Titan 800-123, 800-122, 800-120, 800-121 User Manual

Page 1
Owner’s Manual
For professional use only
Do not use this equipment before reading this manual!
740i
Airless Sprayer
Model Numbers: High Rider Bare 800-120
High Rider Complete 800-121 Low Rider Bare 800-122 Low Rider Complete 800-123
Printed in USA
NOTE: This manual contains important warnings
and instructions. Please read and retain for reference.
Page 2
Important Safety Information · Read all safety information before
operating the equipment. SAVE THESE INSTRUCTIONS.
This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.
To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.
HAZARD: Injection injury
A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.
The maximum operating range of the sprayer is 3300 PSI / 22.8
MPa uid pressure.
PREVENTION:
• NEVER aim the gun at any part of the body.
• Do not aim the gun at, or spray any person or animal.
• NEVER allow any part of the body to touch the uid stream. DO NOT allow body to touch a leak in the uid hose.
• NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS lock the gun trigger, shut the pump off, and
release all pressure before servicing, cleaning the tip or
guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/ SPRAY valve or pressure bleed valve must be turned to
their appropriate positions to relieve system pressure.
Refer to the PRESSURE RELIEF PROCEDURE
described in this manual.
• ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning
device.
• ALWAYS remove the spray tip before ushing or cleaning
the system.
• Paint hose can develop leaks from wear, kinking and
abuse. A leak can inject material into the skin. Inspect
the hose before each use. Do not use hose to lift or pull
equipment.
• NEVER use a spray gun without a working trigger lock and
trigger guard in place.
• All accessories must be rated at or above 3300 PSI / 22.8
MPa. This includes spray tips, guns, extensions, and hose.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the PRESSURE RELIEF PROCEDURE described in this manual.
• Verify that all connections are secure before operating the
unit. Unsecured parts may eject at great force or leak a
high pressure uid stream causing severe injury.
• Always engage the trigger lock when not spraying. Verify
the trigger lock is functioning properly.
NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.
2 © Titan Tool Inc. All rights reserved.
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials
can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or
poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be
inhaled. Read all instructions supplied
with the mask to be sure it will provide the
necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.
PREVENTION:
• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of ammable vapors. Solvent and paint fumes can
explode or ignite.
• Do not spray in a conned area.
• Avoid all ignition sources such as static electric sparks, open ames, pilot lights,
electrical appliances, and hot objects.
Connecting or disconnecting power cords or working light switches can make sparks. Paint or solvent owing through the equipment is
able to result in static electricity.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working
order.
• Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump
contains arcing parts that emit sparks and can ignite vapors.
• The equipment and objects in and around the spray area
must be properly grounded to prevent static sparks.
• Keep area clean and free of paint or solvent containers, rags and other ammable materials.
• Use only conductive or grounded high pressure uid hose. Gun must be grounded through hose connections.
• For electric units — power cord must be connected to a
grounded circuit.
• Always ush unit into a separate metal container, at low pump pressure, with spray tip removed. Hold gun rmly
against side of container to ground container and prevent static sparks.
• Follow the material and solvent manufacturer’s warnings and instructions. Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent
manufacturer’s safety instructions.
• Use extreme caution when using materials with a ashpoint below 70ºF (21ºC). Flashpoint is the temperature that a uid can produce enough vapors to
ignite.
• Plastic can cause static sparks. Never hang plastic to
enclose a spray area. Do not use plastic drop cloths when spraying ammable materials.
• Use lowest possible pressure to ush equipment.
• Do not spray onto pump assembly.
Page 3
Important Safety Information · Read all safety information before
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
operating the equipment. SAVE THESE INSTRUCTIONS.
HAZARD: EXPLOSION HAZARD DUE TO
INCOMPATIBLE MATERIALS
Will cause property damage or severe injury.
PREVENTION:
• Do not use materials containing bleach or
chlorine.
• Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene chloride and 1,1,1 ­trichloroethane. They are not compatible with aluminum.
• Contact your coating supplier about the compatibility of material with aluminum.
HAZARD: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Read all instructions and safety precautions before
operating equipment.
• Follow all appropriate local, state, and national codes governing ventilation, re prevention, and operation.
• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction
Standards should be consulted.
• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specications and safety requirements of the
pump manufacturer.
• All hoses, ttings, and lter parts must be secured before
operating spray pump. Unsecured parts can eject at great
force or leak a high pressure uid stream causing severe
injury.
• Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these
conditions exist. Never repair a paint hose. Replace it with
another grounded high-pressure hose.
• Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can
inject material into the skin.
• Do not expose the hose to temperatures or pressures in excess of those specied by manufacturer.
• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.
• Do not operate or spray near children. Keep children away from the equipment at all times.
• Do not overreach or stand on an unstable support. Keep
effective footing and balance at all times.
• Use lowest possible pressure to ush equipment.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the inuence of drugs or alcohol.
• For electric units — Always unplug cord from outlet before working on equipment.
• Do not use the hose as a strength member to pull or lift the
equipment.
• Do not lift by cart handle when loading or unloading.
Grounding Instructions
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by
providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate
grounding plug. The plug must be plugged into an outlet that
is properly installed and grounded in accordance with all local
codes and ordinances.
WARNING - Improper installation of the grounding plug can result in a risk of electric shock.
If repair or replacement of the cord or plug is
necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected
to the grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt
as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the
proper outlet installed by a qualied electrician.
IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.
© Titan Tool Inc. All rights reserved. 3
Page 4
Table of Contents
Motor
Circuit
Breaker
Filter
Outlet Fitting
ON/OFF Switch
Oil Cup
Pressure Control Knob
PRIME/ SPRAY Valve
Fluid Section
Return Hose
Siphon Tube
Clean
Turbo PulseClean
(red zone)
OFF
(black zone)
Min. – 1800 PSI
(yellow zone)
1800 – 3300 PSI (green zone)
OFF
(black zone)
Pressure Control Knob
Min. PSI
Max. PSI
Safety Precautions ................................................................... 2
Français............................................................................. 14
Español ............................................................................. 16
General Description ................................................................. 4
Operation ................................................................................... 4
Setup ................................................................................... 4
Preparing to Paint................................................................ 5
Painting ............................................................................... 5
Electronic Pressure Control Indicators ................................ 5
Pressure Relief Procedure .................................................. 5
Spraying .................................................................................... 5
Spraying Technique ............................................................ 5
Practice ............................................................................... 6
Cleanup .....................................................................................7
Maintenance .............................................................................. 7
General Repair and Service Notes...................................... 7
Replacing the Filters............................................................ 8
Replacing the Motor (with Electronic Control) ..................... 8
Replacing the Gears............................................................ 9
Replacing the Transducer ................................................... 9
Replacing the PRIME/SPRAY Valve ................................. 10
Servicing the Fluid Section ................................................ 10
Troubleshooting ..................................................................... 12
Parts Listings .......................................................................... 18
Main Assembly .................................................................. 18
Motor Assembly................................................................. 19
Electrical Schematic .......................................................... 19
Gear Box Assembly........................................................... 20
High Rider Cart Assembly ................................................. 21
Low Rider Cart Assembly .................................................. 21
Fluid Section Assembly ..................................................... 22
Suction Set Assembly, Low Rider ..................................... 23
Accessories ....................................................................... 24
Labels ................................................................................ 24
Warranty ..................................................................................24
General Description
This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual
carefully for proper operating instructions, maintenance, and safety information.
Setup
Perform the following procedure before plugging in the power
cord of an electric unit.
1. Ensure that the siphon tube/suction set and the return
hose are attached and secure.
2. Using a wrench, attach a minimum of 50’ of 1/4” nylon
airless spray hose to the unit. Tighten securely.
3. Attach an airless spray gun to the spray hose. Using two wrenches (one on the gun and one on the hose), tighten
securely.
NOTE: Do not attach the tip to the spray gun yet.
Remove the tip if it is already attached.
Make sure all airless hoses and spray guns are electrically grounded and rated for at least 3300 psi (22.8 MPa) fluid pressure.
4. Make sure the pressure control knob is in its OFF position in the black zone.
5. Make sure the ON/OFF switch is in its OFF position.
6. Fill the oil cup with one tablespoon of piston seal lubricant (Piston Lube).
IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.
7. Make sure the electrical service is 120V, 15 amp
minimum.
8. Plug the power cord into a properly grounded outlet at least 25’ from the spray area.
IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.
Preparing a New Sprayer
If this sprayer is new, it is shipped with test uid in the uid
section to prevent corrosion during shipment and storage. This
uid must be thoroughly cleaned out of the system with mineral
spirits before you begin spraying.
IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure
control knob to the “Min” setting in the yellow zone.
Operation
4 © Titan Tool Inc. All rights reserved.
This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.
4. Move the PRIME/SPRAY valve down to the PRIME position.
5. Turn the unit on by moving the ON/OFF switch to the ON
position.
6. Allow the sprayer to run for 15–30 seconds to ush the test uid out through the return hose and into the waste
container.
7. Turn the unit off by moving the ON/OFF switch to the OFF
position.
Page 5
Preparing to Paint
Max. PSI
Clean
Min. PSI
Tr igger lock
in locked position.
Max. PSI
Clean
Min. PSI
Tr igger lock
in locked position.
Pressure
Indicator
Motor Running Indicator
Programmer Port
Programmer Port
Dust Cover
Circuit
Breaker
Blinking Yellow = 0 PSI – priming pressure
Solid Yellow = priming pressure – 1800 PSI
Solid Green = 1800 PSI – 3300 PSI
Before painting, it is important to make sure that the uid in the system is compatible with the paint that is going to be used.
NOTE: Incompatibleuidsandpaintmaycausethe
valves to become stuck closed, which would require disassembly and cleaning of the
sprayer’suidsection.
IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.
1. Place the siphon tube into a container of the appropriate
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning
the pressure control knob to the “Min” setting in the yellow zone.
4. Move the PRIME/SPRAY valve down to the PRIME position.
5. Turn the unit on by moving the ON/OFF switch to the ON position.
6. Allow the sprayer to run for 15–30 seconds to ush the
old solvent out through the return hose and into the metal
waste container.
7. Turn the unit off by moving the ON/OFF switch to the OFF
position.
NOTE: Make sure that the spray gun does not have a tip
or tip guard installed.
8. Move the PRIME/SPRAY valve up to the SPRAY position.
9. Turn the unit on.
10. Unlock the gun by turning the gun trigger lock to the unlocked position.
Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
11. Trigger the gun into the metal waste container until the old
solvent is gone and fresh solvent is coming out of the gun.
12. Lock the gun by turning the gun
trigger lock to the locked position.
13. Set down the gun and increase the
pressure by turning the pressure
control knob slowly clockwise into the green zone.
14. Check the entire system for leaks.
If leaks occur, follow the “Pressure Relief Procedure” in this manual before tightening any ttings or hoses.
15. Follow the “Pressure Relief Procedure” in this manual
before changing from solvent to paint.
Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.
Painting
1. Place the siphon tube into a container of paint.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning
the pressure control knob to the “Min” setting in the yellow zone.
4. Move the PRIME/SPRAY valve down to the PRIME position.
5. Turn on the sprayer by moving the ON/ OFF switch to the ON position.
6. Allow the sprayer to run until paint is coming through the return hose into the metal waste container.
7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.
8. Remove the return hose from the waste container and place
it in its operating position above the container of paint.
9. Move the PRIME/SPRAY valve up to the SPRAY position.
10. Turn on the sprayer.
11. Unlock the gun by turning the gun trigger lock to the unlocked position.
Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
12. Trigger the gun into the metal waste container until all air and solvent is ushed from the spray hose and paint is owing freely from the gun.
13. Lock the gun by turning the gun trigger
lock to the locked position.
14. Turn off the sprayer.
15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.
POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.
16. Turn on the sprayer.
17. Increase the pressure by turning the pressure control knob slowly clockwise toward the green zone and test the spray
pattern on a piece of cardboard. Adjust the pressure control knob until the spray from the gun is completely
atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.
NOTE: Turning the pressure up higher then needed to
atomize the paint will cause premature tip wear and additional overspray.
Electronic Pressure Control Indicators
The following is a description of the indicators on the electronic
pressure control.
© Titan Tool Inc. All rights reserved. 5
Page 6
Pressure Relief Procedure
Tr igger lock
in locked position.
start
stroke
release
trigger
pull trigger
end stroke
Too Thick
Offspray
Arcing Gun at angle
Overlap edges
1st
pass
2nd
pass
3rd
pass
4th
pass
5th
pass
Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.
1. Lock the gun by turning the gun
trigger lock to the locked position.
2. Turn off the sprayer by moving the
ON/OFF switch to the OFF position.
3. Turn the pressure control knob
counterclockwise to its OFF position in the black zone.
4. Unlock the gun by turning the gun trigger lock to the unlocked position.
5. Hold the metal part of the gun rmly
to the side of a metal container to ground the gun and avoid a build up of static electricity.
6. Trigger the gun to remove any pressure that may still be in the hose.
7. Lock the gun by turning the gun
trigger lock to the locked position.
8. Move the PRIME/SPRAY valve down to the PRIME
position.
Avoid arcing or holding the gun at an angle. This will result in an uneven nish.
Proper lapping (overlap of spray pattern) is essential to an even nish. Lap each stroke. If you are spraying horizontally, aim
at the bottom edge of the preceding stroke, so as to lap the previous pattern by 50%.
Spraying
POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing, or cleaning tip.
Spraying Technique
The following techniques, if followed, will assure professional
painting results.
Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material,
surface, or desired spray pattern, the gun should be held at a
distance of 12 to 14 inches (30 to 35 cm). Move the gun either across or up and down the surface at a
steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed
allows a full, wet coat of paint to be applied without runs or sags. Holding the gun closer to the surface deposits more paint on
the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider
spray pattern. If runs, sags, or excessive paint occur, change to
a spray tip with a smaller orice. If there is an insufcient amount
of paint on the surface or you desire to spray faster, a larger
orice tip should be selected.
Maintain uniform spray stroke action. Spray alternately from left
to right and right to left. Begin movement of the gun before the
trigger is pulled.
For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint.
When spraying with a shield, hold it rmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent paint from being forced underneath.
Shrubs next to houses should be tied back and covered with a
canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.
Nearby objects such as automobiles, outdoor furniture, etc.
should be moved or covered whenever in the vicinity of a spray job. Be careful of any other surrounding objects that could be
damaged by overspray.
6 © Titan Tool Inc. All rights reserved.
Practice
1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.
2. Turn the pressure control knob counterclockwise to its to its lowest setting.
3. Turn the PRIME/SPRAY valve up to its SPRAY position.
Page 7
4. Turn the pressure control knob clockwise to its highest
Good spray pattern
Paint tailing pattern
Min. PSI
Max. PSI
Clean
setting. The paint hose should stiffen as paint begins to
ow through it.
5. Unlock the gun trigger lock.
6. Trigger the spray gun to bleed air out of the hose.
7. When paint reaches the spray tip, spray a test area to
check the spray pattern.
8. Use the lowest pressure setting
necessary to get a good spray pattern. If the pressure is set
too high, the spray pattern will
be too light. If the pressure is
set too low, tailing will appear or the paint will spatter out in gobs rather than in a ne spray.
Cleanup
Special cleanup instructions for use with flammable solvents:
• Always ush spray gun preferably outside and at least one
hose length from spray pump.
• If collecting ushed solvents in a one gallon metal container, place it into an empty ve gallon container, then ush solvents.
• Area must be free of ammable vapors.
• Follow all cleanup instructions.
IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.
Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.
1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.
2. Remove the gun tip and tip guard and clean with a brush
using the appropriate solvent.
3. Place the siphon tube into a container of the appropriate
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
4. Place the return hose into a metal waste container.
5. Move the PRIME/SPRAY valve down to its PRIME
position.
6. Set the pressure to Turbo PulseClean by turning the pressure control knob to its
PULSE CLEAN position.
7. Turn on the sprayer by moving the ON/ OFF switch to the ON position.
8. Allow the solvent to circulate through the unit and ush the paint out of the return hose into the metal waste container.
9. Turn off the sprayer by moving the ON/OFF switch to the OFF position.
10. Move the PRIME/SPRAY valve up to its SPRAY position.
11. Turn on the sprayer.
Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
12. Trigger the gun into the metal waste container until the paint is ushed out of the hose and solvent is coming out
of the gun.
13. Continue to trigger the spray gun into the waste container
until the solvent coming out of the gun is clean.
NOTE: For long-term or cold weather storage, pump
mineral sprits through the entire system.
For short-term storage when using latex paint,
pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).
14. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.
15. Unplug the unit and store in a clean, dry area.
IMPORTANT: Do not store the unit under pressure.
Maintenance
Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!
General Repair and Service Notes
The following tools are needed when repairing this sprayer: Phillips Screwdriver 3/8” Hex Wrench Needle Nose Pliers 5/16” Hex Wrench Adjustable Wrench 1/4” Hex Wrench Rubber Mallet 3/16” Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench
1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.
IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.
2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer
does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to
the Troubleshooting Charts to help identify other possible problems.
3. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective
equipment may be required depending on the type of
cleaning solvent. Always contact the supplier of solvents
for recommendations.
4. If you have any further questions concerning your TITAN Airless Sprayer, call TITAN:
Customer Service (U.S.) ....................... 1-800-526-5362
Fax ................................................ 1-800-528-4826
Customer Service (Canada).................. 1-800-565-8665
Fax ................................................. 1-905-856-8496
Customer Service (International) ..........1-201-337-1240
Fax ................................................ 1-201-405-7449
© Titan Tool Inc. All rights reserved. 7
Page 8
Replacing the Filters
Pump Block
O-Ring
Filter
Adapter
Filter Support Spring
Filter Spring
Filter Housing
Gun Body
Handle Seal
Filter
Handle
Baffle Tape
Baffle Spacers
Baffle Assembly
Gear Box Housing
Motor Shroud Screw
Motor Shroud
Electronic Cover
Electronic Control
Assembly
Motor Mounting
Screw
Housing
Gasket
Pump Filter
1. Loosen and remove the lter housing by hand.
2. Slip the lter off of the lter support spring.
3. Inspect the lter. Based on inspection, clean or replace the lter.
4. Inspect the o-ring. Based on inspection, clean or replace
the o-ring.
5. Slide the new or cleaned lter over the lter support spring with the adapter in place. Push the lter into the center of
the pump block.
6. Slide the lter housing over the lter and thread it into the
pump block until secure.
NOTE: Thelterhousingshouldbehand-tightened,but
makesurethelterhousingisseatedfullyinto
the pump block.
Replacing the Motor (with Electronic Control)
Electrostatic discharge (ESD) potential could cause damage to electronic control. Use Titan ESD wrist strap P/N 700-1037 or equivalent when working on electronic control with electronic cover removed.
1. Unplug the unit.
2. Loosen and remove the four motor shroud screws.
Remove the motor shroud.
3. Release the bafe tape on the side of the bafe assembly and slip the bafe assembly off of the motor. Remove the four bafe spacers.
4. Slide the electronic cover off of the electronic control assembly on the motor.
5. Loosen and remove the four heat sink assembly mounting screws. Pull back the heat sink assembly to access and disconnect the two wires coming from the motor.
6. At the electronic control assembly:
a. Disconnect the white wire coming from the power cord
and the white wire coming from the ON/OFF switch.
b. Disconnect the three wires coming from the
potentiometer and the phone jack-style connector coming from the transducer.
c. Disconnect the seven wires coming from the indicator
lights assembly.
7. Loosen and remove the four motor mounting screws.
8. Pull the motor out of the gear box housing.
9. With the motor removed, inspect the gears in the gear box housing for damage or excessive wear. Replace the
gears, if necessary.
Gun Filter
1. Move the gun trigger lock to the unlocked position.
2. Loosen and remove the handle from the gun body.
3. Turning clockwise, unscrew the lter from the gun body.
NOTE: Left-handedthreadsrequireturningthelter
4. Turning counterclockwise, screw the new or cleaned lter
5. Make sure the handle seal is in position and thread the
6. Move the gun trigger lock to the locked position.
NOTE: For more detail, part number information, and
8 © Titan Tool Inc. All rights reserved.
clockwise to remove.
into the gun body.
handle into the gun body until secure.
assembly drawings at larger scale, please see the LX -80 Professional Airless Gun Owner’s Manual (#313-012).
10. Install the new motor into the gear box housing. Make
sure the housing gasket is positioned properly.
11. Secure the motor with the four motor mounting screws.
12. Reconnect the wires to the electronic control assembly (refer to the electrical schematic in the Parts List section of this manual).
13. Connect the two motor wires to the heat sink assembly.
14. Position the electronic cover over the electronic control assembly.
15. Position the heat sink assembly on the gear box housing
and secure in position with the four heat sink assembly mounting screws.
16. Slip the bafe assembly around the motor. Secure the bafe assembly with the bafe tape. Slip the four bafe spacers into position between the rear bell of the motor and the bafe assembly.
17. Slide the motor shroud over the motor. Make sure the
housing gasket is positioned properly.
18. Secure the motor shroud with the four motor shroud screws.
Page 9
Replacing the Gears
Crankshaft/Gear Assembly
2nd Stage Gear Assembly
Gear Box Housing
Housing Gasket
Rotor Gear
Thrust Washer
T-Slot
Gear Box Housing
Pump Block
Pump Block Mounting Screw
Front
Cover
Heat Sink Assembly
Mounting
Screw
Heat Sink Assembly
Front
Cover
Screw
Set Screw
Tr ansducer
Assembly
1. Unplug the unit.
2. Loosen and remove the four motor shroud screws.
Remove the motor shroud.
3. Release the bafe tape on the side of the bafe assembly and slip the bafe assembly off of the motor. Remove the four bafe spacers.
4. Slide the electronic cover off of the electronic control assembly on the motor.
5. Loosen and remove the four heat sink assembly mounting screws. Pull back the heat sink assembly to access and disconnect the two wires coming from the motor.
6. At the electronic control assembly:
a. Disconnect the white wire coming from the power cord
and the white wire coming from the ON/OFF switch.
b. Disconnect the three wires coming from the
potentiometer and the phone jack-style connector coming from the transducer.
c. Disconnect the seven wires coming from the indicator
lights assembly.
7. Loosen and remove the four motor mounting screws.
8. Pull the motor out of the gear box housing.
9. Inspect the rotor gear on the end of the motor for damage
or excessive wear. If this gear is completely worn out,
replace the motor.
10. Remove and inspect the 2nd stage gear assembly for
damage or excessive wear. Replace, if necessary.
11. Remove and inspect the crankshaft/gear assembly for
damage or excessive wear. If damaged or worn, replace
the crankshaft/gear assembly.
Replacing the Transducer
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Stop the sprayer at the bottom of its stroke so that the
piston is in its lowest position. Turn off and unplug the
sprayer.
Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!
3. Tilt the pump back for easy access to the uid section.
4. Using a 3/8” hex wrench, loosen and remove the two pump block mounting screws.
5. Pull the pump block down approximately 1/2” from the
gear box housing to clear the transducer.
6. Slide the pump block and piston rod forward until the
piston rod is out of the T-slot on the slider assembly.
7. Loosen and remove the four heat sink assembly mounting screws.
8. Pull back the heat sink assembly for access to the
transducer wire plug-in.
9. Follow the wire from the transducer to the heat sink assembly and unplug the transducer wire from the heat
sink assembly.
10. Using an 1/8” hex wrench, loosen and remove the set screw from the bottom of the gear box housing.
11. Slide the transducer assembly out of the bottom of the gear box housing.
12. Install the new transducer assembly into the gear box
housing.
13. Thread the set screw into the gear box housing and
tighten securely.
14. Plug the transducer wire into the heat sink assembly where the old transducer wire was located.
15. Reassemble the pump by reversing steps 1–8.
IMPORTANT: Make sure the transducer is aligned properly with the hole in the pump block during reassembly. Improper alignment may cause damage to the transducer gasket.
NOTE: Rellthegearboxinthepumphousingwithve
12. Install the motor into the gear box housing. Make sure
13. Secure the motor with the four motor mounting screws.
14. Reconnect the wires to the electronic control assembly
15. Connect the two motor wires to the heat sink assembly.
16. Position the electronic cover over the electronic control
17. Position the heat sink assembly on the gear box housing
18. Slip the bafe assembly around the motor. Secure the
19. Slide the motor shroud over the motor. Make sure the
20. Secure the motor shroud with the four motor shroud
© Titan Tool Inc. All rights reserved. 9
ounces of Lubriplate (P/N 314-171).
the housing gasket is positioned properly and the thrust
washer is in place.
(refer to the electrical schematic in the Parts List section of this manual).
assembly.
and secure in position with the four heat sink assembly mounting screws
bafe assembly with the bafe tape. Slip the four bafe spacers into position between the rear bell of the motor and the bafe assembly.
housing gasket is positioned properly.
screws.
Page 10
Replacing the PRIME/SPRAY Valve
Gasket
Cam Base
Valve Stem
Pump Block
Valve Housing
Assembly
Dowel Pin
Valve Handle
Groove Pin
Foot Valve Housing
Foot Valve Seat
Foot Valve Ball
Lower Seal
Lower Cage
Adapter
Pump Block
O-Ring
Outlet Valve Retainer
Outlet Valve Seat
Outlet Valve Ball
Upper Cage
Nylon Washer
Upper Seal
Piston Rod
Perform the following procedure using PRIME/SPRAY valve
replacement kit P/N 800-915.
1. Push the groove pin out of the valve handle.
2. Remove the valve handle and the cam base.
3. Using a wrench, loosen and remove the valve housing
assembly.
4. Make sure the gasket is in place and thread the new valve
housing assembly into the pump block. Tighten securely
with wrench.
5. Place the cam base over the valve housing assembly.
Lubricate the cam base with grease and line up the cam with the pump block using the dowel pin.
6. Line up the hole on the valve stem with the hole in the
valve handle.
7. Insert the groove pin into the valve handle and through the
valve stem to secure the valve handle in position.
Servicing the Fluid Section
Use the following procedures to service the valves and repack the uid section. Perform the following steps before performing any maintenance on the uid section.
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Stop the sprayer at the bottom of its stroke so that the
piston is in its lowest position. Turn off and unplug the
sprayer.
Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!
3. For High Rider units, remove the return hose from the clamp on the siphon tube. Unscrew the siphon tube from
the foot valve housing.
4. For Low Rider units, remove the retaining clip from the bottom of the foot valve housing. Unscrew the return
hose from the pump block and remove the suction set assembly.
5. Tilt the pump back for easy access to the uid section.
Servicing the Valves
The design of Titan’s uid section allows access to the foot valve and seat as well as the outlet valve and seat without completely disassembling the uid section. It
is possible that the valves may not seat properly because of debris stuck in the foot valve seat or outlet valve
seat. Use the following instructions
to clean the valves and reverse or replace the seats.
1. Loosen and remove the foot
valve housing from the pump block.
2. Remove the lower cage, foot
valve ball, foot valve seat, and o-ring from the foot valve housing.
3. Clean out any debris in the foot valve housing and examine the valve housing and seat. If the seat is damaged, reverse or replace the seat.
4. Remove the adapter from the pump block.
5. Using a 3/8” hex wrench, loosen and remove the outlet
valve retainer from the piston rod.
NOTE: Always service the outlet
valve with the piston rod attached to the pump. This will prevent the piston rod from rotating during disassembly of the outlet valve.
6. Remove the upper seal, upper
cage, nylon washer, outlet valve
ball, and outlet valve seat from the outlet valve retainer.
7. Clean out any debris and
examine the outlet valve retainer
10 © Titan Tool Inc. All rights reserved.
and outlet valve seat. If the seat is damaged, reverse or replace the seat.
8. Clean and inspect the upper cage and outlet valve ball.
Replace if they are worn or damaged.
9. Reassemble the valves by reversing the steps above.
NOTE: During reassembly, make sure the o-ring
between the pump block and foot valve housing is lubricated with grease and in position.
Page 11
Repacking the Fluid Section
Install lower packing with
the side that has the o-ring
closest to the top of the
packing facing up.
Closer
Top
NOTE: The factory-installed packings are black in
1. Remove the foot valve assembly using the steps in the
NOTE: The outlet valve does not need to be
2. Using 3/8” a hex
3. Pull the pump block
4. Slide the pump
5. Slide the piston
6. Loosen and remove
7. Remove the upper and lower packings from the pump block.
8. Clean the pump block.
9. Locate the new upper and lower packings and pack the
9. Inspect the piston rod for wear and
10. Insert the upper packing into the
11. Insert the piston guide into the
12. Pre-form the lower packing using the lower packing sizing
13. Insert the lower packing
14. Push the lower packing into
15. Inspect the piston rod for wear and replace if necessary.
color. The replacement packings in the packing replacement kit are white.
“Servicing the Valves” procedure above.
disassembled from the piston rod for this procedure.
wrench, loosen
and remove the
two pump block mounting screws.
down approximately 1/2” from the gear
box housing.
block and piston
T-Slot
Tr ansducer
Gasket
Slider Assembly
Retainer Nut
Piston Guide
Upper Packing
rod forward until the
piston rod is out of the T-slot on the slider assembly.
rod out through the bottom of the pump block
Pump Block
Lower Packing
Pump Block Mounting Screw
the retainer nut and piston guide from
Piston Rod
the pump block.
areas between the packing lips with grease. Lubricate the o-rings on the exterior of the packings with grease.
Install upper packing
replace if necessary.
with raised lip and
o-ring facing down.
top of the pump block with the
raised lip on the packing facing
down.
Raised Lip
O-Ring
retainer nut. Thread the retainer nut into the pump block until it is hand tight.
tool (included in the repacking kit).
partially into the bottom of the pump block so that the side that has the o-ring closest to the face of the packing faces up.
position using the lower packing insertion tool (see
Fluid Section Assembly parts
list for lower packing insertion tool P/N).
17. Insert the piston rod into the bottom of the pump block,
through the lower packing, through the upper packing, and
out through the retainer nut. Using a rubber mallet, tap the bottom of the piston rod lightly until the piston rod is in position in the pump block.
NOTE: Whenrepackingtheuidsection,makesurethe
raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion of the piston rod.
18. Remove the piston insertion tool from the top of the piston
rod.
19. Using a wrench, tighten the retainer nut into the pump
block. Torque to 25-30 ft. lbs.
20. Slide the top of the piston rod into the T-slot on the slider
assembly.
21. Position the pump block underneath the gear box housing
and push up until it rests against the gear box housing.
IMPORTANT: Make sure the transducer is aligned properly with the hole in the pump block during reassembly. Improper alignment may cause damage to the transducer gasket.
22. Thread the pump block mounting screws through the
pump block and into the gear box housing. Tighten securely.
23. Reassemble the foot valve assembly into the pump block.
NOTE: During reassembly, make sure the o-ring
between the pump block and foot valve housing is lubricated with grease and in position.
24. For High Rider units, thread the siphon tube into the foot
valve housing and tighten securely. Make sure to wrap the threads on the siphon tube with PTFE tape before
assembly. Replace the return hose into the clamp on the siphon tube.
25. For Low Rider units, insert the elbow on the suction
set assembly into the bottom of the foot valve housing. Position the retaining clip up into the foot valve housing to secure the suction set assembly.
26. Thread the return hose into the pump block and tighten
securely.
27. Place the front cover on the gear box housing and secure
in position using the four front cover screws.
28. Turn on the sprayer by following the procedure in the
“Operation” section of this manual and check for leaks.
NOTE: Repacking kit P/N 800-450 is available. For best
results use all parts supplied in this kit.
NOTE: Coat the piston guide tool and the piston rod
with grease before inserting them into the pump block.
16. Place the piston insertion tool (included in the repacking kit) over the top of the piston rod.
© Titan Tool Inc. All rights reserved. 11
Page 12
Troubleshooting
Problem
A. The unit will not run.
B. The unit will not prime.
C. The unit will not build or
maintain pressure.
D. Fluid leakage at the upper end
of the uid section.
E. Excessive surge at the spray
gun.
F. Poor spray pattern.
G. The unit lacks power.
Cause
1. The unit is not plugged in.
2. Tripped breaker.
3. The pressure is set too low (pressure
control knob set at minimum setting does
not supply power to unit).
4. Faulty or loose wiring.
5. Excessive motor temperature.
6. ON/OFF switch is defective.
1. The PRIME/SPRAY valve is in the SPRAY
position.
2. Air leak in the siphon tube/suction set.
3. The pump lter and/or inlet screen is
clogged.
4. The siphon tube/suction set is clogged.
1. The spray tip is worn.
2. The spray tip is too large.
3. The pressure control knob is not set properly.
4. The pump lter, gun lter, or inlet screen is
clogged.
5. Material ows from the return hose when the PRIME/SPRAY valve is in the SPRAY
position.
6. Air leak in the siphon tube/suction set.
7. There is external uid leak.
8. There is an internal uid section leak (packings are worn and/or dirty, valve balls are worn).
9. Worn valve seats
10. Motor powers but fails to rotate
1. The upper packings are worn.
2. The piston rod is worn.
1. Wrong type of airless spray hose.
2. The spray tip worn or too large.
3. Excessive pressure.
1. The spray tip is too large for the material being used.
2. Incorrect pressure setting.
3. Insufcient uid delivery.
4. The material being sprayed is too viscous.
1. The pressure adjustment is too low.
2. Improper voltage supply.
Solution
1. Plug the unit in.
2. Reset the breaker.
3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.
4. Inspect or take to a Titan authorized service center.
5. Allow motor to cool.
6. Replace the ON/OFF switch.
1. Rotate the PRIME/SPRAY valve clockwise to the PRIME position.
2. Check the siphon tube/suction set connection and
tighten or re-tape the connection with PTFE tape.
3. Remove the pump lter element and clean. Remove
the inlet screen and clean.
4. Remove the siphon tube/suction set and clean.
1. Replace the spray tip following the instructions that came with the spray gun.
2. Replace the spray tip with a tip that has a smaller orice following the instructions that came with the
spray gun.
3. Turn the pressure control knob clockwise to increase
the pressure setting.
4. Remove the pump lter element and clean. Remove the gun lter and clean. Remove the inlet screen
and clean.
5. Clean or replace the PRIME/SPRAY valve.
6. Check the siphon tube/suction set connection and
tighten or re-tape the connection with PTFE tape.
7. Check for external leaks at all connections. Tighten
connections, if necessary.
8. Clean the valves and service the uid section following the “Servicing the Fluid Section” procedure
in the Maintenance section of this manual.
9. Reverse or replace the valve seats following the “Servicing the Fluid Section” procedure in the
Maintenance section of this manual.
10. Take unit to a Titan authorized service center.
1. Repack the pump following the “Servicing the Fluid Section” procedure in the Maintenance section of this
manual.
2. Replace the piston rod following the “Servicing the Fluid Section” procedure in the Maintenance section
of this manual.
1. Replace hose with a minimum of 50’ of 1/4”
grounded textile braid airless paint spray hose.
2. Replace the spray tip following the instructions that came with the spray gun.
3. Rotate the pressure control knob counterclockwise to
decrease spray pressure.
1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray
gun.
2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.
3. Clean all screens and lters.
4. Add solvent to the material according to the
manufacturer’s recommendations.
1. Rotate the pressure control knob clockwise to
increase the pressure setting.
2. Reconnect the input voltage for 120V AC.
Patents
These products are covered by one or more of the following U.S. patents: 4,500,119 4,768,929
12 © Titan Tool Inc. All rights reserved.
Page 13
Notes
© Titan Tool Inc. All rights reserved. 13
Page 14
Consignes de sécurite important · Lire toutes ces consignes avant
d’utiliser l’appareil. GARDER CES CONSIGNES.
Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.
Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.
DANGER : INJECTION CUTANÉE
A high pressure paint stream produced by this Le jet de
haute pression produit par cet appareil peut transpercer la peau et les tissus sous-jacents, causant des blessures
graves pouvant entraîner l’amputation.
NE PAS TRAITER ce type de BLESSURE COMME UNE SIMPLE COUPURE! Une amputation peut en résulter. ON doit consulter un médicin sur-le-champ.
La pression maximale de ce pulvérisateur est d’environ 3 300 PSI / 22,8
MPa.
MESURES PRÉVENTIVES :
• Ne pas pointer le pistolet vers une partie du corps.
• Ne pas pointer le pistolet vers une personne ou un animal; ne pas pulvériser non plus de produit dessus.
• NE JAMAIS mettre une partie du corps devant le jet de produit. NE JAMAIS toucher les fuites du exible de pulvérisation.
• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants n’offrent aucune protection contre les blessures par injection).
• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher toute la pression avant d’effectuer la maintenance de l’appareil ou de le laisser sans surveillance, d’en nettoyer le protège-embout ou l’embout, ou de remplacer ce dernier. La pression ne sera pas relâchée par le simple arrêt du moteur; pour ce faire, on doit se servir du bouton PRIME/SPRAY (se reporter à la section Comment libérer la pression, du présent manuel).
• TOUJOURS s’assurer que le protège-embout est en place avant de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.
• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer l’appareil.
• toujours inspecter le exible avant de commencer; celui-ci peut présenter des fuites attribuables à l’usure, à une exion excessibe ou à un traitement abusif, lesquelles fuites présentent des risques d’injection cutanée. Ne pas utiliser le exible pour soulever ou tirer l’équipement.
• NE JAMAIS utiliser de pistolet sans verrou de détente et protège-
doigts.
• Tous les accessoires (pistolets, embouts, rallonges, exibles etc.)
doivent pouvoir subir une pression nominale de 3 300 PSI / 22,8 MPa ou plus.
• Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions Comment libérer la pression, du présent manuel.
• Vériez que toutes les connexions sont bien serrées avant d’utiliser l’appareil. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait
causer des blessures graves.
• Verrouillez toujours la détente quand vous ne pulvérisez pas. Vériez que le verrou de la détente fonctionne correctement.
REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il
importe donc de les traiter sans délai. On NE DOIT PAS retarder
cetraitementsousprétextedevérierlatoxicitéduproduiten
cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.
DANGER : ÉMANATIONS DANGEREUSES
Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en contact avec l’organisme. Les émanations de ces produits peuvent provoquer de graves nausées, évanouissements
ou empoisonnements.
MESURES PRÉVENTIVES :
• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation (lire toutes les directives concernant ces dispositifs an de s’assurer qu’ils offrent la protection requise).
• Porter des lunettes de protection.
• Porter les vêtements de protection prescrits par le fabricant du produit utilisé.
DANGER : EXPLOSION OU INCENDIE
Les émanations de certains produits peuvent exploser ou s’enammer, et risquent d’entraîner des dommages matériels ou de graves blessures.
MESURES PRÉVENTIVES :
• S’assurer que l’aire de travail est dotée de moyens d’évacuation d’air vicié et d’introduction d’air frais pour éviter l’accumulation de vapeurs inammables. Les vapeurs dégagées par la peinture ou les solvants peuvent provoquer une explosion ou s’enammer.
• Ne pas pulvériser de produit dans un endroit clos.
• Ne pas travailler près de sources d’ignition (décharges électrostatiques ou étincelles provoquées par le branchement/ débranchement d’appareils ou la commutation d’interrupteurs, d’appareils électriques, ammes nues, veilleuses, objets chauds, etc.). La peinture ou le solvant s’écoulant dans l’équipement peut générer de l’électricité statique.
• Ne pas fumer dans l’aire de travail.
• L’aire de travail doit être munie d’un extincteur en bon état de marche.
• Prévoir un espace d’au moins 7.62 mètres entre la pompe et l’objet à pulvériser s’ils sont dans la même pièce bien ventilée (rallonger le exible au besoin). Les vapeurs inammables étant souvent plus lourdes que l’air, l’espace au-dessus du plancher doit être particulièrement bien aéré. La pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.
• Les appareils et objets à l’intérieur ou à proximité de l’aire de travail doivent être adéquatement mis à la terre pour éviter les décharges électrostatiques.
• Veillez à ce que la zone soit propre et exempte de contenants de peinture ou de solvant, chiffons ou autres matériaux inammables.
• Les exibles dont on se sert doivent être conçus pour subir les pressions élevées et faits de matériaux conducteurs ou mis à la terre adéquatement; le pistolet sera mis à la terre par le biais de ses raccords aux exibles.
• Pour les appareils électriques — Le cordon d’alimentation doit être branché à un circuit trilaire.
• L’appareil doit toujours être vidangé à basse pression, embout retiré, dans un contenant métallique distinct. Tenir le pistolet contre la paroi du contenant de manière à mettre ce dernier à la terre et à prévenir les décharges électrostatiques.
• Toujours respecter les mises en garde et les directives du fabricant des produits et solvants utilisés. On doit connaître les produits contenus dans les peintures et solvants qu’on pulvérise. Lire les ches techniques santé-sécurité (FTSS) et les étiquettes
des contenants fournies avec les peintures et solvants. Suivres
les consignes de sécurité du fabricant de peinture et de solvant.
• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 21°C (70°F). Le point d’éclair est la température à laquelle le liquide peut créer sufsamment de vapeurs et s’enammer.
• Le plastique est générateur de décharges électrostatiques; ne jamais
en suspendre pour fermer une aire de travail ou en utiliser en guise
de toile de protection lorsqu’on pulvérise un produit inammable.
• Se servir de la pression la plus basse possible pour vidanger l’appareil.
• Ne pas pulvériser de produit sur la pompe.
14 © Titan Tool Inc. Tous droits réservés.
Français
Page 15
Consignes de sécurite important · Lire toutes ces consignes avant
Prise trifilaire
Broche de mise à la terre
Plaque murale de la prise
d’utiliser l’appareil. GARDER CES CONSIGNES.
DANGER : EXPLOSION CAUSÉE PAR DES
Ce type d’explosion peut entraîner des dommages matériels ou des blessures graves.
MESURES PRÉVENTIVES :
• Ne pas utiliser de produits contenant du chlore ou du javellisant.
• Ne pas utiliser de solvants à base de halons comme l’eau de
• Communiquer avec le fournisseur du produit concerné pour en
DANGER : GÉNÉRALITÉS
D’autres dangers peuvent entraîner des dommages matériels ou des
blessures graves.
MESURES PRÉVENTIVES :
• Lire toutes les directives et consignes de sécurité avant d’utiliser
• Observer tous les codes locaux, provinciaux, d’état et nationaux
• Aux États-Unis, le gouvernement a adopté des normes de
• N’utiliser que les pièces autorisées par le fabricant; les
• Tous les raccords, les tuyaux et les bouchons de remplissage
• Avant chaque utilisation, examiner tous les exibles an de
•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le
•. N’exposez pas le tuyau à des températures ou des pressions
• Ne pas pulvériser à l’extérieur par grands vents.
• Porter des vêtements aptes à protéger la peau et les cheveux du
• Ne pas utiliser le pistolet ou ne pas pulvériser de produits
• Ne pas s’étirer ni ne travailler sur un support instable. Toujours
• Se servir de la pression la plus basse possible pour vidanger
• Rester vigilant et faire attention à ce que l’on fait.
• Ne pas se servir de l’équipement en cas de fatigue ou si vos
• Pour les appareils électriques — Débranchez toujours le cordon
• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.
• Ne pas soulever par la poignée de chariot en chargeant ou en
PRODUITS INCOMPATIBLES
javel, les agents antimoisissure, le chlorure de méthylène et le trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec l’aluminium.
connaître la compatibilité avec l’aluminium.
l’appareil.
régissant la ventilation, la prévention des incendies et le fonctionnement de l’appareil.
sécurité en vertu de l’Occupational Safety and Health Act (OSHA). Le cas échéant, on doit les consulter, notamment les parties 1910 des normes générales et 1926 des normes de
construction.
utilisateurs qui choisiront d’utiliser des composants dont les caractéristiques techniques et les exigences en matière de sécurité sont inférieures devront en assumer tous les risques et responsabilités.
doivent être xés solidement en place avant d’utiliser la pompe de pulvérisation. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait
causer des blessures graves.
conrmer l’absence de coupures, de fuites, d’abrasions ou de renements. Vérier également l’intégrité des raccords. Remplacer sans délai les pièces qui semblent présenter des défectuosités. Ne jamais tenter de réparer un exible; remplacer ceux qui font défaut par des modèles haute pression, avec mise à
la terre.
tuyau à vide peut présenter des fuites suite à l’usure, les nouer ou les mauvais traitements. Une fuite risque d’injecter du produit
dans la peau.
supérieures à celles spéciées par le fabricant.
produit utilisé.
en présence d’enfants à proximité. Éloigner les enfants de l’équipement en tout temps.
garder les deux pieds au sol pour rester en équilibre.
l’appareil.
aptitudes sont affaiblies par la consommation de drogues ou de
boissons alcoolisées.
électrique de la prise avant de travailler sur l’équipement.
déchargeant.
Instructions de mise à la terre
Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d’électrocution lors d’un court-circuit en permettant au courant de s’écouler par le l de mise à la terre. Cet appareil est muni d’un cordon électrique avec l de mise à la terre ainsi que d’une che de terre. La che doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.
MISE EN GARDE - Le fait de ne pas brancher correctement la fiche trifilaire de l’appareil peut entraîner des risques de choc électrique.
Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié à la
broche de terre.
Consulter un technicien ou un électricien qualié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, faire remplacer cette dernière par un électricien qualié.
IMPORTANT : Utiliser uniquement une rallonge à trois fils munie d’une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l’appareil. S’assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu’elle soit d’un calibre suffisant pour supporter l’intensité du courant requise par l’appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l’intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque W-A après la désignation indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.
© Titan Tool Inc. Tous droits réservés. 15
Français
Page 16
Información de seguridad importante · Lea toda la información de
seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.
Indica una situación peligrosa que, de no evitarse, puede causar la muerte o lesiones graves.
Para reducir los riesgos de incendios, explosiones, descargas eléctricas o lesiones a las personas, lea y entienda todas las instrucciones incluidas en este manual. Familiarícese con los controles y el uso adecuado del equipo.
PELIGRO: LESIÓN POR INYECCIÓN
El ujo de pintura a alta presión que produce este
equipo puede perforar la piel y los tejidos subyacentes,
ocasionando lesiones graves y posible amputación. CONSULTE A UN MÉDICO INMEDIATAMENTE.
¡NO TRATE LA LESIÓN POR INYECCIÓN COMO UNA CORTADURA SIMPLE! La inyección puede ocasionar amputación. Consulte a un médico inmediatamente.
La gama operativa máxima de la pistola es de 3300 PSI / 22.8 MPa de presión del líquido.
PREVENCIÓN:
• NUNCA apunte la pistola a ninguna parte del cuerpo.
• No apunte con la pistola ni rocíe a cualquier persona o animal.
• NUNCA deje que ninguna parte del cuerpo toque el ujo de líquido. NO deje que el cuerpo toque una fuga de la manguera de líquido.
• NUNCA ponga la mano frente a la pistola. Los guantes no protegen contra una lesión por inyección.
• SIEMPRE ponga el seguro del gatillo, apague la bomba y libere toda la presión antes de dar servicio, limpiar la boquilla o protección, cambiar la boquilla o dejar la pistola sin supervisión. No se libera la presión al apagar el motor. Debe girarse la perilla PRIME/ SPRAY (CEBAR/ROCIAR) a PRIME (CEBAR) para aliviar la presión. Consulte el PROCEDIMIENTO PARA ALIVIAR LA PRESIÓN descrito en este manual.
• SIEMPRE mantenga la protección de la boquilla en su sitio al rociar. La protección de la boquilla sirve principalmente de
dispositivo de advertencia.
• SIEMPRE retire la boquilla rociadora antes de enjuagar o limpiar
el sistema.
• La manguera de pintura puede presentar fugas por desgaste, dobleces y maltrato. La fuga puede inyectar material traspasando
la piel. Inspeccione la manguera antes de cada uso. No use mangueras para levantar o tirar del equipo.
• NUNCA use una pistola rociadora sin contar con el seguro y la protección del gatillo.
• Todos los accesorios deben tener capacidades nominales de 3300 PSI / 22.8 MPa como mínimo. Esto incluye las boquillas
rociadoras, pistolas, extensiones y manguera.
• No deje el aparato con corriente ni con presión cuando nadie esté pendiente de ella. Cuando no utilice el aparato, apáguelo y libere la presión siguiendo las instrucciones del PROCEDIMIENTO PARA ALIVIAR LA PRESIÓN descrito en este manual.
• Antes de utilizar el aparato, verique que todas las conexiones son seguras. Las partes no aseguradas pueden ser expulsadas con gran fuerza o ltrar uido a alta presión y provocar lesiones
severas.
• Ponga siempre el seguro del gatillo cuando no esté pulverizando. Verique que el seguro del gatillo funciona correctamente.
NOTA PARA EL MÉDICO: La inyección a través de la piel es una lesión traumática. Es
importante tratar la lesión tan pronto sea posible. NO retrase el tratamiento para investigar la toxicidad. La toxicidad es un factor a considerar con ciertos revestimientos inyectados directamente en la corriente sanguínea. Puede ser aconsejable consultar con un cirujano plástico o un cirujano especialista en reconstrucción de las manos.
PELIGRO: VAPORES PELIGROSOS
Las pinturas, solventes, insecticidas y demás materiales
pueden ser nocivos si se inhalan o toman contacto con
el cuerpo. Los vapores pueden causar náuseas graves,
desmayos o envenamiento.
PREVENCIÓN:
• Use un respirador o mascarilla si pueden
inhalarse los vapores. Lea todas las instrucciones
suministradas con la mascarilla para revisar que
brinde la protección necesaria.
• Use lentes protectores.
• Use ropa protectora según lo indique el fabricante del
revestimiento.
PELIGRO: EXPLOSIÓN O INCENDIO
Los vapores de solventes y pinturas pueden explotar o inamarse. Pueden producirse daños materiales, lesiones
graves o ambos.
PREVENCIÓN:
• Cuente con escape y entrada de aire fresco para mantener el aire
dentro de la zona de aplicación sin acumulaciones de vapores inamables. Los gases producidos por solventes o pinturas
pueden causar explosiones o incendios.
• No rocíe en lugares cerrados.
• Evite todas las fuentes de ignición como las chispas de electricidad estática, las llamas expuestas,
appliances electricidad, las luces piloto y los
objetos calientes. La conexión o desconexión de cables eléctricos o interruptores de luz operativos
puede producir chispas. Si la pintura o el solvente
uyen por el equipo se puede generar electricidad estática.
• No fume en el área de aplicación.
• Debe haber un extintor de incendios en buen estado.
• Coloque la bomba de pintura a un mínimo de 7.62 meters (25 pies) del objeto a pintar dentro de un área bien ventilada (añada más manguera si es necesario). Los vapores inamables son generalmente más pesados que el aire. El área debe estar
sumamente bien ventilada.
• El equipo y los objetos dentro y alrededor del área a pintar deben
estar debidamente conectados a tierra para evitar las chispas de
estática.
• Mantenga el área limpia y libre de contenedores de pintura o solvente, trapos y otros materiales inamables.
• Use solamente una manguera conductora o conectada a tierra para líquidos a alta presión. La pistola debe conectarse a tierra a través de las conexiones de la manguera.
• Para las aparatos eléctricas — Debe conectarse el cable eléctrico
a un circuito a tierra.
• Siempre enjuague la unidad dentro de un recipiente metálico separado, con la bomba a baja presión y habiendo sacado la boquilla rociadora. Sostenga la pistola rmemente contra el
costado del recipiente para conectar a tierra el mismo y evitar
chispas de estática.
• Siga las advertencias e instrucciones del fabricante del material y del solvente. Conozca los contenidos de las pinturas y los solventes con los que rocía. Lea todas las Hojas de Datos sobre Seguridad de Materiales (MSDS) y las etiquetas del contenedor
provistas con las pinturas y los solventes. Siga las instrucciones de seguridad del fabricante de pinturas o solventes.
• Tenga muchísmo cuidado al usar materiales cuyo punto de ignición sea inferior a 70°F (21°C). El punto de inamación es la temperatura a la que un uido puede producir vapores sucientes
para encenderse.
• El plástico puede causar chispas de estática. Nunca cuelgue plásticos para cerrar una zona a pintar. No use mantas plásticas al aplicar materiales inamables.
• Use la presión más baja posible para enjuagar el equipo.
• No rocíe el ensamblaje de la bomba.
16 © Titan Tool Inc. Todos los derechos reservados.
Español
Page 17
Información de seguridad importante · Lea toda la información de
Receptáculo conectado a tierra
Pata a tierra
Tapa de la caja de receptáculo conectada a tierra
seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.
PELIGRO: POSIBLE EXPLOSIÓN DEBIDO A
Causará daños materiales o lesiones graves.
PREVENCIÓN:
• No use materiales que contengan blanqueador o
• No use solventes de hidrocarburos halogenados como
• Diríjase al proveedor de revestimientos para obtener los datos de
PELIGRO: GENERAL
Puede causar daños materiales o lesiones graves.
PREVENCIÓN:
• Lea todas las instrucciones y las precauciones de seguridad
• Siga todos los códigos locales, estatales y nacionales
• Se han adoptado las normas de seguridad del Gobierno de los
• Utilice solamente componentes autorizados por el fabricante.
• Todos los acopladores, las mangueras y las tapas de los ltros
• Antes de cada uso, revise todas las mangueras en busca de
• No retuerza ni doble la manguera en exceso. En la manguera
• No exponga la manguera a temperaturas o presiones que
• No pinte en exteriores en días con viento.
• Use ropa que mantenga la pintura alejada de la piel y el cabello.
• No lo opere ni rocíe cerca de los niños. Mantenga a los niños
• No se asome ni se pare sobre soportes inestables. Mantenga
• Use la presión más baja posible para enjuagar el equipo.
• Manténgase alerta y mire lo que hace.
• No utilice la unidad cuando se encuentre cansado o bajo la
• Para las aparatos eléctricas — Desenchufe siempre el cable
• No utilice la manguera como elemento de fuerza para tirar del
• No levantar por la manija del carro al cargar o descargando.
MATERIALES INCOMPATIBLES
cloro.
blanqueador, mohocida, cloruro de metileno y 1,1,1 tricloroetano. No son compatibles con el aluminio.
compatibilidad del material con el aluminio.
antes de operar el equipo.
correspondientes que rijan la ventilación, prevención de incendios y operación.
Estados Unidos según la Ley de seguridad ocupacional y salud (Occupational Safety and Health Act, OSHA). Deben consultarse
estas normas, particularmente el apartado 1910 de las Normas
generales y el apartado 1926 de las Normas de construcción.
El usuario asume todo riesgo y responsabilidad al utilizar componentes que no cumplan con las especicaciones mínimas
y requisitos de seguridad del fabricante de la bomba.
deben estar asegurados antes de operar la bomba de rocío. Las partes no aseguradas pueden ser expulsadas con gran fuerza o ltrar uido a alta presión y provocar lesiones severas.
cortes, fugas, abrasión o hinchazón de la cubierta. Revise si hay daños o movimiento de los acoplamiento. Cambie
inmediatamente la manguera si existe alguna de estas
condiciones. Nunca repare una manguera de pintura. Cámbiela por otra manguera conectada a tierra apta para alta presión.
airless pueden aparecer fugas a causa del desgaste, de retorcimientos o de un mal uso. Una fuga puede inyectar material en la piel.
superen las especicadas por el fabricante.
alejados del equipo en todo momento.
siempre la posición rme y el equilibrio efectivos.
inuencia de las drogas o el alcohol.
antes de trabajar en el equipo.
equipo o levantarlo.
Instrucciones para conectar a tierra
Este producto se debe conectar a tierra. En caso de que ocurra un corto circuito, la conexión a tierra reduce el riesgo de choque eléctrico al proporcionar un alambre de escape para la corriente eléctrica. Este producto está equipado con un cable que tiene un alambre de conexión a tierra con un enchufe de conexión a tierra apropiado. El enchufe se debe
enchufar en una toma de corriente que se haya instalado y conectado a
tierra debidamente, de acuerdo con todos los códigos y estatutos locales.
ADVERTENCIA - La instalación incorrecta del enchufe a tierra puede ocasionar un riesgo de choque eléctrico.
Si es necesario reparar o cambiar el cable o el enchufe, no conecte el
cable verde a tierra a ninguno de las terminales de espiga plana. El cable
con aislamiento de color verde por fuera con o sin rayas amarillas es el alambre a tierra y debe conectarse a la espiga a tierra.
Consulte a un electricista o técnico de servicio capacitado si las instrucciones para la conexión a tierra no se entienden claramente o si tiene dudas en cuanto a que el producto esté debidamente conectado a
tierra. No modifique el enchufe que se incluye. Si el enchufe no encaja
en el receptáculo, pida a un electricistas capacitado que instale un receptáculo adecuado.
IMPORTANTE: Use solamente extensiones trifilares que tengan un enchufe de conexión a tierra de 3 hojas y un receptáculo de triple ranura que acepte el enchufe del producto. Asegúrese de que su extensión esté en buenas condiciones. Cuando use una extensión, asegúrese de usar una que sea lo suficientemente resistente como para soportar la corriente que descargue su producto. Un cable de un tamaño menor causará una caída de voltage en la línea que dará como resultado una pérdida de energía y un sobrecalenta|ôento. Se recomienda usar un cable de calibre 12. Si se utiliza un cable de extensión en el exterior, tiene que estar marcado con el sufijo W-A después de la designación del tipo de cable. Por ejemplo, SJTW-A para indicar que el cable es apropiado para uso en exteriores.
© Titan Tool Inc. Todos los derechos reservados. 17
Español
Page 18
Parts List
1
4
3
2
6
8
9
7
10
5
11
14
13
3
12
Main Assembly
Item Part # Description Quantity
1 800-570 High Rider cart assembly .........................1
2 ---------- Gear box assembly (see separate listing) 1
3 ---------- Fluid section assembly
(see separate listing) ................................1
4 763-552 Lock washer .............................................2
5 710-033 Screw ........................................................2
6 704-304 Pail hook ...................................................1
7 730-334 Hose clamp ...............................................1
Item Part # Description Quantity
8 705-054 Siphon tube (High Rider) ..........................1
9 710-046 Inlet screen, 10 mesh (High Rider) ...........1
10 704-117 Screw ........................................................2
11 ---------- Motor assembly (see separate listing) ......1
12 761-178 Screw ........................................................4
13 800-915 PRIME/SPRAY valve assembly ...............1
14 702-239 Return hose (High Rider)..........................1
18 © Titan Tool Inc. All rights reserved.
Page 19
11
10
9
12
13
14
7
8
3
4
5
6
1
2
Motor Assembly
Transducer
800-101
Potentiometer
800-461
Power Cord
800-079 (HR)
800-029 (LR)
Ground
Chassis
Plug
BLACK
GREEN
WHITE
WHITE
RED
BLACK
BLUE
GRAY
PURPLE
YELLOW
WHITE
BLACK
Electronic
Control Assy
Indicator Lights Assembly
Motor
Chassis
Circuit Breaker 765-327
Wire Assembly 765-072
Switch
780-380
#1 #2
#4 #5
WHITE
Item Part # Description Quantity
1 800-465 Motor shroud ............................................2
2 705-063 Electronic cover ........................................1
3 700-681 Screw ........................................................4
4 800-211 Motor assembly, 120V
(includes items 5 and 10–11) ...................1
5 800-209 Front end bell assembly w/bearings .........1
6 704-331 Housing gasket .........................................1
7 704-181 Screw ........................................................4
Electrical Schematic
© Titan Tool Inc. All rights reserved. 19
Item Part # Description Quantity
8 704-332 Screw grommet ........................................4
9 800-213 Electronic control assembly, 120V ...........1
10 800-215 Fan shroud ...............................................1
11 800-294 Fan assembly ...........................................1
12 800-427 Bafe assembly ........................................1
13 800-416 Bafe tape ................................................1
14 800-439 Bafe spacer.............................................4
NOTE: All electrical work should be
performed by a Titan authorized service center.
Page 20
Gear Box Assembly
2
1
3
4
5
6
7
10
11
8
9
12
13
14
18
2
19
20
15
16
17
20 © Titan Tool Inc. All rights reserved.
Page 21
Item Part # Description Quantity
9
10
8
7
2
3
5 6
4
1
11
15
13
14
12
5
4
3
2
1
6
7
8 9
10
12 13
14
11
15
17
18 19
20
16
1 800-464 Front cover w/label ...................................1
2 700-139 Screw ........................................................8
3 704-173 Crankshaft/gear assembly ........................1
4 704-174 Thrust washer ...........................................1
5 704-176 2nd stage gear..........................................1
6 800-067 Gear box housing .....................................1
7 704-301 Slider assembly ........................................1
8 700-175 Cap ...........................................................1
9 700-176 Seal ..........................................................1
10 700-159 Pressure control knob...............................1
11 800-274 Potentiometer mount ................................1
Item Part # Description Quantity
12 800-079 Power cord assembly (high rider) .............1
800-029 Power cord assembly (low rider)
13 704-229 Screw ........................................................1
14 800-101 Transducer assembly ...............................1
15 800-461 Potentiometer ...........................................1
16 704-380 On/Off switch ............................................1
17 765-327 Circuit breaker ..........................................1
18 710-127 Set screw ..................................................1
19 800-460 Heat sink assembly
(includes item 21) .....................................1
20 704-281 Port plug ...................................................1
High Rider Cart Assembly (P/N 800-570)
Item Part # Description Quantity
1 800-463 Handle
(includes items 2–6 and 11 ......................1
2 590-506 Washer .....................................................2
3 590-508 Roll pin ......................................................2
4 590-504 Sleeve .......................................................2
5 856-921 Screw ........................................................4
6 856-002 Washer .....................................................4
7 704-291 Roll pin ......................................................2
8 704-354 Spacer ......................................................2
9 704-355 Cap ...........................................................2
10 800-462 Frame (includes items 13 and 15) ............1
11 590-507 Snap button ..............................................2
12 761-178 Hex head screw ........................................4
13 710-199 Plug ..........................................................2
14 800-593 Wheel .......................................................2
15 335-018 Plug ..........................................................2
© Titan Tool Inc. All rights reserved. 21
Low Rider Cart Assembly (P/N 705-200)
Item Part # Description Quantity
1 704-307 Mounting bracket ......................................2
2 763-549 Hex lock nut ..............................................2
3 856-921 Screw ........................................................4
4 856-002 Washer .....................................................4
5 704-291 Roll pin ......................................................2
6 800-468 Wheel .......................................................2
7 704-355 Cap ...........................................................2
8 800-470 Frame (includes items 9 and 11) ..............1
9 700-674 Cap ...........................................................2
10 763-549 Lock nut ....................................................2
11 335-018 Plug ..........................................................2
12 590-508 Roll pin ......................................................2
13 590-506 Washer .....................................................2
14 704-188 Screw ........................................................1
15 773-918 Screw ........................................................2
16 700-1041 Drip cup ....................................................1
17 756-091 Hex head screw ........................................4
18 590-504 Sleeve .......................................................2
19 590-507 Snap button ..............................................2
20 800-469 Handle assembly
21 704-354 Wheel spacer (not shown) ........................4
(includes items 1, 3, 4, 12, 13, 18, and 19)
...1
Page 22
Fluid Section Assembly
1
2
30
4
3
5
7
6
8
11
12
14
15
16
17
18
19
20
21
22
23
13
10
9
24
25
26
27
29
28
42 43
31
32
33
34
35
36
38
37
39
40
41
Install upper packing
with raised lip and
o-ring facing down.
O-Ring
Raised Lip
Install lower packing with
the side that has the o-ring
closest to the top of the
packing facing up.
Closer
Top
NOTE: When using “HOT” solvents, replace Viton o-ring (item 36) with optional PTFE o-ring (P/N 700-897). Install with o-ring tool (P/N 700-890).
22 © Titan Tool Inc. All rights reserved.
Page 23
Item Part # Description Quantity
1
3
6
2
4
5
7
1 800-458 Fluid section, High Rider
(excludes items 24–41) ............................1
800-466 Fluid section, Low Rider (excludes items 24–41) 2 800-451 Piston assembly (includes items 10–16) ..1
3 705-104 Retainer nut ..............................................1
4 705-105 Piston guide ..............................................1
5 800-454 Upper packing assembly ..........................1
6 227-028 Plug ..........................................................1
7 800-453 Pump block (includes item 6) ...................1
8 227-006 Outlet tting ..............................................1
9 800-456 Lower packing assembly ..........................2
10 800-452 Piston rod .................................................1
11 800-348 Upper seal ................................................1
12 800-441 Upper cage ...............................................1
13 800-245 Nylon washer ............................................1
14 800-247 Outlet valve ball ........................................1
15 800-243 Outlet valve seat .......................................1
16 800-336 Outlet valve retainer .................................1
17 705-103 Adapter .....................................................1
18 800-442 Lower cage ...............................................1
19 800-242 Foot valve ball ..........................................1
20 800-241 Foot valve seat .........................................1
21 762-058 O-ring ........................................................1
22 762-103 Lower seal ................................................1
23 705-106 Foot valve housing (High Rider) ...............1
705-141 Foot valve housing (Low Rider)
24 704-252 Filter housing ............................................1
25 730-067 Filter ..........................................................1
26 730-083 Filter spring ...............................................1
Item Part # Description Quantity
27 702-251 Adapter .....................................................1
28 757-105 Filter support spring ..................................1
29 704-297 O-ring ........................................................1
30 800-915 PRIME/SPRAY valve assembly
(includes items 31—43) ............................1
31 700-537 Gasket ......................................................1
32 221-012 O-ring, Viton .............................................1
33 222-012 O-ring, PTFE ............................................1
34 700-253 Valve housing ...........................................1
35 800-910 Valve seat .................................................1
36 700-721 O-ring, Viton .............................................1
700-897 O-ring, PTFE (optional)
37 700-750 Valve stem ................................................1
38 800-926 Spring .......................................................1
39 700-248 Valve retainer ...........................................1
40 700-251 Cam base .................................................1
41 700-697 Valve handle .............................................1
42 700-759 Groove pin ................................................1
43 700-823 Dowel pin ..................................................1
44 704-273 Fitting (Low Rider only, not shown) ..........1
800-459 Fluid section complete, high rider
(includes items 1–43) 800-467 Fluid section complete, low rider (includes items 1–44) 800-450 Repacking kit (includes items 4, 5, 9, 11, 13, 14, 17, 19, and 20–22, as well as packing grease P/N 700-203 and lower packing insertion tool P/N 705-138)
705-138 Lower packing insertion tool .....................1
Suction Set Assembly, Low Rider (P/N 704-300)
Item Part # Description Quantity
1 704-263 Return hose assembly ..............................1
2 704-121 O-ring ........................................................2
704-109 O-ring (for hot solvents, optional)
3 700-1024 Elbow ........................................................1
4 704-127 Retaining clip ............................................1
5 700-1023 Siphon hose
(includes items 2–4, and 7) ......................1
6 755-135 Clip ...........................................................1
7 700-805 Inlet screen ...............................................1
© Titan Tool Inc. All rights reserved. 23
Page 24
United States Sales & Service
1770 Fernbrook Lane
Minneapolis, MN 55447
www.titantool.com
200 Trowers Road, Unit 7B
Woodbridge, Ontario L4L 5Z8
Tech Service/Order Entry:
Fax (Order Entry):
Fax (Tech Service):
1-800-526-5362 1-800-528-4826 1-800-525-9501
Phone:
Fax:
1-800-565-8665 1-800-856-8496
Canadian Branch
1770 Fernbrook Lane
Minneapolis, MN 55447
Phone:
Fax:
1-201-337-1240 1-201-405-7449
International
Accessories
Tip Size Spray Material Filter Type
.011 – .013 Lacquers and stains 100 mesh filter
.015 – .019 Oil and latex 60 mesh filter
.021 – .026 Heavy bodied latex and blockfillers 30 mesh filter
Airless Tip Selection
Tips are selected by the orice size and fan width. The proper selection is determined by the fan width required for a specic job and by the orice size that will supply the desired amount of uid and accomplish proper atomization.
For light viscosity uids, smaller orice tips generally are desired. For heavier viscosity materials, larger orice tips are preferred. Please refer to the chart below.
NOTE: Do not exceed the sprayer’s recommended
maximum tip size.
The following chart indicates the most common sizes and the
appropriate materials to be sprayed.
Fan widths measuring 8” to 12” (20 to 30 cm) are preferred because they offer more control while spraying and are less likely
to plug.
Liquid Shield Plus
Cleans and protects spray systems against rust, corrosion and
premature wear. Now with -25º anti-freeze protection.
Part # Description
314-483 4 ounce bottle 314-482 1 quart bottle
Piston Lube
Specially formulated to prevent materials from adhering to the
piston rod, which becomes abrasive to the upper seals. Piston Lube will break down any material that may accumulate in the oil
cup and keep it from drying.
Part # Description
314-481 4 ounce bottle 314-480 8 ounce bottle
Miscellaneous
Part # Description
490-012 Hose coupling, 1/4” x 1/4” 730-397 High pressure uid Gauge 314-171 Lubriplate, 14 ounce individual 314-172 Lubriplate, 6 lb. can 700-1037 Electrostatic discharge (ESD) wrist strap
Labels
Part # Description
313-1691 740i logo label 313-1673 Warning label (injection/explosion) 313-1847 Shock hazard label 313-1715 Pressure control knob label 313-1743 Indicator lights label 313-1638 “Titan” front label 313-1906 Innity logo label
Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan.
This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non­Titan component parts, or tampering with the unit in a manner to impair normal operation.
Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.
THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.
TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.
Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.
24 © Titan Tool Inc. All rights reserved.
Warranty
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