Titan 800-180, 800-193, 800-192, 800-181 User Manual

Owner’s Manual

For professional use only

Do not use this equipment before reading this manual!

1140i

Airless Sprayer

Model Number:

High Rider Bare 800-180
High Rider Complete 800-181
Low Rider Bare 800-192
Low Rider Complete 800-193

Printed in the U. S. A.

NOTE: This manual contains important warnings

NOTE: This manual contains important warnings

0208 © 2002 Titan Tool Inc. All rights reserved. Form No. 313-1712, REV C

and instructions. Please read and retain for

and instructions. Please read and retain for
reference.

reference.

Important Safety Information • Read all safety information before

operating the equipment. Save these instructions.

This symbol indicates a hazardous situation,
which, if not not avoided could result in death or
serious injury.

To reduce the risks of fire or explosion, electrical
shock and the injury to persons, read and under­stand all instructions included in this manual. Be
familiar with the controls and proper usage of the
equipment.

HAZARD: INJECTION INJURY

A high pressure paint stream produced by this
equipment can pierce the skin and underlying
tissues, leading to serious injury and possible
amputation. See a physician immediately

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE
CUT! Injection can lead to amputation. See a physician
immediately

The maximum operating range of the sprayer is 3300 PSI / 22.8
MPa fluid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body.

• Do not aim the gun at, or spray any person or animal.

• NEVER allow any part of the body to touch the fluid stream.
DO NOT allow body to touch a leak in the fluid hose.

• NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and
release all pressure before servicing, cleaning the tip or
guard, changing tip, or leaving unattended. Pressure will
not be released by turning off the motor. The
PRIME/SPRAY valve or pressure bleed valve must be
turned to their appropriate positions to relieve system
pressure. Refer to the PRESSURE RELIEF
PROCEDURE described in this manual.

• ALWAYS keep the tip guard in place while spraying. The
tip guard provides some protection but is mainly a
warning device.

• ALWAYS remove the spray tip before flushing or cleaning
the system.

• Paint hose can develop leaks from wear, kinking and
abuse. A leak can inject material into the skin. Inspect
the hose before each use. Do not use hose to lift or pull
equipment.

• NEVER use a spray gun without a working trigger lock
and trigger guard in place.

• All accessories must be rated at or above 3300 PSI / 22.8
MPa. This includes spray tips, guns, extensions, and hose.

• Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn off the unit
and relieve the pressure in accordance with the
PRESSURE RELIEF PROCEDURE described in this
manual.

• Verify that all connections are secure before operating the
unit. Unsecured parts may eject at great force or leak a
high pressure fluid stream causing severe injury.

• Always engage the trigger lock when not spraying. Verify
the trigger lock is functioning properly.

NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity. Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.

.

.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can
be harmful if inhaled or come in contact with the body
Vapors can cause severe nausea, fainting, or
poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be
inhaled. Read all instructions supplied with the
mask to be sure it will provide the necessary
protection.

Wear protective eyewear.

•

• Wear protective clothing as required by coating
manufacturer.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite.
Property damage and/or severe injury can occur

PREVENTION:

• Provide extensive exhaust and fresh air introduction to
keep the air within the spray area free from accumulation
of flammable vapors. Solvent and paint fumes can
explode or ignite.

•

Do not spray in a confined area.

• Avoid all ignition sources such as static electric
sparks, open flames, pilot lights, electrical
appliances, and hot objects. Connecting or disconnecting
power cords or working light switches can make sparks.
Paint or solvent flowing through the equipment is able to
result in static electricity.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working
order.

• Place pump at least 25 feet (7.62 meters) from the spray
object in a well ventilated area (add more hose if
necessary). Flammable vapors are often heavier than air.
Floor area must be extremely well ventilated. The pump
contains arcing parts that emit sparks and can ignite
vapors.

• The equipment and objects in and around the spray area
must be properly grounded to prevent static sparks.

• Keep area clean and free of paint or solvent containers,
rags and other flammable materials.

• Use only conductive or grounded high pressure fluid hose.
Gun must be grounded through hose connections.

• For electric units — power cord must be connected to a
grounded circuit.

• Always flush unit into a separate metal container, at low
pump pressure, with spray tip removed. Hold gun firmly
against side of container to ground container and prevent
static sparks.

• Follow the material and solvent manufacturer's warnings
and instructions. Know the contents of the paints and
solvents being sprayed. Read all Material Safety Data
Sheets (MSDS) and container labels provided with the
paints and solvents. Follow the paint and solvent
manufacturer’s safety instructions.

• Use extreme caution when using materials with a
flashpoint below 70ºF (21ºC). Flashpoint is the
temperature that a fluid can produce enough vapors to
ignite.

• Plastic can cause static sparks. Never hang plastic to
enclose a spray area. Do not use plastic drop cloths
when spraying flammable materials.

• Use lowest possible pressure to flush equipment.

• Do not spray onto pump assembly.

.

.

2 © Titan Tool Inc. All rights reserved.

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

Important Safety Information • Read all safety information before

operating the equipment. Save these instructions.

HAZARD: EXPLOSION HAZARD DUE TO

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as

• Contact your coating supplier about the compatibility of

HAZARD:

Can cause severe injury or property damage.

•

• Follow all appropriate local, state, and national codes

• The United States Government Safety Standards have

• Use only manufacturer authorized parts. User assumes

• All hoses, fittings, and filter parts must be secured before

• Before each use, check all hoses for cuts, leaks, abrasion

• Do not kink or over-bend the hose. Airless hose can

• Do not expose the hose to temperatures or pressures in

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Do not operate or spray near children. Keep children

• Do not overreach or stand on an unstable support. Keep

• Use lowest possible pressure to flush equipment.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the

• For electric units — Always unplug cord from outlet before

• Do not use the hose as a strength member to pull or lift

• Do not lift by cart handle when loading or unloading.

INCOMPATIBLE MATERIALS

bleach, mildewcide, methylene chloride and 1,1,1 ­trichloroethane. They are not compatible with aluminum.

material with aluminum.

GENERAL

Read all instructions and safety precautions before
operating equipment.

governing ventilation, fire prevention, and operation.

been adopted under the Occupational Safety and Health
Act (OSHA). These standards, particularly part 1910 of
the General Standards and part 1926 of the Construction
Standards should be consulted.

all risks and liabilities when using parts that do not meet
the minimum specifications and safety requirements of the
pump manufacturer.

operating spray pump. Unsecured parts can eject at great
force or leak a high pressure fluid stream causing severe
injury.

or bulging of cover. Check for damage or movement of
couplings. Immediately replace the hose if any of these
conditions exist. Never repair a paint hose. Replace it
with another grounded high-pressure hose.

develop leaks from wear, kinking and abuse. A leak can
inject material into the skin.

excess of those specified by manufacturer.

away from the equipment at all times.

effective footing and balance at all times.

influence of drugs or alcohol.

working on equipment.

the equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electric shock by
providing an escape wire for the electric current. This product
is equipped with a cord having a grounding wire with an
appropriate grounding plug. The plug must be plugged into an
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.

Improper installation of the grounding plug
can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not
connect the green grounding wire to either flat blade terminal.
The wire with insulation having a green outer surface with or
without yellow stripes is the grounding wire and must be
connected to the grounding pin.

Check with a qualified electrician or serviceman if the
grounding instructions are not completely understood, or if you
are in doubt as to whether the product is properly grounded.
Do not modify the plug provided. If the plug will not fit the
outlet, have the proper outlet installed by a qualified
electrician.

IMPORTANT: Use only a 3-wire extension cord that has a
3-blade grounding plug and a 3-slot receptacle that will
accept the plug on the product. Make sure your extension
cord is in good condition. When using an extension cord,
be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop
in line voltage resulting in loss of power and overheating.
A 12 gauge cord is recommended. If an extension cord is
to be used outdoors, it must be marked with the suffix W-

after the cord type designation. For example, a

A
designation of SJTW-A would indicate that the cord would
be appropriate for outdoor use.

© Titan Tool Inc. All rights reserved. 3

Table of Contents

Return

Hose

Siphon

Tube

Pressure

Control

Knob

Electronic

Pressure

Control

Indicators

Circuit

Breaker

Fluid

Section

Filter

Motor

PRIME/
SPRAY
Valve

Outlet
Fitting

On/Off

Clean

Min.
PSI
(Bar)

Max. PSI

(Bar)

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Turbo PulseClean

(red zone)

Min. – 1800 PSI

(yellow zone)

1800 – 3300 PSI
(green zone)

OFF

(black zone)

Pressure Control Knob

Safety Precautions.................................................................2

Français ..............................................................................12

Español...............................................................................14

General Description ...............................................................4

Operation ................................................................................4

Setup ....................................................................................4

Preparing to Paint.................................................................5

Painting.................................................................................5

Electronic Pressure Control Indicators .................................5

Pressure Relief Procedure ...................................................6

Spraying ..................................................................................6

Spraying Technique ..............................................................6

Practice.................................................................................7

Cleanup ...................................................................................7

Maintenance............................................................................8

General Repair and Service Notes.......................................8

Replacing the PRIME/SPRAY Valve.....................................8

Replacing the Filters.............................................................8

Replacing the Motor Assembly.............................................9

Replacing the Gears.............................................................9

Replacing the Transducer.....................................................9

Servicing the Fluid Section.................................................10

Troubleshooting ...................................................................12

Parts Listings........................................................................18

Main Assembly....................................................................18

Drive Assembly...................................................................19

Fluid Section Assembly ......................................................20

High Rider Cart...................................................................21

Filter Assembly ...................................................................21

Siphon Set Assembly (low rider) ........................................22

Labels .................................................................................22

Low Rider Assembly...........................................................22

PRIME/SPRAY Assembly...................................................23

Electrical Schematic ...........................................................23

Accessories ........................................................................23

Warranty................................................................................24

General Description

This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this instruction
manual carefully for proper operating instructions,
maintenance, and safety information.

Setup

Perform the following procedure before plugging in the power
cord of an electric unit.

1. Ensure that the siphon tube/siphon set and the return
hose are attached and secure.

2. Using a wrench, attach a minimum of 50’ of nylon airless
spray hose to the unit. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.

NOTE: Do not attach the tip to the spray gun yet.

4. Make sure the pressure control knob is in its OFF position

5.

IMPORTANT: Never operate unit for more than ten
seconds without fluid. Operating this unit without fluid
will cause unnecessary wear to the packings.

6. Make sure the electrical service is 120V, 15 amp

7.

IMPORTANT: Always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the
third prong or use an adapter

Preparing a New Sprayer

If this unit is new, it is shipped with test fluid in the fluid section
to prevent corrosion during shipment and storage. This fluid
must be thoroughly cleaned out of the system with mineral
spirits before you begin spraying.

IMPORTANT: Always keep the trigger lock on the spray
gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container

3. Move the PRIME/SPRAY valve down to the PRIME

4. Turn the unit on and set the pressure to minimum by

Remove the tip if it is already attached.

Make sure all airless hoses and spray guns are
electrically grounded and rated for at least 3300
psi (22.8 MPa) fluid pressure.

in the black zone.
Fill the wet cup with one tablespoon of piston seal

lubricant (Piston Lube).

minimum.
Plug the power cord into a properly grounded outlet at

least 25’ from the spray area.

.

.

position.

turning the pressure control knob to the “Min PSI” setting
in the yellow zone.

Operation

This equipment produces a fluid stream at
extremely high pressure. Read and understand
the warnings in the Safety Precautions section at
the front of this manual before operating this
equipment.

5. Allow the sprayer to run for 15–30 seconds to flush the
test fluid out through the return hose and into the waste
container.

6. Turn the unit off by moving the pressure control knob to
the OFF position in the black zone.

4 © Titan Tool Inc. All rights reserved.

Preparing to Paint

Trigger lock

in locked position.

On/Off

Clean

Min.
PSI
(Bar)

Max. PSI

(Bar)

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Blinking Yellow

0–200 PSI

Solid Yellow

200–1800 PSI

Solid Green

1800–3300 PSI

Motor Running

Indicator

Programmer

Port

Pressure Indicator

Motor Running
Indicator

Programmer
Port

Trigger lock

in locked position.

On/Off

Clean

Min.
PSI
(Bar)

Max. PSI

(Bar)

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Before painting, it is important to make sure that the fluid in the
system is compatible with the paint that is going to be used.

NOTE: Incompatible fluids and paint may cause the

IMPORTANT: Always keep the trigger lock on the spray
gun in the locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

2.

3. Move the PRIME/SPRAY valve down to the PRIME

4. Turn the unit on and set the pressure to

5. Allow the sprayer to run for 15–30 seconds

6. Turn the unit off by moving the pressure control knob to

NOTE: Make sure that the spray gun does not have a

7. Move the PRIME/SPRAY valve up to the SPRAY position.

8. Turn the unit on and set the pressure to minimum by

9. Unlock the gun by turning the gun trigger lock to the

10. Trigger the gun into the metal waste container until the old

11.

12. Set down the gun and increase the

13. Check the entire system for leaks. If

14. Follow the “Pressure Relief Procedure” in this manual

valves to become stuck closed, which would
require disassembly and cleaning of the
sprayer’s fluid section.

solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.

Place the return hose into a metal waste container.

position.

minimum by turning the pressure control
knob to the “Min PSI” setting in the yellow
zone.

to flush the old solvent out through the
return hose and into the metal waste container.

the OFF position in the black zone.

tip or tip guard installed.

turning the pressure control knob to the “Min PSI” setting
in the yellow zone.

unlocked position.

Ground the gun by holding it
against the edge of the metal
container while flushing. Failure
to do so may lead to a static
electric discharge, which may
cause a fire.

solvent is gone and fresh solvent is coming out of the gun.
Lock the gun by turning the gun

trigger lock to the locked position.

pressure by turning the pressure
control knob slowly clockwise into the
green zone.

leaks occur, follow the “Pressure Relief Procedure” in this
manual before tightening any fittings or hoses.

before changing from solvent to paint.

Be sure to follow the pressure relief procedure
when shutting down the sprayer for any purpose,
including servicing or adjusting any part of the
spray system, changing or cleaning spray tips, or
preparing for cleanup.

Painting

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste container.

3. Move the PRIME/SPRAY valve down to the PRIME position.

4. Turn the unit on and set the pressure to
minimum by turning the pressure control knob
to the “Min PSI” setting in the yellow zone.

5. Allow the sprayer to run until paint is
coming through the return hose into the
metal waste container.

6. Turn the unit off by moving the pressure
control knob to the OFF position in the black zone.

7. Remove the return hose from the waste container and place
it in its operating position above the container of paint.

8. Move the PRIME/SPRAY valve up to the SPRAY position.

9. Turn the unit on and set the pressure to minimum by
turning the pressure control knob to the “Min PSI” setting
in the yellow zone.

10. Unlock the gun by turning the gun trigger lock to the
unlocked position.

Ground the gun by holding it

against the edge of the metal
container while flushing. Failure to
do so may lead to a static electric
discharge, which may cause a fire.

11. Trigger the gun into the metal waste
container until all air and solvent is flushed from the spray
hose and paint is flowing freely from the gun.

12. Lock the gun by turning the gun trigger
lock to the locked position.

13. Turn the unit off by moving the
pressure control knob to the OFF
position in the black zone.

14. Attach tip guard and tip to the gun as
instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray
without the tip guard in place. Never trigger the
gun unless the tip is in either the spray or the
unclog position. Always engage the gun trigger
lock before removing, replacing or cleaning tip.

15. Turn the unit on and set the pressure to minimum by
turning the pressure control knob to the “Min PSI” setting
in the yellow zone.

16.

Increase the pressure by turning the pressure control
knob slowly clockwise toward the green zone and test the
spray pattern on a piece of cardboard. Adjust the
pressure control knob until the spray from the gun is
completely atomized.

NOTE: Turning the pressure up higher then needed to

atomize the paint will cause premature tip wear
and additional overspray.

Electronic Pressure Control Indicators

The following is a description of the electronic pressure control
indicators.

© Titan Tool Inc. All rights reserved. 5

Pressure Indicator

Trigger lock

in locked position.

To o Thick

Offspray

Arcing Gun at angle

start

stroke

release

trigger

pull
trigger

end
stroke

The pressure indicator shows the current operating pressure of
the sprayer. It has three different indications: blinking yellow,
solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is
operating between 0 and 200 PSI. A blinking yellow pressure
indicator means:

• The sprayer is plugged in and turned “ON”.

• The sprayer is at priming pressure (little or no pressure).

• It is safe to move the PRIME/SPRAY valve between
positions.

• It is safe to change or replace the spray tip.

NOTE: If the pressure indicator begins blinking yellow

when the pressure control knob is set at a
higher pressure and the PRIME/SPRAY valve is
in the SPRAY position, either the spray tip is
worn or the sprayer is in need of service/repair.

4. Hold the metal part of the gun firmly to
the side of a metal container to ground
the gun and avoid a build up of static
electricity.

5. Trigger the gun to remove any pressure
that may still be in the hose.

6. Lock the gun by turning the gun trigger lock to the locked
position.

7. Move the PRIME/SPRAY valve down to the PRIME
position.

Spraying

POSSIBLE INJECTION HAZARD. Do not spray
without the tip guard in place. Never trigger the
gun unless the tip is in either the spray or the
unclog position. Always engage the gun trigger
lock before removing, replacing, or cleaning tip.

Solid Yellow

When the pressure indicator is solid yellow, the sprayer is
operating between 200 and 1800 PSI.
indicator means:

• The sprayer is at the proper pressure setting for spraying
stain, lacquer, varnish, and multi-colors.

• If the pressure indicator goes to solid yellow when the
pressure is set so that it starts at solid green, it indicates
one of the following:

a. Tip Wear Indicator — when spraying with latex or at

high pressure the solid yellow appears. This means
the tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for the

sprayer is put in the gun, the pressure indicator will turn
from solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressure

indicator appears when using a new tip and the
pressure is set at maximum, service may be required
(worn packings, worn piston, stuck valve, etc...).

Solid Green

When the pressure indicator is solid green, the sprayer is
operating between 1800 and 3300 PSI. A solid green pressure
indicator means:

• The sprayer is at the proper pressure setting for spraying
oil-based and latex house paints.

• The sprayer is operating at peak performance at a high
pressure setting.

A solid yellow pressure

Motor Running Indicator

The Motor Running indicator is on when the motor is
commanded to run. This indicator is used by service centers
to troubleshoot motor problems.

Spraying Technique

The following techniques, if followed, will assure professional
painting results.

Hold the gun perpendicular to the surface and always at equal
distance from the surface. Depending on the type of material,
surface, or desired spray pattern, the gun should be held at a
distance of 12 to 14 inches (30 to 35 cm).

Move the gun either across or up and down the surface at a
steady rate. Moving the gun at a consistent speed conserves
material and provides even coverage. The correct spraying speed
allows a full, wet coat of paint to be applied without runs or sags.

Holding the gun closer to the surface deposits more paint on
the surface and produces a narrower spray pattern. Holding
the gun farther from the surface produces a thinner coat and
wider spray pattern. If runs, sags, or excessive paint occur,
change to a spray tip with a smaller orifice. If there is an
insufficient amount of paint on the surface or you desire to
spray faster, a larger orifice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from
left to right and right to left. Begin movement of the gun before
the trigger is pulled.

Pressure Relief Procedure

1. Lock the gun by turning the gun trigger
lock to the locked position.

2.

Turn the pressure control knob
counterclockwise to its OFF position in
the black zone.

3. Unlock the gun by turning the gun
trigger lock to the unlocked position.

Be sure to follow the pressure relief procedure
when shutting the unit down for any purpose,
including servicing or adjusting any part of the
spray system, changing or cleaning spray tips, or
preparing for cleanup.

Avoid arcing or holding the gun at an angle. This will result in
an uneven finish.

6 © Titan Tool Inc. All rights reserved.

Proper lapping (overlap of spray pattern) is essential to an

Good spray pattern

Paint tailing pattern

Overlap edges

1st

pass

2nd

pass

3rd

pass

4th

pass

5th

pass

On/Off

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(Bar)

Max. PSI

(Bar)

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even finish. Lap each stroke. If you are spraying horizontally,
aim at the bottom edge of the preceding stroke, so as to lap
the previous pattern by 50%.

For corners and edges, split the
center of the spray pattern on the
corner or edge and spray vertically
so that both adjoining sections
receive approximately even
amounts of paint.

When spraying with a shield, hold it firmly against the surface.
Angle the spray gun slightly away from the shield and toward
the surface. This will prevent paint from being forced
underneath.

Shrubs next to houses should be tied back and covered with a
canvas cloth. The cloth should be removed as soon as possible.
Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc.
should be moved or covered whenever in the vicinity of a
spray job. Be careful of any other surrounding objects that
could be damaged by overspray.

Practice

1. Be sure that the paint hose is free of kinks and clear of

2. Turn the pressure control knob counterclockwise to its to

3. Turn the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to

8. Use the lowest pressure setting

© Titan Tool Inc. All rights reserved. 7

objects with sharp cutting edges.

its lowest setting.

setting. The paint hose should stiffen as paint begins to
flow through it.

check the spray pattern.

necessary to get a good spray
pattern. If the pressure is set too
high, the spray pattern will be too
light. If the pressure is set too
low, tailing will appear or the paint
will spatter out in gobs rather than
in a fine spray.

Cleanup

Special cleanup instructions for use with
flammable solvents:

• Always flush spray gun preferably outside and at least one
hose length from spray pump.

• If collecting flushed solvents in a one gallon metal
container, place it into an empty five gallon container, then
flush solvents.

• Area must be free of flammable vapors.

• Follow all cleanup instructions.

IMPORTANT: The sprayer, hose, and gun should be
cleaned thoroughly after daily use. Failure to do so
permits material to build up, seriously affecting the
performance of the unit.

Always spray at minimum pressure with the gun
nozzle tip removed when using mineral spirits or
any other solvent to clean the sprayer, hose, or
gun. Static electricity buildup may result in a fire
or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual.

2.

Remove the gun tip and tip guard and clean with a brush
using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to its PRIME position.

6. Turn the unit on and set the pressure to
Turbo PulseClean by turning the pressure
control knob to its CLEAN position in the
red zone.

7. Allow the solvent to circulate through the
unit and flush the paint out of the return
hose into the metal waste container.

8. Turn the unit off by moving the pressure control knob to
the OFF position in the black zone.

9. Move the PRIME/SPRAY valve up to its SPRAY position.

10. Turn the unit on and set the pressure to Turbo PulseClean
by turning the pressure control knob to its CLEAN position
in the red zone.

Ground the gun by holding it

against the edge of the metal
container while flushing. Failure
to do so may lead to a static
electric discharge, which may
cause a fire.

11. Trigger the gun into the metal waste container until the
paint is flushed out of the hose and solvent is coming out
of the gun.

12.

Continue to trigger the spray gun into the waste container
until the solvent coming out of the gun is clean.

NOTE: For long-term or cold weather storage, pump

13. Follow the “Pressure Relief Procedure” found in the

14. Unplug the unit and store in a clean, dry area.

IMPORTANT: Do not store the unit under pressure.

mineral sprits through the entire system.
For short-term storage when using latex paint,

pump water mixed with Titan Liquid Shield Plus
through the entire system (see the Accessories
section of this manual for part number).

Operation section of this manual.

Maintenance

Filter Body

Filter Spring

Filter Spring

Adapter

Core Spring

Filter

O-ring

Filter Housing

Gasket

Dowel Pin

Cam Base

Valve Stem

Filter
Housing

Valve Housing

Assembly

Valve

Handle

Groove Pin

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

1. Before repairing any part of the sprayer, read the

IMPORTANT: Never pull on a wire to disconnect it. Pulling
on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be

3. Make certain that the service area is well ventilated in

4. If you have any further questions concerning your TITAN

Replacing the PRIME/SPRAY Valve

Perform the following procedure using PRIME/SPRAY valve
replacement kit P/N 800-915.

1. Push the groove pin out of the valve handle.

2. Remove the valve handle and the cam base.

3. Using a wrench, loosen and remove the valve housing assembly.

4. Make sure the gasket is in place and thread the new valve

5. Place the cam base over the valve housing assembly.

6. Line up the hole on the valve stem with the hole in the

7. Insert the groove pin into the valve handle and through

Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce
the risk of an injection injury, injury from moving
parts or electric shock. Always unplug the
sprayer before servicing!

Phillips Screwdriver 3/8" Hex Wrench
Needle Nose Pliers 5/16" Hex Wrench
Adjustable Wrench 1/4" Hex Wrench
Rubber Mallet 3/16" Hex Wrench
Flat-blade Screwdriver 5/32” Hex Wrench

instructions carefully, including all warnings.

sure that the problem is corrected. If the sprayer does not
operate properly, review the repair procedure to determine if
everything was done correctly
Charts to help identify other possible problems.

case solvents are used during cleaning. Always wear
protective eyewear while servicing. Additional protective
equipment may be required depending on the type of
cleaning solvent. Always contact the supplier of solvents
for recommendations.

Airless Sprayer, call TITAN:

Customer Service (U.S.) .......................1-800-526-5362

Fax ................................................1-800-528-4826

Customer Service (Canada)..................1-800-565-8665

Fax ................................................ 1-905-856-8496

Customer Service (International)...........1-201-337-1240

Fax ................................................1-201-405-7449

housing assembly into the filter block. Tighten securely
with a wrench.

Lubricate the cam base with grease and line up the cam
with the filter block using the dowel pin.

valve handle.

the valve stem to secure the valve handle in position.

. Refer to the Troubleshooting

Replacing the Filters

Pump Filter

1. Loosen and remove the filter
body by hand.

2. Slip the filter off of the core
spring.

3. Inspect the filter. Based on
inspection, clean or replace
the filter.

4. Inspect the o-ring. Based on
inspection, clean or replace
the o-ring.

5. Slide the new or cleaned
filter over the core spring
with the filter spring adapter
in place. Push the filter into
the center of the filter
housing.

6. Slide the filter body over the
filter and thread it into the
filter housing until secure.

NOTE: The filter body

should be hand­tightened, but make
sure it is seated
fully into the filter
housing.

Gun Filter

1. Move the gun trigger lock to the unlocked position.

2. Loosen and remove the handle from the gun body.

3. Turning clockwise, unscrew the filter from the gun body.

NOTE: Left-handed threads require turning the filter

clockwise to remove.

4. Turning counterclockwise, screw the new or cleaned filter
into the gun body.

5. Make sure the handle seal is in position and thread the
handle into the gun body until secure.

6. Move the gun trigger lock to the locked position.

8 © Titan Tool Inc. All rights reserved.

Replacing the Motor Assembly

Gun Body

Handle Seal

Filter

Handle

Electronic Cover

Motor Shroud

Motor Shroud Screws

Motor

Baffle Assembly
Housing Gasket
Shroud Gasket

Electronic Control

Assembly

Motor Mounting
Screw

Electronic Cover

Screw

Gearbox
Housing

(with Electronic Control)

10. Secure the motor with the three motor mounting screws.

11. Reconnect the wires to the electronic control assembly

12. Position the electronic cover over the electronic control

13. Slip the baffle assembly up and around the motor. Secure

14. Slide the motor shroud over the motor. Make sure the

15. Secure the motor shroud with the four motor shroud

© Titan Tool Inc. All rights reserved. 9

NOTE: For more detail, part number information, and

1. Unplug the unit.

2. Loosen and remove the four motor shroud screws.

3. Release the tie wrap on the top of the baffle assembly and

4. Loosen and remove the three electronic cover screws.

5. At the electronic control assemly:

6. Loosen and remove the three motor mounting screws.

7. Pull the motor out of the gearbox housing.

8. With the motor removed, inspect the gears in the gearbox

9. Install the new motor into the gearbox housing. Make

assembly drawings at larger scale, please see
the LX -80 Professional Airless Gun Owner's
Manual (#313-012).

Remove the motor shroud.

slip the baffle assembly down off of the motor.

Lift the electronic cover off of the electronic control
assembly on the motor.

a. Disconnect the white wire coming from the power cord

and the white wire coming from the relay.

b. Disconnect the three wires coming from the

potentiometer.

c. Disconnect the seven wires coming from the indicator

lights assembly.

housing for damage or excessive wear. Replace the
gears, if necessary.

sure the housing gasket is positioned properly.

(refer to the electrical schematic in the Parts List section
of this manual).

assembly. Secure the electronic cover with the three
electronic cover screws.

the baffle assembly with the tie wrap.

shroud gasked is positioned properly.

screws.

Replacing the Gears

1. Unplug the unit.

2. Loosen and remove the four motor shroud screws.
Remove the motor shroud.

3. Release the tie wrap on the top of the baffle assembly and
slip the baffle assembly down off of the motor.

4. Loosen and remove the three electronic cover screws.
Lift the electronic cover off of the electronic control
assembly on the motor.

5. At the electronic control assemly:
a. Disconnect the white wire coming from the power cord

and the white wire coming from the relay.

b. Disconnect the three wires coming from the

potentiometer.

c. Disconnect the seven wires coming from the indicator

lights assembly.

6. Loosen and remove the three motor mounting screws.

7. Pull the motor out of the gearbox housing.

8. Inspect the armature gear on the end of the motor for
damage or excessive wear. If this gear is completely
worn out, replace the front end bell assembly.

9. Remove and inspect the 1st stage gear and 2nd stage
gear assemblies for damage or excessive wear. Replace,
if necessary.

10. Remove and inspect the front gear box assembly for
damage or excessive wear. If damaged or worn, replace
the front gear box assembly.

NOTE: Clean and refill the gear box cavity up to the rear

face of each gear with Lubriplate (P/N 314-171).

11. Install the motor into the gearbox housing. Make sure the
housing gasket is positioned properly.

12. Secure the motor with the three motor mounting screws.

13. Reconnect the wires to the electronic control assembly
(refer to the electrical schematic in the Parts List section
of this manual).

14. Position the electronic cover over the electronic control
assembly. Secure the electronic cover with the three
electronic cover screws.

15. Slip the baffle assembly up and around the motor. Secure
the baffle assembly with the tie wrap.

16. Slide the motor shroud over the motor. Make sure the
shroud gasked is positioned properly.

17. Secure the motor shroud with the four motor shroud
screws.

Replacing the Transducer

Motor Shroud

Transducer

Grommet

Motor Shroud Screws

Electronic Control

Assembly

Mounting Plate

To Filter

Front End Bell

Assembly

Armature Gear

1st Stage Gear

2nd Stage Gear

Front Gear Box

Assembly

Housing
Gasket

Shroud
Gasket

1. Unplug the unit.

2. Loosen and remove the four motor shroud screws.
Remove the motor shroud.

3. At the electronic control assemly, disconnect the black
wire coming from the transducer.

4. Pull the grommet out of the mounting plate and slide it up
the shaft of the transducer until it is clear of the mounting
plate.

5. Using a wrench, loosen and remove the transducer from
the filter housing. Carefully thread the transducer wire out
through the mounting plate.

6. Slide the grommet off of the old transducer and onto the
new transducer.

7. Thread the new transducer wire through the mounting
plate and up to the electronic control assembly.

8. Thread the new transducer into the filter housing and
tighten securely with a wrench.

NOTE: Make sure the o-ring on the transducer is in

9. Push the grommet into the mounting plate.

10. Connect the transducer wire to the electronic control
assembly (refer to the electrical schematic in the Parts
List section of this manual).

11. Slide the motor shroud over the motor. Make sure the
shroud gasked is positioned properly.

12. Secure the motor shroud with the four motor shroud
screws.

place before threading the transducer into the
filter housing.

Servicing the Fluid Section

Use the following procedures to service the valves and repack
the fluid section. Perform the following steps before
performing any maintenance on the fluid section.

1. Loosen and remove the four front cover screws. Remove
the front cover.

2. Position the crankshaft/slider assembly at the bottom,
dead-center of its stroke so that the connecting pin and
retaining ring are visible below the slider assembly. This
is done by turning the sprayer on and off in short bursts
until the connecting pin is visible below the slider housing.

3. Turn off and unplug the unit.

Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce
the risk of an injection injury
parts or electric shock. Always unplug the sprayer
before servicing!

4. Remove the return hose from the clamp on the siphon
tube.

5. Unscrew the siphon tube/siphon set from the foot valve.

6. Loosen and remove the high-pressure hose from the
nipple on the back of the upper housing of the fluid
section.

Servicing the Valves

The design of the fluid section
allows access to the foot valve and
seat as well as the outlet valve and
seat without completely
disassembling the fluid section. It
is possible that the valves may not
seat properly because of debris
stuck in the foot valve seat or outlet
valve seat. Use the following
instructions to clean the valves and
reverse or replace the seats.

1. Loosen and remove the foot
valve housing from the lower
housing.

2. Clean out any debris in the
foot valve housing and
examine the housing and the
foot valve seat. If the seat is
damaged, reverse or replace
the seat.

3. Using two wrenches, hold the
upper housing at the wrench flats with one wrench and
loosen the lower housing with the other. Remove the
lower housing.

4. Using a 3/4” wrench, loosen and
remove the outlet valve retainer
from the piston rod.

NOTE: Always service the

outlet valve with the
piston rod attached to
the pump. This will
prevent the piston rod
from rotating during
disassembly of the
outlet valve.

5. Clean out any debris and
examine the retainer and outlet
valve seat. If the seat is
damaged, reverse or replace the
seat.

6. Remove, clean, and inspect the
outlet valve cage and outlet
valve ball. Replace if they are
worn or damaged.

7. Reassemble the valves by reversing the steps above.

10 © Titan Tool Inc. All rights reserved.

, injury from moving

Upper
Housing

Lower
Housing

Foot Valve
Cage

Foot Valve
Ball

Foot Valve
Seat

O-ring
Viton

O-Ring
PTFE

Back-Up
Ring

Foot Valve
Housing

Upper
Housing

Piston Rod
Outlet Valve

Seal
Outlet Valve

Cage
Outlet Valve

Ball
Nylon

Washer
Outlet Valve

Seat
Outlet Valve

Retainer
Lower

Housing

Install upper packing

with raised lip

facing down.

Raised Lip

Retaining
Ring

Connecting
Pin

Slider
Assembly

Crankshaft

Knock-Off
Nut

Upper Seal
Retainer

Spacer

Upper
Packing

Lower
Packing

Upper
Housing

Piston Rod

Wear Ring

NOTE: During reassembly, make sure the Viton o-rings

Repacking the Fluid Section

NOTE: The factory-installed packings are black in

1. Remove the foot valve
assembly and the lower
housing using the steps in the
“Servicing the Valves”
procedure above.

NOTE: The outlet valve does

2. Slide the retaining ring up on
the slider assembly to expose
the connecting pin.

3. Push the connecting pin
forward through the slider
assembly and piston. The
connecting pin will fall into a
recessed area of the gear box
housing where it can be
retrieved.

4. Tap the knock-off nut with a
soft hammer so that it turns
counterclockwise and loosens.

5. Turn the fluid section
counterclockwise to remove it
from the gear box housing.

6. Place the upper housing
upright in a vise by clamping
on the wrench flats.

NOTE: Do not over-tighen

7. Using a wrench, remove the
upper seal retainer.

8. Slide the piston rod out
through the bottom of the
upper housing.

9. Inspect the piston rod for wear
and replace if necessary.

10. Remove the upper and lower packings from the upper
housing.

NOTE: Be careful not to scratch, score, or otherwise

11. Clean the upper housing. Inspect the upper housing for
damage and replace if necessary.

12. Locate the new upper and lower packings and pack the
areas between the packing lips with grease. Lubricate the
o-rings on the exterior of the packings with grease.

13. Insert the upper packing into the
top of the upper housing with
the raised lip on the packing
facing down.

14. Insert the spacer on top of the
upper packing.

15. Thread the upper seal retainer
into the upper housing and
torque to 25-30 ft. lbs.

© Titan Tool Inc. All rights reserved. 11

and the PTFE back-up rings between the upper
housing and lower housing as well as between
the lower housing and the foot valve housing
are lubricated with grease and in position.

color. The replacement packings in the
packing replacement kit are white.

not need to be
disassembled from
the piston rod for this
procedure.

the vise. Damage to
the upper housing
may occur.

damage the upper housing during removal of
the packings.

16. Pre-form the lower packing using
the lower packing sizing tool
(included in the repacking kit).

17. Insert the lower packing partially

nto the bottom of the upper

i
housing so that the side that has
the o-ring closest to the face of
the packing faces up.

Install lower packing with

the side that has the o-ring

closest to the face of the

packing facing up.

Closer

Top

18. Push the lower packing into
position using the lower packing
insertion tool (see Fluid Section
Assembly parts list for lower packing insertion tool P/N).

19. Place the piston insertion tool (included in the repacking
kit) over the top of the piston rod.

20. Insert the piston rod into the bottom of the upper housing,
through the lower packing, through the upper packing, and
out through the upper seal retainer.

NOTE: When repacking the fluid section, make sure

the raised lip on the bottom of the lower
packing is fully outside the packing around the
piston rod after insertion of the piston rod.

21. Remove the piston insertion tool from the top of the piston
rod.

22. Turn the knock-off nut counterclockwise until it is flush
against the upper housing.

23. Lubricate the threads on the upper housing with anti-seize
compound. Remove the upper housing from the vise.

24. Thread the upper housing into the gear box housing,
turning clockwise. When the connecting pin hole on the
piston rod lines up with the hole in the slider assembly,
insert the connecting pin.

25. Slide the retaining ring down over the connecting pin.

26. Continue to turn the upper housing clockwise until the
knock-off nut is flush against the gear box housing.

NOTE: If the nipple on the upper housing does not

face the back of the unit, turn the upper
housing counterclockwise until the nipple
faces the back of the unit. Do not turn the
upper housing more than one full turn.

27. Once the nipple is positioned, turn the knock-off nut
clockwise until it contacts the gear box housing.

28. Tap the knock-off nut with a soft hammer to tighten it
against the gear box housing.

29. Making sure that the Viton o-ring and PTFE back-up ring
are lubricated and in place, thread the lower housing into
the upper housing. Using two wrenches, hold the upper
housing at the wrench flats with one wrench and tighten
the lower housing with the other.

30. Attach the high-pressure hose to the nipple on the back of
the housing and tighten with a wrench. Do not kink the hose.

NOTE: For low rider units, make sure the hose does

not touch the cart frame. If it does, reposition
the nipple by turning the upper housing until
the hose is clear of the frame and the nipple is
within 45º of the back of the unit.

31. Making sure that the Viton o-ring and PTFE back-up ring
are lubricated and in place, reassemble the foot valve
assembly and and thread it into the lower housing.
Tighten securely.

32. Thread the siphon tube/siphon set into the foot valve and
tighten securely. Make sure to wrap the threads on the down
tube/siphon hose adapter with PTFE tape before assembly.

33. Replace the return hose into the clamp on the siphon tube.

34. Place the front cover on the gearbox housing and secure
in position using the four front cover screws.

35. Turn on the sprayer by following the procedure in the
“Operation” section of this manual and check for leaks.

NOTE: Repacking kit P/N 800-273 is available. For

best results use all parts supplied in this kit.

Airless Sprayer

Troubleshooting

Problem

Electric motor won't run

Sprayer won’t prime

Insufficient material flow

Sprayer will not maintain
pressure

Not enough pressure

Excessive surge at spray gun

Cause

1. Unit unplugged or circuit fuse blown

2. Pressure setting too low

3. Electric motor burned out

4. Switch defective

5. Circuit breaker on sprayer tripped

1. Air in line

2. Insufficient pressure

1. No paint

2. Siphon strainer clogged

3. Sprayer/gun filter clogged

4. Sprayer will not prime, material too
heavy

1. Air leak in system

2. Air leak in siphon tube

3. Inlet valve not seating

4. Worn packings

5. Dirty or worn ball valves

6. Worn valve seats

7. Worn prime valve

1. Pressure setting too low

2. Plugged filters

3. Spray tip too big or worn

1. Wrong type of hose

2. Spray tip too big or worn

3. Excessive pressure

Solution

1. Check

2. Increase

3. Replace

4. Replace

5. Reset the breaker

1. Check siphon tube o-ring and/or let paint
circulate in prime position

2. Increase pressure

1. Check supply

2. Clean

3. Clean & replace

4. Thin material

1. Tighten connections

2. Tighten, check for leaks

3. Service or clean

4. Replace

5. Clean or replace

6. Reverse

7. Replace

1. Increase

2. Clean or replace

3. Change or replace

1. Replace with a minimum 50' grounded
nylon braid high pressure hose

2. Change or replace

3. Decrease pressure and engine speed

Paint leaks into oil cup

Airless Gun

Problem

Spitting gun

Gun will not shut off

Gun does not spray

1. Worn out packings

Cause

1. Air in system

2. Dirty gun

3. Needle assembly out of adjustment

4. Broken or chipped seat

1. Worn or broken needle & seat

2. Needle assembly out of adjustment

3. Dirty gun

1. No paint

2. Plugged filter or tip

3. Broken needle in gun

1. Replace

Solution

1. Inspect connections for air leaks

2. Disassemble and clean

3. Inspect and adjust

4. Inspect and replace

1. Replace

2. Adjust

3. Clean

1. Check fluid supply

2. Clean

3. Replace

12 © Titan Tool Inc. All rights reserved.

Spray Patterns

Troubleshooting

Problem

Tails

Heavy centered pattern

Distorted pattern

Pattern expanding and
contracting (Surge)

Cause

1. Inadequate fluid delivery

2. Fluid not atomizing

3. Insufficient velocity

4. Material too cohesive

5. Tip worn past sprayer capacity

1. Worn tip

2. Tip may be chipped

1. Plugged, worn or chipped tip

1. Leak in suction tube

2. Not enough hose

3. Tip too large or worn

Patents

These products are covered by one or more of the following U.S. patents:
4,500,119 4,768,929

Solution

1. Increase pressure

2. Change to smaller tip

3. Clean gun and pump filters

4. Reduce viscosity

5. Replace

1. Replace

2. Replace

1. Clean or replace

1. Tighten

2. Use a minimum of 50' (15m) of 1/4" high
pressure hose

3. Replace with a new or

smaller tip

© Titan Tool Inc. All rights reserved. 13

Importantes consignes de sécurité • Lire toutes ces consignes

avant d’utiliser l’appareil. Garder ces consignes.

Indique une situation à risque, laquelle, si elle n'est pas
évitée, peut entraîner des blessures graves, voire la
mort.

Pour réduire les risques d’incendie ou d’explosion, de
choc électrique et de blessure, vous devez lire et
comprendre les directives figurant dans ce manuel.
Familiarisez-vous avec les commandes et l’utilisation
adéquate de l’équipement.

DANGER : INJECTION CUTANÉE

Le jet de haute pression produit par cet appareil peut
transpercer la peau et les tissus sous-jacents, causant des
blessures graves pouvant entraîner l'amputation.

NE PAS TRAITER CE TYPE DE BLESSURE COMME UNE SIMPLE
COUPURE! Une amputation peut en résulter
CONSULTER UN MÉDICIN SUR-LE-CHAMP.

La pression maximale de ce pulvérisateur est d’environ 3 300 PSI /
22,8 MPa.

MESURES PRÉVENTIVES :

• Ne pas pointer le pistolet vers une partie du corps.

•

Ne pas pointer le pistolet vers une personne ou un animal; ne
pas pulvériser non plus de produit dessus.

• NE JAMAIS mettre une partie du corps devant le jet de produit.
NE JAMAIS toucher les fuites du flexible de pulvérisation.

• NE JAMAIS mettre la main, même gantée, devant le pistolet (les
gants n’offrent aucune protection contre les blessures par
injection).

• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher toute
la pression avant d’effectuer la maintenance de l’appareil ou de le
laisser sans surveillance, d’en nettoyer le protège-embout ou
l’embout, ou de remplacer ce dernier. La pression ne sera pas
relâchée par le simple arrêt du moteur; pour ce faire, on doit se servir
du bouton PRIME/SPRAY (se reporter à la section COMMENT
LIBÉRER LA PRESSION, du présent manuel).

• TOUJOURS s'assurer que le protège-embout est en place avant de
pulvériser. Il est cependant à noter que, s’il assure une certaine
protection, ce dispositif joue surtout un rôle préventif.

• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer
l’appareil.

• TOUJOURS inspecter le flexible avant de commencer; celui-ci
peut présenter des fuites attribuables à l’usure, à une flexion
excessibe ou à un traitement abusif, lesquelles fuites présentent
des risques d’injection cutanée. Ne pas utiliser le flexible pour
soulever ou tirer l’équipement.

• NE JAMAIS utiliser de pistolet sans verrou de détente et protège­doigts.

• Tous les accessoires (pistolets, embouts, rallonges, flexibles etc.)
doivent pouvoir subir une pression nominale de 3 300 PSI / 22,8
MPa ou plus.

• Ne laissez pas l’appareil sous tension ou sous pression quand vous
vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le
et libérez la pression conformément aux instructions COMMENT
LIBÉRER LA PRESSION, du présent manuel.

• Vérifiez que toutes les connexions sont bien serrées avant
d’utiliser l’appareil. Toute pièce qui n’est pas fixée solidement
risque d’être projetée violemment ou d’entraîner la fuite d’un jet
de liquide à une pression extrêmement élevée, ce qui pourrait
causer des blessures graves.

• Verrouillez toujours la détente quand vous ne pulvérisez pas.
Vérifiez que le verrou de la détente fonctionne correctement.

REMARQUE À L’INTENTION DES MÉDECINS :
Les injections cutanées sont des lésions traumatiques; il

importe donc de les traiter sans délai. On NE DOIT PAS retarder
ce traitement sous prétexte de vérifier la toxicité du produit en
cause, celle-ci n’étant conséquente que dans le cas d’injection
directe de certains produits dans le système sanguin. Il pourrait
s’avérer nécessaire de consulter un plasticien ou un spécialiste
en chirurgie reconstructive de la main.

. ON DOIT

DANGER : ÉMANATIONS DANGEREUSES

Certains produits (peintures, solvants, insecticides ou autres)
peuvent être nocifs s’ils sont inhalés ou entrent en contact
avec l’organisme. Les émanations de ces produits peuvent
provoquer de graves nausées, évanouissements ou
empoisonnements.

MESURES PRÉVENTIVES :

• Se servir d’un masque ou d’un respirateur s’il y a
risque d’inhalation (lire toutes les directives concernant
ces dispositifs afin de s’assurer qu’ils offrent la
protection requise).

• Porter des lunettes de protection.

• Porter les vêtements de protection prescrits par le fabricant du
produit utilisé.

DANGER : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser ou
s’enflammer, et risquent d’entraîner des dommages matériels
ou de graves blessures.

MESURES PRÉVENTIVES :

• S’assurer que l’aire de travail est dotée de moyens d’évacuation
d’air vicié et d’introduction d’air frais pour éviter l’accumulation de
vapeurs inflammables. Les vapeurs dégagées par la peinture ou
les solvants peuvent provoquer une explosion ou s’enflammer.

•

Ne pas pulvériser de produit dans un endroit clos.

• Ne pas travailler près de sources d’ignition (décharges
électrostatiques ou étincelles provoquées par le
branchement/ débranchement d’appareils ou la
commutation d’interrupteurs, d'appareils électriques, flammes
nues, veilleuses, objets chauds, etc.). La peinture ou le solvant
s’écoulant dans l’équipement peut générer de l’électricité statique.

• Ne pas fumer dans l’aire de travail.

• L’aire de travail doit être munie d’un extincteur en bon état de
marche.

• Prévoir un espace d’au moins 7.62 mètres entre la pompe et
l’objet à pulvériser s’ils sont dans la même pièce bien ventilée
(rallonger le flexible au besoin). Les vapeurs inflammables étant
souvent plus lourdes que l’air, l’espace au-dessus du plancher
doit être particulièrement bien aéré. La pompe contient des
pièces qui produisent des arcs et émettent des étincelles pouvant
enflammer les vapeurs.

• Les appareils et objets à l’intérieur ou à proximité de l’aire de
travail doivent être adéquatement mis à la terre pour éviter les
décharges électrostatiques.

• Veillez à ce que la zone soit propre et exempte de contenants de
peinture ou de solvant, chiffons ou autres matériaux
inflammables.

• Les flexibles dont on se sert doivent être conçus pour subir les
pressions élevées et faits de matériaux conducteurs ou mis à la
terre adéquatement; le pistolet sera mis à la terre par le biais de
ses raccords aux flexibles.

• Pour les appareils électriques — Le cordon d’alimentation doit
être branché à un circuit trifilaire.

• L’appareil doit toujours être vidangé à basse pression, embout
retiré, dans un contenant métallique distinct. Tenir le pistolet
contre la paroi du contenant de manière à mettre ce dernier à la
terre et à prévenir les décharges électrostatiques.

• Toujours respecter les mises en garde et les directives du
fabricant des produits et solvants utilisés. On doit connaître les
produits contenus dans les peintures et solvants qu'on pulvérise.
Lire les fiches techniques santé-sécurité (FTSS) et les étiquettes
des contenants fournies avec les peintures et solvants. Suivres
les consignes de sécurité du fabricant de peinture et de solvant.

• S’entourer de toutes les précautions possibles lorsqu’on utilise
des produits ayant un point d’éclair inférieur à 21°C (70°F). Le
point d'éclair est la température à laquelle le liquide peut créer
suffisamment de vapeurs et s'enflammer.

• Le plastique est générateur de décharges électrostatiques; ne
jamais en suspendre pour fermer une aire de travail ou en utiliser
en guise de toile de protection lorsqu’on pulvérise un produit
inflammable.

• Se servir de la pression la plus basse possible pour vidanger
l’appareil.

• Ne pas pulvériser de produit sur la pompe.

Français

14 © Titan Tool Inc. Tous droits réservés.

Importantes consignes de sécurité • Lire toutes ces consignes

Prise trifilaire

Broche de mise à la terre

Plaque murale de la prise

avant d’utiliser l’appareil. Garder ces consignes.

DANGER : EXPLOSION CAUSÉE PAR DES PRODUITS
INCOMPATIBLES

Ce type d’explosion peut entraîner des dommages matériels
ou des blessures graves.

MESURES PRÉVENTIVES :

• Ne pas utiliser de produits contenant du chlore ou du javellisant.

• Ne pas utiliser de solvants à base de halons comme l’eau de
javel, les agents antimoisissure, le chlorure de méthylène et le
trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec
l’aluminium.

• Communiquer avec le fournisseur du produit concerné pour en
connaître la compatibilité avec l’aluminium.

DANGER : GÉNÉRALITÉS

D’autres dangers peuvent entraîner des dommages matériels ou des
blessures graves.

• Lire toutes les directives et consignes de sécurité avant d’utiliser
l’appareil.

• Observer tous les codes locaux, provinciaux, d’état et nationaux
régissant la ventilation, la prévention des incendies et le
fonctionnement de l’appareil.

• Aux États-Unis, le gouvernement a adopté des normes de
sécurité en vertu de l’Occupational Safety and Health
Le cas échéant, on doit les consulter, notamment les parties 1910
des normes générales et 1926 des normes de construction.

• N’utiliser que les pièces autorisées par le fabricant; les utilisateurs
qui choisiront d’utiliser des composants dont les caractéristiques
techniques et les exigences en matière de sécurité sont
inférieures devront en assumer tous les risques et responsabilités.

• Tous les raccords, les tuyaux et les bouchons de remplissage
doivent être fixés solidement en place avant d’utiliser la pompe
de pulvérisation. Toute pièce qui n’est pas fixée solidement
risque d’être projetée violemment ou d’entraîner la fuite d’un jet
de liquide à une pression extrêmement élevée, ce qui pourrait
causer des blessures graves.

• Avant chaque utilisation, examiner tous les flexibles afin de
confirmer l’absence de coupures, de fuites, d’abrasions ou de
renflements. Vérifier également l’intégrité des raccords. Remplacer
sans délai les pièces qui semblent présenter des défectuosités. Ne
jamais tenter de réparer un flexible; remplacer ceux qui font défaut
par des modèles haute pression, avec mise à la terre.

•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le
tuyau à vide peut présenter des fuites suite à l’usure, les nouer
ou les mauvais traitements. Une fuite risque d’injecter du produit
dans la peau.

•. N’exposez pas le tuyau à des températures ou des pressions
supérieures à celles spécifiées par le fabricant.

• Ne pas pulvériser à l’extérieur par grands vents.

• Porter des vêtements aptes à protéger la peau et les cheveux du
produit utilisé.

• Ne pas utiliser le pistolet ou ne pas pulvériser de produits en
présence d’enfants à proximité. Éloigner les enfants de
l’équipement en tout temps.

• Ne pas s'étirer ni ne travailler sur un support instable. Toujours
garder les deux pieds au sol pour rester en équilibre.

• Se servir de la pression la plus basse possible pour vidanger
l’appareil.

• Rester vigilant et faire attention à ce que l'on fait.

• Ne pas se servir de l'équipement en cas de fatigue ou si vos
aptitudes sont affaiblies par la consommation de drogues ou de
boissons alcoolisées.

• Pour les appareils électriques — Débranchez toujours le cordon
électrique de la prise avant de travailler sur l’équipement.

• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.

• Ne pas soulever par la poignée de chariot en chargeant ou en
déchargeant.

Act (OSHA).

Instructions de mise à la terre

Cet appareil doit être mis à la terre. La mise à la terre réduit
les risques d'électrocution lors d'un court-circuit en permettant
au courant de s'écouler par le fil de mise à la terre. Cet
appareil est muni d'un cordon électrique avec fil de mise à la
terre ainsi que d'une fiche de terre. La fiche doit être branchée
sur une prise installée correctement et mise à la terre
conformément à la réglementation et aux codes en vigueur.

Le fait de ne pas brancher correctement la

fiche trifilaire de l’appareil peut entraîner
des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la fiche, ne pas
raccorder le fil de terre à la borne des broches plates (lames)
de cette dernière. Ce fil, normalement vert (avec ou sans
rayures jaunes), doit être relié à la broche de terre.

Consulter un technicien ou un électricien qualifié à défaut de
comprendre l’ensemble des présentes directives ou en cas
d’incertitude quant à la mise à terre de l’appareil. Ne pas
modifier la fiche de l’appareil; si elle ne s’adapte pas dans la
prise voulue, faire remplacer cette dernière par un électricien
qualifié.

IMPORTANT : Utiliser uniquement une rallonge à trois fils
munie d'une fiche de terre dans une prise secteur mise à
la terre correspondant au type de fiche de l'appareil.
S'assurer que votre rallonge est en bon état. Lorsque
vous utilisez une rallonge, assurez-vous qu'elle soit d'un
calibre suffisant pour supporter l'intensité du courant
requise par l'appareil. Une rallonge trop mince entraîne
une chute de tension, une diminution de l'intensité et une
surchauffe. Une rallonge de calibre 12 est recommandée.
Si vous devez utiliser une rallonge à l’extérieur, celle-ci
doit comprendre la marque W
indiquant le type de cordon. Par exemple, la désignation
SJTW-A indique que le cordon est conçu pour être utilisé
à l’extérieur.

-A après la désignation

© Titan Tool Inc. Tous droits réservés. 15

Français

Información de seguridad importante • Lea toda la información de

seguridad antes de operar el equipo. Guarde estas instrucciones.

Indica una situación peligrosa que, de no evitarse,
puede causar la muerte o lesiones graves.

Para reducir los riesgos de incendios, explosiones,
descargas eléctricas o lesiones a las personas, lea y
entienda todas las instrucciones incluidas en este man­ual. Familiarícese con los controles y el uso adecuado
del equipo.

PELIGRO: LESIÓN POR INYECCIÓN

El flujo de pintura a alta presión que produce este equipo
puede perforar la piel y los tejidos subyacentes,
ocasionando lesiones graves y posible amputación.
CONSUL

¡NO TRATE LA LESIÓN POR INYECCIÓN COMO UNA
CORT
amputación. Consulte a un médico inmediatamente.

La gama operativa máxima de la pistola es de 3300 PSI / 22.8 MPa
de presión del líquido.

PREVENCIÓN:

TE A UN MÉDICO INMEDIATAMENTE.

ADURA SIMPLE! La inyección puede ocasionar

• NUNCA apunte la pistola a ninguna parte del cuerpo.

• No apunte con la pistola ni rocíe a cualquier persona o animal.

• NUNCA deje que ninguna parte del cuerpo toque el flujo de
líquido. NO deje que el cuerpo toque una fuga de la manguera de
líquido.

• NUNCA ponga la mano frente a la pistola. Los guantes no
protegen contra una lesión por inyección.

• SIEMPRE ponga el seguro del gatillo, apague la bomba y libere
toda la presión antes de dar servicio, limpiar la boquilla o
protección, cambiar la boquilla o dejar la pistola sin supervisión. No
se libera la presión al apagar el motor. Debe girarse la perilla
PRIME/ SPRAY (CEBAR/ROCIAR) a PRIME (CEBAR) para aliviar
la presión. Consulte el PROCEDIMIENTO PARA ALIVIAR LA
PRESIÓN descrito en este manual.

• SIEMPRE mantenga la protección de la boquilla en su sitio al
rociar. La protección de la boquilla sirve principalmente de
dispositivo de advertencia.

• SIEMPRE retire la boquilla rociadora antes de enjuagar o limpiar
el sistema.

• La manguera de pintura puede presentar fugas por desgaste,
dobleces y maltrato. La fuga puede inyectar material traspasando
la piel. Inspeccione la manguera antes de cada uso. No use
mangueras para levantar o tirar del equipo.

• NUNCA use una pistola rociadora sin contar con el seguro y la
protección del gatillo.

• Todos los accesorios deben tener capacidades nominales de
3300 PSI / 22.8 MPa como mínimo. Esto incluye las boquillas
rociadoras, pistolas, extensiones y manguera.

• No deje el aparato con corriente ni con presión cuando nadie esté
pendiente de ella. Cuando no utilice el aparato, apáguelo y libere
la presión siguiendo las instrucciones del PROCEDIMIENTO
PARAALIVIAR LA PRESIÓN descrito en este manual.

• Antes de utilizar el aparato, verifique que todas las conexiones
son seguras. Las partes no aseguradas pueden ser expulsadas
con gran fuerza o filtrar fluido a alta presión y provocar lesiones
severas.

• Ponga siempre el seguro del gatillo cuando no esté pulverizando.
Verifique que el seguro del gatillo funciona correctamente.

NOTA PARA EL MÉDICO: La inyección a través de la piel es una
lesión traumática. Es importante tratar la lesión tan pronto sea
posible. NO retrase el tratamiento para investigar la toxicidad. La
toxicidad es un factor a considerar con ciertos revestimientos
inyectados directamente en la corriente sanguínea. Puede ser
aconsejable consultar con un cirujano plástico o un cirujano
especialista en reconstrucción de las manos.

PELIGRO: VAPORES PELIGROSOS

Las pinturas, solventes, insecticidas y demás materiales
pueden ser nocivos si se inhalan o toman contacto con el
cuerpo. Los vapores pueden causar náuseas graves,
desmayos o envenamiento.

PREVENCIÓN:

• Use un respirador o mascarilla si pueden inhalarse los
vapores. Lea todas las instrucciones suministradas
con la mascarilla para revisar que brinde la protección
necesaria.

• Use lentes protectores.

• Use ropa protectora según lo indique el fabricante del
revestimiento.

PELIGRO: EXPLOSIÓN O INCENDIO

Los vapores de solventes y pinturas pueden explotar o
inflamarse. Pueden producirse daños materiales, lesiones
graves o ambos.

PREVENCIÓN:

• Cuente con escape y entrada de aire fresco para mantener el
aire dentro de la zona de aplicación sin acumulaciones de
vapores inflamables. Los gases producidos por solventes o
pinturas pueden causar explosiones o incendios.

•

No rocíe en lugares cerrados.

• Evite todas las fuentes de ignición como las chispas de
electricidad estática, las llamas expuestas, appliances
electricidad, las luces piloto y los objetos calientes. La conexión o
desconexión de cables eléctricos o interruptores de luz
operativos puede producir chispas. Si la pintura o el solvente
fluyen por el equipo se puede generar electricidad estática.

• No fume en el área de aplicación.

• Debe haber un extintor de incendios en buen estado.

• Coloque la bomba de pintura a un mínimo de 7.62 meters (25
pies) del objeto a pintar dentro de un área bien ventilada (añada
más manguera si es necesario). Los vapores inflamables son
generalmente más pesados que el aire. El área debe estar
sumamente bien ventilada.

• El equipo y los objetos dentro y alrededor del área a pintar deben
estar debidamente conectados a tierra para evitar las chispas de
estática.

• Mantenga el área limpia y libre de contenedores de pintura o
solvente, trapos y otros materiales inflamables.

• Use solamente una manguera conductora o conectada a tierra
para líquidos a alta presión. La pistola debe conectarse a tierra a
través de las conexiones de la manguera.

• Para las aparatos eléctricas — Debe conectarse el cable
eléctrico a un circuito a tierra.

• Siempre enjuague la unidad dentro de un recipiente metálico
separado, con la bomba a baja presión y habiendo sacado la
boquilla rociadora. Sostenga la pistola firmemente contra el
costado del recipiente para conectar a tierra el mismo y evitar
chispas de estática.

• Siga las advertencias e instrucciones del fabricante del material y
del solvente. Conozca los contenidos de las pinturas y los
solventes con los que rocía. Lea todas las Hojas de Datos sobre
Seguridad de Materiales (MSDS) y las etiquetas del contenedor
provistas con las pinturas y los solventes. Siga las instrucciones
de seguridad del fabricante de pinturas o solventes.

• Tenga muchísmo cuidado al usar materiales cuyo punto de
ignición sea inferior a 70°F (21°C). El punto de inflamación es la
temperatura a la que un fluido puede producir vapores suficientes
para encenderse.

• El plástico puede causar chispas de estática. Nunca cuelgue
plásticos para cerrar una zona a pintar. No use mantas plásticas
al aplicar materiales inflamables.

• Use la presión más baja posible para enjuagar el equipo.

• No rocíe el ensamblaje de la bomba.

Español

16 © Titan Tool Inc. Todos los derechos reservados.

Información de seguridad importante • Lea toda la información de

Receptáculo conectado a tierra

Pata a tierra

Tapa de la caja de receptáculo conectada a tierra

seguridad antes de operar el equipo. Guarde estas instrucciones.

PELIGRO: POSIBLE EXPLOSIÓN DEBIDO A
MATERIALES INCOMPATIBLES

Causará daños materiales o lesiones graves.

PREVENCIÓN:

• No use materiales que contengan blanqueador o cloro.

• No use solventes de hidrocarburos halogenados como
blanqueador, mohocida, cloruro de metileno y 1,1,1 tricloroetano.
No son compatibles con el aluminio.

• Diríjase al proveedor de revestimientos para obtener los datos de
compatibilidad del material con el aluminio.

PELIGRO: GENERAL

Puede causar daños materiales o lesiones graves.

PREVENCIÓN:

• Lea todas las instrucciones y las precauciones de seguridad
antes de operar el equipo.

• Siga todos los códigos locales, estatales y nacionales
correspondientes que rijan la ventilación, prevención de
incendios y operación.

• Se han adoptado las normas de seguridad del Gobierno de los
Estados Unidos según la Ley de seguridad ocupacional y salud
(Occupational Safety and Health Act, OSHA). Deben consultarse
estas normas, particularmente el apartado 1910 de las Normas
generales y el apartado 1926 de las Normas de construcción.

• Utilice solamente componentes autorizados por el fabricante. El
usuario asume todo riesgo y responsabilidad al utilizar
componentes que no cumplan con las especificaciones mínimas
y requisitos de seguridad del fabricante de la bomba.

• Todos los acopladores, las mangueras y las tapas de los filtros
deben estar asegurados antes de operar la bomba de rocío. Las
partes no aseguradas pueden ser expulsadas con gran fuerza o
filtrar fluido a alta presión y provocar lesiones severas.

• Antes de cada uso, revise todas las mangueras en busca de
cortes, fugas, abrasión o hinchazón de la cubierta. Revise si hay
daños o movimiento de los acoplamiento. Cambie
inmediatamente la manguera si existe alguna de estas
condiciones. Nunca repare una manguera de pintura. Cámbiela
por otra manguera conectada a tierra apta para alta presión.

• No retuerza ni doble la manguera en exceso. En la manguera
airless pueden aparecer fugas a causa del desgaste, de
retorcimientos o de un mal uso. Una fuga puede inyectar material
en la piel.

• No exponga la manguera a temperaturas o presiones que
superen las especificadas por el fabricante.

• No pinte en exteriores en días con viento.

• Use ropa que mantenga la pintura alejada de la piel y el cabello.

• No lo opere ni rocíe cerca de los niños. Mantenga a los niños
alejados del equipo en todo momento.

• No se asome ni se pare sobre soportes inestables. Mantenga
siempre la posición firme y el equilibrio efectivos.

• Use la presión más baja posible para enjuagar el equipo.

• Manténgase alerta y mire lo que hace.

• No utilice la unidad cuando se encuentre cansado o bajo la
influencia de las drogas o el alcohol.

• Para las aparatos eléctricas — Desenchufe siempre el cable
antes de trabajar en el equipo.

• No utilice la manguera como elemento de fuerza para tirar del
equipo o levantarlo.

• No levantar por la manija del carro al cargar o descargando.

Instrucciones para conectar a tierra

Este producto se debe conectar a tierra. En caso de que
ocurra un corto circuito, la conexión a tierra reduce el riesgo
de choque eléctrico al proporcionar un alambre de escape
para la corriente eléctrica. Este producto está equipado con
un cable que tiene un alambre de conexión a tierra con un
enchufe de conexión a tierra apropiado. El enchufe se debe
enchufar en una toma de corriente que se haya instalado y
conectado a tierra debidamente, de acuerdo con todos los
códigos y estatutos locales.

La instalación incorrecta del enchufe a
tierra puede ocasionar un riesgo de
choque eléctrico.

Si es necesario reparar o cambiar el cable o el enchufe, no
conecte el cable verde a tierra a ninguno de las terminales de
espiga plana. El cable con aislamiento de color verde por
fuera con o sin rayas amarillas es el alambre a tierra y debe
conectarse a la espiga a tierra.

Consulte a un electricista o técnico de servicio capacitado si
las instrucciones para la conexión a tierra no se entienden
claramente o si tiene dudas en cuanto a que el producto esté
debidamente conectado a tierra. No modifique el enchufe que
se incluye. Si el enchufe no encaja en el receptáculo, pida a
un electricistas capacitado que instale un receptáculo
adecuado.

IMPORTANTE: Use solamente extensiones trifilares que
tengan un enchufe de conexión a tierra de 3 hojas y un
receptáculo de triple ranura que acepte el enchufe del
producto.
condiciones. Cuando use una extensión, asegúrese de
usar una que sea lo suficientemente resistente como para
soportar la corriente que descargue su producto. Un cable
de un tamaño menor causará una caída de voltage en la
línea que dará como resultado una pérdida de energía y un
sobrecalenta|ôento. Se recomienda usar un cable de
calibre 12. Si se utiliza un cable de extensión en el exterior,
tiene que estar marcado con el sufijo W-A después de la
designación del tipo de cable. Por ejemplo, SJTW-A para
indicar que el cable es apropiado para uso en exteriores.

Asegúrese de que su extensión esté en buenas

© Titan Tool Inc. Todos los derechos reservados. 17

Español

Parts List

1

2

6
7

3

13

14

5

9

8

10
11

12

4

15

16

18
19

20
21

17

Main Assembly

Item Part # Description Quantity

1 800-600 Cart assembly.............................................1

2 800-036 Grommet .....................................................2

3 ---------- Drive assembly...........................................1

4 761-178 Screw ..........................................................4

5 800-324 Pail hook .....................................................1

6 763-551 Lock washer................................................2

7 858-625 Screw ..........................................................2

8 800-328 Knock-off nut...............................................1

9 800-300 Fluid section assembly ...............................1

10 451-241 Siphon tube.................................................1

11 730-334 Hose clamp.................................................1

Item

Part # Description Quantity

12 710-046 Inlet screen .................................................1

13 800-268 Fitting ..........................................................1

14 800-904 Return hose ................................................1

15 800-900 Filter assembly............................................1

16 812-003 Outlet fitting.................................................1

17 800-915 PRIME/SPRAY valve assembly..................1

18 800-269 Fitting ..........................................................1

19 800-267 Fitting ..........................................................1

20 860-002 Lock washer................................................2

21 860-535 Screw..........................................................2

22 800-266 Hose (not shown) .......................................1

18 © Titan Tool Inc. All rights reserved.

Drive Assembly

34

1

3

5

4

6

7

8

9

10
11

12

13

15
16

17
18

14

2

39

40

20
21

19

22
23
24

25

27
28

29
30
31
32

33

26

35

36

37

38

Item Part # Description Quantity

Item

1 800-078 Electronic cover ..........................................1

2 800-205 Screw ..........................................................3

3 800-263 Motor assembly, 1.3 HP .............................1

4 800-256 Front end bell assembly .............................1

5 800-525 Housing gasket ...........................................1

6 800-541 Shroud gasket.............................................1

7 800-261 1st stage gear assembly.............................1

8 800-262 2nd stage gear asembly .............................1

9 800-260 Front gearbox assembly .............................1

10 800-510 Slider assembly ..........................................1

11 800-253 Slider housing .............................................1

12 700-283 Screw..........................................................4

13 800-265 Front cover with label .................................1

14 800-284 Screw..........................................................4

15 800-382 Retaining ring..............................................1

16 800-753 Connecting pin............................................1

17 800-202 Screw..........................................................2

18 800-276 Relay...........................................................1

19 704-229 Screw..........................................................1

20 765-327 Circuit breaker ............................................1

21 800-075 Mounting plate ............................................1

© Titan Tool Inc. All rights reserved. 19

Part # Description Quantity

22 800-077 Grommet.....................................................1

23 800-076 Screw..........................................................1

24 800-274 Potentiometer mounting plate.....................1

25 700-176 Nut ..............................................................1

26 700-175 Cap .............................................................1

27 700-159 Pressure control knob.................................1

28 800-277 Potentiometer .............................................1

29 800-203 Screw..........................................................1

30 704-281 Port plug .....................................................1

31 800-043 LED cover...................................................2

32 800-278 Indicator lights assembly ............................1

33 800-086 Power cord w/strain relief ...........................1

34 700-287 Screw..........................................................3

35 763-551 Lock washer................................................3

36 800-292 Electronic control assembly........................1

37 800-294 Fan assembly .............................................1

38 800-435 Baffle assembly ..........................................1

39 800-283 Screw..........................................................4

40 800-255 Motor shroud w/labels ................................1

41 800-366 Wire cover, 7” (not shown) .........................1

42 800-368 Wire assembly (not shown) ........................1

NOTE: All electrical work should be performed by a

Titan authorized service center.

Fluid Section Assembly (P/N 800-300)

1

5

10

13

17
18
19

20

7
8

21

7
8

9

11

12

14
15
16

6

3

2

4

Install lower packing with

the side that has the o-ring

closest to the top of the

packing facing up.

Install upper packing

with raised lip

facing down.

Raised Lip

22

Closer

Top

NOTE: When repacking the fluid section, make

sure the raised lip on the bottom of the
lower packing is fully outside the packing
around the piston rod after insertion of
the piston rod.

20 © Titan Tool Inc. All rights reserved.

Item Part # Description Quantity

1

3

4

2

5

6
7

9

8

10

11

12

14

15

13

6
7
8

9

10

2

1

3

4

5

11

1 800-325 Upper seal retainer .....................................1

2 800-327 Spacer ........................................................1

3 800-248 Upper packing assembly ............................1

4 800-351 Upper housing ............................................1

5 800-250 Lower packing assembly ............................1

6 800-354 Wear ring ....................................................1

7 800-332 O-ring, Viton................................................2

8 800-333 Back-up ring, PTFE ....................................2

9 800-352 Lower housing ............................................1

10 800-246 Piston rod....................................................1

11 800-348 Outlet valve seal .........................................1

12 800-244 Outlet valve cage........................................1

13 800-247 Outlet valve ball ..........................................1

Item Part # Description Quantity

14 800-245 Washer, nylon.............................................1

15 800-243 Outlet valve seat.........................................1

16 800-336 Outlet valve retainer ...................................1

17 800-322 Foot valve cage ..........................................1

18 800-242 Foot valve ball ............................................1

19 800-241 Foot valve seat ...........................................1

20 762-058 O-ring..........................................................1

21 800-305 Foot valve housing .....................................1

22 800-365 Piston assembly (includes items 10–16) ....1

800-359 Lower packing insertion tool
800-273 Repacking kit (includes items 2, 3, 5–8, 11,

13, 14, 18, 20, and tool)

High Rider Cart (P/N 800-600)

Filter Assembly (P/N 800-900)

Item Part # Description Quantity

1 800-280 Handle

2 590-508 Roll pin........................................................2

3 590-507 Snap button ................................................2

4 590-504 Sleeve .........................................................2

5 590-506 Washer........................................................2

6 800-011 Spacer ........................................................2

7 710-199 Plug.............................................................2

8 800-279 Cart (includes items 7 and 9) .....................1

9 335-018 Plug.............................................................2

10 856-002 Washer........................................................4

11 856-921 Screw..........................................................4

12 800-007 Axle.............................................................1

13 670-109 Wheel..........................................................2

14 870-004 Washer........................................................2

15 800-019 Cap .............................................................2

© Titan Tool Inc. All rights reserved. 21

(includes items 2–5, 10, and 11) ................1

Item Part # Description Quantity

1 800-905 Filter body ...................................................1

2 800-252 Filter spring .................................................1

3 730-067 Filter, 60 mesh ............................................1

4 702-251 Filter spring adapter....................................1

5 757-105 Core spring .................................................1

6 800-906 O-ring, PTFE ..............................................1

7 800-908 Plug, 3/8” ....................................................1

8 800-901 Filter housing ..............................................1

9 800-915 PRIME/SPRAY valve assembly..................1

10 800-907 Plug, 1/4” ....................................................1

11 800-437 Transducer..................................................1

Siphon Set (low rider)

1

2

3

4

5

6

1
2
3

4

5
6
7

8
9

10

11

12
13

16

15

14

Item Part # Description Quantity

1 800-903 Return hose ................................................1

2 710-203 Siphon hose................................................1

3 710-195 Swivel .........................................................1

4 710-046 Inlet screen .................................................1

5 730-334 Clamp .........................................................1

6 710-081 Siphon hose adapter ..................................1

7 700-742 Tie wrap (not shown) ..................................3

Low Rider Cart (P/N 800-590)

710-204 Siphon hose assembly

(includes items 2–6) ...................................1

Labels

Part # Description

313-1708 1140i logo label
313-1673 Warning label

(injection/explosion)
313-1847 Shock hazard label
313-1658 “Press to Reset” label
313-1848 Pressure control knob label
313-1867 Indicator lights label
313-1652 “Titan” front label
313-1906 Infinity logo label

Item Part # Description Quantity

1 590-506 Washer........................................................2

2 590-504 Sleeve .........................................................2

3 590-507 Snap button ................................................2

4 800-113 Handle assembly

(includes items 1–3 and 5–7) .....................1

5 590-508 Roll pin........................................................2

6 856-921 Screw ..........................................................4

7 856-002 Washer........................................................4

8 700-674 Plug.............................................................2

Item

22 © Titan Tool Inc. All rights reserved.

Part # Description Quantity

9 704-188 Screw ..........................................................1

10 335-018 Plug.............................................................2

11 700-1041 Drip cup ......................................................1

12 704-291 Roll pin........................................................2

13 800-109 Wheel spacer..............................................2

14 800-593 Wheel..........................................................2

15 800-111 Cap .............................................................2

16 800-112 Cart weldment (includes items 8 and 10)...1

PRIME/SPRAY Valve Assembly

1
2
3
4
5

6

7

8

9
10
11

12
13

Tip Size Spray Material Filter Type

.011 — .013 Lacquers and stains 100 mesh filter

.015 — .019 Oil and latex 60 mesh filter

.021 — .026 Heavy bodied latex and blockfillers 30 mesh filter

Electronic

Control Assy

Indicator Lights

Assembly

800-278

BLACK/RED/WHITE

BLACK

RED

WHITE

BLUE/YELLOW

GRAY/PURPLE

Transducer

800-437

BLACK

WHITE

WHITE

WHITE

BLACK

BLACK

BLACK

ORANGE

ORANGE

GREEN

Wire Assembly

800-368

Ground to

Gear Housing

Circuit
Breaker
765-327

Plug

Relay

800-276

Potentiometer Assy

800-277

Motor

(P/N 800-915)

Accessories

Airless Tip Selection

Tips are selected by the orifice size and fan width. The proper
selection is determined by the fan width required for a specific
job and by the orifice size that will supply the desired amount
of fluid and accomplish proper atomization.

For light viscosity fluids, smaller orifice tips generally are
desired. For heavier viscosity materials, larger orifice tips are
preferred. Please refer to the chart below.

NOTE: Do not exceed the sprayer's recommended

maximum tip size.

The following chart indicates the most common sizes and the
appropriate materials to be sprayed.

Item Part # Description Quantity

1 700-823 Dowel pin ....................................................1

2 700-537 Gasket ........................................................1

3 222-012 O-ring, PTFE ..............................................1

4 221-012 O-ring, Viton................................................1

5 700-253 Valve housing .............................................1

6 800-910 Valve seat ...................................................1

7 700-697 Valve handle ...............................................1

8 700-759 Groove pin ..................................................1

9 700-721 O-ring, Viton................................................1

10 700-250 Valve stem..................................................1

11 800-926 Spring .........................................................1

12 700-248 Valve retainer..............................................1

13 700-251 Cam base ...................................................1

Electrical Schematic

Fan widths measuring 8" to 12" (20 to 30 cm) are preferred
because they offer more control while spraying and are less
likely to plug.

Liquid Shield Plus

Cleans and protects spray systems against rust, corrosion and
premature wear.

Part No.

Description

314-483...........4 ounce bottle

314-482...........1 quart bottle

Piston Lube

Specially formulated to prevent materials from adhering to the
piston rod, which becomes abrasive to the upper seals. Piston
Lube will break down any material that may accumulate in the
wet cup and keep it from drying.

Part No.

Description

314-481...........4 ounce bottle

314-480...........8 ounce bottle

Miscellaneous

Part No. Description

490-012...........Hose coupling, 1/4" x 1/4"

730-397...........High-pressure fluid Gauge

314-171...........Lubriplate, 14 ounce individual

314-172...........Lubriplate, 6 lb. can

© Titan Tool Inc. All rights reserved. 23

NOTE: All electrical work should be performed

by a Titan authorized service center.

United States Sales & Service

1770 Fernbrook Lane

Minneapolis, MN 55447

www.titantool.com

200 Trowers Road, Unit 7B

Woodbridge, Ontario L4L 5Z8

Tech Service/Order Entry:

Fax (Order Entry):

Fax (Tech Service):

1-800-526-5362
1-800-528-4826
1-800-525-9501

Phone:

Fax:

1-800-565-8665
1-800-856-8496

Canadian Branch

1770 Fernbrook Lane

Minneapolis, MN 55447

Phone:

Fax:

1-201-337-1240
1-201-405-7449

International

Warranty

Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free
from defects in material and workmanship. Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to
Titan’s reasonable satisfaction, are shown to be defective within twenty-five (25) months after sale to the End User. This warranty applies only when the
unit is installed and operated in accordance with the recommendations and instructions of Titan.

This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution
of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to
be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED
TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF
ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN
NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR
SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS
SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF
THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF
THESE WARRANTIES.

Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.

24 © Titan Tool Inc. All rights reserved.