRAY

position.

6. Air leak in the siphon tube/suction set.

7. There is external uid leak.

8. There is an internal uid section leak (packings are worn and/or dirty, valve balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packing is worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

Solution

1. Plug the unit in.

2. Reset the breaker.

3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.

4. Inspect or take to a Titan authorized service center.

5. Allow motor to cool.

6. Replace the ON/OFF switch.

1. Insert pusher stem.

2. Rotate the PRIME/SPRAY valve clockwise to the PRIME position.

3. Check the siphon tube/suction set connection and tighten or re-tape the connection with Teon tape.

4. Remove the pump lter element and clean. Remove

the inlet screen and clean.

5. Remove the siphon tube/suction set and clean.

1. Replace the spray tip following the instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a smaller orice following the instructions that came with the

spray gun.

3. Turn the pressure control knob clockwise to increase

the pressure setting.

4. Remove the pump lter element and clean. Remove the gun lter and clean. Remove the inlet screen

and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set connection and tighten or re-tape the connection with Teon tape.

7. Check for external leaks at all connections. Tighten

connections, if necessary.

8. Clean the valves and service the uid section following the “Servicing the Fluid Section” procedure

in the Maintenance section of this manual.

9. Reverse or replace the valve seats following the

“Servicing the Fluid Section” procedure in the Maintenance section of this manual.

10. Take unit to a Titan authorized service center.

1. Repack the pump following the “Servicing the Fluid

Section” procedure in the Maintenance section of this manual.

2. Replace the piston rod following the “Servicing the

Fluid Section” procedure in the Maintenance section of this manual.

1. Replace hose with a minimum of 50’ of 1/4”

grounded textile braid airless paint spray hose.

2. Replace the spray tip following the instructions that came with the spray gun.

3. Rotate the pressure control knob counterclockwise to

decrease spray pressure.

F. Poor spray pattern.

G. The unit lacks power.

1. The spray tip is too large for the material being used.

2. Incorrect pressure setting.

3. Insufcient uid delivery.

4. The material being sprayed is too viscous.

1. The pressure adjustment is too low.

2. Improper voltage supply.

1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray

gun.

2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.

3. Clean all screens and lters.

4. Add solvent to the material according to the

manufacturer’s recommendations.

1. Rotate the pressure control knob clockwise to

increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

English

Consignes de sécurite important · Lire toutes ces consignes avant

d’utiliser l’appareil. GARDER CES CONSIGNES.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

DANGER : INJECTION CUTANÉE

Le jet de haute pression produit par cet appareil peut

transpercer la peau et les tissus sous-jacents, causant des

blessures graves pouvant entraîner l’amputation.

NE PAS TRAITER ce type de BLESSURE COMME UNE SIMPLE COUPURE! Une amputation peut en résulter. ON doit consulter un médicin sur-le-champ.

La pression maximale de ce pulvérisateur est d’environ 3 300 PSI / 22,8

MPa.

MESURES PRÉVENTIVES :

• Ne pas pointer le pistolet vers une partie du corps.

• Ne pas pointer le pistolet vers une personne ou un animal; ne pas pulvériser non plus de produit dessus.

• NE JAMAIS mettre une partie du corps devant le jet de produit. NE JAMAIS toucher les fuites du exible de pulvérisation.

• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants n’offrent aucune protection contre les blessures par injection).

• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher toute la pression avant d’effectuer la maintenance de l’appareil ou de le laisser sans surveillance, d’en nettoyer le protège-embout ou l’embout, ou de remplacer ce dernier. La pression ne sera pas relâchée par le simple arrêt du moteur; pour ce faire, on doit se servir du bouton PRIME/SPRAY (se reporter à la section Comment libérer la pression, du présent manuel).

• TOUJOURS s’assurer que le protège-embout est en place avant de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.

• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer l’appareil.

• toujours inspecter le exible avant de commencer; celui-ci peut présenter des fuites attribuables à l’usure, à une exion excessibe ou à un traitement abusif, lesquelles fuites présentent des risques d’injection cutanée. Ne pas utiliser le exible pour soulever ou tirer l’équipement.

• NE JAMAIS utiliser de pistolet sans verrou de détente et protège-

doigts.

• Tous les accessoires (pistolets, embouts, rallonges, exibles etc.)

doivent pouvoir subir une pression nominale de 3 300 PSI / 22,8 MPa ou plus.

• Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions Comment libérer la pression, du présent manuel.

• Vériez que toutes les connexions sont bien serrées avant d’utiliser l’appareil. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait

causer des blessures graves.

• Verrouillez toujours la détente quand vous ne pulvérisez pas. Vériez que le verrou de la détente fonctionne correctement.

REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il

importe donc de les traiter sans délai. On NE DOIT PAS retarder

cetraitementsousprétextedevérierlatoxicitéduproduiten

cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.

DANGER : ÉMANATIONS DANGEREUSES

Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en contact avec l’organisme. Les émanations de ces produits peuvent provoquer de graves nausées, évanouissements

ou empoisonnements.

MESURES PRÉVENTIVES :

• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation (lire toutes les directives concernant ces dispositifs an de s’assurer qu’ils offrent la protection requise).

• Porter des lunettes de protection.

• Porter les vêtements de protection prescrits par le fabricant du produit utilisé.

DANGER : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser ou s’enammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

MESURES PRÉVENTIVES :

• S’assurer que l’aire de travail est dotée de moyens d’évacuation d’air vicié et d’introduction d’air frais pour éviter l’accumulation de vapeurs inammables. Les vapeurs dégagées par la peinture ou les solvants peuvent provoquer une explosion ou s’enammer.

• Ne pas pulvériser de produit dans un endroit clos.

• Ne pas travailler près de sources d’ignition (décharges électrostatiques ou étincelles provoquées par le branchement/ débranchement d’appareils ou la commutation d’interrupteurs, d’appareils électriques, ammes nues, veilleuses, objets chauds, etc.). La peinture ou le solvant s’écoulant dans l’équipement peut générer de l’électricité statique.

• Ne pas fumer dans l’aire de travail.

• L’aire de travail doit être munie d’un extincteur en bon état de marche.

• Prévoir un espace d’au moins 7.62 mètres entre la pompe et l’objet à pulvériser s’ils sont dans la même pièce bien ventilée (rallonger le exible au besoin). Les vapeurs inammables étant souvent plus lourdes que l’air, l’espace au-dessus du plancher doit être particulièrement bien aéré. La pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.

• Les appareils et objets à l’intérieur ou à proximité de l’aire de travail doivent être adéquatement mis à la terre pour éviter les décharges électrostatiques.

• Veillez à ce que la zone soit propre et exempte de contenants de peinture ou de solvant, chiffons ou autres matériaux inammables.

• Les exibles dont on se sert doivent être conçus pour subir les pressions élevées et faits de matériaux conducteurs ou mis à la terre adéquatement; le pistolet sera mis à la terre par le biais de ses raccords aux exibles.

• Pour les appareils électriques — Le cordon d’alimentation doit être branché à un circuit trilaire.

• L’appareil doit toujours être vidangé à basse pression, embout retiré, dans un contenant métallique distinct. Tenir le pistolet contre la paroi du contenant de manière à mettre ce dernier à la terre et à prévenir les décharges électrostatiques.

• Toujours respecter les mises en garde et les directives du fabricant des produits et solvants utilisés. On doit connaître les produits contenus dans les peintures et solvants qu’on pulvérise. Lire les ches techniques santé-sécurité (FTSS) et les étiquettes

des contenants fournies avec les peintures et solvants. Suivres

les consignes de sécurité du fabricant de peinture et de solvant.

• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 21°C (70°F). Le point d’éclair est la température à laquelle le liquide peut créer sufsamment de vapeurs et s’enammer.

• Le plastique est générateur de décharges électrostatiques; ne jamais

en suspendre pour fermer une aire de travail ou en utiliser en guise

de toile de protection lorsqu’on pulvérise un produit inammable.

• Se servir de la pression la plus basse possible pour vidanger l’appareil.

• Ne pas pulvériser de produit sur la pompe.

Français

Consignes de sécurite important · Lire toutes ces consignes avant

Prise trifilaire

Broche de mise à la terre

Plaque murale de la prise

d’utiliser l’appareil. GARDER CES CONSIGNES.

DANGER : EXPLOSION CAUSÉE PAR DES

Ce type d’explosion peut entraîner des dommages matériels ou des blessures graves.

MESURES PRÉVENTIVES :

• Ne pas utiliser de produits contenant du chlore ou du javellisant.

• Ne pas utiliser de solvants à base de halons comme l’eau de

• Communiquer avec le fournisseur du produit concerné pour en

DANGER : GÉNÉRALITÉS

D’autres dangers peuvent entraîner des dommages matériels ou des

blessures graves.

MESURES PRÉVENTIVES :

• Lire toutes les directives et consignes de sécurité avant d’utiliser

• Observer tous les codes locaux, provinciaux, d’état et nationaux

• Aux États-Unis, le gouvernement a adopté des normes de

• N’utiliser que les pièces autorisées par le fabricant; les

• Tous les raccords, les tuyaux et les bouchons de remplissage

• Avant chaque utilisation, examiner tous les exibles an de

•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le

•. N’exposez pas le tuyau à des températures ou des pressions

• Ne pas pulvériser à l’extérieur par grands vents.

• Porter des vêtements aptes à protéger la peau et les cheveux du

• Ne pas utiliser le pistolet ou ne pas pulvériser de produits

• Ne pas s’étirer ni ne travailler sur un support instable. Toujours

• Se servir de la pression la plus basse possible pour vidanger

• Rester vigilant et faire attention à ce que l’on fait.

• Ne pas se servir de l’équipement en cas de fatigue ou si vos

• Pour les appareils électriques — Débranchez toujours le cordon

• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.

• Ne pas soulever par la poignée de chariot en chargeant ou en

PRODUITS INCOMPATIBLES

javel, les agents antimoisissure, le chlorure de méthylène et le trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec l’aluminium.

connaître la compatibilité avec l’aluminium.

l’appareil.

régissant la ventilation, la prévention des incendies et le fonctionnement de l’appareil.

sécurité en vertu de l’Occupational Safety and Health Act (OSHA). Le cas échéant, on doit les consulter, notamment les parties 1910 des normes générales et 1926 des normes de

construction.

utilisateurs qui choisiront d’utiliser des composants dont les caractéristiques techniques et les exigences en matière de sécurité sont inférieures devront en assumer tous les risques et responsabilités.

doivent être xés solidement en place avant d’utiliser la pompe de pulvérisation. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait

causer des blessures graves.

conrmer l’absence de coupures, de fuites, d’abrasions ou de renements. Vérier également l’intégrité des raccords. Remplacer sans délai les pièces qui semblent présenter des défectuosités. Ne jamais tenter de réparer un exible; remplacer ceux qui font défaut par des modèles haute pression, avec mise à

la terre.

tuyau à vide peut présenter des fuites suite à l’usure, les nouer ou les mauvais traitements. Une fuite risque d’injecter du produit

dans la peau.

supérieures à celles spéciées par le fabricant.

produit utilisé.

en présence d’enfants à proximité. Éloigner les enfants de l’équipement en tout temps.

garder les deux pieds au sol pour rester en équilibre.

l’appareil.

aptitudes sont affaiblies par la consommation de drogues ou de

boissons alcoolisées.

électrique de la prise avant de travailler sur l’équipement.

déchargeant.

Instructions de mise à la terre

Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d’électrocution lors d’un court-circuit en permettant au courant de s’écouler par le l de mise à la terre. Cet appareil est muni d’un cordon électrique avec l de mise à la terre ainsi que d’une che de terre. La che doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.

MISE EN GARDE - Le fait de ne pas brancher correctement la fiche trifilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.

Consulter un technicien ou un électricien qualié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, faire remplacer cette dernière par un électricien qualié.

IMPORTANT : Utiliser uniquement une rallonge à trois fils munie d’une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l’appareil. S’assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu’elle soit d’un calibre suffisant pour supporter l’intensité du courant requise par l’appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l’intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque W-A après la désignation indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.

IMPORTANT: Quand le pulvérisateur est utilisé avec un générateur de tension de la ligne ou non, l’utilisation de Titan “Line Surge Protector» (P / N 800-935) est recommandé.

Spécications

Débit (GPM) ...........................................0.60 (2,3LPM)

Embout, dimension maximale ................0,024”

Pression maximale ................................. 3300 PSI (22.8 MPa)

Source de puissance .............................1.20 Brushless motor, 120 V, 60

Hz, 11.0 A

Poids, support ........................................36 lbs. (16,3 kg)

Poids, chariot .........................................57 lbs. (25,8 kg)

Cordon d’alimentation

dimension maximale ..............................300’ (91.4 m)

Génératrice ............................................5000 W (désactiver la mort en

fonction)

Français

Table des matières

Raccord de flexible

Flexible d’aspiration

Tube de retour

Commutateur

ON/OFF

Bouton de

régulation

de pression

La tige de

poussoir

Moteur

Bouchon de graisseur

Section des liquides

Soupape PRIME/SPRAY

Bouton de graisseur

Consignes de sécurité ........................................................... 14

Specications ......................................................................... 15

Description générale ..............................................................16

Fonctionnement ...................................................................... 16

Vérications préliminaires ................................................. 16

Préparation avant de peindre ............................................ 17

Peinture ............................................................................. 17

Panneau de contrôle indicateurs ....................................... 18

Procédure de décompression ........................................... 18

Vaporisation ............................................................................ 18

Technique de vaporisation ................................................ 18

Essais préliminaires .......................................................... 19

Nettoyage ................................................................................ 19

Maintenance ............................................................................ 20

Généralités concernant la maintenance ............................ 20

Remplacement du moteur ................................................. 20

Remplacement des engrenages ....................................... 21

Remplacement du transducteur ........................................ 21

Remplacement de la soupape PRIME/SPRAY ................. 22

Maintenance de la section des liquides............................. 23

Remplacement des ltres .................................................. 23

Dépannage .............................................................................. 23

Listes de pièces ...................................................................... 38

Vue d’ensemble................................................................. 38

Ensemble d’aspiration (support)........................................ 40

Ensemble de support ........................................................ 40

Boîte d’engrenages ........................................................... 41

Section des liquides .......................................................... 42

Ensemble de chariot.......................................................... 44

Étiquettes .......................................................................... 45

Schéma de raccordement électrique................................. 47

Accessoires ....................................................................... 48

Garantie ...................................................................................50

Description générale

Ce vaporisateur à dépression est un outil électrique de précision servant à atomiser divers types de matériaux. On doit lire et

suivre attentivement les directives apparaissant dans ce manuel

pour savoir comment l’utiliser et le maintenir en bon ordre, et ce, en toute sécurité.

Véricationspréliminaires

On doit procéder aux étapes suivantes avant de brancher le cordon d’alimentation de l’appareil.

1. S’assurer que le exible et le bloc d’aspiration soient solidement xés.

2. Fixer un exible de vaporisation à tresse de Nylon, conçu pour les appareils à dépression, et mesurant au moins 15 mètres (50 pi).

3. Fixer un pistolet à dépression au exible de vaporisation; ne pas xer l’embout au pistolet tout de suite (le retirer s’il est déjà xé).

NOTA: Nepasencorexerl’emboutsurlepistoletde

vaporisation.Démonterl’embouts’ilestdéjàxé.

S’assurer que tous les flexibles et pistolets à dépression soit mis à la terre et conçus pour accepter des pressions de liquide d’au moins 3 300 lb/po2 (22,8 MPa).

4. S’assurer que le bouton de régulation de pression soit à la position OFF (zone noire).

5. S’assurer que le commutateur soit à la position OFF.

6. Enlevez le bouchon de graisseur à l’aide d’un tournevis à tête plate. Remplir le réservoir avec une once de piston sceau lubriant (Piston Lube). Remplacer le bouchon de

graisseur.

7. Poussez 2-5 fois sur le bouton pour préparer la graisseur. Pouzzez une fois pour toutes les huit heures d’utilisation pour lubrier le section de liquides.

IMPORTANT : Ne jamais faire fonctionner l’appareil sans liquide pendant plus de 10 secondes, ce qui pourrait user inutilement les tampons graisseurs.

8. Poussez complètement le tige de poussior.

9. S’assurer que l’alimentation électrique soit d’au moins 15 A à 120 V.

10. Brancher le cordon d’alimentation dans une prise adéquatement mise à la terre située à une distance d’au moins 7,5 m (25 pi) de la surface à vaporiser.

IMPORTANT : Les rallonges utilisées doivent être trifilaires, de calibre 12 et dotées d’une fiche à broche de MALT; on ne doit jamais retirer cette troisième broche ou utiliser un adaptateur.

IMPORTANT : Après mettant le commutateur à la position OFF, attendre 30 secondes pour permettre le pouvoir de drainer les capaciteurs.

Fonctionnement

Cet appareil produit un jet à très haute pression; avant de le faire fonctionner, il est donc essentiel de lire et de comprendre les avertissements formulés dans la section Consignes de sécurité à l’avant de ce manuel.

Français

+ 36 hidden pages

Titan 805-018, 805-017 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual