Titan 800-1005, 800-1010, 800-1015, 800-1000 User Manual

Printed in the U. S. A.

Do not use this equipment before reading this manual!

740ix

Airless Sprayer

NOTE: This manual contains important warnings

and instructions. Please read and retain for reference.

Owner’s Manual

For professional use only

NOTE: This manual contains important warnings

and instructions. Please read and retain for reference.

Model Number:

High Rider Bare 800-1000 High Rider Complete 800-1005 Low Rider Bare 800-1010 Low Rider Complete 800-1015

Table of Contents

Safety Precautions.................................................................2

Français ..............................................................................14

Español...............................................................................16

General Description ...............................................................4

Operation ................................................................................4

Setup ....................................................................................4

Preparing to Paint.................................................................4

Painting.................................................................................5

Electronic Pressure Control Indicators .................................5

Pressure Relief Procedure ...................................................5

Spraying ..................................................................................6

Spraying Technique ..............................................................6

Practice.................................................................................6

Cleanup ...................................................................................7

Maintenance............................................................................7

General Repair and Service Notes.......................................7

Replacing the Filters.............................................................8

Replacing the Motor (with Electronic Control)......................8

Replacing the Gears.............................................................9

Replacing the Transducer.....................................................9

Replacing the PRIME/SPRAY Valve...................................10

Servicing the Fluid Section.................................................10

Troubleshooting ...................................................................12

Parts Listings........................................................................18

Main Assembly....................................................................18

Motor Assembly ..................................................................19

Electrical Schematic ...........................................................19

Gear Box Assembly............................................................20

High Rider Cart Assembly ..................................................21

Low Rider Cart Assembly...................................................21

Fluid Section Assembly ......................................................22

Suction Set Assembly, Low Rider.......................................23

Accessories ........................................................................24

Labels .................................................................................24

Warranty................................................................................24

Safety Precautions

This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.

This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.

HAZARD: Injection injury - A high pressure fluid stream

produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.

The maximum operating range of the sprayer is 3300 PSI/228BAR fluid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body.

WARNING

NOTE: Notes give important information which should

be given special attention.

CAUTION

WARNING

• NEVER allow any part of the body to touch the fluid stream. DO NOT allow body to touch a leak in the fluid hose.

• NEVER put hand in front of the gun. Gloves will not provide protection against an injection injury.

•ALWAYS lock gun trigger, shut pump off, and release all pressure before servicing, cleaning tip or guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve handle must be turned to PRIME to relieve the pressure. Refer to the PRESSURE RELIEF PRESSURE described in the pump manual.

•ALWAYS keep tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.

•ALWAYS remove the spray tip before flushing or cleaning the system.

• Paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use.

• NEVER use a spray gun without a working trigger lock and trigger guard in place.

• All accessories must be rated at or above 3300 PSI/228 BAR. This includes spray tips, guns, extensions, and hose.

HAZARD: EXPLOSION AND FIRE - Solvent and paint

fumes can explode or ignite. Severe injury and/or property damage can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors.

•Avoid all ignition sources such as static electricity sparks, electrical appliances, flames, pilot lights, hot objects, and sparks from connecting and disconnecting power cords or working light switches.

•Do not smoke in spray area.

• Fire extinguisher must be present and in good working order.

• Place pump at least 20 feet (6.1 m) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area must be properly grounded to prevent static sparks.

• Use only conductive or grounded high-pressure fluid hose. Gun must be grounded through hose connections.

• Power cord must be connected to a grounded circuit.

• Always flush unit into separate metal container, at low pump pressure, with spray tip removed. Hold gun firmly against side of container to ground container and prevent static sparks.

• Follow material and solvent manufacturer's warnings and instructions.

• Use extreme caution when using materials with a flashpoint below 70° F (21° C). Flashpoint is the temperature at which a fluid can produce enough vapors to ignite.

• Plastic can cause static sparks. Never hang plastic to enclose spray area. Do not use plastic drop cloths when spraying flammable materials.

• Use lowest possible pressure to flush equipment.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

GAS ENGINE (WHERE APPLICABLE)

Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel tank with a running or hot engine. Hot surface can ignite spilled fuel. Always attach ground wire from pump to a grounded object. Refer to engine owner’s manual for complete safety information.

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE

MATERIALS - will cause severe injury or property damage.

PREVENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.

• Contact your coating supplier about the compatibility of material with aluminum.

HAZARD: HAZARDOUS VAPORS - Paints, solvents,

insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection.

•Wear protective eyewear.

•Wear protective clothing as required by coating manufacturer.

HAZARD: GENERAL - Can cause severe injury or

property damage.

PREVENTION:

• Read all instructions and safety precautions before operating equipment.

• Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards, should be consulted.

• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer.

• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a grounded high-pressure hose.

• All hoses, swivels, guns, and accessories must be pressure rated at or above 3300PSI/228 BAR.

• Do not spray outdoors on windy days.

•Wear clothing to keep paint off skin and hair.

• Always unplug cord from outlet before working on equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER — Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix WA after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

CAUTION

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

General Description

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance, and safety information.

Operation

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

Setup

Perform the following procedure before plugging in the power cord of an electric unit.

1. Ensure that the siphon tube/suction set and the return hose are attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” nylon airless spray hose to the unit. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two wrenches (one on the gun and one on the hose), tighten securely.

Make sure all airless hoses and spray guns are electrically grounded and rated for at least 3300 psi (228 bar) fluid pressure.

4. Make sure the pressure control knob is in its OFF position in the black zone.

5. Make sure the ON/OFF switch is in its OFF position.

6. Fill the oil cup with one tablespoon of piston seal lubricant (Piston Lube).

Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

7. Make sure the electrical service is 120V, 15 amp minimum.

8. Plug the power cord into a properly grounded outlet at least 25’ from the spray area.

CAUTION

WARNING

NOTE: Do not attach the tip to the spray gun yet.

Remove the tip if it is already attached.

WARNING

Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

Preparing a New Sprayer

If this unit is new, it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying.

Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn the unit on by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds to flush the test fluid out through the return hose and into the waste container.

7. Turn the unit off by moving the ON/OFF switch to the OFF position.

Preparing to Paint

Before painting, it is important to make sure that the fluid in the system is compatible with the paint that is going to be used.

Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn the unit on by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds to flush the old solvent out through the return hose and into the metal waste container.

7. Turn the unit off by moving the ON/OFF switch to the OFF position.

CAUTION

NOTE: Incompatible fluids and paint may cause the

valves to become stuck closed, which would require disassembly and cleaning of the sprayer’s fluid section.

CAUTION

Pressure Control

Motor

Circuit

Breaker

Filter

Outlet Fitting

Knob

ON/OFF Switch

Oil Cup

PRIME/ SPRAY Valve

Fluid Section

Return Hose

Siphon Tube

Min. – 1800 PSI

(yellow zone)

(black zone)

OFF

Turbo PulseClean

(red zone)

OFF

(black zone)

Min. PSI

Clean

1800 – 3300 PSI (green zone)

Max. PSI

Pressure Control Knob

Min. PSI

Clean

Max. PSI

8. Move the PRIME/SPRAY valve up to the SPRAY position.

9. Turn the unit on.

10. Unlock the gun by turning the gun trigger lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

11.Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun.

12. Lock the gun by turning the gun trigger lock to the locked position.

13. Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise into the green zone.

14. Check the entire system for leaks. If leaks occur, follow the “Pressure Relief Procedure” in this manual before tightening any fittings or hoses.

15. Follow the “Pressure Relief Procedure” in this manual before changing from solvent to paint.

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn the unit on by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run until paint is coming through the return hose into the metal waste container.

7. Turn the unit off by moving the ON/OFF switch to the OFF position.

8. Remove the return hose from the waste container and place it in its operating position above the container of paint.

9. Move the PRIME/SPRAY valve up to the SPRAY position.

10. Turn the unit on.

11. Unlock the gun by turning the gun trigger lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely. from the gun.

WARNING

NOTE: Make sure that the spray gun does not have a

tip or tip guard installed.

13. Lock the gun by turning the gun trigger lock to the locked position.

14. Turn the unit off.

15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

16. Turn the unit on.

17. Increase the pressure by turning the pressure control knob slowly clockwise toward the green zone and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

Electronic Pressure Control Indicators

The following is a description of the indicators on the electronic pressure control.

Pressure Relief Procedure

1. Lock the gun by turning the gun trigger lock to the locked position.

2. Turn the unit off by moving the ON/OFF switch to the OFF position.

3. Turn the pressure control knob counterclockwise to its OFF position in the black zone.

4. Unlock the gun by turning the gun trigger lock to the unlocked position.

5. Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity.

6. Trigger the gun to remove any pressure that may still be in the hose.

7. Lock the gun by turning the gun trigger lock to the locked position.

8. Move the PRIME/SPRAY valve down to the PRIME position.

WARNING

NOTE: Turning the pressure up higher then needed to

atomize the paint will cause premature tip wear and additional overspray.

WARNING

Tr igger lock

in locked position.

Min. PSI

Clean

Max. PSI

Tr igger lock

in locked position.

Blinking Yellow = 0 PSI – priming pressure

Solid Yellow = priming pressure – 1800 PSI

Solid Green = 1800 PSI – 3300 PSI

Motor Running Indicator

Programmer Port

Pressure

Indicator

Dust Cover

Circuit

Breaker

Tr igger lock

in locked position.

Spraying

Spraying Technique

The following techniques, if followed, will assure professional painting results.

Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material, surface, or desired spray pattern, the gun should be held at a distance of 12 to 14 inches (30 to 35 cm).

Move the gun either across or up and down the surface at a steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed allows a full, wet coat of paint to be applied without runs or sags.

Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider spray pattern. If runs, sags, or excessive paint occur, change to a spray tip with a smaller orifice. If there is an insufficient amount of paint on the surface or you desire to spray faster, a larger orifice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from left to right and right to left. Begin movement of the gun before the trigger is pulled.

Avoid arcing or holding the gun at an angle. This will result in an uneven finish.

Proper lapping (overlap of spray pattern) is essential to an even finish. Lap each stroke. If you are spraying horizontally, aim at the bottom edge of the preceding stroke, so as to lap the previous pattern by 50%.

WARNING

For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint.

When spraying with a shield, hold it firmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent paint from being forced underneath.

Shrubs next to houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc. should be moved or covered whenever in the vicinity of a spray job. Be careful of any other surrounding objects that could be damaged by overspray.

Practice

1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

2. Turn the pressure control knob counterclockwise to its to its lowest setting.

3. Turn the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest setting. The paint hose should stiffen as paint begins to flow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to check the spray pattern.

8. Use the lowest pressure setting necessary to get a good spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a fine spray.

Overlap edges

1st

pass

2nd

pass

3rd

pass

4th

pass

5th

pass

start

stroke

pull trigger

Too Thick

Arcing Gun at angle

release

trigger

end stroke

Offspray

Good spray pattern

Paint tailing pattern

Cleanup

Special cleanup instructions for use with flammable solvents:

•Always flush spray gun preferably outside and at least one hose length from spray pump.

• If collecting flushed solvents in a one gallon metal container, place it into an empty five gallon container, then flush solvents.

• Area must be free of flammable vapors.

• Follow all cleanup instructions.

The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

2. Remove the gun tip and tip guard and clean with a brush using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to its PRIME position.

6. Set the pressure to Turbo PulseClean by turning the pressure control knob to its CLEAN position in the red zone.

7. Turn the unit on by moving the ON/OFF switch to the ON position.

8. Allow the solvent to circulate through the unit and flush the paint out of the return hose into the metal waste container.

9. Turn the unit off by moving the ON/OFF switch to the OFF position.

10. Move the PRIME/SPRAY valve up to its SPRAY position.

11.Turn the unit on.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun.

13. Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean.

WARNING

CAUTION

WARNING

14. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

15. Unplug the unit and store in a clean, dry area.

Do not store the unit under pressure.

Maintenance

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver 3/8" Hex Wrench Needle Nose Pliers 5/16" Hex Wrench Adjustable Wrench 1/4" Hex Wrench Rubber Mallet 3/16" Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench

1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.

Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible problems.

3. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.

4. If you have any further questions concerning your TITAN Airless Sprayer, call TITAN:

Customer Service (U.S.) .......................1-800-526-5362

Fax ................................................1-800-528-4826

Customer Service (Canada)..................1-800-565-8665

Fax ................................................ 1-905-856-8496

Customer Service (International)...........1-201-405-7520

Fax ................................................1-201-405-7449

CAUTION

WARNING

CAUTION

NOTE: For long-term or cold weather storage, pump

mineral sprits through the entire system. For short-term storage when using latex paint,

pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).

Clean

Min. PSI

Max. PSI

Replacing the Filters

Pump Filter

1. Loosen and remove the filter housing by hand.

2. Slip the filter off of the filter support spring.

3. Inspect the filter. Based on inspection, clean or replace the filter.

4. Inspect the o-ring. Based on inspection, clean or replace the o-ring.

5. Slide the new or cleaned filter over the filter support spring with the adapter in place. Push the filter into the center of the pump block.

6. Slide the filter housing over the filter and thread it into the pump block until secure.

Gun Filter

1. Move the gun trigger lock to the unlocked position.

2. Loosen and remove the handle from the gun body.

3. Turning clockwise, unscrew the filter from the gun body.

4. Turning counterclockwise, screw the new or cleaned filter into the gun body.

5. Make sure the handle seal is in position and thread the handle into the gun body until secure.

6. Move the gun trigger lock to the locked position.

NOTE: For more detail, part number information, and

assembly drawings at larger scale, please see the LX -80 Professional Airless Gun Owner's Manual (#313-012).

NOTE: Left-handed threads require turning the filter

clockwise to remove.

NOTE: The filter housing should be hand-tightened,

but make sure the filter housing is seated fully into the pump block.

Replacing the Motor (with Electronic Control)

Electrostatic discharge (ESD) potential could cause damage to electronic control. Use Titan ESD wrist strap P/N 700-1037 or equivalent when working on electronic control with electronic cover removed.

1. Unplug the unit.

2. Loosen and remove the four motor shroud screws. Remove the motor shroud.

3. Release the baffle tape on the side of the baffle assembly and slip the baffle assembly off of the motor. Remove the four baffle spacers.

4. Slide the electronic cover off of the electronic control assembly on the motor.

5. Loosen and remove the four heat sink assembly mounting screws. Pull back the heat sink assembly to access and disconnect the two wires coming from the motor.

6. At the electronic control assembly:

a. Disconnect the white wire coming from the power cord

and the white wire coming from the ON/OFF switch.

b. Disconnect the three wires coming from the

potentiometer and the phone jack-style connector coming from the transducer.

c. Disconnect the seven wires coming from the indicator

lights assembly.

7. Loosen and remove the four motor mounting screws.

8. Pull the motor out of the gear box housing.

9. With the motor removed, inspect the gears in the gear box housing for damage or excessive wear. Replace the gears, if necessary.

10. Install the new motor into the gear box housing. Make sure the housing gasket is positioned properly.

11.Secure the motor with the four motor mounting screws.

12. Reconnect the wires to the electronic control assembly (refer to the electrical schematic in the Parts List section of this manual).

13. Connect the two motor wires to the heat sink assembly.

14. Position the electronic cover over the electronic control assembly.

15. Position the heat sink assembly on the gear box housing and secure in position with the four heat sink assembly mounting screws

16. Slip the baffle assembly around the motor. Secure the baffle assembly with the baffle tape. Slip the four baffle spacers into position between the rear bell of the motor and the baffle assembly.

17. Slide the motor shroud over the motor. Make sure the housing gasket is positioned properly.

18. Secure the motor shroud with the four motor shroud screws.

WARNING

Filter Housing

Filter Spring

Filter

Adapter

Filter Support Spring

O-Ring

Pump Block

Gun Body

Handle Seal

Filter

Handle

Motor Shroud Screw

Motor Shroud

Electronic Cover

Electronic Control

Assembly

Motor Mounting

Screw

Housing

Gasket

Baffle Assembly

Baffle Tape

Baffle Spacers

Gear Box Housing

+ 16 hidden pages

Titan 800-1005, 800-1010, 800-1015, 800-1000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual