Titan 800-2030, 800-2035, 800-2040, 800-2045 User Manual

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Page 1

Owner’s Manual

For professional use only

Do not use this equipment before reading this manual!

840ix Digital

Airless Sprayer

NOTE: This manual contains

important warnings and instructions. Please read and retain for reference.

Model Numbers: High Rider Bare 800-2030 High Rider Loaded 800-2035 Low Rider Bare 800-2040 Low Rider Loaded 800-2045

Printed in USA

X-Lock Theft Deterrent System

Security Code

— — — —

Serial # _ _ _ _ _ _ _ _ _ _

Page 2

Important Safety Information · Read all safety information before

operating the equipment. SAVE THESE INSTRUCTIONS.

This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.

To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

HAZARD: Injection injury

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.

The maximum operating range of the sprayer is 3300 PSI / 22.8

MPa uid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body.

• Do not aim the gun at, or spray any person or animal.

• NEVER allow any part of the body to touch the uid stream. DO NOT allow body to touch a leak in the uid hose.

• NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and

release all pressure before servicing, cleaning the tip or

guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/ SPRAY valve or pressure bleed valve must be turned to

their appropriate positions to relieve system pressure.

Refer to the PRESSURE RELIEF PROCEDURE

described in this manual.

• ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning

device.

• ALWAYS remove the spray tip before ushing or cleaning

the system.

• Paint hose can develop leaks from wear, kinking and

abuse. A leak can inject material into the skin. Inspect the hose before each use. Do not use hose to lift or pull equipment.

• NEVER use a spray gun without a working trigger lock and

trigger guard in place.

• All accessories must be rated at or above 3300 PSI / 22.8

MPa. This includes spray tips, guns, extensions, and hose.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the PRESSURE RELIEF PROCEDURE described in this manual.

• Verify that all connections are secure before operating the

unit. Unsecured parts may eject at great force or leak a

high pressure uid stream causing severe injury.

• Always engage the trigger lock when not spraying. Verify

the trigger lock is functioning properly.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials

can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or

poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be

inhaled. Read all instructions supplied

with the mask to be sure it will provide the

necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of ammable vapors. Solvent and paint fumes can

explode or ignite.

• Do not spray in a conned area.

• Avoid all ignition sources such as static electric sparks, open ames, pilot lights,

electrical appliances, and hot objects.

Connecting or disconnecting power cords or working light switches can make sparks. Paint or solvent owing through the equipment is

able to result in static electricity.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working

order.

• Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump

contains arcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area

must be properly grounded to prevent static sparks.

• Keep area clean and free of paint or solvent containers, rags and other ammable materials.

• Use only conductive or grounded high pressure uid hose. Gun must be grounded through hose connections.

• For electric units — power cord must be connected to a

grounded circuit.

• Always ush unit into a separate metal container, at low pump pressure, with spray tip removed. Hold gun rmly

against side of container to ground container and prevent static sparks.

• Follow the material and solvent manufacturer’s warnings and instructions. Know the contents of the paints and

solvents being sprayed. Read all Material Safety Data

Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent

manufacturer’s safety instructions.

• Use extreme caution when using materials with a ashpoint below 70ºF (21ºC). Flashpoint is the temperature that a uid can produce enough vapors to

ignite.

• Plastic can cause static sparks. Never hang plastic to

enclose a spray area. Do not use plastic drop cloths when spraying ammable materials.

• Use lowest possible pressure to ush equipment.

• Do not spray onto pump assembly.

Page 3

Important Safety Information · Read all safety information before

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

operating the equipment. SAVE THESE INSTRUCTIONS.

HAZARD: EXPLOSION HAZARD DUE TO

INCOMPATIBLE MATERIALS

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or

chlorine.

• Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.

• Contact your coating supplier about the compatibility of material with aluminum.

HAZARD: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before

operating equipment.

• Follow all appropriate local, state, and national codes governing ventilation, re prevention, and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction

Standards should be consulted.

• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specications and safety requirements of the

pump manufacturer.

• All hoses, ttings, and lter parts must be secured before

operating spray pump. Unsecured parts can eject at great

force or leak a high pressure uid stream causing severe

injury.

• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of

couplings. Immediately replace the hose if any of these

conditions exist. Never repair a paint hose. Replace it with

another grounded high-pressure hose.

• Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can

inject material into the skin.

• Do not expose the hose to temperatures or pressures in excess of those specied by manufacturer.

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Do not operate or spray near children. Keep children away from the equipment at all times.

• Do not overreach or stand on an unstable support. Keep

effective footing and balance at all times.

• Use lowest possible pressure to ush equipment.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence of drugs or alcohol.

• For electric units — Always unplug cord from outlet before working on equipment.

• Do not use the hose as a strength member to pull or lift the

equipment.

• Do not lift by cart handle when loading or unloading.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by

providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate

grounding plug. The plug must be plugged into an outlet that

is properly installed and grounded in accordance with all local

codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is

necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected

to the grounding pin.

Check with a qualied electrician or serviceman if the grounding

instructions are not completely understood, or if you are in doubt

as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the

proper outlet installed by a qualied electrician.

IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

IMPORTANT: When the sprayer is used with a generator or uncontrolled line voltage, the use of Titan’s “Line Surge Protector” (P/N 800-935) is recommended.

Specications

Gallons per minute (GPM) ...............0.95 (3.6 LPM)

Maximum tip sizes ...........................one gun = 0.032”

two guns = 0.021”

Maximum pressure ..........................3300 PSI (22.8 MPa)

Voltage ............................................100~120V AC, 50/60 Hz

Power ...............................................2.1 HP Innity Plus

Brushless® DC Motor

Maximum current consumption .......15 A

Weight .............................................90 lbs. (40.8 kg)

Maximum hose length .....................300’ (91.4 m)

Page 4

Table of Contents

Return

Hose

Siphon

Tube

Pressure

Control

Knob

Control

Panel

Indicators

Xact Digital

Control

System

Fluid

Section

Filter

Motor

PRIME/ SPRAY Valve

Outlet Fitting

Min PSI

(Bar)

Max PSI

(Bar)

Blinking Yellow

0-200 PSI

Solid Yellow 201-1900 PSI

Solid Green

1901-3300 PSI

Motor Running

Pulse

Clean

Min. – 1900 PSI

(yellow zone)

1901 – 3300 PSI (green zone)

Turbo PulseClean

(red zone)

OFF

(black

zone)

Pressure Control Knob

Safety Precautions ................................................................... 2

Français............................................................................. 16

Español ............................................................................. 18

General Description ................................................................. 4

Operation ................................................................................... 4

Setup ................................................................................... 4

Preparing to Paint................................................................ 5

Painting ............................................................................... 5

Control Panel Indicators ...................................................... 5

Xact Digital Control System Operation (if equipped) ........... 6

Pressure Relief Procedure .................................................. 7

Spraying .................................................................................... 8

Spraying Technique ............................................................ 8

Practice ............................................................................... 8

Cleanup .....................................................................................9

Maintenance .............................................................................. 9

General Repair and Service Notes...................................... 9

Replacing the Filters.......................................................... 10

Replacing the Motor Assembly.......................................... 10

Replacing the Gears.......................................................... 11

Replacing the Transducer ................................................. 11

Replacing the PRIME/SPRAY Valve ................................. 12

Servicing the Fluid Section ................................................ 12

Troubleshooting ..................................................................... 14

Xact Digital Control System Error Messages .................... 15

Parts Listings .......................................................................... 20

Main Assembly .................................................................. 20

Drive Assembly ................................................................. 21

Fluid Section Assembly ..................................................... 22

High Rider Cart.................................................................. 23

Filter Assembly .................................................................. 23

Siphon Set Assembly (low rider) ....................................... 24

Low Rider Cart .................................................................. 24

Labels ................................................................................ 24

PRIME/SPRAY Assembly ................................................. 25

Electrical Schematic .......................................................... 25

Accessories ....................................................................... 26

Warranty ..................................................................................28

General Description

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual

carefully for proper operating instructions, maintenance, and safety information.

Setup

Perform the following procedure before plugging in the power

cord of an electric unit.

1. Ensure that the siphon tube and the return hose are

attached and secure.

2. Using a wrench, attach a minimum of 50’ of nylon airless

spray hose to the unit. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two

wrenches (one on the gun and one on the hose), tighten

securely.

NOTE: Do not attach the tip to the spray gun yet.

Remove the tip if it is already attached.

Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer.

4. Make sure the pressure control knob is in its OFF position

in the black zone.

5. Fill the oil cup with one tablespoon of piston seal lubricant

(Piston Lube).

IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

6. Make sure the electrical service is 120V, 15 amp

minimum.

7. Plug the power cord into a properly grounded outlet at

least 25’ from the spray area.

IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test uid in the uid

section to prevent corrosion during shipment and storage. This

uid must be thoroughly cleaned out of the system with mineral

spirits before you begin spraying.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure

control knob to the “Min” setting in the yellow zone.

Operation

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

4. Move the PRIME/SPRAY valve down to the

PRIME position.

5. Turn on the sprayer by moving the ON/OFF

switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds

to ush the test uid out through the return hose and into the waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

Page 5

Preparing to Paint

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

Trigger lock in

locked position.

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

Trigger lock in

locked position.

Min PSI

(Bar)

Max PSI

(Bar)

Blinking Yellow

0-200 PSI

Solid Yellow

201-1900 PSI

Solid Green

1901-3300 PSI

Motor Running

Pulse

Clean

Pressure

Indicator

Motor Running

Indicator

Before painting, it is important to make sure that the uid in the system is compatible with the paint that is going to be used.

NOTE: Incompatibleuidsandpaintmaycausethe

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

2. Place the return hose into a metal waste

3. Set the pressure to minimum by turning the

4. Move the PRIME/SPRAY valve down to

NOTE: Hold the return hose in the waste

5. Turn on the sprayer by moving the ON/OFF switch to the

6. Allow the sprayer to run for 15–30 seconds to ush the

7. Turn off the sprayer by moving the ON/OFF switch to the

NOTE: Make sure that the spray gun does not have a tip

8. Move the PRIME/SPRAY valve up to the

9. Turn on the sprayer.

10. Unlock the gun by turning the gun trigger

11. Trigger the gun into the metal waste container until the old

12. Lock the gun by turning the gun trigger

13. Set down the gun and increase the

14. Check the entire system for leaks. If

15. Follow the “Pressure Relief Procedure” in this manual

valves to become stuck closed, which would require disassembly and cleaning of the

sprayer’suidsection.

solvent. Examples of the appropriate solvent are water for

latex paint or mineral spirits for oil-based paints.

container.

pressure control knob to the “Min” setting in

the yellow zone.

the PRIME position.

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

ON position.

old solvent out through the return hose and into the metal

waste container.

OFF position.

or tip guard installed.

SPRAY position.

lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

solvent is gone and fresh solvent is coming out of the gun.

lock to the locked position.

pressure by turning the pressure

control knob slowly clockwise into the green zone.

leaks occur, follow the “Pressure Relief Procedure” in this manual before tightening any ttings or

hoses.

before changing from solvent to paint.

Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste

container.

3. Set the pressure to minimum by turning the

pressure control knob to the “Min” setting in

the yellow zone.

4. Move the PRIME/SPRAY valve down to the

PRIME position.

5. Turn on the sprayer by moving the ON/OFF

switch to the ON position.

6. Allow the sprayer to run until paint is

coming through the return hose into the

metal waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

8. Remove the return hose from the waste

container and place it in its operating position above the container of paint.

9. Move the PRIME/SPRAY valve up to the

SPRAY position.

10. Turn on the sprayer.

11. Unlock the gun by turning the gun trigger lock to the

unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until all air

and solvent is ushed from the spray hose and paint is owing freely. from the gun.

13. Lock the gun by turning the gun trigger

lock to the locked position.

14. Turn off the sprayer.

15. Attach tip guard and tip to the gun

as instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

16. Turn on the sprayer.

17. Increase the pressure by turning the pressure control knob

slowly clockwise toward the green zone and test the spray

pattern on a piece of cardboard. Adjust the pressure control knob until the spray from the gun is completely

atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

NOTE: Turning the pressure up higher than needed to

atomize the paint will cause premature tip wear and additional overspray.

Control Panel Indicators

The following is a description of the control panel indicators.

Page 6

Pressure Indicator

SET PSI 3000 ACTUAL PSI 2950

MENU +–SELECT

4321

Display

Function

Keys

SET PSI 3000 ACTUAL PSI 2950

USER PRE-SETS

SELECT-4 MENU-1

SELECT

PRE-SETS 1-4

PSI SETTING 750 SELECT-4 CHG-2

PRE-SET #1 750 PRESS +/- TO CHG

VOLUME PUMPED

SELECT-4 MENU-1

GALLONS XXXXXX PRESS 1 FOR MENU

JOB VOLUME

SELECT-4 MENU-1

JOB GALLONS XXXX MENU-1 RESET-3

The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 200 PSI. A blinking yellow pressure

indicator means:

• The sprayer is plugged in and turned “ON”

• The sprayer is at priming pressure (little or no pressure)

• It is safe to move the PRIME/SPRAY valve between

positions

• It is safe to change or replace the spray tip

NOTE: If the pressure indicator begins blinking yellow

when the pressure control knob is set at a higher pressure and the PRIME/SPRAY valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair.

Solid Yellow

When the pressure indicator is solid yellow, the sprayer is operating between 201 and 1900 PSI. A solid yellow pressure

indicator means:

• The sprayer is at the proper pressure setting for spraying

stain, lacquer, varnish, and multi-colors

• If the pressure indicator goes to solid yellow when the

pressure is set so that it starts at solid green, it indicates

one of the following:

a. Tip Wear Indicator — when spraying with latex or at

high pressure the solid yellow appears. This means the tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for the

sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressure

indicator appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...).

Solid Green

When the pressure indicator is solid green, the sprayer is operating between 1901 and 3300 PSI. A solid green pressure

indicator means:

• The sprayer is at the proper pressure setting for spraying

oil-based and latex house paints

• The sprayer is operating at peak performance at a high

pressure setting

Motor Running Indicator

The Motor Running indicator is on when the motor is commanded

to run. This indicator is used by service centers to troubleshoot motor problems.

Xact Digital Control System Operation (if equipped)

The Xact Digital Control System is an optional add-on that

increases the functionality of the sprayer. It is installed directly

below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that allow the user to customize and monitor

sprayer operation using the function keys.

NOTE: The pressure control knob overrides the Xact

Digital Control System settings. Anytime the pressure control knob is turned, the sprayer pressure will change accordingly.

Function Keys

The function keys are numbered 1–4. Each key is labeled with an additional function as well.

#1/Menu Key

Pressing the #1 key scrolls through the available menu screens or performs a function described on the active menu screen.

#2/+ Key

Pressing the #2 key performs a function described on the active menu screen or increases a value.

#3/- Key

Pressing the #3 key performs a function described on the active menu screen or decrease a value.

#4/Select Key

Pressing the #4 key selects the active menu screen or performs

a function described on the active menu screen.

Menu Screens

Several menu screens are available for the user to customize

and monitor sprayer operation. They include Main Screen, User

Pre-Sets, Volume Pumped, Job Volume, Unit Serial #, TImers, Job Timers, Service Time, Pressure, Security Code, Prime, and Pulse Clean.

Main Screen

The Main Screen is the default screen for the control system at sprayer startup.

Pressing the #2 key switches between PSI and MPa units of measure.

Press the #1 key to scroll through the remaining menu screens.

User Pre-Sets Screen

The User Pre-Sets screen allows the

user to set four different pressure settings and save them for future use. To select the User Pre-

Sets screen, press the #4 key. Press keys 1 through 4 from the Select

screen to select or change a pre-set pressure.

Press the #4 key to select the setting and the Main Screen will appear.

Press the #2 key to change the setting.

On the following screen, use the #2/+

key to increase the setting or the #3/- screen to decrease the

setting. Once the desired setting has been reached, press the #4 key to set and the Main Screen will appear. To select or change

the remaining three pre-sets, scroll to the User Pre-Sets screen and repeat the above procedure.

Volume Pumped Screen

The Volume Pumped screen shows the

total number of gallons or liters sprayed by the sprayer.

To select the Volume Pumped screen, press the #4 key.

Job Volume Screen

The Job Volume screen allows the user

to reset a gallon counter to track usage

on specic jobs. To select the Job Volume screen, press

the #4 key.

Page 7

Unit Serial # Screen

UNIT SERIAL #

SELECT-4 MENU-1

SER # XXXXXXXXXX PRESS 1 FOR MENU

TIMERS

SELECT-4 MENU-1

ON TIME XXXXX:XX RUN TIME XXXX:XX

JOB TIMERS

SELECT-4 MENU-1

ON TIME XXXXX:XX RUN TIME XXXX:XX

SERVICE TIME

SELECT-4 MENU-1

SERVICE @ XXXHR RUN HOURS XX

PRESSURE

SELECT-4 MENU-1

SET PSI 3000 ACTUAL PSI 2950

SECURITY CODE

SELECT-4 MENU-1

ENTER OLD CODE

NUMBER

ENTER NEW CODE

NUMBER

PRIME

PULSE CLEAN

ACTUAL PSI XXXX

Trigger lock in

locked position.

The Unit Serial # screen shows the

sprayers serial number.

To select the Unit Serial # screen, press

the #4 key.

Timers Screen

The Timers screen shows the total time the sprayer has been turned on as well as the total time the sprayer has been running (pumping).

To select the Timers screen, press the

#4 key.

Enter the new security code. Once the new code is entered, the display will automatically ask that the new code be re-entered for verication. If the same new code is re-entered, the display will conrm that the new code has been accepted and return to the Main Screen. If the new code is re-entered incorrectly, the display will return to the “Enter New Code Number” screen and the process will repeat.

NOTE: To inactivate the X-Lock security function, enter

“1111” at the “Enter New Code Number” screen (this is the default code that leaves the sprayer unlocked). As a result, the Main Screen will appear at sprayer startup.

Job Timers Screen

The Job Timers screen allows the user to reset the “ON TIME” and “RUN TIME” to track time on specic jobs.

To select the Job TImers screen, press the #4 key. The screen will toggle between the timers and a screen that allows the user to reset the

timers.

Service Time Screen

The Job Volume screen allows the user

to reset a gallon counter to track usage

on specic jobs. The Service Time screen allows the user to set a service time

interval (in hours). Below the set time, the screens shows the

current amount of hours on the sprayer. To select the Service

Timer screen, press the #4 key. The screen will toggle between the

service hours and a screen that allows

the user to change the service time interval.

When the service time interval is set and met by the run hours, the display will toggle between the “Main screen” and a “Service

Required” screen at sprayer startup. To stop the toggling, scroll

to the “Service Time” screen and either set a new service time

interval or set the service time to “0”.

Pressure Screen

The Pressure screen allows the user to

see the current set point pressure as

well as the actual working pressure.

To select the Pressure screen, press

the #4 key. This screen is also the Main

Screen.

Security Code Screen

The Security Code screen allows the

user to set a four digit security code

to prevent unauthorized use of the sprayer. If a security code has been set, the control system display will ask for the code at startup. If the correct code is entered, the display will show the Main Screen and the sprayer will operate. If the wrong code is entered, the display will continue to ask for the correct code and the sprayer will be disabled. To set or change the security code,

press the #2 key.

NOTE: If the sprayer is new, no security code is set and

the Main Screen will appear at startup. Also,

whensettingasecuritycodeforthersttime,the

“Enter Old Code Number” screen will not appear.

Prime Screen

The Prime screen appears when the

pressure control knob is set at the “Min”

setting in the yellow zone.

Pulse Clean Screen

The Pulse Clean screen appears when

the pressure control knob is set at the

PULSE CLEAN position in the red zone and the PRIME/SPRAY valve is in the PRIME position.

NOTE: If there is no action at any menu screen for 30

seconds, the display will go back to the Main Screen.

Pressure Relief Procedure

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

1. Lock the gun by turning the gun trigger

lock to the locked position.

2. Turn off the sprayer by moving the ON/

OFF switch to the OFF position.

3. Turn the pressure control knob

counterclockwise to its OFF position in the black zone.

4. Unlock the gun by turning the gun

trigger lock to the unlocked position.

5. Hold the metal part of the gun rmly to

the side of a metal container to ground the gun and avoid a build up of static electricity.

6. Trigger the gun to remove any

pressure that may still be in the hose.

7. Lock the gun by turning the gun trigger lock

to the locked position.

8. Move the PRIME/SPRAY valve down to the

PRIME position.

Enter the old security code number to access the screen that allows the code change. If the wrong code is entered, the display will continue to

ask for the correct code and the security code cannot be changed.

Page 8

Spraying

start

stroke

release

trigger

pull trigger

end stroke

Too Thick

Offspray

Arcing Gun at angle

Overlap edges

1st

pass

2nd

pass

3rd

pass

4th

pass

5th

pass

Good spray pattern

Paint tailing pattern

Spraying Technique

The following techniques, if followed, will assure professional

painting results.

Hold the gun perpendicular to the surface and always at equal

distance from the surface. Depending on the type of material, surface, or desired spray pattern, the gun should be held at a

distance of 12 to 14 inches (30 to 35 cm). Move the gun either across or up and down the surface at a

steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed

allows a full, wet coat of paint to be applied without runs or sags. Holding the gun closer to the surface deposits more paint on

the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider

spray pattern. If runs, sags, or excessive paint occur, change to

a spray tip with a smaller orice. If there is an insufcient amount

of paint on the surface or you desire to spray faster, a larger

orice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from left

to right and right to left. Begin movement of the gun before the

trigger is pulled.

For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint.

When spraying with a shield, hold it rmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent

paint from being forced underneath.

Shrubs next to houses should be tied back and covered with a

canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc.

should be moved or covered whenever in the vicinity of a spray job. Be careful of any other surrounding objects that could be

damaged by overspray.

Avoid arcing or holding the gun at an angle. This will result in an uneven nish.

Proper lapping (overlap of spray pattern) is essential to an even nish. Lap each stroke. If you are spraying horizontally, aim

at the bottom edge of the preceding stroke, so as to lap the

previous pattern by 50%.

Practice

1. Make sure that the paint hose is free of kinks and clear of

objects with sharp cutting edges.

3. Set the pressure to minimum by turning the pressure

control knob to the “Min” setting in the yellow zone.

3. Move the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest

setting in the green zone. The paint hose should stiffen as paint begins to ow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to

check the spray pattern.

8. Use the lowest pressure setting

necessary to get a good spray pattern. If the pressure is set

too high, the spray pattern will

be too light. If the pressure is

set too low, tailing will appear or the paint will spatter out in gobs rather than in a ne spray.

Page 9

Cleanup

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

Special cleanup instructions for use with flammable solvents:

• Always ush spray gun preferably outside and at least one

hose length from spray pump.

• If collecting ushed solvents in a one gallon metal container, place it into an empty ve gallon container, then ush solvents.

• Area must be free of ammable vapors.

• Follow all cleanup instructions.

IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

2. Remove the gun tip and tip guard and clean with a brush

using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate

solvent. Examples of the appropriate solvent are water for

latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to its PRIME position.

NOTE: Hold the return hose in the waste

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

6. Set the pressure to Turbo PulseClean by

turning the pressure control knob to its

PULSE CLEAN position in the red zone.

7. Turn on the sprayer by moving the ON/OFF switch to the ON position.

8. Allow the solvent to circulate through the unit and ush the paint out of the return hose into the metal waste container.

9. Turn off the sprayer by moving the ON/ OFF switch to the OFF position.

10. Move the PRIME/SPRAY valve up to its SPRAY position.

11. Turn on the sprayer.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until the paint is ushed out of the hose and solvent is coming out

of the gun.

13. Continue to trigger the spray gun into the waste container

until the solvent coming out of the gun is clean.

Maintenance

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer: Phillips Screwdriver 3/8” Hex Wrench Needle Nose Pliers 5/16” Hex Wrench Adjustable Wrench 1/4” Hex Wrench Rubber Mallet 3/16” Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench

1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.

IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer

does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible

problems.

3. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective

equipment may be required depending on the type of

cleaning solvent. Always contact the supplier of solvents

for recommendations.

4. If you have any further questions concerning your Titan

Airless Sprayer, call Titan:

Customer Service (U.S.) ....................... 1-800-526-5362

Fax ................................................ 1-800-528-4826

Customer Service (Canada).................. 1-800-565-8665

Fax ................................................. 1-905-856-8496

Customer Service (International) ..........1-201-337-1240

Fax ................................................ 1-201-405-7449

NOTE: For long-term or cold weather storage, pump

mineral sprits through the entire system.

For short-term storage when using latex paint,

pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).

14. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

15. Unplug the unit and store in a clean, dry area.

IMPORTANT: Do not store the unit under pressure.

Page 10

Replacing the Filters

Filter Body

Filter Spring

Adapter

Core Spring

Filter

O-ring

Filter Housing

Handle

Handle Seal

Filter

Gun Body

Electronic Cover

Motor Shroud

Motor Shroud Screws

Motor

Baffle Assembly

Housing Gasket

Shroud Gasket

Electronic Control Assembly

Motor Mounting Screw

Electronic Cover

Screw

Gearbox Housing

Pump Filter

1. Loosen and remove the lter

body by hand.

2. Slip the lter off of the core

spring.

3. Inspect the lter. Based on

inspection, clean or replace

the lter.

4. Inspect the o-ring. Based on

inspection, clean or replace the o-ring.

5. Slide the new or cleaned lter over the core spring with the lter spring adapter in place. Push the lter into the center of the lter housing.

6. Slide the lter body over the lter and thread it into the lter

housing until secure.

NOTE: Thelterhousing

should be handtightened, but make

surethelterhousing

is seated fully into the pump block.

Gun Filter

1. Move the gun trigger lock to the unlocked position.

2. Loosen and remove the handle from the gun body.

3. Turning clockwise, unscrew the lter from the gun body.

NOTE: Left-handedthreadsrequireturningthelter

clockwise to remove.

Replacing the Motor Assembly

1. Unplug the unit.

2. Loosen and remove the four motor shroud screws.

Remove the motor shroud.

3. Release the tie wrap on the top of the bafe assembly and slip the bafe assembly down off of the motor.

4. Loosen and remove the three electronic cover screws. Lift

the electronic cover off of the electronic control assembly on the motor.

5. Disconnect all wires between the motor and the sprayer.

6. Loosen and remove the three motor mounting screws.

7. Pull the motor out of the gearbox housing.

8. With the motor removed, inspect the gears in the gearbox housing for damage or excessive wear. Replace the

gears, if necessary.

9. Install the new motor into the gearbox housing. Make sure

the housing gasket is positioned properly.

10. Secure the motor with the three motor mounting screws.

11. Reconnect the wires between the sprayer and the new motor. (refer to the electrical schematic in the Parts List section of this manual).

12. Position the electronic cover over the electronic control

assembly. Secure the electronic cover with the three electronic cover screws.

13. Slip the bafe assembly up and around the motor. Secure the bafe assembly with the tie wrap.

14. Slide the motor shroud over the motor. Make sure the

shroud gasket is positioned properly.

15. Secure the motor shroud with the four motor shroud screws.

4. Turning counterclockwise, screw the new or cleaned lter

5. Make sure the handle seal is in position and thread the

6. Move the gun trigger lock to the locked position.

NOTE: For more detail, part number information, and

into the gun body.

handle into the gun body until secure.

complete assembly drawings, please see the LX80II Professional Airless Gun Owner’s Manual (P/N 313-2293).

Page 11

Replacing the Gears

Front End Bell

Assembly

Armature Gear

1st Stage Gear

2nd Stage Gear

Front Gear Box

Assembly

Housing Gasket

Shroud Gasket

Motor Shroud

Transducer

Grommet

Motor Shroud Screws

Electronic Control

Assembly

Mounting Plate

To Filter

1. Unplug the unit.

2. Loosen and remove the four motor shroud screws.

Remove the motor shroud.

3. Release the tie wrap on the top of the bafe assembly and slip the bafe assembly down off of the motor.

4. Loosen and remove the three electronic cover screws. Lift

the electronic cover off of the electronic control assembly on the motor.

5. Disconnect all wires between the motor and the sprayer.

6. Loosen and remove the three motor mounting screws.

7. Pull the motor out of the gearbox housing.

8. Inspect the armature gear on the end of the motor for

damage or excessive wear. If this gear is completely worn

out, replace the front end bell assembly.

9. Remove and inspect the 1st stage gear and 2nd stage gear assemblies for damage or excessive wear. Replace,

if necessary.

10. Remove and inspect the front gear box assembly for

damage or excessive wear. If damaged or worn, replace

the front gear box assembly.

Replacing the Transducer

1. Unplug the unit.

2. Loosen and remove the four motor shroud screws.

Remove the motor shroud.

3. At the electronic control assembly, disconnect the wire

coming from the transducer.

4. Pull the grommet out of the mounting plate and slide it up

the shaft of the transducer until it is clear of the mounting plate.

5. Using a wrench, loosen and remove the transducer from the lter housing. Carefully thread the transducer wire out

through the mounting plate.

6. Slide the grommet off of the old transducer and onto the

new transducer.

7. Thread the new transducer wire through the mounting

plate and up to the electronic control assembly.

8. Thread the new transducer into the lter housing and tighten securely with a wrench.

NOTE: Make sure the o-ring on the transducer is in

place before threading the transducer into the

lterhousing.

NOTE: Cleanandrellthegearboxcavityuptotherear

face of each gear with Lubriplate (P/N 314-171).

11. Install the motor into the gearbox housing. Make sure the housing gasket is positioned properly.

12. Secure the motor with the three motor mounting screws.

13. Reconnect the wires between the sprayer and the motor. (refer to the electrical schematic in the Parts List section of this manual).

14. Position the electronic cover over the electronic control assembly. Secure the electronic cover with the three electronic cover screws.

15. Slip the bafe assembly up and around the motor. Secure the bafe assembly with the tie wrap.

16. Slide the motor shroud over the motor. Make sure the shroud gasket is positioned properly.

17. Secure the motor shroud with the four motor shroud screws.

9. Push the grommet into the mounting plate.

10. Connect the transducer wire to the electronic control assembly (refer to the electrical schematic in the Parts List section of this manual).

11. Slide the motor shroud over the motor. Make sure the shroud gasket is positioned properly.

12. Secure the motor shroud with the four motor shroud screws.

Page 12

Replacing the PRIME/SPRAY Valve

Gasket

Dowel Pin

Cam Base

Valve Stem

Filter Housing

Valve Housing

Assembly

Valve

Handle

Groove Pin

Foot Valve Housing

Viton O-Ring

O-ring

Foot Valve Seat

Foot Valve Ball

Foot Valve Cage

Lower Housing

Upper Housing

Outlet Valve Retainer

Nylon Washer

Outlet Valve Seat

Outlet Valve Ball

Outlet Valve Cage

Outlet Valve Seal

Piston Rod

Upper Housing

Lower Housing

Perform the following procedure using PRIME/SPRAY valve replacement kit P/N 800-915.

1. Push the groove pin out of the valve handle.

2. Remove the valve handle and the cam base.

3. Using a wrench, loosen and remove the valve housing

assembly.

4. Make sure the gasket is in place and thread the new valve housing assembly into the lter block. Tighten securely with a wrench.

5. Place the cam base over the valve housing assembly. Lubricate the cam base with grease and line up the cam with the lter block using the dowel pin.

6. Line up the hole on the valve stem with the hole in the

valve handle.

7. Insert the groove pin into the valve handle and through the

valve stem to secure the valve handle in position.

Servicing the Valves

The design of the uid section allows

access to the foot valve and seat

as well as the outlet valve and seat without completely disassembling the uid section. It is possible that the

valves may not seat properly because of debris stuck in the foot valve seat

or outlet valve seat. Use the following

instructions to clean the valves and reverse or replace the seats.

1. Loosen and remove the foot valve housing from the lower

housing.

2. Clean out any debris in the foot

valve housing and examine the housing and the foot valve seat. If the seat is damaged, reverse or replace the seat.

3. Using two wrenches, hold the upper housing at the wrench ats with one wrench and loosen the lower housing with the other. Remove the lower housing.

4. Using a 3/4” wrench, loosen and remove the outlet valve

retainer from the piston rod.

PTFE Back-Up Ring

NOTE: Always service the outlet

5. Clean out any debris and examine

6. Remove, clean, and inspect the

Servicing the Fluid Section

Use the following procedures to service the valves and repack the uid section. Perform the following steps before performing any maintenance on the uid section.

1. Loosen and remove the four front cover screws. Remove

the front cover.

2. Position the crankshaft/slider assembly at the bottom, dead-center of its stroke so that the connecting pin and

retaining ring are visible below the slider assembly. This

is done by turning the sprayer on and off in short bursts

until the connecting pin is visible below the slider housing.

3. Turn off and unplug the unit.

4. Remove the return hose from the clamp on the siphon

tube.

5. Unscrew the siphon tube/siphon set from the foot valve.

6. Loosen and remove the high-pressure hose from the nipple on the back of the upper housing of the uid

section.

7. Reassemble the valves by

NOTE: During reassembly, make sure the Viton o-rings

valve with the piston rod attached to the pump. This will prevent the piston rod from rotating during disassembly of the outlet valve.

the retainer and outlet valve seat. If the seat is damaged, reverse or replace the seat.

outlet valve cage and outlet valve

ball. Replace if they are worn or

damaged.

reversing the steps above.

andthePTFEback-upringsbetweentheupper

housing and lower housing as well as between the lower housing and the foot valve housing are lubricated with grease and in position.

Page 13

Repacking the Fluid Section

Retaining Ring

Connecting Pin

Slider Assembly

Crankshaft

Install lower packing with

the side that has the o-ring

closest to the face of the

packing facing up.

Closer

Top

NOTE: The factory-installed packings are black in

1. Remove the foot valve assembly

NOTE: The outlet valve

2. Slide the retaining ring up on the

3. Push the connecting pin forward

4. Tap the knock-off nut with a

5. Turn the uid section

6. Place the upper housing upright

NOTE: Do not over-tighten the

7. Using a wrench, remove the

8. Slide the piston rod out through

9. Inspect the piston rod for wear

10. Remove the upper and lower packings from the upper

NOTE: Be careful not to scratch, score, or otherwise

11. Clean the upper housing. Inspect the upper housing for

12. Locate the new upper and lower packings and pack the

13. Insert the upper packing into the

14. Insert the spacer on top of the

15. Thread the upper seal retainer

color. The replacement packings in the packing replacement kit are white.

and the lower housing using

the steps in the “Servicing the

Valves” procedure above.

does not need to be disassembled from the piston rod for this procedure.

slider assembly to expose the connecting pin.

through the slider assembly and

piston. The connecting pin will

fall into a recessed area of the

gear box housing where it can

be retrieved.

soft hammer so that it turns

counterclockwise and loosens.

counterclockwise to remove it

from the gear box housing.

in a vise by clamping on the

wrench ats.

vise. Damage to the upper housing may occur.

upper seal retainer.

the bottom of the upper housing.

and replace if necessary.

housing.

damage the upper housing during removal of the packings.

damage and replace if necessary.

areas between the packing lips with grease. Lubricate the o-rings on the exterior of the packings with grease.

top of the upper housing with the

raised lip on the packing facing

down.

upper packing.

into the upper housing and torque to 25-30 ft. lbs.

Install upper packing

with raised lip

facing down.

Raised Lip

Knock-Off Nut

Upper Seal Retainer

Spacer

Upper Packing

Upper Housing

Lower Packing

Wear Ring

Piston Rod

16. Pre-form the lower packing using the lower packing sizing tool (included in the repacking kit).

17. Insert the lower packing partially

into the bottom of the upper housing so that the side that has the o-ring closest to the face of the packing faces up.

18. Push the lower packing into position using the lower packing insertion tool (see Fluid Section Assembly parts list for lower packing insertion tool P/N).

19. Place the piston insertion tool (included in the repacking kit) over the top of the piston rod.

20. Insert the piston rod into the bottom of the upper housing,

through the lower packing, through the upper packing, and

out through the upper seal retainer.

NOTE: Whenrepackingtheuidsection,makesurethe

raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion of the piston rod.

21. Remove the piston insertion tool from the top of the piston rod.

22. Turn the knock-off nut counterclockwise until it is ush

against the upper housing.

23. Lubricate the threads on the upper housing with anti-seize

compound. Remove the upper housing from the vise.

24. Thread the upper housing into the gear box housing, turning clockwise. When the connecting pin hole on the piston rod lines up with the hole in the slider assembly,

insert the connecting pin.

25. Slide the retaining ring down over the connecting pin.

26. Continue to turn the upper housing clockwise until the knock-off nut is ush against the gear box housing.

NOTE: If the nipple on the upper housing does not face

the back of the unit, turn the upper housing counterclockwise until the nipple faces the back of the unit. Do not turn the upper housing more than one full turn.

27. Once the nipple is positioned, turn the knock-off nut clockwise until it contacts the gear box housing.

28. Tap the knock-off nut with a soft hammer to tighten it

against the gear box housing.

29. Making sure that the Viton o-ring and PTFE back-up ring are lubricated and in place, thread the lower housing into the upper housing. Using two wrenches, hold the upper housing at the wrench ats with one wrench and tighten the lower housing with the other.

30. Attach the high-pressure hose to the nipple on the back of

the housing and tighten with a wrench. Do not kink the hose.

NOTE: For low rider units, make sure the hose does not

touch the cart frame. If it does, reposition the nipple by turning the upper housing until the hose is clear of the frame and the nipple is within 45º of the back of the unit.

31. Making sure that the Viton o-ring and PTFE back-up

ring are lubricated and in place, reassemble the foot

valve assembly and and thread it into the lower housing.

Tighten securely.

32. Thread the siphon tube/siphon set into the foot valve and

tighten securely. Make sure to wrap the threads on the down tube/siphon tube adapter with PTFE tape before assembly.

33. Replace the return hose into the clamp on the siphon tube.

34. Place the front cover on the gearbox housing and secure in position using the four front cover screws.

35. Turn on the sprayer by following the procedure in the

“Operation” section of this manual and check for leaks.

NOTE: Repacking kit P/N 800-273 is available. For best

results use all parts supplied in this kit.

Page 14

Troubleshooting

Problem

A. The unit will not run.

B. The unit will not prime.

C. The unit will not build or

maintain pressure.

D. Fluid leakage at the upper end

of the uid section.

E. Excessive surge at the spray

gun.

F. Poor spray pattern.

G. The unit lacks power.

Cause

1. The unit is not plugged in.

2. Tripped breaker.

3. The pressure is set too low (pressure

control knob set at minimum setting does

not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

6. ON/OFF switch is defective.

1. The PRIME/SPRAY valve is in the SPRAY

position.

2. Air leak in the siphon tube/siphon assembly.

3. The pump lter and/or inlet screen is

clogged.

4. The siphon tube/siphon assembly is

clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set properly.

4. The pump lter, gun lter, or inlet screen is

clogged.

5. Material ows from the return hose when the PRIME/SPRAY valve is in the SPRAY

position.

6. Air leak in the siphon tube/siphon assembly.

7. There is external uid leak.

8. There is an internal uid section leak (packings are worn and/or dirty, valve balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packings are worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

1. The spray tip is too large for the material being used.

2. Incorrect pressure setting.

3. Insufcient uid delivery.

4. The material being sprayed is too viscous.

1. The pressure adjustment is too low.

2. Improper voltage supply.

Solution

1. Plug the unit in.

2. Reset the breaker.

3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.

4. Inspect or take to a Titan authorized service center.

5. Allow motor to cool.

6. Replace the ON/OFF switch.

1. Rotate the PRIME/SPRAY valve clockwise to the PRIME position.

2. Check the siphon tube/siphon assembly connection and tighten or re-tape the connection with PTFE

tape.

3. Remove the pump lter element and clean. Remove

the inlet screen and clean.

4. Remove the siphon tube/siphon assembly and clean.

1. Replace the spray tip following the instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a smaller orice following the instructions that came with the

spray gun.

3. Turn the pressure control knob clockwise to increase

the pressure setting.

4. Remove the pump lter element and clean. Remove the gun lter and clean. Remove the inlet screen

and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/siphon assembly connection and tighten or re-tape the connection with PTFE

tape.

7. Check for external leaks at all connections. Tighten

connections, if necessary.

8. Clean the valves and service the uid section following the “Servicing the Fluid Section” procedure

in the Maintenance section of this manual.

9. Reverse or replace the valve seats following the

“Servicing the Fluid Section” procedure in the Maintenance section of this manual.

10. Take unit to a Titan authorized service center.

1. Repack the pump following the “Servicing the Fluid

Section” procedure in the Maintenance section of this manual.

2. Replace the piston rod following the “Servicing the

Fluid Section” procedure in the Maintenance section of this manual.

1. Replace hose with a minimum of 50’ of 1/4”

grounded textile braid airless paint spray hose.

2. Replace the spray tip following the instructions that came with the spray gun.

3. Rotate the pressure control knob counterclockwise to

decrease spray pressure.

1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray

gun.

2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.

3. Clean all screens and lters.

4. Add solvent to the material according to the manufacturer’s recommendations.

1. Rotate the pressure control knob clockwise to

increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

Page 15

Xact Digital Control System Error

CHECK PAINT

CHECK TRANSDUCER

CHECK MOTOR

LOW VOLTAGE

HIGH MOTOR

TEMPERATURE

HIGH CONTROL

TEMPERATURE

HIGH LOAD

CHECK MECHANISM

EXCEEDED

PRESSURE LIMIT

COMMUNICATION

ERROR

Messages

The following error message screens appear whenever the Xact Digital Control System detects a problem with the sprayer. Once

a problem occurs and the error message appears, the sprayer

will shut down.

Check Paint Screen (E1)

The Check Paint screen appears when

the pump pressure drops to a very

low level and the pressure control knob has not been adjusted. Check the paint level and rell. Restart the sprayer by following

the “Painting” procedure in the Operation section of this manual.

Check Transducer Screen (E2)

The Check Transducer screen appears when the transducer has become

disconnected or is defective. Take the sprayer to a Titan

authorized service center for repair.

High Control Temperature Screen (E6)

The High Control Temperature screen appears when the temperature of the Xact Digital Control System has risen too high. Take the sprayer to a Titan authorized service center for repair.

High Load Check Mechanism Screen (E7)

The High Load Check Mechanism screen appears when the sprayer shuts down because of high current or when the sprayer goes into current fold back mode.. Take the sprayer to a Titan authorized

service center for repair.

Exceeded Pressure Limit Screen (E8)

The Exceeded Pressure Limit screen appears when the sprayer pressure

exceeds 3300 PSI / 22.8 MPa. Take the sprayer to a Titan

authorized service center for repair.

Communication Error Screen (E9)

The Communication Error screen appears when the Xact Digital Control System loses communication with the control panel. Take the sprayer to a Titan authorized service center for repair.

Check Motor Screen (E3)

The Check Motor screen appears when

the motor or motor sensor is defective.

Take the sprayer to a Titan authorized service center for repair.

Low Voltage Screen (E4)

The Low Voltage screen appears when the sprayer shuts down because of low input voltage. Check the power supply and correct the problem. Restart the sprayer by following the “Painting” procedure in the

Operation section of this manual.

High Motor Temperature Screen (E5)

The High Motor Temperature screen appears when the temperature of the motor has risen too high. Take the sprayer to a Titan authorized

service center for repair.

English

Page 16

Consignes de sécurite important · Lire toutes ces consignes avant

d’utiliser l’appareil. GARDER CES CONSIGNES.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

DANGER : INJECTION CUTANÉE

A high pressure paint stream produced by this Le jet de

haute pression produit par cet appareil peut transpercer la peau et les tissus sous-jacents, causant des blessures

graves pouvant entraîner l’amputation.

NE PAS TRAITER ce type de BLESSURE COMME UNE SIMPLE COUPURE! Une amputation peut en résulter. ON doit consulter un médicin sur-le-champ.

La pression maximale de ce pulvérisateur est d’environ 3 300 PSI / 22,8

MPa.

MESURES PRÉVENTIVES :

• Ne pas pointer le pistolet vers une partie du corps.

• Ne pas pointer le pistolet vers une personne ou un animal; ne pas pulvériser non plus de produit dessus.

• NE JAMAIS mettre une partie du corps devant le jet de produit. NE JAMAIS toucher les fuites du exible de pulvérisation.

• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants n’offrent aucune protection contre les blessures par injection).

• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher toute la pression avant d’effectuer la maintenance de l’appareil ou de le laisser sans surveillance, d’en nettoyer le protège-embout ou l’embout, ou de remplacer ce dernier. La pression ne sera pas relâchée par le simple arrêt du moteur; pour ce faire, on doit se servir du bouton PRIME/SPRAY (se reporter à la section Comment libérer la pression, du présent manuel).

• TOUJOURS s’assurer que le protège-embout est en place avant de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.

• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer l’appareil.

• toujours inspecter le exible avant de commencer; celui-ci peut présenter des fuites attribuables à l’usure, à une exion excessibe ou à un traitement abusif, lesquelles fuites présentent des risques d’injection cutanée. Ne pas utiliser le exible pour soulever ou tirer l’équipement.

• NE JAMAIS utiliser de pistolet sans verrou de détente et protège-

doigts.

• Tous les accessoires (pistolets, embouts, rallonges, exibles etc.)

doivent pouvoir subir une pression nominale de 3 300 PSI / 22,8 MPa ou plus.

• Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions Comment libérer la pression, du présent manuel.

• Vériez que toutes les connexions sont bien serrées avant d’utiliser l’appareil. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait

causer des blessures graves.

• Verrouillez toujours la détente quand vous ne pulvérisez pas. Vériez que le verrou de la détente fonctionne correctement.

REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il

importe donc de les traiter sans délai. On NE DOIT PAS retarder

cetraitementsousprétextedevérierlatoxicitéduproduiten

cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.

DANGER : ÉMANATIONS DANGEREUSES

Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en contact avec l’organisme. Les émanations de ces produits peuvent provoquer de graves nausées, évanouissements

ou empoisonnements.

MESURES PRÉVENTIVES :

• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation (lire toutes les directives concernant ces dispositifs an de s’assurer qu’ils offrent la protection requise).

• Porter des lunettes de protection.

• Porter les vêtements de protection prescrits par le fabricant du produit utilisé.

DANGER : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser ou s’enammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

MESURES PRÉVENTIVES :

• S’assurer que l’aire de travail est dotée de moyens d’évacuation d’air vicié et d’introduction d’air frais pour éviter l’accumulation de vapeurs inammables. Les vapeurs dégagées par la peinture ou les solvants peuvent provoquer une explosion ou s’enammer.

• Ne pas pulvériser de produit dans un endroit clos.

• Ne pas travailler près de sources d’ignition (décharges électrostatiques ou étincelles provoquées par le branchement/ débranchement d’appareils ou la commutation d’interrupteurs, d’appareils électriques, ammes nues, veilleuses, objets chauds, etc.). La peinture ou le solvant s’écoulant dans l’équipement peut générer de l’électricité statique.

• Ne pas fumer dans l’aire de travail.

• L’aire de travail doit être munie d’un extincteur en bon état de marche.

• Prévoir un espace d’au moins 7.62 mètres entre la pompe et l’objet à pulvériser s’ils sont dans la même pièce bien ventilée (rallonger le exible au besoin). Les vapeurs inammables étant souvent plus lourdes que l’air, l’espace au-dessus du plancher doit être particulièrement bien aéré. La pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.

• Les appareils et objets à l’intérieur ou à proximité de l’aire de travail doivent être adéquatement mis à la terre pour éviter les décharges électrostatiques.

• Veillez à ce que la zone soit propre et exempte de contenants de peinture ou de solvant, chiffons ou autres matériaux inammables.

• Les exibles dont on se sert doivent être conçus pour subir les pressions élevées et faits de matériaux conducteurs ou mis à la terre adéquatement; le pistolet sera mis à la terre par le biais de ses raccords aux exibles.

• Pour les appareils électriques — Le cordon d’alimentation doit être branché à un circuit trilaire.

• L’appareil doit toujours être vidangé à basse pression, embout retiré, dans un contenant métallique distinct. Tenir le pistolet contre la paroi du contenant de manière à mettre ce dernier à la terre et à prévenir les décharges électrostatiques.

• Toujours respecter les mises en garde et les directives du fabricant des produits et solvants utilisés. On doit connaître les produits contenus dans les peintures et solvants qu’on pulvérise. Lire les ches techniques santé-sécurité (FTSS) et les étiquettes

des contenants fournies avec les peintures et solvants. Suivres

les consignes de sécurité du fabricant de peinture et de solvant.

• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 21°C (70°F). Le point d’éclair est la température à laquelle le liquide peut créer sufsamment de vapeurs et s’enammer.

• Le plastique est générateur de décharges électrostatiques; ne jamais

en suspendre pour fermer une aire de travail ou en utiliser en guise

de toile de protection lorsqu’on pulvérise un produit inammable.

• Se servir de la pression la plus basse possible pour vidanger l’appareil.

• Ne pas pulvériser de produit sur la pompe.

Français

Page 17

Consignes de sécurite important · Lire toutes ces consignes avant

Prise trifilaire

Broche de mise à la terre

Plaque murale de la prise

d’utiliser l’appareil. GARDER CES CONSIGNES.

DANGER : EXPLOSION CAUSÉE PAR DES

Ce type d’explosion peut entraîner des dommages matériels ou des blessures graves.

MESURES PRÉVENTIVES :

• Ne pas utiliser de produits contenant du chlore ou du javellisant.

• Ne pas utiliser de solvants à base de halons comme l’eau de

• Communiquer avec le fournisseur du produit concerné pour en

DANGER : GÉNÉRALITÉS

D’autres dangers peuvent entraîner des dommages matériels ou des

blessures graves.

MESURES PRÉVENTIVES :

• Lire toutes les directives et consignes de sécurité avant d’utiliser

• Observer tous les codes locaux, provinciaux, d’état et nationaux

• Aux États-Unis, le gouvernement a adopté des normes de

• N’utiliser que les pièces autorisées par le fabricant; les

• Tous les raccords, les tuyaux et les bouchons de remplissage

• Avant chaque utilisation, examiner tous les exibles an de

•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le

•. N’exposez pas le tuyau à des températures ou des pressions

• Ne pas pulvériser à l’extérieur par grands vents.

• Porter des vêtements aptes à protéger la peau et les cheveux du

• Ne pas utiliser le pistolet ou ne pas pulvériser de produits

• Ne pas s’étirer ni ne travailler sur un support instable. Toujours

• Se servir de la pression la plus basse possible pour vidanger

• Rester vigilant et faire attention à ce que l’on fait.

• Ne pas se servir de l’équipement en cas de fatigue ou si vos

• Pour les appareils électriques — Débranchez toujours le cordon

• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.

• Ne pas soulever par la poignée de chariot en chargeant ou en

PRODUITS INCOMPATIBLES

javel, les agents antimoisissure, le chlorure de méthylène et le trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec l’aluminium.

connaître la compatibilité avec l’aluminium.

l’appareil.

régissant la ventilation, la prévention des incendies et le fonctionnement de l’appareil.

sécurité en vertu de l’Occupational Safety and Health Act (OSHA). Le cas échéant, on doit les consulter, notamment les parties 1910 des normes générales et 1926 des normes de

construction.

utilisateurs qui choisiront d’utiliser des composants dont les caractéristiques techniques et les exigences en matière de sécurité sont inférieures devront en assumer tous les risques et responsabilités.

doivent être xés solidement en place avant d’utiliser la pompe de pulvérisation. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait

causer des blessures graves.

conrmer l’absence de coupures, de fuites, d’abrasions ou de renements. Vérier également l’intégrité des raccords. Remplacer sans délai les pièces qui semblent présenter des défectuosités. Ne jamais tenter de réparer un exible; remplacer ceux qui font défaut par des modèles haute pression, avec mise à

la terre.

tuyau à vide peut présenter des fuites suite à l’usure, les nouer ou les mauvais traitements. Une fuite risque d’injecter du produit

dans la peau.

supérieures à celles spéciées par le fabricant.

produit utilisé.

en présence d’enfants à proximité. Éloigner les enfants de l’équipement en tout temps.

garder les deux pieds au sol pour rester en équilibre.

l’appareil.

aptitudes sont affaiblies par la consommation de drogues ou de

boissons alcoolisées.

électrique de la prise avant de travailler sur l’équipement.

déchargeant.

Instructions de mise à la terre

Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d’électrocution lors d’un court-circuit en permettant au courant de s’écouler par le l de mise à la terre. Cet appareil est muni d’un cordon électrique avec l de mise à la terre ainsi que d’une che de terre. La che doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.

MISE EN GARDE - Le fait de ne pas brancher correctement la fiche trifilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié à la

broche de terre.

Consulter un technicien ou un électricien qualié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, faire remplacer cette dernière par un électricien qualié.

IMPORTANT : Utiliser uniquement une rallonge à trois fils munie d’une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l’appareil. S’assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu’elle soit d’un calibre suffisant pour supporter l’intensité du courant requise par l’appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l’intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque W-A après la désignation indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.

Français

Page 18

Información de seguridad importante · Lea toda la información de

seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.

Indica una situación peligrosa que, de no evitarse, puede causar la muerte o lesiones graves.

Para reducir los riesgos de incendios, explosiones, descargas eléctricas o lesiones a las personas, lea y entienda todas las instrucciones incluidas en este manual. Familiarícese con los controles y el uso adecuado del equipo.

PELIGRO: LESIÓN POR INYECCIÓN

El ujo de pintura a alta presión que produce este

equipo puede perforar la piel y los tejidos subyacentes,

ocasionando lesiones graves y posible amputación. CONSULTE A UN MÉDICO INMEDIATAMENTE.

¡NO TRATE LA LESIÓN POR INYECCIÓN COMO UNA CORTADURA SIMPLE! La inyección puede ocasionar amputación. Consulte a un médico inmediatamente.

La gama operativa máxima de la pistola es de 3300 PSI / 22.8 MPa de presión del líquido.

PREVENCIÓN:

• NUNCA apunte la pistola a ninguna parte del cuerpo.

• No apunte con la pistola ni rocíe a cualquier persona o animal.

• NUNCA deje que ninguna parte del cuerpo toque el ujo de líquido. NO deje que el cuerpo toque una fuga de la manguera de líquido.

• NUNCA ponga la mano frente a la pistola. Los guantes no protegen contra una lesión por inyección.

• SIEMPRE ponga el seguro del gatillo, apague la bomba y libere toda la presión antes de dar servicio, limpiar la boquilla o protección, cambiar la boquilla o dejar la pistola sin supervisión. No se libera la presión al apagar el motor. Debe girarse la perilla PRIME/ SPRAY (CEBAR/ROCIAR) a PRIME (CEBAR) para aliviar la presión. Consulte el PROCEDIMIENTO PARA ALIVIAR LA PRESIÓN descrito en este manual.

• SIEMPRE mantenga la protección de la boquilla en su sitio al rociar. La protección de la boquilla sirve principalmente de

dispositivo de advertencia.

• SIEMPRE retire la boquilla rociadora antes de enjuagar o limpiar

el sistema.

• La manguera de pintura puede presentar fugas por desgaste, dobleces y maltrato. La fuga puede inyectar material traspasando

la piel. Inspeccione la manguera antes de cada uso. No use mangueras para levantar o tirar del equipo.

• NUNCA use una pistola rociadora sin contar con el seguro y la protección del gatillo.

• Todos los accesorios deben tener capacidades nominales de 3300 PSI / 22.8 MPa como mínimo. Esto incluye las boquillas

rociadoras, pistolas, extensiones y manguera.

• No deje el aparato con corriente ni con presión cuando nadie esté pendiente de ella. Cuando no utilice el aparato, apáguelo y libere la presión siguiendo las instrucciones del PROCEDIMIENTO PARA ALIVIAR LA PRESIÓN descrito en este manual.

• Antes de utilizar el aparato, verique que todas las conexiones son seguras. Las partes no aseguradas pueden ser expulsadas con gran fuerza o ltrar uido a alta presión y provocar lesiones

severas.

• Ponga siempre el seguro del gatillo cuando no esté pulverizando. Verique que el seguro del gatillo funciona correctamente.

NOTA PARA EL MÉDICO: La inyección a través de la piel es una lesión traumática. Es

importante tratar la lesión tan pronto sea posible. NO retrase el tratamiento para investigar la toxicidad. La toxicidad es un factor a considerar con ciertos revestimientos inyectados directamente en la corriente sanguínea. Puede ser aconsejable consultar con un cirujano plástico o un cirujano especialista en reconstrucción de las manos.

PELIGRO: VAPORES PELIGROSOS

Las pinturas, solventes, insecticidas y demás materiales

pueden ser nocivos si se inhalan o toman contacto con

el cuerpo. Los vapores pueden causar náuseas graves,

desmayos o envenamiento.

PREVENCIÓN:

• Use un respirador o mascarilla si pueden

inhalarse los vapores. Lea todas las instrucciones

suministradas con la mascarilla para revisar que

brinde la protección necesaria.

• Use lentes protectores.

• Use ropa protectora según lo indique el fabricante del

revestimiento.

PELIGRO: EXPLOSIÓN O INCENDIO

Los vapores de solventes y pinturas pueden explotar o inamarse. Pueden producirse daños materiales, lesiones

graves o ambos.

PREVENCIÓN:

• Cuente con escape y entrada de aire fresco para mantener el aire

dentro de la zona de aplicación sin acumulaciones de vapores inamables. Los gases producidos por solventes o pinturas

pueden causar explosiones o incendios.

• No rocíe en lugares cerrados.

• Evite todas las fuentes de ignición como las chispas de electricidad estática, las llamas expuestas,

appliances electricidad, las luces piloto y los

objetos calientes. La conexión o desconexión de cables eléctricos o interruptores de luz operativos

puede producir chispas. Si la pintura o el solvente

uyen por el equipo se puede generar electricidad estática.

• No fume en el área de aplicación.

• Debe haber un extintor de incendios en buen estado.

• Coloque la bomba de pintura a un mínimo de 7.62 meters (25 pies) del objeto a pintar dentro de un área bien ventilada (añada más manguera si es necesario). Los vapores inamables son generalmente más pesados que el aire. El área debe estar

sumamente bien ventilada.

• El equipo y los objetos dentro y alrededor del área a pintar deben

estar debidamente conectados a tierra para evitar las chispas de

estática.

• Mantenga el área limpia y libre de contenedores de pintura o solvente, trapos y otros materiales inamables.

• Use solamente una manguera conductora o conectada a tierra para líquidos a alta presión. La pistola debe conectarse a tierra a través de las conexiones de la manguera.

• Para las aparatos eléctricas — Debe conectarse el cable eléctrico

a un circuito a tierra.

• Siempre enjuague la unidad dentro de un recipiente metálico separado, con la bomba a baja presión y habiendo sacado la boquilla rociadora. Sostenga la pistola rmemente contra el

costado del recipiente para conectar a tierra el mismo y evitar

chispas de estática.

• Siga las advertencias e instrucciones del fabricante del material y del solvente. Conozca los contenidos de las pinturas y los solventes con los que rocía. Lea todas las Hojas de Datos sobre Seguridad de Materiales (MSDS) y las etiquetas del contenedor

provistas con las pinturas y los solventes. Siga las instrucciones de seguridad del fabricante de pinturas o solventes.

• Tenga muchísmo cuidado al usar materiales cuyo punto de ignición sea inferior a 70°F (21°C). El punto de inamación es la temperatura a la que un uido puede producir vapores sucientes

para encenderse.

• El plástico puede causar chispas de estática. Nunca cuelgue plásticos para cerrar una zona a pintar. No use mantas plásticas al aplicar materiales inamables.

• Use la presión más baja posible para enjuagar el equipo.

• No rocíe el ensamblaje de la bomba.

Español

Page 19

Información de seguridad importante · Lea toda la información de

Receptáculo conectado a tierra

Pata a tierra

Tapa de la caja de receptáculo conectada a tierra

seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.

PELIGRO: POSIBLE EXPLOSIÓN DEBIDO A

Causará daños materiales o lesiones graves.

PREVENCIÓN:

• No use materiales que contengan blanqueador o

• No use solventes de hidrocarburos halogenados como

• Diríjase al proveedor de revestimientos para obtener los datos de

PELIGRO: GENERAL

Puede causar daños materiales o lesiones graves.

PREVENCIÓN:

• Lea todas las instrucciones y las precauciones de seguridad

• Siga todos los códigos locales, estatales y nacionales

• Se han adoptado las normas de seguridad del Gobierno de los

• Utilice solamente componentes autorizados por el fabricante.

• Todos los acopladores, las mangueras y las tapas de los ltros

• Antes de cada uso, revise todas las mangueras en busca de

• No retuerza ni doble la manguera en exceso. En la manguera

• No exponga la manguera a temperaturas o presiones que

• No pinte en exteriores en días con viento.

• Use ropa que mantenga la pintura alejada de la piel y el cabello.

• No lo opere ni rocíe cerca de los niños. Mantenga a los niños

• No se asome ni se pare sobre soportes inestables. Mantenga

• Use la presión más baja posible para enjuagar el equipo.

• Manténgase alerta y mire lo que hace.

• No utilice la unidad cuando se encuentre cansado o bajo la

• Para las aparatos eléctricas — Desenchufe siempre el cable

• No utilice la manguera como elemento de fuerza para tirar del

• No levantar por la manija del carro al cargar o descargando.

MATERIALES INCOMPATIBLES

cloro.

blanqueador, mohocida, cloruro de metileno y 1,1,1 tricloroetano. No son compatibles con el aluminio.

compatibilidad del material con el aluminio.

antes de operar el equipo.

correspondientes que rijan la ventilación, prevención de incendios y operación.

Estados Unidos según la Ley de seguridad ocupacional y salud (Occupational Safety and Health Act, OSHA). Deben consultarse estas normas, particularmente el apartado 1910 de las Normas generales y el apartado 1926 de las Normas de construcción.

El usuario asume todo riesgo y responsabilidad al utilizar componentes que no cumplan con las especicaciones mínimas

y requisitos de seguridad del fabricante de la bomba.

deben estar asegurados antes de operar la bomba de rocío. Las partes no aseguradas pueden ser expulsadas con gran fuerza o ltrar uido a alta presión y provocar lesiones severas.

cortes, fugas, abrasión o hinchazón de la cubierta. Revise si hay daños o movimiento de los acoplamiento. Cambie

inmediatamente la manguera si existe alguna de estas

condiciones. Nunca repare una manguera de pintura. Cámbiela por otra manguera conectada a tierra apta para alta presión.

airless pueden aparecer fugas a causa del desgaste, de retorcimientos o de un mal uso. Una fuga puede inyectar material en la piel.

superen las especicadas por el fabricante.

alejados del equipo en todo momento.

siempre la posición rme y el equilibrio efectivos.

inuencia de las drogas o el alcohol.

antes de trabajar en el equipo.

equipo o levantarlo.

Instrucciones para conectar a tierra

Este producto se debe conectar a tierra. En caso de que ocurra un corto circuito, la conexión a tierra reduce el riesgo de choque eléctrico al proporcionar un alambre de escape para la corriente eléctrica. Este producto está equipado con un cable que tiene un alambre de conexión a tierra con un enchufe de conexión a tierra apropiado. El enchufe se debe

enchufar en una toma de corriente que se haya instalado y conectado a

tierra debidamente, de acuerdo con todos los códigos y estatutos locales.

ADVERTENCIA - La instalación incorrecta del enchufe a tierra puede ocasionar un riesgo de choque eléctrico.

Si es necesario reparar o cambiar el cable o el enchufe, no conecte el

cable verde a tierra a ninguno de las terminales de espiga plana. El cable

con aislamiento de color verde por fuera con o sin rayas amarillas es el alambre a tierra y debe conectarse a la espiga a tierra.

Consulte a un electricista o técnico de servicio capacitado si las instrucciones para la conexión a tierra no se entienden claramente o si tiene dudas en cuanto a que el producto esté debidamente conectado a

tierra. No modifique el enchufe que se incluye. Si el enchufe no encaja

en el receptáculo, pida a un electricistas capacitado que instale un receptáculo adecuado.

IMPORTANTE: Use solamente extensiones trifilares que tengan un enchufe de conexión a tierra de 3 hojas y un receptáculo de triple ranura que acepte el enchufe del producto. Asegúrese de que su extensión esté en buenas condiciones. Cuando use una extensión, asegúrese de usar una que sea lo suficientemente resistente como para soportar la corriente que descargue su producto. Un cable de un tamaño menor causará una caída de voltage en la línea que dará como resultado una pérdida de energía y un sobrecalenta|ôento. Se recomienda usar un cable de calibre 12. Si se utiliza un cable de extensión en el exterior, tiene que estar marcado con el sufijo W-A después de la designación del tipo de cable. Por ejemplo, SJTW-A para indicar que el cable es apropiado para uso en exteriores.

Español

Page 20

Parts List

20 21

Main Assembly

Item Part # Description Quantity

1 800-600A Cart assembly ...........................................1

2 800-036 Grommet ...................................................2

3 ---------- Drive assembly (see separate listing).......1

4 761-178 Screw ........................................................4

5 800-324 Pail hook ...................................................1

6 763-551 Lock washer .............................................2

7 858-625 Screw ........................................................2

8 800-328 Knock-off nut ............................................1

9 800-300 Fluid section assembly .............................1

10 451-241 Siphon tube ..............................................1

11 730-334 Hose clamp ...............................................1

12 710-046 Inlet screen ...............................................1

Item Part # Description Quantity

14 800-904 Return hose ..............................................1

15 800-900 Filter assembly .........................................1

16 812-003 Outlet tting ..............................................1

17 800-915 PRIME/SPRAY valve assembly ...............1

18 800-269 Fitting ........................................................1

19 800-267 Fitting ........................................................1

20 860-002 Lock washer .............................................2

21 860-535 Screw ........................................................2

22 800-266 Hose (not shown) .....................................1

800-590A Low rider cart (not shown, see separate listing)

---------- Low rider siphon assembly

(not shown, see separate listing)

Page 21

Drive Assembly

19 20 21

Item Part # Description Quantity

1 800-078 Electronic cover ........................................1

2 800-205 Screw ........................................................3

3 800-983 Motor assembly ........................................1

4 800-525 Housing gasket .........................................1

5 800-541 Shroud gasket ..........................................1

6 800-261 1st stage gear assembly...........................1

7 800-262 2nd stage gear asembly ...........................1

8 800-693 Front gearbox assembly ...........................1

9 704-380 ON/OFF switch .........................................1

10 800-510 Slider assembly ........................................1

11 800-253 Slider housing ...........................................1

12 700-283 Screw ........................................................4

13 800-406 Front cover ...............................................1

14 800-284 Screw ........................................................4

15 800-382 Retaining ring ...........................................1

16 800-753 Connecting pin..........................................1

17 704-229 Ground screw ...........................................1

18 779-568 Mounting plate ..........................................1

19 800-077 Grommet ...................................................1

20 800-076 Screw ........................................................1

21 800-688 Control panel ............................................1

22 704-486 Screw ........................................................4

23 704-488A Pressure control knob...............................1

24 704-469 Xact Digital Control System assembly

(optional) ...................................................1

Item Part # Description Quantity

25 704-467 Xact Digital Control system cover

(optional) ...................................................1

26 704-487 Screw ........................................................2

27 779-567 Strain relief ...............................................1

28 704-553 Power cord ...............................................1

29 700-287 Screw ........................................................3

30 763-551 Lock washer .............................................3

31 800-655 Electronic control assembly ......................1

32 800-214 Fan shroud ...............................................1

33 800-295 Fan assembly ...........................................1

34 800-435 Bafe assembly ........................................1

35 800-283 Screw ........................................................4

36 800-405 Motor shroud ............................................1

37 704-599 Dust cover (for sprayers without Xact

Digital Control System) .............................1

38 704-473 Control panel cover (for sprayers without

Xact Digital Control System) .....................1

39 704-594 Surge suppressor (not shown) .................1

40 800-929 Fuse, 15A (not shown) .............................1

41 770-781 Electronic control mounting screw

(not shown) ...............................................4

42 765-060

43 770-596 Electronic control washer (not shown)......4

NOTE: All electrical work should be performed by a Titan

Electronic control lock washer (not shown) . .

authorized service center.

Page 22

Fluid Section Assembly (P/N 800-300)

19 20

Install lower packing with

the side that has the o-ring

closest to the top of the

packing facing up.

Install upper packing

with raised lip

facing down.

Raised Lip

Closer

Top

NOTE: Whenrepackingtheuidsection,makesurethe

raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion of the piston rod.

Page 23

Item Part # Description Quantity

1 800-325 Upper seal retainer ...................................1

2 800-327 Spacer ......................................................1

3 800-248 Upper packing assembly ..........................1

4 800-351 Upper housing ..........................................1

5 800-250 Lower packing assembly ..........................1

6 800-354 Wear ring ..................................................1

7 800-332 O-ring, Viton .............................................2

8 800-333 Back-up ring, PTFE .................................2

9 800-352 Lower housing ..........................................1

10 800-246 Piston rod .................................................1

11 800-348 Outlet valve seal .......................................1

12 800-244 Outlet valve cage ......................................1

13 800-247 Outlet valve ball ........................................1

Item Part # Description Quantity

14 800-245 Washer, nylon ...........................................1

15 800-243 Outlet valve seat .......................................1

16 800-336 Outlet valve retainer .................................1

17 800-322 Foot valve cage ........................................1

18 800-242 Foot valve ball ..........................................1

19 800-241 Foot valve seat .........................................1

20 762-058 O-ring ........................................................1

21 800-305 Foot valve housing ...................................1

22 800-365 Piston assembly (includes items 10–16) ..1

800-273 Repacking kit (includes items 2, 3, 5–8, 11, 13, 14, 18, and 20) 800-359 Lower packing insertion tool

High Rider Cart (P/N 800-600A)

Filter Assembly (P/N 800-900A)

Item Part # Description Quantity

1 800-280 Handle

(includes items 2–5, 10, and 11) ..............1

2 590-508 Roll pin ......................................................2

3 590-507 Snap button ..............................................2

4 590-504 Sleeve .......................................................2

5 590-506 Washer .....................................................2

6 800-011 Spacer ......................................................2

7 710-199 Plug ..........................................................2

8 800-279 Cart (includes items 7 and 9)....................1

9 335-018 Plug ..........................................................2

10 856-002 Washer .....................................................4

11 856-921 Screw ........................................................4

12 800-007 Axle ...........................................................1

13 670-109 Wheel .......................................................2

Item Part # Description Quantity

1 800-905 Filter body .................................................1

2 800-252 Filter spring ...............................................1

3 730-067 Filter, 60 mesh ..........................................1

4 702-251 Filter spring adapter..................................1

5 757-105 Core spring ...............................................1

6 800-906 O-ring, PTFE ............................................1

7 800-908 Plug, 3/8” ..................................................1

8 800-901 Filter housing ............................................1

9 800-915 PRIME/SPRAY valve assembly ...............1

10 800-907 Plug, 1/4” ..................................................1

11 800-437 Transducer ...............................................1

14 870-004 Washer .....................................................2

15 800-019 Cap ...........................................................2

Page 24

Low Rider Siphon Assembly

Low Rider Cart (P/N 800-590A)

Item Part # Description Quantity

1 800-903 Return hose ..............................................1

2 710-203 Siphon tube ..............................................1

3 710-195 Swivel .......................................................1

4 710-046 Inlet screen ...............................................1

5 730-334 Clamp .......................................................1

6 710-081 Siphon tube adapter .................................1

7 700-742 Tie wrap (not shown) ................................3

710-204 Siphon tube assembly

(includes items 2–6) .................................1

Labels

Part # Description

313-1651 840ix logo label 313-2641 “Titan” front label 313-1673 Warning label (injection/explosion) 313-1847 Shock hazard label 313-2395 Innity logo label 313-2324 X-Lock label 313-2327 Xact Digital Control System label

313-2328 Xact Instruction label

313-2430 Transducer warning label

Item Part # Description Quantity

1 590-506 Washer .....................................................2

2 590-504 Sleeve .......................................................2

3 590-507 Snap button ..............................................2

4 800-113 Handle assembly

(includes items 1–3 and 5–7) ...................1

5 590-508 Roll pin ......................................................2

6 856-921 Screw ........................................................4

7 856-002 Washer .....................................................4

8 700-674 Plug ..........................................................2

Item Part # Description Quantity

9 704-188 Screw ........................................................1

10 335-018 Plug ..........................................................2

11 700-1041 Drip cup ....................................................1

12 704-291 Roll pin ......................................................2

13 800-109 Wheel spacer ............................................2

14 800-593 Wheel .......................................................2

15 700-674 Cap ...........................................................2

16 800-112 Cart weldment (includes items 8 and 10) .1

Page 25

Transducer

Electronic Control

Assembly

Potentiometer

Motor

Plug

Control Panel

Board

Surge

Suppressor

Fuse

Switch

Ground

WHITE

BLACK

WHITE

AC-Motor

AC-NeutAC-Line

AC-Motor

J16 J9

J2 J1

J12 J7

WHITE

BLACK

GREEN

PRIME/SPRAY Valve Assembly

(P/N 800-915)

Item Part # Description Quantity

1 800-915 PRIME/SPRAY valve assembly ...............1

2 700-537 Gasket ......................................................1

3 222-012 O-ring, PTFE ............................................1

4 221-012 O-ring, Viton .............................................1

5 700-721 Valve stem o-ring, Viton ...........................1

700-897 Valve stem o-ring, PTFE (optional)

6 700-252 Cam base .................................................1

7 700-759 Groove pin ................................................1

8 700-697 Valve handle .............................................1

NOTE: When using “hot” solvents, replace Viton valve

stemo-ring(item5)withoptionalPTFEvalve

stem o-ring (P/N 700-897). Install using o-ring replacement tool (P/N 700-890).

Electrical Schematic

Page 26

Accessories

Tip Size Spray Material Filter Type

.011 – .013 Lacquers and stains 100 mesh filter

.015 – .019 Oil and latex 60 mesh filter

.021 – .026 Heavy bodied latex and blockfillers 30 mesh filter

Airless Tip Selection

Tips are selected by the orice size and fan width. The proper selection is determined by the fan width required for a specic job and by the orice size that will supply the desired amount of uid and accomplish proper atomization.

For light viscosity uids, smaller orice tips generally are desired. For heavier viscosity materials, larger orice tips are preferred. Please refer to the chart below.

Synergy Fine Finish Tips

• Perfect for all ne nish work

• Ideal for lacquers, stain, enamels, urethane, and clear top

coats

• Increases standard tip life up to 80%

• Delivers up to a 27% ner atomization at lower pressures

• Increases transfer efciency resulting in less overspray

Part # Description 671-XXX Synergy Fine Finish Tips

NOTE: Do not exceed the sprayer’s recommended tip

The following chart indicates the most common sizes and the

appropriate materials to be sprayed.

Fan widths measuring 8” to 12” (20 to 30 cm) are preferred because they offer more control while spraying and are less likely

to plug.

size.

Liquid Shield Plus

Cleans and protects spray systems against rust, corrosion and premature wear. Now with

-25º anti-freeze protection.

Part # Description

314-483 ......4 ounce bottle

314-482 ......1 quart bottle

Piston Lube

Specially formulated to prevent materials from

adhering to the piston rod, which becomes abrasive to the upper seals. Piston Lube will break down any material that may accumulate

in the oil cup and keep it from drying.

Part # Description

314-481 ......4 ounce bottle

314-480 ......8 ounce bottle

LX-80II Airless Gun

• 3600 PSI

• All metal construction

• In-handle lter

• High pressure swivel

Part # Description

580-100 ......LX-80II — 4 Finger Gun

581-085 ......LX-80II — 2 Finger Gun

580-050 ......LX-80II — 4 Finger GTH Kit

581-150 ......LX-80II — 2 Finger GTH Kit

S-3 Stainless Steel Airless Gun

• 3900 PSI

• Stainless Steel uid passages

• High Pressure Swivel

• In-handle lter

• 4-nger trigger pull

Part # Description 550-250 S-3 — 4 Finger Gun

WideSpray Reversible Tips

• Designed for high production applications

• Increase production up to 100%

• WideSpray will save time and make you more money

Part No. Description

661-XXXX WideSpray Reversible Tips

I-Remote Universal Remote Control System

• Operates your sprayer from over 100 feet away

• Works through walls, trees and other obstacles

• Increase or decrease the pressure of the sprayer without climbing down off the ladder

Part # Description

800-690 ......I-Remote Control System

800-691 ......I-Remote Control Only

800-692 ......I-Remote Receiver Only

Xact Digital Control System

The Xact Digital Control System is an optional add-on that

increases the functionality of the sprayer. It consists of a display

and four function keys. The display shows the user menu

features that enable the user to become more productive and

protable

• X-Lock Security Features (Individualized Codes)

• Pressure Reading — Set Pressure and Working Pressure

• User Preset Keys

• Total Gallons Sprayed

• Resetable Job Gallon Counter

• Total On Time and Run Time

• Resetable On Time and Run Time

• Programmable Service Time (Hour Meter)

• Advanced Diagnostics

Part # Description

704-555 ......Xact Digital Control System with Cover

Miscellaneous

Part # Description

490-012 ......Hose Coupling, 1/4” x 1/4”

730-397 ......High Pressure Fl. Gauge

314-171 ......Lubriplate, 14 ounce individual

314-172 ......Lubriplate, 6 lb. can

700-1037 ....Electrostatic discharge (ESD) wrist strap

Page 27

Notes

Page 28

Warranty

United States Sales & Service

1770 Fernbrook Lane

Minneapolis, MN 55447

www.titantool.com

200 Trowers Road, Unit 7B

Woodbridge, Ontario L4L 5Z8

Tech Service/Order Entry:

Fax (Order Entry):

Fax (Tech Service):

1-800-526-5362 1-800-528-4826 1-800-525-9501

Phone:

Fax:

1-800-565-8665 1-800-856-8496

Canadian Branch

1770 Fernbrook Lane

Minneapolis, MN 55447

Phone:

Fax:

1-201-337-1240 1-201-405-7449

International

Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan.

This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User

transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.

Patents

These products are covered by one or more of the following U.S. patents: 6,031,352 5,848,566 5,769,321 5,725,364 5,671,656 5,435,697 5,228,842

5,346,037 5,252,210 5,217,238 5,192,425 4,908,538 4,768,929 4,744,571 D384,676 6,179,222 5,934,883 4,723,892

Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.