Titan 805-009, 805-010 User Manual

Owner’s Manual

Notice d’utilisation

Manual del Propietario

Do not use this equipment before

reading this manual!

IMPACT 840

Airless Sprayer

NOTE: This manual contains important

warnings and instructions. Please read and retain for reference.

Model 805-009

Model 805-010

www.titantool.com

Serial Number* _ _ _ _ _ _ _ _ _ _

* See pages 6 and 55 for location

Anti-Theft Digital Lockout

Security Code

_ _ _ _

Important Safety Information

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

Read all safety information before operating the equipment. Save these instructions.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same conguration as the plug. No adapter should be used with this product.

conductive or grounded high-pressure airless paint sprayer hoses specied by the manufacturer.

• Verify that all containers and collection systems are grounded to

prevent static discharge.

• Connect to a grounded outlet and use grounded extension cords

(electric models only). Do not use a 3 to 2 adapter.

• Do not use a paint or solvent containing halogenated

hydrocarbons. Such as chlorine, bleach mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

• Keep spray area well ventilated. Keep a good supply of fresh air

moving through the area to keep the air within the spray area free

from accumulation of ammable vapors. Keep pump assembly in

well ventilated area. Do not spray pump assembly.

• Do not smoke in the spray area.

• Do not operate light switches, engines, or similar spark producing

products in the spray area.

• Keep area clean and free of paint or solvent containers, rags, and

other ammable materials.

• Know the contents of the paint and solvents being sprayed.

Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.

• Place pump at least 25 feet (7.62 meters) from the spray object in

a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

• Plastic can cause static sparks. Never hang plastic to enclose spray

area. Do not use plastic drop cloths when spraying ammable material.

• Fire extinguisher equipment shall be present and working.

WARNING: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

IMPORTANT: When the sprayer is used with a generator or uncontrolled line voltage, the use of Titan’s “Line Surge Protector” (P/N 800-935) is recommended.

WARNING: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Do not spray ammable or combustible materials near an open

ame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.

• Use extreme caution when using materials with a ashpoint

below 100ºF (38ºC). Flashpoint is the temperature that a uid can produce enough vapors to ignite.

• Paint or solvent owing through the equipment is able to result

in static electricity. Static electricity creates a risk of re or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun and objects in and around the spray area shall be properly

grounded to protect against static discharge and sparks. Use only

PREVENTION:

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For

example, do not try to stop leaks with any part of the body.

• NEVER put your hand in front of the gun. Gloves will not provide

protection against an injection injury.

• ALWAYS keep the tip guard in place while spraying. The tip guard

provides some protection but is mainly a warning device.

• Only use a nozzle tip specied by the manufacturer.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, ALWAYS lock

gun trigger, shut pump o, and release all pressure before servicing, cleaning tip or guard, or changing tip. Pressure will

not be released by turning o the motor. The PRIME/SPRAY

valve or pressure bleed valve must be turned to their appropriate

positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn o the unit and

relieve the pressure in accordance with the manufacturer’s instructions.

• High-pressure spray is able to inject toxins into the body and

cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

• Check hoses and parts for signs of damage, a leak can inject

material into the skin. Inspect hose before each use. Replace any

damaged hoses or parts. Only use TITAN original-high-pressure

hoses in order to ensure functionality, safety and durability.

English English

Important Safety Information

• This system is capable of producing 3300 PSI / 228 Bar. Only

use replacement parts or accessories that are specied by the manufacturer and that are rated a minimum of 3300 PSI. This

includes spray tips, nozzle guards, guns, extensions, ttings, and

hose.

• Always engage the trigger lock when not spraying. Verify the

trigger lock is functioning properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be

thoroughly familiar with the controls. Pressure will not be

released by turning o the motor. The PRIME/SPRAY valve

or pressure bleed valve must be turned to their appropriate

positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

• Always remove the spray tip before ushing or cleaning the

system.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury which can lead to

possible amputation. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

WARNING: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body.

Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all

instructions supplied with the mask to be sure it will provide the necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

WARNING: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Always wear appropriate gloves, eye protection, clothing and a

respirator or mask when painting.

• Do not operate or spray near children. Keep children away from

equipment at all times.

• Do not overreach or stand on an unstable support. Keep eective

footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence of

drugs or alcohol.

• Do not kink or over-bend the hose. Airless hose can develop leaks

from wear, kinking and abuse. A leak can inject material into the skin.

• Do not expose the hose to temperatures or pressures in excess of

those specied by manufacturer.

• Do not use the hose as a strength member to pull or lift the

equipment.

• Use lowest possible pressure to ush equipment.

• Follow all appropriate local, state and national codes governing

ventilation, re prevention and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA).

These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

• Before each use, check all hoses for cuts, leaks, abrasion or

bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a conductive high-pressure hose.

• Do not spray outdoors on windy days.

• Always unplug cord from outlet before working on equipment

(electric models only).

Specications

Gallons per minute (GPM) 1.0 (3.75 LPM) Maximum tip sizes 0.032

Maximum pressure 3300 PSI (22.8 MPa) Power 2.3 HP Brushless DC Motor, 100~120V

AC, 50/60Hz, 15A Weight, high rider 83 lbs. (37.6 kg) Weight, low rider 81 lbs. (36.7 kg)

Maximum hose length 300’ (91.4 m) Generator requirement 5000 Watt (disable idle-down feature)

Table of Contents

Safety Precautions ........................................................................... 2

General Description ........................................................................ 4

Operation ......................................................................................... 4

Using the Gun Trigger Lock ...................................................................... 4

Setup ................................................................................................................. 4

Preparing to Paint.........................................................................................5

Painting ............................................................................................................ 5

Control Panel Indicators .............................................................................6

Digi-Trac™ Control System Operation ..................................................6

Pressure Relief Procedure .......................................................................... 7

Spraying ........................................................................................... 8

Spraying Technique ..................................................................................... 8

Practice ............................................................................................................. 8

Cleanup ............................................................................................ 9

Maintenance .................................................................................... 9

General Repair and Service Notes .......................................................... 9

Replacing the Filters ..................................................................................10

Replacing the Motor Assembly .............................................................10

Replacing the Gears ...................................................................................11

Replacing the Transducer ........................................................................11

Replacing the PRIME/SPRAY Valve .......................................................12

Servicing the Fluid Section ......................................................................12

Troubleshooting ............................................................................ 14

Digi-Trac™ Control System Error Messages .......................................15

Parts Listings .................................................................................. 44

Main Assembly ............................................................................................44

Drive Assembly ............................................................................................46

Upright Cart ..................................................................................................47

Fluid Section Assembly ............................................................................48

Filter Assembly ............................................................................................50

Low Rider Cart ..............................................................................................51

Siphon Set Assembly (low rider) ...........................................................52

Labels ..............................................................................................................52

Electrical Schematic ...................................................................................53

Accessories ....................................................................................................54

Product Registration ..................................................................... 55

Warranty ........................................................................................ 56

General Description

SPR

ac™ Screen

RapidClean

nob

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance, and safety information.

Pressure control knob (reverse side)

Digi-Tr (reverse side)

Oiler Cap

Oiler button

Fluid section

Siphon tube

Return tube

Filter

assembly

PRIME /

AY Valve

Outlet

tting

Motor

Operation

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

Setup

Perform the following procedure before plugging in the power cord of an electric unit.

1. Ensure that the siphon tube and the return hose are attached

and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” airless spray

hose to the outlet tting on the sprayer. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two

wrenches (one on the gun and one on the hose), tighten securely.

NOTE: Do not attach the tip to the spray gun yet. Remove

the tip if it is already attached.

Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer.

4. Make sure the pressure control knob is in its OFF position in the black zone.

5. Make sure the ON/OFF switch is in its OFF position.

6. Remove the ll cap with a straight-slot screwdriver, or a coin. Fill the oil reservoir with one ounce of piston seal lubricant

(Piston Lube). Replace oiler cap.

7. Press oiler button 2-5 times to prime the oiler. Press once for

every eight hours of usage to lubricate the uid section.

IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

8. Make sure the electrical service is 120V, 15 amp minimum.

9. Plug the power cord into a properly grounded outlet at least 25’ from the spray area.

IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

Using the Gun Trigger Lock

Always engage the gun’s trigger lock when the gun is not in use.

1. To lock the trigger, push in the trigger lock from left to right,

when looking at the rear of the gun.

2. To unlock the trigger, push the trigger lock from right to left,

when looking at the rear of the gun.

Gun locked

(gun will not spray)

Gun unlocked

(gun will spray)

Preparing a New Sprayer

If this sprayer is new, it is shipped with test uid in the uid section to prevent corrosion during shipment and storage. This uid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control

knob to the “MIN” setting.

Pressure Indicator

ump OFF

RAPID CLEAN

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON

position.

6. Allow the sprayer to run for 15–30 seconds to ush the test uid out through the return hose and into the waste container.

7. Turn o the sprayer by moving the ON/OFF switch to the OFF

position.

Pressure Control K

English English

Preparing to Paint

Before painting, it is important to make sure that the uid in the

system is compatible with the paint that is going to be used.

NOTE: Incompatible uids and paint may cause the valves

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

2. Place the return hose into a metal waste

3. Set the pressure to minimum by turning

4. Move the PRIME/SPRAY valve down to

NOTE: Hold the return hose in the waste

5. Turn on the sprayer by moving the ON/OFF switch to the ON

6. Allow the sprayer to run for 15–30 seconds to ush the old

7. Turn o the sprayer by moving the ON/OFF switch to the OFF

NOTE: Make sure that the spray gun does not have a tip or

8. Move the PRIME/SPRAY valve up to the SPRAY

9. Turn on the sprayer.

10. Unlock the gun by pushing the gun trigger

11. Trigger the gun into the metal waste container until the old

12. Lock the gun by pushing the gun trigger lock to the locked

13. Set down the gun and increase the pressure by turning the

14. Check the entire system for leaks. If leaks occur, follow the

15. Follow the “Pressure Relief Procedure” in this manual before

to become stuck closed, which would require disassembly and cleaning of the sprayer’s uid section.

solvent. Examples of the appropriate solvent are water for

latex paint or mineral spirits for oil-based paints.

container.

the pressure control knob to the “MIN”

setting.

the PRIME position.

container when moving the PRIME/ SPRAY valve to PRIME in case the sprayer is pressurized.

position.

solvent out through the return hose and into the metal waste container.

position.

tip guard installed.

position.

lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

solvent is gone and fresh solvent is coming out of the gun.

position.

pressure control knob slowly clockwise.

“Pressure Relief Procedure” in this manual before tightening

any ttings or hoses.

changing from solvent to paint.

RAPID CLEAN

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control

knob to the “MIN” setting.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON

position.

6. Allow the sprayer to run until paint is coming through the return hose into the metal waste container.

7. Turn o the sprayer by moving the ON/OFF switch to the OFF

position.

8. Remove the return hose from the waste container and place it in its operating position above the container of paint.

9. Move the PRIME/SPRAY valve up to the SPRAY position.

10. Turn on the sprayer.

11. Unlock the gun by pushing the gun trigger lock to the

unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until all air and solvent is ushed from the spray hose and paint is owing freely from the gun.

13. Lock the gun by pushing the gun trigger lock to the locked

position.

14. Turn o the sprayer.

15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

16. Turn on the sprayer.

17. Increase the pressure by turning the pressure control knob

slowly clockwise and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until the

spray from the gun is completely atomized. Try to keep the

pressure control knob at the lowest setting that maintains

good atomization.

NOTE: Turning the pressure up higher than needed to

atomize the paint will cause premature tip wear and additional overspray.

Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

1. Place the siphon tube into a container of paint.

Control Panel Indicators

Indicato

SET PSI 3000 ACTUAL PSI 2950

VOLUME PUMPED

SELECT-4MENU-1

GALLONS X MENU-1

The following is a description of the control panel indicators.

Motor

Running

RAPID CLEAN

Pressure Indicato

Pressure Indicator

The pressure indicator shows the current operating pressure of the sprayer. It has three dierent indications: blinking yellow, solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is

operating between 0 and 200 PSI. A blinking yellow pressure indicator means:

• The sprayer is plugged in and turned “ON”

• The sprayer is at priming pressure (little or no pressure)

• It is safe to move the PRIME/SPRAY valve between positions

• It is safe to change or replace the spray tip

NOTE: If the pressure indicator begins blinking yellow

when the pressure control knob is set at a higher pressure and the PRIME/SPRAY valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair.

Digi-Trac™ Control System Operation

The Digi-Trac™ Control System is an optional add-on that increases the functionality of the sprayer. It is installed directly below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that

allow the user to customize and monitor sprayer operation using the

function keys.

Display

unction

Keys

Function Keys

The function keys are numbered 1–4. Each key is labeled with an

additional function as well.

#1/Menu Key Pressing the #1 key scrolls through the available

#2/p Key

#3/q Key

#4/Select Key Pressing the #4 key selects the active menu

menu screens or performs a function described on the active menu screen.

Pressing the #2 key performs a function described on the active menu screen or increases a value.

Pressing the #3 key performs a function described on the active menu screen or decrease a value.

screen or performs a function described on the active menu screen.

SET PSI 3000 ACTUAL PSI 2950

Solid Yellow

When the pressure indicator is solid yellow, the sprayer is operating

between 201 and 1900 PSI. A solid yellow pressure indicator means:

• The sprayer is at the proper pressure setting for spraying stain,

lacquer, varnish, and multi-colors

• If the pressure indicator goes to solid yellow when the

pressure is set so that it starts at solid green, it indicates one of the following:

a. Tip Wear Indicator — when spraying with latex or at high

pressure the solid yellow appears. This means the tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for the sprayer is

put in the gun, the pressure indicator will turn from solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressure indicator

appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...).

Solid Green

When the pressure indicator is solid green, the sprayer is operating

between 1901 and 3300 PSI. A solid green pressure indicator means:

• The sprayer is at the proper pressure setting for spraying oil-

based and latex house paints

• The sprayer is operating at peak performance at a high

pressure setting

Motor Running Indicator

The Motor Running indicator is on when the motor is commanded to run. This indicator is used by service centers to troubleshoot motor problems.

NOTE: If the motor running and pressure indicators blink

alternately, it means the motor has overheated. Turn pump OFF and allow to cool.

Menu Screens

Several menu screens are available for the user to customize and monitor sprayer operation. They include Main Screen, User PreSets, Volume Pumped, Job Volume, Unit Serial #, TImers, Job Timers, Service Time, Security Code, Prime, and RAPID CLEAN.

Main Screen

The Main Screen is the default screen for the control system at sprayer startup.

Pressing the #2 key switches between PSI, Bar, and MPa units of

measure. Press the #1 key to scroll through the remaining menu screens.

NOTE: For sprayers with serial numbers “15xxx01001”

and higher, you are able to change the display text language by following the below procedure.

Pressing the #3 key at the Main Screen changes

the language of the text on the display. There are a total of nine languages available. Each time the #1 key is pressed, a dierent language will appear. The languages, in order of appearance, are: English, Spanish, Dutch, Danish, Swedish, German, French, Italian, and Portuguese.

Volume Pumped Screen

The Volume Pumped screen shows the

total number of gallons or liters sprayed by the sprayer.

To select the Volume Pumped screen,

press the #4 key.

English English

Job Volume Screen

JOB VOLUME

SELECT-4MENU-1

JOB GAL XXXX

RESET-3MENU-1

UNIT SERIAL #

SELECT-4MENU-1

SER # XXXXXXXXXX

TIMERS

ON TIME RUN TIME

XXXX XXXX

JOB TIMERS

SELECT-4MENU-1

JOB ON X

SERVICE TIME

SERVICE @ XX

SECURITY CODE

ENTER OLD CODE

ENTER NEW CODE

RAPID CLEAN

The Job Volume screen allows the user to

reset a gallon counter to track usage on specic jobs.

To select the Job Volume screen, press

the #4 key.

Unit Serial # Screen

The Unit Serial # screen shows the

sprayers serial number.

To select the Unit Serial # screen, press

the #4 key.

Timers Screen

The Timers screen shows the total time the sprayer has been turned on as well as the total time the sprayer has been running (pumping).

To select the Timers screen, press the #4 key.

MENU-1

Enter the old security code number to

access the screen that allows the code

NUMBER XXXX

change. If the wrong code is entered, the display will continue to ask for the correct code and the security code cannot be changed.

Enter the new security code. Once the

new code is entered, the display will automatically ask that the new code be re-entered for verication. If the same new code is re-entered, the display will conrm that the new code has been accepted and return to the Main Screen.

NUMBER XXXX

RE-ENTER NEW NUMBER XXXX

NEW CODE NUMBER ACCEPTED

If the new code is re-entered incorrectly, the display will return to the

“Enter New Code Number” screen and the process will repeat.

If you forget or misplace your security code, you can call Titan

SELECT-4MENU-1

customer service for assistance.

NOTE: To inactivate the Anti-Theft Digital Lockout security

function, enter “1111” at the “Enter New Code Number” screen (this is the default code that leaves the sprayer unlocked). As a result, the Main Screen will appear at sprayer startup.

Job Timers Screen

The Job Timers screen allows the user to reset the “ON TIME” and “RUN TIME” to

track time on specic jobs.

To select the Job TImers screen, press the #4 key. “JOB ON” screen will appear.

Press #3 to reset. Press #1 to continue to

“JOB RUN” screen. Press #3 to reset. Press

JOB RUN X

RESET-3MENU-1

#1 to scroll through the remaining menu screens.

Service Time Screen

The Service Time screen allows the user to set a service time interval (in hours).

Below the set time, the screens shows the

current amount of hours on the sprayer since the last activation of the service timer. To select the Service Timer screen, press the #4 key.

To set the service time, press the #2 (up) and/or the #3 (down) keys to the desired

RUN HOURS XX

time (run hours will increase/decrease in increments of 25 for each time you press a key).

When the sprayer reaches the SERVICE@ time selected, the screen will display “SERVICE DUE”. To reset the timer, press the #3 key when the pump is rst turned on. This will reset the “SERVICE DUE” message and also reset the “SERVICE TIME” to the previous setting.

SELECT-4MENU-1

Security Code Screen

The Security Code screen allows the user to set a four digit security code to

prevent unauthorized use of the sprayer. If a security code has been

set, the control system display will ask for the code at startup. If the correct code is entered, the display will show the Main Screen and the sprayer will operate. If the wrong code is entered, the display will continue to ask for the correct code and the sprayer will not work. To set or change the security code, press the #2 key.

NOTE: If the sprayer is new, no security code is set and the

Main Screen will appear at startup. When setting a security code for the rst time, the “Enter Old Code Number” screen will appear, and you will need to enter “1111”.

CHANGE-2MENU-1

Prime Screen

The Prime screen appears when the

pressure control knob is set at the “MIN”

setting.

Rapid Clean Screen

The Rapid Clean screen appears when the pressure control knob is set at the RAPID

CLEAN position and the PRIME/SPRAY valve is in the PRIME position.

NOTE: If there is no action at any menu screen for 30

seconds, the display will go back to the Main Screen.

Pressure Relief Procedure

1. Lock the gun by pushing the gun trigger lock to the locked

position.

2. Turn o the sprayer by moving the ON/OFF switch to the OFF

position.

3. Turn the pressure control knob counterclockwise to its OFF position in the black zone.

4. Unlock the gun by pushing the gun trigger lock to the

unlocked position.

5. Hold the metal part of the gun rmly to

the side of a metal container to ground the gun and avoid a build up of static electricity.

6. Trigger the gun to remove any pressure that may still be in the hose.

7. Lock the gun by pushing the gun trigger lock

to the locked position.

8. Move the PRIME/SPRAY valve down to the PRIME position.

Spraying

Arcing Gun at angle

Spraying Technique

The following techniques, if followed, will assure professional painting results.

Hold the gun perpendicular to the surface and always at equal

distance from the surface. Depending on the type of material, surface, or desired spray pattern, the gun should be held at a distance of 12 to 14 inches (30 to 35 cm).

Move the gun either across or up and down the surface at a steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed allows a full, wet coat of paint to be applied without runs or sags.

Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun

farther from the surface produces a thinner coat and wider spray pattern. If runs, sags, or excessive paint occur, change to a spray tip with a smaller orice. If there is an insucient amount of paint on the surface or you desire to spray faster, a larger orice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from left to

right and right to left. Begin movement of the gun before the trigger

is pulled.

start

stroke

Avoid arcing or holding the gun at an angle. This will result in an uneven nish.

pull trigger

release

trigger

end stroke

Ospray

Proper lapping (overlap of spray pattern) is essential to an even nish.

Lap each stroke. If you are spraying horizontally, aim at the bottom

edge of the preceding stroke, so as to lap the previous pattern by 50%.

Overlap edges

1st

pass

For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint.

When spraying with a shield, hold

it rmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent paint from being forced underneath.

Shrubs next to houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc. should

be moved or covered whenever in the vicinity of a spray job. Be

careful of any other surrounding objects that could be damaged by overspray.

2nd

pass

3rd

pass

4th

pass

5th

pass

Practice

1. Make sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

3. Set the pressure to minimum by turning the pressure control

knob to the “Min” setting in the yellow zone.

Too Thick

English English

3. Move the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest setting

in the green zone. The paint hose should stien as paint

begins to ow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to check

the spray pattern.

8. Use the lowest pressure setting

necessary to get a good spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a ne spray.

Good spray pattern

Paint tailing pattern

Cleanup

Maintenance

Special cleanup instructions for use with flammable solvents:

• Always ush spray gun preferably outside and at least one

hose length from spray pump.

• If collecting ushed solvents in a one gallon metal container,

place it into an empty ve gallon container, then ush solvents.

• Area must be free of ammable vapors.

• Follow all cleanup instructions.

IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the Operation

section of this manual.

2. Remove the gun tip and tip guard and clean with a brush using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate

solvent. Examples of the appropriate solvent are water for

latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to its PRIME position.

NOTE: Hold the return hose in the waste container when

6. Set the pressure to RAPID CLEAN by turning

7. Turn on the sprayer by moving the ON/OFF

8. Allow the solvent to circulate through the

9. Turn o the sprayer by moving the ON/OFF switch to the OFF

10. Move the PRIME/SPRAY valve up to its SPRAY position.

11. Turn on the sprayer.

moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

the pressure control knob to its RAPID

CLEAN position.

RAPID

switch to the ON position.

unit and ush the paint out of the return hose into the metal waste container.

position.

CLEAN

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver 3/8” Hex Wrench Needle Nose Pliers 5/16” Hex Wrench

Adjustable Wrench 1/4” Hex Wrench

Rubber Mallet 3/16” Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench

5/64” Hex Wrench

1. Before repairing any part of the sprayer, read the instructions

carefully, including all warnings.

IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible problems.

3. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.

4. If you have any further questions concerning your Titan Airless Sprayer, call Titan:

Customer Service ................................................ 1-800-526-5362

Fax ................................................................. 1-800-528-4826

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until the paint is ushed out of the hose and solvent is coming out of the gun.

13. Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean.

NOTE: For long-term or cold weather storage, pump

mineral sprits through the entire system.

For short-term storage when using latex paint,

pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).

14. Follow the “Pressure Relief Procedure” found in the Operation

section of this manual.

15. Unplug the unit and store in a clean, dry area.

IMPORTANT: Do not store the unit under pressure.

Replacing the Filters

Handle

Gearbox

Control

Pump Filter

1. Loosen and remove the lter

body by hand.

2. Slip the lter o of the core spring.

3. Inspect the lter. Based on

inspection, clean or replace the lter.

4. Inspect the o-ring. Based on

inspection, clean or replace the o-ring.

5. Slide the new or cleaned lter over the core spring with the lter spring adapter in place. Push the lter into the center of the lter housing.

6. Slide the lter body over the lter and thread it into the lter housing until secure.

NOTE: The lter housing

should be handtightened, but make sure the lter housing is seated fully into the pump block.

Gun Filter

1. Unclip the top of the trigger guard from the gun body.

2. Using the bottom of the trigger guard as a wrench, loosen and

remove the handle assembly from the gun head.

3. Pull the old lter out of the gun body. Clean or replace.

4. Slide the new lter, tapered end rst, into the gun head.

5. Thread the handle assembly into the gun head. Tighten with the trigger wrench.

6. Snap the trigger guard back onto the gun body.

Filter Body

Filter Spring

Filter

Filter Spring

Adapter

Core Spring

O-ring

Filter Housing

Gun Body

Replacing the Motor Assembly

1. Unplug the unit.

2. Loosen and remove the two (2) motor shroud screws. Remove

the motor shroud.

3. Loosen and remove the three (3) belly pan screws. Remove

the belly pan.

4. Loosen and remove the two (2) motor cover screws. Remove

the motor cover.

5. Disconnect all wires between the motor and the sprayer.

6. Loosen and remove the four (4) control panel screws. Remove

the control panel.

7. Disconnect the wires between the motor and the control

panel.

8. Loosen and remove the two (2) motor controller screws.

Remove the motor controller.

9. Loosen and remove the four (4) motor bae screws. Remove the motor bae.

10. Loosen and remove the six (6) motor mounting screws.

11. Pull the motor out of the gearbox housing.

12. With the motor removed, inspect the gears in the gearbox

housing for damage or excessive wear. Replace the gears, if necessary.

13. Install the new motor into the gearbox housing.

14. Secure the motor with the six (6) motor mounting screws.

15. Reconnect the wires between the sprayer and the new motor.

(refer to the electrical schematic in the Parts List section of this

manual).

16. Place the bae over the end of the motor assembly. Secure with the four (4) motor bae screws.

17. Place motor controller back into place behind the motor bae. Secure with the two (2) motor controller screws.

18. Reconnect all wires between the motor and sprayer.

19. Reconnect the wires between the motor and the control panel.

20. Replace control panel and secure with four (4) control panel screws.

21. Place the motor cover back over the motor controller. Secure with the two (2) motor cover screws.

22. Put the belly pan back in place and secure with the three (3) belly pan screws.

23. Slide the motor shroud over the motor assembly.

24. Secure the motor shroud with the two (2) motor shroud screws.

Filter

Panel Screw

NOTE: For more detail, part number information, and

complete assembly drawings, please see the RX-Pro Airless Gun Owner’s Manual.

English English

Control Panel

Belly Pan

Screw

housing

Motor

Shroud

Screw

Motor Controller

Motor Controller Screw

Motor Cover Screw

Motor Shroud

Motor Mounting Screw

Motor

Bae

Motor Bae

Screw

Motor Cover

Replacing the Gears

2nd Stage Gear

Front Gear Box Assembly

1. Follow steps 1-11 in Replacing the Motor Assembly (page

10) to remove the motor and control panel.

2. Inspect the armature gear on the end of the motor for damage or excessive wear. If the gear is completely worn out, replace the motor assembly.

3. Remove and inspect the 1st stage gear and 2nd stage gear assemblies for damage or excessive wear. Replace, if necessary.

4. Inspect the front gear box assembly for damage or excessive wear. If damaged or worn, replace the front gear box assembly.

NOTE: Clean and rell the gear box cavity up to the rear

face of each gear with Lubriplate (P/N 314-171).

5. Reinstall the motor into the gearbox housing.

6. Follow steps 13-24 in Replacing the Motor Assembly (page

10) to replace the motor and control panel.

Armature Gear

1st Stage Gear

9. Thread the new transducer wire through the mounting plate and back to the motor controller.

10. Thread the new transducer into the lter housing and tighten securely with a wrench.

NOTE: Make sure the o-ring on the transducer is in place

before threading the transducer into the lter housing.

11. Push the grommet into the mounting plate.

12. Connect the transducer wire to the motor controller (refer

to the electrical schematic in the Parts List section of this

manual).

13. Place the motor cover back over the motor controller. Secure with the two (2) motor cover screws.

14. Slide the motor shroud over the motor assembly.

15. Secure the motor shroud with the two (2) motor shroud screws.

Motor Shroud

Belly Pan Scre

Thrust Washer

Belly Pan

Replacing the Transducer

1. Unplug the unit.

2. Loosen and remove the

two (2) lter assembly bolts. Slide the lter assembly from the cart.

3. Loosen and remove the

two (2) motor shroud screws. Remove the motor shroud.

4. Loosen and remove

the two (2) motor cover screws. Remove the motor cover.

5. Disconnect the transducer wire from the motor controller.

6. Pull the grommet out of the mounting plate and slide it up the shaft of the transducer until it is clear of the mounting plate.

7. Using a wrench, loosen and remove the transducer from

the lter housing. Carefully thread the transducer wire out through the mounting plate.

8. Slide the grommet o of the old transducer and onto the new transducer.

tor

Cover

Screw

Shroud

Motor Controller

Motor

Cover

Motor

Screw

Grommit Tranducer Filter assembly

Replacing the PRIME/SPRAY Valve

Housing

Handle

Upper

Perform the following procedure using PRIME/SPRAY valve replacement kit P/N 700-248.

1. Push the groove pin out of the valve handle.

2. Remove the valve handle and the cam base.

3. Using a wrench, loosen and remove the valve housing

assembly.

4. Make sure the gasket is in place and thread the new valve housing assembly into the lter block. Tighten securely with a wrench.

5. Place the cam base over the valve housing assembly.

Lubricate the cam base with grease and line up the cam with

the lter block using the dowel pin.

6. Line up the hole on the valve stem with the hole in the valve

handle.

7. Insert the groove pin into the valve handle and through the

valve stem to secure the valve handle in position.

Gasket

Valve Housing

Dowel Pin

Cam Base

Valve

Assembly

Valve Stem

Groove Pin

Filter

Servicing the Fluid Section

Use the following procedures to service the valves and repack the

uid section. Perform the following steps before performing any maintenance on the uid section.

1. Loosen and remove the four front cover screws. Remove the

front cover.

2. Set the pressure to minimum by turning the pressure control

knob to the “MIN” setting. The Digi-Trac™ screen should say “PRIME”.

3. Press the #1 key on the Digi-Trac™ control panel. The “CREEP MODE” screen will now appear.

4. Slowly turn the pressure control knob clockwise to increase the pressure. The crankshaft/slider assembly will begin to move very slowly.

5. When it reaches the bottom, dead-center of its stroke, turn the pressure control knob back to the “MIN” setting. The

crankshaft/slider assembly should stop.

6. Turn the pump o and unplug the unit.

Servicing the Valves

The design of the uid section allows access to the foot valve and seat as well as the outlet valve and seat without completely disassembling the uid section. It is possible that the valves may not seat properly because of debris stuck in the foot valve seat or outlet valve seat.

Use the following instructions to clean

the valves and reverse or replace the seats.

1. Loosen and remove the foot valve

housing from the lower housing.

2. Clean out any debris in the foot valve housing and examine the housing and the foot valve seat. If the seat is damaged, reverse or replace the seat.

3. Using two wrenches, hold the

upper housing at the wrench ats with one wrench and loosen the lower housing with the other. Remove the lower housing.

4. Using a 3/8” wrench, loosen and remove the outlet valve

retainer from the piston rod.

NOTE: Always service the outlet

valve with the piston rod attached to the pump. This will prevent the piston rod from rotating during disassembly of the outlet valve.

5. Clean out any debris and examine the retainer and outlet valve seat. If the seat is damaged, reverse or replace the seat.

6. Remove, clean, and inspect the outlet valve cage and outlet valve ball. Replace if they are worn or damaged.

7. Reassemble the valves by reversing

the steps above.

NOTE: During reassembly, make sure the Viton o-rings and

the PTFE back-up rings between the upper housing and lower housing as well as between the lower housing and the foot valve housing are lubricated with grease and in position.

Housing

Lower Housing

Foot Valv Cage

Foot Valv Ball

Foot Valv Seat

O-ring Viton

O-Ring PTFE

Back-Up Ring

Foot Valv Housing

Housing

Piston Rod Outlet Valv

Seal Outlet Valv

Cage Outlet Valv

Ball Nylon

Washer Outlet Valv

Seat Outlet Valv

Retainer Lower

Housing

7. Remove the return hose from the clamp on the siphon tube.

8. Unscrew the siphon tube/siphon set from the foot valve.

9. Loosen and remove the high-pressure hose from the nipple

on the back of the upper housing of the uid section.

English English

Repacking the Fluid Section

Upper Seal

1. Remove the foot valve assembly and the lower housing using the

steps in the “Servicing the Valves”

Crankshaf

procedure above.

NOTE: The outlet valve does not

need to be disassembled from the piston rod for

Slider Assembly

this procedure.

2. Tap the knock-o nut with a soft hammer so that it turns counterclockwise and loosens.

Knock-O Nut

3. Turn the uid section counterclockwise to remove it from the gear box housing.

Retainer

4. Place the upper housing upright in a vise by clamping on the wrench

Spacer

ats.

Upper

NOTE: Do not over-tighten

Packing

the vise. Damage to the upper housing may occur.

5. Using a wrench, remove the upper

Upper Housing

seal retainer.

6. Slide the piston rod forward until the piston is out of the T-slot on the slider assembly.

7. Pull the piston out through the

bottom of the upper housing.

8. Inspect the piston rod for wear and

Lower Packing

Wear Ring

replace if necessary.

9. Remove the upper and lower packings from the upper housing.

Piston Rod

NOTE: Be careful not to scratch,

score, or otherwise damage the upper housing during removal of the packings.

10. Clean the upper housing. Inspect the upper housing for damage and replace if necessary.

11. Remove the plastic wrap from the upper packing and preform tool.

IMPORTANT: Cut the plastic wrap with a scissors. Do not cut plastic wrap with a utility knife as damage can occur to the O-rings.

12. Slide the upper packing o the sizing/ insertion tool (towards

the tip) and install into the top of the upper housing with the raised lip on the packing facing down.

13. Insert the spacer on top of the upper packing.

14. Thread the upper seal retainer into

Install upper packing

with raised lip

facing down.

the upper housing and torque to 25-30 ft. lbs.

15. Pre-form the lower packing using

the lower packing sizing tool

Raised Lip

(included in the repacking kit).

16. Insert the lower packing partially into the bottom of the upper housing so that the side that has the o-ring closest to the face of

Install lower packing with

the side that has the o-ring

closest to the face of the

packing facing up.

the packing faces up.

17. Push the lower packing into

position using the lower packing insertion tool (see Fluid Section

Closer

Top

Assembly parts list for lower packing insertion tool P/N).

18. Place the piston insertion tool (included in the repacking kit) over the top of the piston rod.

19. Insert the piston rod into the bottom of the upper housing, through the lower packing, through the upper packing, and out through the upper seal retainer.

NOTE: When repacking the uid section, make sure the

raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion of the piston rod.

20. Remove the piston insertion tool from the top of the piston rod.

21. Slide the top of the piston rod into the T-slot on the slider assembly.

22. Turn the knock-o nut counterclockwise until it is ush against the upper housing.

23. Lubricate the threads on the upper housing with anti-seize

compound. Remove the upper housing from the vise.

24. Thread the upper housing into the gear box housing, turning clockwise.

25. Continue to turn the upper housing clockwise until the knocko nut is ush against the gear box housing.

NOTE: If the nipple on the upper housing does not face

the back of the unit, turn the upper housing counterclockwise until the nipple faces the back of the unit. Do not turn the upper housing more than one full turn.

26. Once the nipple is positioned, turn the knock-o nut

clockwise until it contacts the gear box housing.

27. Tap the knock-o nut with a soft hammer to tighten it against

the gear box housing.

28. Making sure that the Viton o-ring and PTFE back-up ring are

lubricated and in place, thread the lower housing into the

upper housing. Using two wrenches, hold the upper housing

at the wrench ats with one wrench and tighten the lower housing with the other.

29. Attach the high-pressure hose to the nipple on the back of the housing and tighten with a wrench. Do not kink the hose.

NOTE: For low rider units, make sure the hose does not

touch the cart frame. If it does, reposition the nipple by turning the upper housing until the hose is clear of the frame and the nipple is within 45º of the back of the unit.

30. Making sure that the Viton o-ring and PTFE back-up ring are

lubricated and in place, reassemble the foot valve assembly and and thread it into the lower housing. Tighten securely.

31. Thread the siphon tube/siphon set into the foot valve and tighten securely. Make sure to wrap the threads on the down

tube/siphon tube adapter with PTFE tape before assembly.

32. Replace the return hose into the clamp on the siphon tube.

33. Place the front cover on the gearbox housing and secure in position using the four front cover screws.

34. Turn on the sprayer by following the procedure in the

“Operation” section of this manual and check for leaks.

NOTE: Repacking kit P/N 805-1010 is available. For best

results use all parts supplied in this kit.

Troubleshooting

Problem

A. The unit will not run.

B. The unit will not prime.

C. The unit will not build or

maintain pressure.

D. Fluid leakage at the upper end

of the uid section.

E. Excessive surge at the spray

gun.

F. Poor spray pattern.

G. The unit lacks power.

Cause

1. The unit is not plugged in.

2. Tripped breaker.

3. The pressure is set too low (pressure control knob set at minimum setting does not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

6. ON/OFF switch is defective.

1. The PRIME/SPRAY valve is in the SPRAY

position.

2. Air leak in the siphon tube/siphon assembly.

3. The pump lter and/or inlet screen is clogged.

4. The siphon tube/siphon assembly is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set properly.

4. The pump lter, gun lter, or inlet screen is clogged.

5. Material ows from the return hose when the

PRIME/SPRAY valve is in the SPRAY position.

6. Air leak in the siphon tube/siphon assembly.

7. There is external uid leak.

8. There is an internal uid section leak (packings are worn and/or dirty, valve balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packings are worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

1. The spray tip is too large for the material being used.

2. Incorrect pressure setting.

3. Insucient uid delivery.

4. The material being sprayed is too viscous.

1. The pressure adjustment is too low.

2. Improper voltage supply.

Solution

1. Plug the unit in.

2. Reset the breaker.

3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.

4. Inspect or take to a Titan authorized service center.

5. Allow motor to cool.

6. Replace the ON/OFF switch.

1. Rotate the PRIME/SPRAY valve clockwise to the PRIME

position.

2. Check the siphon tube/siphon assembly connection and

tighten or re-tape the connection with PTFE tape.

3. Remove the pump lter element and clean. Remove the inlet screen and clean.

4. Remove the siphon tube/siphon assembly and clean.

1. Replace the spray tip following the instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a smaller orice following the instructions that came with the spray gun.

3. Turn the pressure control knob clockwise to increase the pressure setting.

4. Remove the pump lter element and clean. Remove the gun lter and clean. Remove the inlet screen and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/siphon assembly connection and

tighten or re-tape the connection with PTFE tape.

7. Check for external leaks at all connections. Tighten

connections, if necessary.

8. Clean the valves and service the uid section following

the “Servicing the Fluid Section” procedure in the

Maintenance section of this manual.

9. Reverse or replace the valve seats following the

“Servicing the Fluid Section” procedure in the

Maintenance section of this manual.

10. Take unit to a Titan authorized service center.

1. Repack the pump following the “Servicing the Fluid

Section” procedure in the Maintenance section of this

manual.

2. Replace the piston rod following the “Servicing the Fluid

Section” procedure in the Maintenance section of this

manual.

1. Replace hose with a minimum of 50’ of 1/4” grounded

textile braid airless paint spray hose.

2. Replace the spray tip following the instructions that came with the spray gun.

3. Rotate the pressure control knob counterclockwise to decrease spray pressure.

1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray gun.

2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.

3. Clean all screens and lters.

4. Add solvent to the material according to the manufacturer’s recommendations.

1. Rotate the pressure control knob clockwise to increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

English English

Digi-Trac™ Control System Error Messages

CHECK TRANSDUCER

CHECK

LOW VOLTAGE

HIGH MOTOR

HIGH MECHANICAL

HIGH CONTROL

CHECK MOTOR

BAD HALL CYCLE

The following error message screens appear whenever the Digi-Trac

Control System detects a problem with the sprayer. Once a problem

occurs and the error message appears, the sprayer will shut down.

Check Transducer Screen

The Check Transducer screen appears when the transducer has become

disconnected or is defective. Take the sprayer to a Titan authorized

service center for repair.

Check Potentiometer Screen

The Check Potentiometer screen appears when the potentiometer has become disconnected or is defective. Take the

sprayer to a Titan authorized service

center for repair.

Low Voltage Screen

The Low Voltage screen appears when

the sprayer shuts down because of low input voltage. Check the power supply and correct the problem. Restart the

sprayer by following the “Painting” procedure in the Operation section of this

manual.

POTENTIOMETER

High Motor Temperature Screen

The High Motor Temperature screen

appears when the temperature of the motor has risen too high. Take the

sprayer to a Titan authorized service

center for repair.

High Mechanical Load

The High Mechanical Load screen appears

when the sprayer shuts down because of high current or when the sprayer goes into current fold back mode. Take the

sprayer to a Titan authorized service

center for repair.

High Control Temperature

Indicates the Digi-Trac is shut down due to excessive heat. Take the sprayer to a

Titan authorized service center for repair.

Check Motor

Indicates the motor or motor hall aect sensors are defective. Take the sprayer

to a Titan authorized service center for

repair.

Bad Hall Cycle Power

Indicates the motor is shut down due to connection problems between the motor and controller. Take the sprayer to a Titan

authorized service center for repair.

TEMPERATURE

LOAD

TEMPERATURE

POWER

English

Consignes de sécurite important

Prise trilaire

Lire toutes ces consignes avant d’utiliser l’appareil. Garder ces consignes.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives gurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

Directives de mise à la terre

Cet appareil doit être mis à la terre. En cas de court-circuit, cette précaution réduit les risques de choc en procurant un parcours au courant électrique. Le

cordon de l’appareil est doté d’un l de terre relié à la troisième broche de sa che. Cette dernière doit être branchée dans une prise correctement câblée et mise à la terre conformément aux codes et règlements locaux.

MISE EN GARDE - Le fait de ne pas brancher correctement la che trilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.

Consulter un technicien ou un électricien qualié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, la faire remplacer par un électricien qualié.

Conçu pour les circuits de 120 V, cet appareil est doté d’une che ressemblant

à celle illustrée ci-dessous. S’assurer que le produit est connecté à une prise électrique ayant la même conguration que la che mâle. Ne pas utiliser d’adaptateur avec ce produit.

• Vériez que tous les conteneurs ou systèmes de stockage sont reliés à

la terre pour éviter les décharges d’électricité statique.

• Connectez à une prise électrique avec prise de terre et utilisez des rallonges électriques reliées à la terre. N’utilisez pas d’adaptateur 3 à 2.

• N’utilisez pas de peinture ou de solvant contenant du halon,

par exemple, le chlore, les agents antimoisissure à l’eau de

Javel, le chlorure de méthylène et le trichloroéthane. Ils ne sont pas compatibles avec l’aluminium. Contactez le fournisseur de

revêtements pour connaître la compatibilité du matériau avec l’aluminium.

• La zone de pulvérisation doit toujours être bien aérée. Une bonne quantité d’air frais doit constamment traverser la zone de

pulvérisation pour éviter les accumulations de vapeurs inammables.

Le système de pompage doit être placé dans une zone bien aérée. Ne pulvérisez pas le système de pompage.

• Ne fumez pas dans la zone de pulvérisation.

• N’actionnez pas d’interrupteurs électriques, de moteurs ou autres dispositifs produisant des étincelles dans la zone de pulvérisation.

• Maintenez la propreté de la zone et veillez à ce qu’elle ne contienne

pas de conteneurs de peinture ou de solvant, de chions et autres matières inammables.

• Sachez ce que contiennent la peinture et les solvants pulvérisés. Lisez

les ches de sécurité du matériel (MSDS) et les étiquettes apposées sur

les conteneurs de peintures et de solvants. Respectez les consignes de

sécurité du fabricant de peinture et de solvant.

• Placez la pompe à une distance minimum de 7,62 mètres (25 pieds) de l’objet à pulvériser, dans une zone bien aérée (ajoutez de la longueur de tuyau si besoin est). Les vapeurs inammables sont souvent plus lourdes que l’air. La zone près du sol doit être très bien aérée. La

pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.

• Le plastique peut causer des étincelles d’électricité statique. N’accrochez aucun plastique dans une zone de pulvérisation fermée. N’utilisez pas de toiles de protection en plastique quand vous pulvérisez une matière inammable.

• Ayez un extincteur en bon état de fonctionnement à portée de main.

Broche de mise à la terre

Plaque murale de la prise

IMPORTANT: Quand le pulvérisateur est utilisé avec un générateur de tension de la ligne ou non, l’utilisation de Titan “Line Surge Protector” (P / N 800-935) est recommandé.

MISE EN GARDE : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser

ou s’enammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

MESURES PRÉVENTIVES :

• Ne pulvérisez pas de matières inammables ou combustibles près

d’une amme nue, de voyants lumineux ou de sources d’ignition telles que des objets chauds, cigarettes, moteurs, matériel et appareils

électriques. Évitez de produire des étincelles en connectant et en

déconnectant les cordons électriques.

• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 38°C (100°F). Le

point d’éclair est la température à laquelle le liquide peut créer susamment de vapeurs et s’enammer.

• L’écoulement de peinture ou de solvant dans l’équipement peut produire de l’électricité statique. L’électricité statique crée un risque

d’incendie ou d’explosion en présence de fumées de peinture ou de solvant. Toutes les pièces du système du pulvérisateur, y compris la pompe, l’ensemble du tuyau, le pistolet de pulvérisation et les objets

dans et autour de la zone de pulvérisation doivent être correctement

reliés à la terre pour protéger contre les décharges d’électricité

statique et les étincelles. N’utilisez que des tuyaux conducteurs ou

reliés à la terre pour pulvérisateurs de peinture sous vide à haute pression, spéciés par le fabricant.

MISE EN GARDE : INJECTION CUTANÉE

Le jet de haute pression produit par cet appareil peut

transpercer la peau et les tissus sous-jacents, causant des blessures graves pouvant entraîner l’amputation.

MESURES PRÉVENTIVES :

• Ne dirigez pas le pistolet sur et ne pulvérisez pas les personnes ou les

animaux.

• N’approchez pas les mains ni d’autres parties du corps de la sortie du produit. Par exemple, ne tentez pas d’arrêter une fuite avec une partie

du corps.

• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants

n’orent aucune protection contre les blessures par injection).

• TOUJOURS s’assurer que le protège-embout est en place avant

de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.

• Utilisez exclusivement un embout de buse spécié par le fabricant.

• Prenez garde quand vous nettoyez ou que vous changez les embouts de buse. Si l’embout se bouche pendant que vous pulvérisez, verrouillez TOUJOURS la détente du pistolet, arrêtez la pompe et libérez toute la pression avant de réparer ou de nettoyer l’embout ou le protecteur ou avant de changer d’embout. La pression n’est pas libérée par l’arrêt du moteur. La poignée du robinet-valve PRIME/ SPRAY doit être placée sur PRIME pour libérer la pression. Consultez la PROCÉDURE DE DÉCOMPRESSION décrite dans le manuel de la

pompe.

• Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions du fabricant.

• La pulvérisation à haute pression peut injecter des toxines dans le corps et causer de graves blessures corporelles. Si une telle injection se

produisait, consultez immédiatement un médecin.

• Vériez les tuyaux et les pièces pour détecter des signes

d’endommagement : une fuite peut injecter le produit dans la peau.

Inspectez le tuyau avant chaque emploi. Changez tous les tuyaux ou

pièces endommagés. Pour des raisons de fonctionnement, de sécurité

Français

Consignes de sécurite important

et de durée de vie, utiliser exclusivement des tuyaux exibles à haute pression d‘origine de TITAN.

• Ce système peut produire une pression de 3 300 PSI / 228 Bar. N’utilisez que les pièces de rechange ou les accessoires spéciés par le

fabricant et ayant une pression nominale minimum de 3 300 PSI. Ceci est valable pour les embouts de pulvérisation, les protecteurs de buse, les pistolets, les rallonges, les raccords et le tuyau.

• Verrouillez toujours la détente quand vous ne pulvérisez pas. Vériez

que le verrou de la détente fonctionne correctement.

• Vériez que toutes les connexions sont bien serrées avant d’utiliser

l’appareil.

• Sachez comment arrêter l’appareil et le dépressuriser rapidement. Soyez bien familiarisé avec les commandes. La pression n’est pas libérée lorsque le moteur est arrêté. La poignée du robinet-valve PRIME/SPRAY doit être placée sur PRIME pour libérer la pression. Consultez la PROCÉDURE DE DÉCOMPRESSION décrite dans le

manuel de la pompe.

• Retirez toujours l’embout de pulvérisation avant de rincer ou de

nettoyer le système.

REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il importe donc de les traiter sans délai. On NE DOIT PAS retarder ce traitement sous prétexte de vérier la toxicité du produit en cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.

MISE EN GARDE : ÉMANATIONS DANGEREUSES

Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en

contact avec l’organisme. Les émanations de ces produits

peuvent provoquer de graves nausées, évanouissements ou empoisonnements.

MESURES PRÉVENTIVES :

• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation

(lire toutes les directives concernant ces dispositifs an de s’assurer qu’ils orent la protection requise).

• Porter des lunettes de protection.

• Porter les vêtements de protection prescrits par le fabricant du

produit utilisé.

MISE EN GARDE : GÉNÉRALITÉS

D’autres dangers peuvent entraîner des dommages matériels ou des blessures graves.

MESURES PRÉVENTIVES :

• Portez toujours les gants, la protection oculaire, les vêtements et un respirateur ou masque appropriés quand vous peignez.

• Ne travaillez pas et ne pulvérisez pas près d’enfants. Éloignez toujours

les enfants de l’équipement.

• Ne travaillez pas avec les bras au-dessus de la tête ni sur un support instable. Appuyez-vous bien sur les deux pieds pour toujours

conserver l’équilibre.

• Soyez attentif et regardez ce que vous faites.

• N’utilisez pas l’appareil quand vous êtes fatigué ou sous l’inuence de

drogues ou d’alcool.

• Ne faites pas de nœuds avec le tuyau et ne le tordez pas trop. Le tuyau à vide peut présenter des fuites suite à l’usure, les nœuds ou les mauvais traitements. Une fuite risque d’injecter du produit dans la

peau.

• N’exposez pas le tuyau à des températures ou des pressions

supérieures à celles spéciées par le fabricant.

• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.

• Utilisez la plus basse pression possible pour rincer l’équipement.

• Respectez tous les codes locaux, étatiques et nationaux qui régulent

la ventilation, la prévention d’incendies et le fonctionnement.

• Les normes de sécurité du gouvernement des États-Unis ont été adoptées dans la loi Occupational safety and Health Act (OSHA). Ces

normes, en particulier la partie 1910 des Normes générales et la partie 1926 des Normes de construction, doivent être consultées.

• Avant chaque emploi, vériez tous les tuyaux pour détecter d’éventuelles coupures, fuites, abrasion ou couvercle bombé. Vériez l’état ou le mouvement des accouplements. Changez immédiatement le tuyau si l’une de ces conditions est vériée. Ne réparez jamais un tuyau de peinture. Remplacez-le par un tuyau conducteur à haute

pression.

• Ne pulvérisez pas à l’extérieur par temps venteux.

• Débranchez toujours le cordon électrique de la prise avant de

travailler sur l’équipement.

Spécications

Débit (GPM) 1,0 (3,75 LPM) Embout, dimension

0,032”

maximale Pression maximale 3 300 PSI (22,8 MPa) Source de puissance 2,3 HP moteur DC de Brushless,

100~120V AC, 50/60Hz, 15A

Poids, chariot 83 lbs. (37,6 kg) Poids, bas chariot 81 lbs. (36,7 kg) Cordon d’alimentation

300’ (91,4 m)

dimension maximale Génératrice 5000 W (désactiver la mort en fonction)

Table des matières

Consignes de sécurité ................................................................... 16

Specications ................................................................................. 17

Description générale ..................................................................... 18

Fonctionnement ............................................................................ 18

Utilisation du blocage de la détente du pistolet .............................18

Vérications préliminaires .......................................................................18

Préparation avant de peindre ................................................................19

Peinture ..........................................................................................................19

Panneau de contrôle indicateurs ..........................................................20

Fonctionnement du système de commande Digi-TracMD .... 20-21

Procédure de décompression ................................................................22

Vaporisation .................................................................................. 22

Technique de vaporisation .....................................................................22

Essais préliminaires ....................................................................................22

Nettoyage ...................................................................................... 23

Maintenance .................................................................................. 23

Généralités concernant la maintenance ............................................23

Remplacement des ltres ........................................................................24

Remplacement du moteur ......................................................................24

Remplacement des engrenages ...........................................................25

Remplacement du transducteur ...........................................................25

Remplacement de la soupape PRIME/SPRAY ..................................26

Maintenance de la section des liquides ...................................... 26-28

Dépannage ..................................................................................... 28

Messages d’erreur du système de commande Digi-TracMD ..............29

Listes de pièces .............................................................................. 44

Vue d’ensemble ...........................................................................................44

Boîte d’engrenages ....................................................................................46

Ensemble de chariot ..................................................................................47

Section des liquides ...................................................................................48

Ensemble du ltre ......................................................................................50

Ensemble de basse chariot .....................................................................51

Ensemble d’aspiration (bas chariot) ....................................................52

Étiquettes ......................................................................................................52

Schéma de raccordement électrique ..................................................53

Accessoires ....................................................................................................54

Enregistrement du produit ........................................................... 55

Garantie .......................................................................................... 56

Français

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Titan 805-009, 805-010 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual