Titan 0532052, 0532053 User Manual

Owner’s Manual

Notice d’utilisation

Manual del Propietario

Do not use this equipment before

reading this manual!

IMPACT 410

Airless Sprayer

Model

0532052

www.titantool.com

Serial Number* _ _ _ _ _ _ _ _ _ _

* See page 48 for location

Model

0532053

NOTE: This manual contains important

warnings and instructions. Please read and retain for reference.

Important Safety Information

Grounded Outlet

Grounding Pin

Read all safety information before operating the equipment. Save these instructions.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same conguration as the plug. No adapter should be used with this product.

Cover for grounded outlet box

IMPORTANT: When the sprayer is used with a generator or uncontrolled line voltage, the use of Titan’s “Line Surge Protector” (P/N 800-935) is recommended.

WARNING: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Do not spray ammable or combustible materials near an open ame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.

• Use extreme caution when using materials with a ashpoint below 100ºF (38ºC). Flashpoint is the temperature that a uid can produce enough vapors to ignite.

• Paint or solvent owing through the equipment is able to result in static electricity. Static electricity creates a risk of re or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use only

conductive or grounded high-pressure airless paint sprayer hoses specied by the manufacturer.

• Verify that all containers and collection systems are grounded to prevent static discharge.

• Connect to a grounded outlet and use grounded extension cords (electric models only). Do not use a 3 to 2 adapter.

• Do not use a paint or solvent containing halogenated hydrocarbons. Such as chlorine, bleach mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

• Keep spray area well ventilated. Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of ammable vapors. Keep pump assembly in well ventilated area. Do not spray pump assembly.

• Do not smoke in the spray area.

• Do not operate light switches, engines, or similar spark producing products in the spray area.

• Keep area clean and free of paint or solvent containers, rags, and other ammable materials.

• Know the contents of the paint and solvents being sprayed. Read all Material Safety Data Sheets (SDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.

• Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

• Plastic can cause static sparks. Never hang plastic to enclose spray area. Do not use plastic drop cloths when spraying ammable material.

• Fire extinguisher equipment shall be present and working.

WARNING: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

PREVENTION:

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

• NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury.

• ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.

• Only use a nozzle tip specied by the manufacturer.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, ALWAYS lock gun trigger, shut pump o, and release all pressure before servicing, cleaning tip or guard, or changing tip. Pressure will not be released by turning o the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn o the unit and relieve the pressure in accordance with the manufacturer’s instructions.

• High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

• Check hoses and parts for signs of damage, a leak can inject material into the skin. Inspect hose before each use. Replace any damaged hoses or parts.

Only use TITAN original-high-pressure

hoses in order to ensure functionality, safety and durability.

English English

Important Safety Information

• This system is capable of producing 3000 PSI / 207 Bar. Only use replacement parts or accessories that are specied by the manufacturer and that are rated a minimum of 3000 PSI. This includes spray tips, nozzle guards, guns, extensions, ttings, and hose.

• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls. Pressure will not be released by turning o the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

• Always remove the spray tip before ushing or cleaning the system.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury which can lead to

possible amputation. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

WARNING: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

WARNING: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep eective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence of drugs or alcohol.

• Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin.

• Do not expose the hose to temperatures or pressures in excess of those specied by manufacturer.

• Do not use the hose as a strength member to pull or lift the equipment.

• Use lowest possible pressure to ush equipment.

• Follow all appropriate local, state and national codes governing ventilation, re prevention and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a conductive high-pressure hose.

• Do not spray outdoors on windy days.

• Always unplug cord from outlet before working on equipment (electric models only).

Specications

Gallons per minute (GPM) 0.47 (1.8 LPM) Maximum tip sizes 0.021” Maximum pressure 3000 PSI (20.7 MPa) Power 0.75 HP PMDC brushed motor, 120VAC Maximum hose length 300’ (91.4 m) Generator requirement 5000 Watt (disable idle-down feature)

Table of Contents

Safety Precautions ........................................................................... 2

Specications ................................................................................... 3

General Description ........................................................................ 4

Operation ......................................................................................... 4

Setup ................................................................................................................. 4

Preparing to Paint.........................................................................................5

Painting ............................................................................................................ 5

Pressure Relief Procedure .......................................................................... 6

Spraying ........................................................................................... 6

Spraying Technique ..................................................................................... 6

Practice ............................................................................................................. 6

Cleanup ............................................................................................ 7

Cleaning the Spray Tip ................................................................................7

Maintenance .................................................................................... 8

General Repair and Service Notes .......................................................... 8

Replacing the Motor .................................................................................... 9

Replacing the Motor Brushes ................................................................... 9

Replacing the Gears ..................................................................................... 9

Replacing the Transducer ........................................................................10

Replacing the PRIME/SPRAY Valve .......................................................10

Servicing the Fluid Section ......................................................................11

Replacing the Filters ..................................................................................12

Troubleshooting ............................................................................ 12

Parts Listings .................................................................................. 38

Main Assembly ............................................................................................38

Suction System for Stand .........................................................................38

Fluid Section Assembly ............................................................................40

Drive Assembly ............................................................................................42

Motor Assembly ..........................................................................................44

Cart Assembly ..............................................................................................45

Stand Assembly ...........................................................................................46

Labels ..............................................................................................................47

Electrical Schematic ...................................................................................47

Product Registration ..................................................................... 48

Accessories ....................................................................................................49

Warranty ........................................................................................ 50

General Description

Siphon

Filter

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance, and safety information.

Tube

Return

Hose

Pressure Control Knob

ON/OFF Switch

Circuit Breaker

Oil Cup

PRIME/SPRAY Valve

Outlet Fitting

Operation

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

Using the Gun Trigger Lock

Always engage the gun’s trigger lock when the gun is not in use.

1. To lock the trigger, push in the trigger lock from left to right,

when looking at the rear of the gun.

2. To unlock the trigger, push the trigger lock from right to left,

when looking at the rear of the gun.

Gun locked

(gun will not spray)

Gun unlocked

(gun will spray)

Setup

Perform the following procedure before plugging in the power cord of an electric unit.

1. Ensure that the siphon tube and the return hose are attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” airless spray hose to the outlet tting on the sprayer. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two wrenches (one on the gun and one on the hose), tighten securely.

NOTE: Do not attach the tip to the spray gun yet. Remove

the tip if it is already attached.

Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer.

4. Make sure the pressure control knob is turned fully counterclockwise to its lowest pressure setting.

5. Make sure the ON/OFF switch is in its OFF position.

6. Fill the oil cup with approximately one tablespoon of separating oil (P/N 314-481).

IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

7. Make sure the electrical service is 120V, 15 amp minimum.

8. Plug the power cord into a properly grounded outlet at least 25’ from the spray area.

IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test uid in the uid section to prevent corrosion during shipment and storage. This uid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.

Pressure Contro Knob

English English

ON/OFF Switch

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds to ush the test uid out through the return hose and into the waste container.

7. Turn o the sprayer by moving the ON/OFF switch to the OFF position.

Preparing to Paint

Before painting, it is important to make sure that the uid in the system is compatible with the paint that is going to be used.

NOTE: Incompatible uids and paint may cause the valves

to become stuck closed, which would require disassembly and cleaning of the sprayer’s uid section.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.

4. Move the PRIME/SPRAY valve down to the PRIME position.

NOTE: Hold the return hose in the waste

container when moving the PRIME/ SPRAY valve to PRIME in case the sprayer is pressurized.

5. Turn on the sprayer by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds to ush the old solvent out through the return hose and into the metal waste container.

7. Turn o the sprayer by moving the ON/OFF switch to the OFF position.

NOTE: Make sure that the spray gun does not have a tip or

tip guard installed.

8. Move the PRIME/SPRAY valve up to the SPRAY position.

9. Turn on the sprayer.

10. Unlock the gun by pushing the gun trigger lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

11. Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun.

12. Lock the gun by pushing the gun trigger lock to the locked position.

13. Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise.

14. Check the entire system for leaks. If leaks occur, follow the “Pressure Relief Procedure” in this manual before tightening any ttings or hoses.

15. Follow the “Pressure Relief Procedure” in this manual before changing from solvent to paint.

Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.

Pressure Contro Knob

ON/OFF Switch

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run until paint is coming through the return hose into the metal waste container.

7. Turn o the sprayer by moving the ON/OFF switch to the OFF position.

8. Remove the return hose from the waste container and place it in its operating position above the container of paint.

9. Move the PRIME/SPRAY valve up to the SPRAY position.

10. Turn on the sprayer.

11. Unlock the gun by turning the gun trigger lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until all air and solvent is ushed from the spray hose and paint is owing freely from the gun.

12. Lock the gun by pushing the gun trigger lock to the locked position.

14. Turn o the sprayer.

15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

16. Turn on the sprayer.

17. Increase the pressure by turning the pressure control knob slowly clockwise and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

NOTE: Turning the pressure up higher than needed to

atomize the paint will cause premature tip wear and additional overspray.

Pressure Relief Procedure

Arcing Gun at angle

Spraying

Be sure to follow the Pressure Relief Procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

1. Lock the gun by pushing the gun trigger lock to the locked position.

2. Turn o the sprayer by moving the ON/OFF switch to the OFF position.

3. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.

4. Unlock the gun by pushing the gun trigger lock to the unlocked position.

5. Hold the metal part of the gun rmly to the side of a metal container to ground the gun and avoid a build up of static electricity.

6. Trigger the gun to remove any pressure that may still be in the hose.

7. Lock the gun by pushing the gun trigger lock to the locked position.

8. Move the PRIME/SPRAY valve down to the PRIME position.

Spraying Technique

The following techniques, if followed, will assure professional painting results.

Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material, surface, or desired spray pattern, the gun should be held at a distance of 12 to 14 inches (30 to 35 cm).

Move the gun either across or up and down the surface at a steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed allows a full, wet coat of paint to be applied without runs or sags.

Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider spray pattern. If runs, sags, or excessive paint occur, change to a spray tip with a smaller orice. If there is an insucient amount of paint on the surface or you desire to spray faster, a larger orice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from left to right and right to left. Begin movement of the gun before the trigger is pulled.

start

stroke

Avoid arcing or holding the gun at an angle. This will result in an uneven nish.

pull trigger

Too Thick

release

trigger

end stroke

Ospray

English English

Proper lapping (overlap of spray pattern) is essential to an even nish. Lap each stroke. If you are spraying horizontally, aim at the bottom edge of the preceding stroke, so as to lap the previous pattern by 50%.

Overlap edges

1st

pass

For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint.

When spraying with a shield, hold it rmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent paint from being forced underneath.

Shrubs next to houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc. should be moved or covered whenever in the vicinity of a spray job. Be careful of any other surrounding objects that could be damaged by overspray.

2nd

pass

3rd

pass

4th

pass

5th

pass

Practice

1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

2. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.

3. Move the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest setting. The paint hose should stien as paint begins to ow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to check the spray pattern.

8. Use the lowest pressure setting necessary to get a good spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a ne spray.

Good spray pattern

Paint tailing pattern

Cleanup

Maintenance

Special cleanup instructions for use with flammable solvents:

• Always ush spray gun preferably outside and at least one hose length from spray pump.

• If collecting ushed solvents in a one gallon metal container, place it into an empty ve gallon container, then ush solvents.

• Area must be free of ammable vapors.

• Follow all cleanup instructions.

IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

2. Remove the gun tip and tip guard and clean with a brush using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.

6. Move the PRIME/SPRAY valve down to its PRIME position.

NOTE: Hold the return hose in the waste container when

moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

7. Turn on the sprayer by moving the ON/OFF switch to the ON position.

8. Allow the solvent to circulate through the unit and ush the paint out of the return hose into the metal waste container.

9. Turn o the sprayer by moving the ON/OFF switch to the OFF position.

10. Move the PRIME/SPRAY valve up to its SPRAY position.

11. Turn on the sprayer.

Before proceeding, follow the “Pressure Relief Procedure” outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver 3/8” Hex Wrench Needle Nose Pliers 5/16” Hex Wrench Adjustable Wrench 1/4” Hex Wrench Rubber Mallet 3/16” Hex Wrench Flat-blade Screwdriver 1/8” hex wrench 1/2” open-end wrench 7/8” open-end wrench

1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.

IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible problems.

3. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.

4. If you have any further questions concerning your Titan Airless Sprayer, call Titan:

Customer Service (U.S.) ..................................... 1-800-526-5362

Fax ................................................................. 1-800-528-4826

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until the paint is ushed out of the hose and solvent is coming out of the gun.

13. Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean.

NOTE: For long-term or cold weather storage, pump

For short-term storage when using latex paint,

14. Follow the “Pressure Relief Procedure” found in the Operation

15. Unplug the unit and store in a clean, dry area.

IMPORTANT: Do not store the unit under pressure.

mineral sprits through the entire system.

pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).

section of this manual.

English English

Replacing the Motor

Gear box

Motor cover

Front cover screw

or mounting

Motor cover

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Remove the four motor cover screws. Remove the motor cover.

3. Remove the four heat sink assembly screws. Pull the heat sink assembly away from the gear box housing.

4. Disconnect the ve wires from the relay that is mounted on the inside of the heat sink assembly.

5. Connect the ve wires to the new relay (refer to the electrical schematic in the Parts List section of this manual).

6. Using the four heat sink assembly screws, install the heat sink assembly onto the gear box housing. Tighten the screws securely.

7. Disconnect the black and red wires coming from the gear box housing. Disconnect the black and red wires from the capacitors. Disconnect the black and red wires from the motor.

8. Loosen and remove the four motor mounting screws.

9. Pull the motor out of the gear box housing.

NOTE: If the motor will not dislodge from the pump

housing:

• Remove the front cover plate.

• Using a rubber mallet, carefully tap on the front of the motor crankshaft that extends through the slider assembly.

10. With the motor removed, inspect the gears in the gear box housing for damage or excessive wear. Replace the gears, if necessary.

11. Install the new motor into the gear box housing.

Replacing the Motor Brushes

Perform this procedure using Motor Brush Kit P/N 0508645.

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Loosen and remove the four motor cover screws. Remove the motor cover.

3. Loosen and remove the two fan shroud screws. Remove the fan shroud.

4. Using a small screwdriver, pry o the two plastic brush covers.

5. Disconnect the black and red wires from the motor brushes. Remove the motor brushes.

6. Install the new motor brushes and snap on the plastic brush covers.

7. Reconnect the black and red wires from the motor brushes (refer to the electrical schematic in the Parts List section of this manual).

8. Position the fan shroud over the motor fan. Secure the fan shroud with the two fan shroud screws.

9. Slide the motor cover over the motor. Secure the motor cover with the four motor cover screws.

Replacing the Gears

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Loosen and remove the four motor cover screws. Remove the motor cover.

3. Disconnect the black and red wires coming from the gear box housing.

4. Loosen and remove the four motor mounting screws.

5. Pull the motor out of the gear box housing.

NOTE: Rotate the motor fan manually until the armature

gear engages with the mating gear in the gear box housing.

12. Secure the motor with the four motor mounting screws.

13. Push the new capacitors into their clip on the new motor.

14. Reconnect the wires (refer to the electrical schematic in the Parts List section of this manual).

15. Slide the motor cover over the motor. Secure the motor cover with the four motor cover screws.

housing

Heat sink assembly screw

Heat sink assembly

Fan shroud screw

Fan shroud

Motor cover screw

Motor

Capacitors

Brush cover

RED

BLACK

RED

BLACK

Motor

mounting

screw

NOTE: If the motor will not dislodge from the pump

housing:

• Remove the front cover plate.

• Using a rubber mallet, carefully tap on the front of the motor crankshaft that extends through the slider assembly.

6. Inspect the armature gear on the end of the motor for damage or excessive wear. If this gear is completely worn out, replace the entire motor.

7. Remove and inspect the 2nd stage gear for damage or excessive wear. Replace if necessary.

8. Remove and inspect the crankshaft/gear assembly for damage or excessive wear. Replace if necessary.

9. Reassemble the pump by reversing the above steps. During reassembly, make sure the thrust washers is in place.

NOTE: Rell the gear box in the pump housing with ve

ounces of grease (P/N 0293396).

Motor cover screw

Motor

Armature gear

Crankshaft/gear

assembly

Mot screw

Thrust washer

2nd stage gear

Gear box housing

Front cover

Replacing the Transducer

mounting

screw

cove

Groove pin

old

handle

1. Loosen and remove the four front cover screws. Remove the front cover.

2. Stop the sprayer at the bottom of its stroke so that the piston is in its lowest position.

3. Perform the Pressure Relief Procedure and unplug the sprayer.

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

4. Tilt the sprayer back for easy access to the uid section.

5. Using a 3/8” hex wrench, loosen and remove the two socket screws.

6. Pull the uid section down approximately 1/2” from the housing to clear the transducer.

7. Slide the uid section and piston rod forward until the piston rod is out of the T-slot on the connecting rod.

8. Using a wrench, remove the transducer assembly from the uid section.

9. Thread the new transducer assembly from the uid section. Tighten securely with a wrench.

10. Reassemble the pump by reversing steps 1-8.

IMPORTANT: Make sure the transducer is aligned properly with the hole in the fluid section during reassembly. Improper alignment may cause damage to the transducer O-ring.

Replacing the PRIME/SPRAY Valve

Perform the following procedure using PRIME/SPRAY valve replacement kit P/N 0507690.

1. Drive the groove pin out of the valve handle.

2. Remove the valve handle and the cam base.

3. Using a wrench, loosen and remove the valve housing assembly from the pump manifold.

4. Make sure the gasket is in place and thread the new valve housing assembly into the pump manifold. Tighten securely with a wrench.

5. Place the cam base over the valve housing assembly. Lubricate the cam base with grease and line up the cam with the pump manifold using the dowel pin.

6. Line up the hole on the valve stem with the hole in the valve handle.

7. Insert the groove pin into the valve handle and through the valve stem to secure the valve handle in position.

Dowel pin

Valve housing

assembly

Valve

Gasket

Valve stem

Cam base

Pump manif

Front

Front cover

Transducer

assembly

manifold

T-slot

Pump

Gear box housing

Slider assembly

Pump manifold

screw

English English

Servicing the Fluid Section

mounting screw

Use the following procedures to service the valves and repack the uid section. Perform the following steps before performing any

Repacking the Fluid Section

1. Remove the foot valve assembly using the steps in the “Servicing the Valves” procedure above.

maintenance on the uid section.

1. Loosen and remove the four front cover screws. Remove the front cover.

NOTE: The outlet valve does not need to be disassembled

from the piston rod for this procedure.

2. Stop the sprayer at the bottom of its stroke so that the piston is in its lowest position.

3. Perform the Pressure Relief Procedure and unplug the sprayer.

4. Unscrew the return hose assembly from the pump block. Remove the retaining clip from the bottom of the foot valve housing. Remove the siphon assembly.

5. Tilt the sprayer back for easy access to the uid section.

Servicing the Valves

The design of the uid section allows access to the foot valve and seat as well as the outlet valve and seat without completely disassembling the uid section. It is possible that the valves may not seat properly because of debris stuck in the foot valve seat or outlet valve seat. Use the following instructions to clean the valves and reverse or replace the seats.

1. Using a wrench, loosen and remove the inlet valve housing from the pump block.

2. Clean out any debris in the inlet valve housing and examine the valve housing and seat. If the seat is damaged, reverse or replace

Pump manifold

Piston bushing

Nylon washer

Inlet valve cage

Inlet valve ball

Inlet valve seat

Teon O-ring

Inlet valve housing

the seat.

3. Using a 5/16” hex wrench, loosen and remove the outlet valve retainer from the piston rod.

NOTE: Always service the outlet

valve with the piston rod attached to the pump. This will prevent the piston rod from rotating during disassembly of the outlet valve.

5. Clean out any debris and examine the outlet valve housing and seat. If the seat is damaged, reverse or replace the seat.

Piston rod

Outlet valve cage

Crush washer

Outlet valve ball

Outlet valve seat

Outlet valve retainer

6. Remove, clean, and inspect the outlet cage, crush washer, and outlet valve ball. Replace if they are worn or damaged.

NOTE: The outlet cage always must be used with the

crush washer. They are included together in the repacking kit as assembly P/N 704-642.

2. Using 3/8” a hex wrench, loosen and remove the two pump block mounting screws.

Slider assembly

3. Pull the pump block down approximately 1/2” from the pump housing.

-slot

Retainer nut

4. Slide the pump block and piston rod forward until the piston rod is out of the T-slot on the slider assembly.

Piston guide

Upper packing assembly

5. Slide the piston rod out through the bottom of the pump block.

6. Loosen and remove the retainer nut and piston

Pump manifold

guide from the pump block.

7. Remove the upper and lower packings from

Pump manifold

the pump block.

8. Clean the pump block and install the new upper and lower packings. Refer to the illustration below

Lower packing assembly

Piston rod

for proper packing orientation.

Install upper packing

with raised lip and O-ring

facing down.

O-Ring

Raised Lip

Install lower packing

with the beveled

edge facing up.

Beveled Edge

9. Inspect the piston rod for wear and replace if necessary.

10. Reassemble the outlet valve assembly into the piston rod. Tighten the outlet valve retainer with a wrench until secure.

NOTE: Use the T-slot on the slider assembly to hold the

piston rod in position while securing the outlet valve retainer.

IMPORTANT: Never use a wrench on the piston itself. This could cause damage to the piston and cause leakage.

11. Insert the piston guide into the retainer nut. Thread the retainer nut into the pump block until it is hand tight.

12. Slide the piston guide tool (included in the repacking kit) over the top of the piston rod and insert the piston rod through the bottom of the pump block. Using a rubber mallet, tap

7. Reassemble the valves by reversing the steps above.

NOTE: During reassembly of the outlet valve, apply one

drop of Loctite (included in the repacking kit) to the threads of the outlet valve retainer before threading it into the piston rod. Then, torque the retainer to 144 in./lbs. (12 ft./lbs.).

the bottom of the piston rod lightly until the piston rod is in position in the pump block.

NOTE: Coat the piston guide tool and the piston rod with

grease before inserting them into the pump block.

13. Using a wrench, tighten the retainer nut securely.

14. Slide the top of the piston rod into the T-slot on the slider

Filter housing

Handle

assembly.

15. Position the pump block underneath the pump housing and push up until it rests against the pump housing.

16. Thread the pump block mounting screws through the pump block and into the pump housing. Tighten securely.

17. Reassemble the inlet valve assembly into the pump block.

18. For Upright Cart units - Thread the siphon tube into the inlet valve and tighten securely. Make sure to wrap the threads on the siphon tube with Teon tape before assembly. Replace the return hose into the hose clip on the siphon tube.

19. For Stand / Low Boy units, insert the elbow on the suction set assembly into the bottom of the inlet valve housing. Push the retaining ring up into the groove inside the inlet valve housing to secure the suction set assembly in position. Push the return hose onto the return hose tting on the pump manifold and secure in position with the return hose clamp.

20. Place the front cover on the pump housing and secure in position using the four front cover screws.

21. Turn on the sprayer by following the procedure in the “Operation” section of this manual and check for leaks.

Replacing the Filters

Pump Filter

1. Loosen and remove the lter housing.

2. Pull the lter from the pump manifold.

NOTE: If the lter breaks o in the pump manifold, use a

small wood screw to remove.

3. Inspect the lter seal. Based on inspection, clean or replace the seal.

4. Push the new or cleaned lter into the pump manifold.

5. Slide the lter housing over the lter and thread it into the pump manifold until secure.

Filter

Filter seal

Pump manifold

Gun Filter

1. Unclip the top of the trigger guard from the gun body.

2. Using the bottom of the trigger guard as a wrench, loosen and remove the handle assembly from the gun head.

3. Pull the old lter out of the gun body. Clean or replace.

4. Slide the new lter, tapered end rst, into the gun head.

5. Thread the handle assembly into the gun head. Tighten with the trigger wrench.

6. Snap the trigger guard back onto the gun body.

Gun Body

Filter

NOTE: For more detail, part number information, and

complete assembly drawings, please see the RX-80 Airless Gun Owner’s Manual.

English

Troubleshooting

Problem

A. The unit will not run.

B. The unit will not prime.

C. The unit will not build or

maintain pressure.

D. Fluid leakage at the upper end

of the uid section.

E. Excessive surge at the spray

gun.

Cause

1. The unit is not plugged in.

2. Tripped breaker.

3. The pressure is set too low (pressure control knob set at minimum setting does not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

6. ON/OFF switch is defective.

1. The PRIME/SPRAY valve is in the SPRAY position.

2. Air leak in the siphon tube/suction set.

3. The pump lter and/or inlet screen is clogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set properly.

4. The pump lter, gun lter, or inlet screen is clogged.

5. Material ows from the return hose when the PRIME/SPRAY valve is in the SPRAY position.

6. Air leak in the siphon tube/suction set.

7. There is external uid leak.

8. There is an internal uid section leak (packings are worn and/or dirty, valve balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packing is worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

Solution

1. Plug the unit in.

2. Reset the breaker.

3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.

4. Inspect or take to a Titan authorized service center.

5. Allow motor to cool.

6. Replace the ON/OFF switch.

1. Rotate the PRIME/SPRAY valve clockwise to the PRIME position.

2. Check the siphon tube/suction set connection and tighten or re-tape the connection with PTFE tape.

3. Remove the pump lter element and clean. Remove the inlet screen and clean.

4. Remove the siphon tube/suction set and clean.

1. Replace the spray tip following the instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a smaller orice following the instructions that came with the spray gun.

3. Turn the pressure control knob clockwise to increase the pressure setting.

4. Remove the pump lter element and clean. Remove the gun lter and clean. Remove the inlet screen and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set connection and tighten or re-tape the connection with PTFE tape.

7. Check for external leaks at all connections. Tighten connections, if necessary.

8. Clean the valves and service the uid section following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

9. Reverse or replace the valve seats following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

10. Take unit to a Titan authorized service center.

1. Repack the pump following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

2. Replace the piston rod following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

1. Replace hose with a minimum of 50’ of 1/4” grounded textile braid airless paint spray hose.

2. Replace the spray tip following the instructions that came with the spray gun.

3. Rotate the pressure control knob counterclockwise to decrease spray pressure.

F. Poor spray pattern.

G. The unit lacks power.

1. The spray tip is too large for the material being used.

2. Incorrect pressure setting.

3. Insucient uid delivery.

4. The material being sprayed is too viscous.

1. The pressure adjustment is too low.

2. Improper voltage supply.

1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray gun.

2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.

3. Clean all screens and lters.

4. Add solvent to the material according to the manufacturer’s recommendations.

1. Rotate the pressure control knob clockwise to increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

English

Consignes de sécurite important

Prise trilaire

Lire toutes ces consignes avant d’utiliser l’appareil. Garder ces consignes.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives gurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

Directives de mise à la terre

Cet appareil doit être mis à la terre. En cas de court-circuit, cette précaution réduit les risques de choc en procurant un parcours au courant électrique. Le cordon de l’appareil est doté d’un l de terre relié à la troisième broche de sa che. Cette dernière doit être branchée dans une prise correctement câblée et mise à la terre conformément aux codes et règlements locaux.

MISE EN GARDE - Le fait de ne pas brancher correctement la che trilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.

Consulter un technicien ou un électricien qualié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, la faire remplacer par un électricien qualié.

Conçu pour les circuits de 120 V, cet appareil est doté d’une che ressemblant à celle illustrée ci-dessous. S’assurer que le produit est connecté à une prise électrique ayant la même conguration que la che mâle. Ne pas utiliser d’adaptateur avec ce produit.

• Vériez que tous les conteneurs ou systèmes de stockage sont reliés à la terre pour éviter les décharges d’électricité statique.

• Connectez à une prise électrique avec prise de terre et utilisez des rallonges électriques reliées à la terre. N’utilisez pas d’adaptateur 3 à 2.

• N’utilisez pas de peinture ou de solvant contenant du halon, par exemple, le chlore, les agents antimoisissure à l’eau de Javel, le chlorure de méthylène et le trichloroéthane. Ils ne sont pas compatibles avec l’aluminium. Contactez le fournisseur de revêtements pour connaître la compatibilité du matériau avec l’aluminium.

• La zone de pulvérisation doit toujours être bien aérée. Une bonne quantité d’air frais doit constamment traverser la zone de pulvérisation pour éviter les accumulations de vapeurs inammables. Le système de pompage doit être placé dans une zone bien aérée. Ne pulvérisez pas le système de pompage.

• Ne fumez pas dans la zone de pulvérisation.

• N’actionnez pas d’interrupteurs électriques, de moteurs ou autres dispositifs produisant des étincelles dans la zone de pulvérisation.

• Maintenez la propreté de la zone et veillez à ce qu’elle ne contienne pas de conteneurs de peinture ou de solvant, de chions et autres matières inammables.

• Sachez ce que contiennent la peinture et les solvants pulvérisés. Lisez les ches de sécurité du matériel (MSDS) et les étiquettes apposées sur les conteneurs de peintures et de solvants. Respectez les consignes de sécurité du fabricant de peinture et de solvant.

• Placez la pompe à une distance minimum de 7,62 mètres (25 pieds) de l’objet à pulvériser, dans une zone bien aérée (ajoutez de la longueur de tuyau si besoin est). Les vapeurs inammables sont souvent plus lourdes que l’air. La zone près du sol doit être très bien aérée. La pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.

• Le plastique peut causer des étincelles d’électricité statique. N’accrochez aucun plastique dans une zone de pulvérisation fermée. N’utilisez pas de toiles de protection en plastique quand vous pulvérisez une matière inammable.

• Ayez un extincteur en bon état de fonctionnement à portée de main.

Broche de mise à la terre

Plaque murale de la prise

IMPORTANT: Quand le pulvérisateur est utilisé avec un générateur de tension de la ligne ou non, l’utilisation de Titan “Line Surge Protector” (P / N 800-935) est recommandé.

MISE EN GARDE : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser ou s’enammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

MESURES PRÉVENTIVES :

• Ne pulvérisez pas de matières inammables ou combustibles près d’une amme nue, de voyants lumineux ou de sources d’ignition telles que des objets chauds, cigarettes, moteurs, matériel et appareils électriques. Évitez de produire des étincelles en connectant et en déconnectant les cordons électriques.

• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 38°C (100°F). Le point d’éclair est la température à laquelle le liquide peut créer susamment de vapeurs et s’enammer.

• L’écoulement de peinture ou de solvant dans l’équipement peut produire de l’électricité statique. L’électricité statique crée un risque d’incendie ou d’explosion en présence de fumées de peinture ou de solvant. Toutes les pièces du système du pulvérisateur, y compris la pompe, l’ensemble du tuyau, le pistolet de pulvérisation et les objets dans et autour de la zone de pulvérisation doivent être correctement reliés à la terre pour protéger contre les décharges d’électricité statique et les étincelles. N’utilisez que des tuyaux conducteurs ou reliés à la terre pour pulvérisateurs de peinture sous vide à haute pression, spéciés par le fabricant.

MISE EN GARDE : INJECTION CUTANÉE

Le jet de haute pression produit par cet appareil peut transpercer la peau et les tissus sous-jacents, causant des blessures graves pouvant entraîner l’amputation.

MESURES PRÉVENTIVES :

• Ne dirigez pas le pistolet sur et ne pulvérisez pas les personnes ou les animaux.

• N’approchez pas les mains ni d’autres parties du corps de la sortie du produit. Par exemple, ne tentez pas d’arrêter une fuite avec une partie du corps.

• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants n’orent aucune protection contre les blessures par injection).

• TOUJOURS s’assurer que le protège-embout est en place avant de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.

• Utilisez exclusivement un embout de buse spécié par le fabricant.

• Prenez garde quand vous nettoyez ou que vous changez les embouts de buse. Si l’embout se bouche pendant que vous pulvérisez, verrouillez TOUJOURS la détente du pistolet, arrêtez la pompe et libérez toute la pression avant de réparer ou de nettoyer l’embout ou le protecteur ou avant de changer d’embout. La pression n’est pas libérée par l’arrêt du moteur. La poignée du robinet-valve PRIME/ SPRAY doit être placée sur PRIME pour libérer la pression. Consultez la PROCÉDURE DE DÉCOMPRESSION décrite dans le manuel de la pompe.

• Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions du fabricant.

• La pulvérisation à haute pression peut injecter des toxines dans le corps et causer de graves blessures corporelles. Si une telle injection se produisait, consultez immédiatement un médecin.

• Vériez les tuyaux et les pièces pour détecter des signes d’endommagement : une fuite peut injecter le produit dans la peau. Inspectez le tuyau avant chaque emploi. Changez tous les tuyaux ou pièces endommagés. Pour des raisons de fonctionnement, de sécurité

Français

Consignes de sécurite important

et de durée de vie, utiliser exclusivement des tuyaux exibles à haute pression d‘origine de TITAN.

• Ce système peut produire une pression de 3 000 PSI / 207 Bar. N’utilisez que les pièces de rechange ou les accessoires spéciés par le fabricant et ayant une pression nominale minimum de 3 000 PSI. Ceci est valable pour les embouts de pulvérisation, les protecteurs de buse, les pistolets, les rallonges, les raccords et le tuyau.

• Verrouillez toujours la détente quand vous ne pulvérisez pas. Vériez que le verrou de la détente fonctionne correctement.

• Vériez que toutes les connexions sont bien serrées avant d’utiliser l’appareil.

• Sachez comment arrêter l’appareil et le dépressuriser rapidement. Soyez bien familiarisé avec les commandes. La pression n’est pas libérée lorsque le moteur est arrêté. La poignée du robinet-valve PRIME/SPRAY doit être placée sur PRIME pour libérer la pression. Consultez la PROCÉDURE DE DÉCOMPRESSION décrite dans le manuel de la pompe.

• Retirez toujours l’embout de pulvérisation avant de rincer ou de nettoyer le système.

REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il importe donc de les traiter sans délai. On NE DOIT PAS retarder ce traitement sous prétexte de vérier la toxicité du produit en cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.

MISE EN GARDE : ÉMANATIONS DANGEREUSES

Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en contact avec l’organisme. Les émanations de ces produits peuvent provoquer de graves nausées, évanouissements ou empoisonnements.

MESURES PRÉVENTIVES :

• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation (lire toutes les directives concernant ces dispositifs an de s’assurer qu’ils orent la protection requise).

• Porter des lunettes de protection.

• Porter les vêtements de protection prescrits par le fabricant du produit utilisé.

MISE EN GARDE : GÉNÉRALITÉS

D’autres dangers peuvent entraîner des dommages matériels ou des blessures graves.

MESURES PRÉVENTIVES :

• Portez toujours les gants, la protection oculaire, les vêtements et un respirateur ou masque appropriés quand vous peignez.

• Ne travaillez pas et ne pulvérisez pas près d’enfants. Éloignez toujours les enfants de l’équipement.

• Ne travaillez pas avec les bras au-dessus de la tête ni sur un support instable. Appuyez-vous bien sur les deux pieds pour toujours conserver l’équilibre.

• Soyez attentif et regardez ce que vous faites.

• N’utilisez pas l’appareil quand vous êtes fatigué ou sous l’inuence de drogues ou d’alcool.

• Ne faites pas de nœuds avec le tuyau et ne le tordez pas trop. Le tuyau à vide peut présenter des fuites suite à l’usure, les nœuds ou les mauvais traitements. Une fuite risque d’injecter du produit dans la peau.

• N’exposez pas le tuyau à des températures ou des pressions supérieures à celles spéciées par le fabricant.

• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.

• Utilisez la plus basse pression possible pour rincer l’équipement.

• Respectez tous les codes locaux, étatiques et nationaux qui régulent la ventilation, la prévention d’incendies et le fonctionnement.

• Les normes de sécurité du gouvernement des États-Unis ont été adoptées dans la loi Occupational safety and Health Act (OSHA). Ces normes, en particulier la partie 1910 des Normes générales et la partie 1926 des Normes de construction, doivent être consultées.

• Avant chaque emploi, vériez tous les tuyaux pour détecter d’éventuelles coupures, fuites, abrasion ou couvercle bombé. Vériez l’état ou le mouvement des accouplements. Changez immédiatement le tuyau si l’une de ces conditions est vériée. Ne réparez jamais un tuyau de peinture. Remplacez-le par un tuyau conducteur à haute pression.

• Ne pulvérisez pas à l’extérieur par temps venteux.

• Débranchez toujours le cordon électrique de la prise avant de travailler sur l’équipement.

Spécications

Débit (GPM) 0,47 (1,8 LPM) Embout, dimension max. 0.021” Pression max. 3 000 PSI (20,7 MPa) Source de puissance 0,75 HP PMDC balais moteur, 120VAC Cordon d’alimentation

300’ (91,4 m)

dimension max. Génératrice 5000 W (désactiver la mort en fonction)

Table des matières

Consignes de sécurité ................................................................... 14

Specications ................................................................................. 15

Description générale ..................................................................... 16

Fonctionnement ............................................................................ 16

Vérications préliminaires .......................................................................16

Préparation avant de peindre ................................................................17

Peinture ..........................................................................................................17

Procédure de décompression ................................................................18

Vaporisation .................................................................................. 18

Technique de vaporisation .....................................................................18

Essais préliminaires ....................................................................................19

Nettoyage ...................................................................................... 20

Maintenance .................................................................................. 20

Généralités concernant la maintenance ............................................21

Remplacement du moteur ......................................................................21

Remplacement des balais de moteur .................................................21

Remplacement des engrenages ...........................................................21

Remplacement du transducteur ...........................................................22

Remplacement de la soupape PRIME/SPRAY ..................................22

Maintenance de la section des liquides .............................................22

Remplacement des ltres ........................................................................24

Dépannage ..................................................................................... 25

Listes de pièces .............................................................................. 38

Vue d’ensemble ...........................................................................................38

Ensemble d’aspiration (support) ...........................................................38

Section des liquides ...................................................................................40

Boîte d’engrenages ....................................................................................42

Ensemble de moteur .................................................................................44

Ensemble de chariot ..................................................................................45

Ensemble de support ................................................................................46

Étiquettes ......................................................................................................47

Schéma de raccordement électrique ..................................................47

Enregistrement du produit ........................................................... 48

Accessoires ....................................................................................................49

Garantie .......................................................................................... 50

Français

Description générale

Bouton de régulation

Tube de

Filtre

Bouton de régulation

Ce vaporisateur à dépression est un outil électrique de précision servant à atomiser divers types de matériaux. On doit lire et suivre attentivement les directives apparaissant dans ce manuel pour savoir comment l’utiliser et le maintenir en bon ordre, et ce, en toute sécurité.

siphon

Tube de

retour

de pression

Interrupteur

Disjoncteur à maximum

Coupelle d'huile

Soupape PRIME/SPRAY

Raccord de exible

Fonctionnement

Cet appareil produit un jet à très haute pression; avant de le faire fonctionner, il est donc essentiel de lire et de comprendre les avertissements formulés dans la section Consignes de sécurité à l’avant de ce manuel.

Vérications préliminaires

On doit procéder aux étapes suivantes avant de brancher le cordon d’alimentation de l’appareil.

1. S’assurer que le exible et le bloc d’aspiration soient solidement xés.

2. Fixer un exible de vaporisation à tresse de Nylon, conçu pour les appareils à dépression, et mesurant au moins 15 mètres (50 pi).

3. Fixer un pistolet à dépression au exible de vaporisation; ne pas xer l’embout au pistolet tout de suite (le retirer s’il est déjà xé).

NOTA : Ne pas encore xer l’embout sur le pistolet de

vaporisation. Démonter l’embout s’il est déjà xé.

Assurez-vous que tous les tuyaux et pistoletspulvérisateurs sans air comprimé sont mis à la terre et que leur pression de régime nominale atteint ou dépasse la plage maximale du pulvérisateur sans air comprimé.

4. Tourner à fond le bouton de régulation de la pression dans le sens inverse des aiguilles d’une montre jusqu’au minimum de pression.

5. S’assurer que le commutateur soit à la position OFF.

6. Remplir la coupelle à l’huile de la section de liquide avec environ une cuillerée à soupe d’huile de séparation (no de pièce 314-481).

IMPORTANT : Ne jamais faire fonctionner l’appareil sans liquide pendant plus de 10 secondes, ce qui pourrait user inutilement les tampons graisseurs.

7. S’assurer que l’alimentation électrique soit d’au moins 15 A à 120 V.

8. Brancher le cordon d’alimentation dans une prise adéquatement mise à la terre située à une distance d’au moins 7,5 m (25 pi) de la surface à vaporiser.

IMPORTANT : Les rallonges utilisées doivent être trilaires, de calibre 12 et dotées d’une che à broche de MALT; on ne doit jamais retirer cette troisième broche ou utiliser un adaptateur.

Utilisation du blocage de la détente du pistolet

Engagez toujours le blocage de la détente du pistolet lorsque le pistolet n’est pas utilisé.

1. Pour verrouiller la détente, appuyez sur le verrou de la détente

de gauche à droite, en regardant l’arrière du pistolet.

2. Pour déverrouiller la détente, appuyez sur le verrou de la

détente de droite à gauche, en regardant l’arrière du pistolet.

Détente bloquée

(le pistolet ne pulvérise pas)

Français

Détente débloquée

(le pistolet pulvérise)

Préparation d’un nouveau vaporisateur

Si cet appareil est neuf, il contient encore un liquide d’essai mis en usine pour le protéger de la corrosion en cours d’expédition ou d’entreposage. Ce liquide doit être complètement éliminé au moyen d’essence minérale avant que l’appareil puisse être utilisé.

IMPORTANT : La détente du pistolet doit toujours être verrouillée lorsqu’on procède à ces vérifications préliminaires.

1. Mettre le exible d’aspiration dans un contenant d’essence minérale.

2. Mettre le exible de retour dans un contenant de purge métallique.

3. Tourner le bouton de régulation de la pression à fond dans le sens inverse des aiguilles d’une montre jusqu’au minimum.

de pression

Interrupteur

4. Abaisser la soupape PRIME/SPRAY à la position PRIME.

5. Mettre l’appareil en marche en mettant le commutateur à la position ON.

6. Laisser le vaporisateur fonctionner pendant 15 à 30 secondes pour évacuer le liquide d’essai par le exible de retour, jusqu’au contenant de purge.

7. Arrêter l’appareil en mettant le commutateur à la position OFF.

+ 36 hidden pages

Titan 0532052, 0532053 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual