Titan 0532026 User Manual

Owner’s Manual

Notice d’utilisation

Manual del Propietario

Do not use this equipment before

reading this manual!

IMPACT 340

Airless Sprayer

Model

0532026

www.titantool.com

Serial Number* _ _ _ _ _ _ _ _ _ _

* See page 53 for location

NOTE: This manual contains important

warnings and instructions. Please read and retain for reference.

Important Safety Information

Grounded Outlet

Grounding Pin

Read all safety information before operating the equipment. Save these instructions.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same conguration as the plug. No adapter should be used with this product.

conductive or grounded high-pressure airless paint sprayer hoses specied by the manufacturer.

• Verify that all containers and collection systems are grounded to

prevent static discharge.

• Connect to a grounded outlet and use grounded extension cords

(electric models only). Do not use a 3 to 2 adapter.

• Do not use a paint or solvent containing halogenated

hydrocarbons. Such as chlorine, bleach mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

• Keep spray area well ventilated. Keep a good supply of fresh air

moving through the area to keep the air within the spray area free

from accumulation of ammable vapors. Keep pump assembly in

well ventilated area. Do not spray pump assembly.

• Do not smoke in the spray area.

• Do not operate light switches, engines, or similar spark producing

products in the spray area.

• Keep area clean and free of paint or solvent containers, rags, and

other ammable materials.

• Know the contents of the paint and solvents being sprayed.

Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.

• Place pump at least 25 feet (7.62 meters) from the spray object in

a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

• Plastic can cause static sparks. Never hang plastic to enclose spray

area. Do not use plastic drop cloths when spraying ammable material.

• Fire extinguisher equipment shall be present and working.

Cover for grounded outlet box

IMPORTANT: When the sprayer is used with a generator or uncontrolled line voltage, the use of Titan’s “Line Surge Protector” (P/N 800-935) is recommended.

WARNING: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Do not spray ammable or combustible materials near an open

ame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.

• Use extreme caution when using materials with a ashpoint

below 100ºF (38ºC). Flashpoint is the temperature that a uid can produce enough vapors to ignite.

• Paint or solvent owing through the equipment is able to result

in static electricity. Static electricity creates a risk of re or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun and objects in and around the spray area shall be properly

grounded to protect against static discharge and sparks. Use only

WARNING: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

PREVENTION:

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For

example, do not try to stop leaks with any part of the body.

• NEVER put your hand in front of the gun. Gloves will not provide

protection against an injection injury.

• ALWAYS keep the tip guard in place while spraying. The tip guard

provides some protection but is mainly a warning device.

• Only use a nozzle tip specied by the manufacturer.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, ALWAYS lock

gun trigger, shut pump o, and release all pressure before servicing, cleaning tip or guard, or changing tip. Pressure will

not be released by turning o the motor. The PRIME/SPRAY

valve or pressure bleed valve must be turned to their appropriate

positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn o the unit and

relieve the pressure in accordance with the manufacturer’s instructions.

• High-pressure spray is able to inject toxins into the body and

cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

• Check hoses and parts for signs of damage, a leak can inject

material into the skin. Inspect hose before each use. Replace any

English English

Important Safety Information

damaged hoses or parts. Only use TITAN original-high-pressure

hoses in order to ensure functionality, safety and durability.

• This system is capable of producing 3000 PSI / 207 Bar. Only

use replacement parts or accessories that are specied by the manufacturer and that are rated a minimum of 3000 PSI. This

includes spray tips, nozzle guards, guns, extensions, ttings, and

hose.

• Always engage the trigger lock when not spraying. Verify the

trigger lock is functioning properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be

thoroughly familiar with the controls. Pressure will not be

released by turning o the motor. The PRIME/SPRAY valve

or pressure bleed valve must be turned to their appropriate

positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

• Always remove the spray tip before ushing or cleaning the

system.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury which can lead to

possible amputation. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

WARNING: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body.

Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all

instructions supplied with the mask to be sure it will provide the necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

WARNING: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Always wear appropriate gloves, eye protection, clothing and a

respirator or mask when painting.

• Do not operate or spray near children. Keep children away from

equipment at all times.

• Do not overreach or stand on an unstable support. Keep eective

footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence of

drugs or alcohol.

• Do not kink or over-bend the hose. Airless hose can develop leaks

from wear, kinking and abuse. A leak can inject material into the skin.

• Do not expose the hose to temperatures or pressures in excess of

those specied by manufacturer.

• Do not use the hose as a strength member to pull or lift the

equipment.

• Use lowest possible pressure to ush equipment.

• Follow all appropriate local, state and national codes governing

ventilation, re prevention and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

• Before each use, check all hoses for cuts, leaks, abrasion or

bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a conductive high-pressure hose.

• Do not spray outdoors on windy days.

• Always unplug cord from outlet before working on equipment

(electric models only).

Specications

Gallons per minute (GPM) 0.47 (1.8 LPM) Maximum tip size 0.021”

Maximum pressure 3000 PSI (20.7 MPa) Power 0.75 HP DC motor, 120V, 60 Hz

Weight 27 lbs (12.2 kg)

Maximum hose length 100’ (30.5 m)

Generator requirement 5000 Watt, 20A, sine wave generator,

idle-down feature disabled

Table of Contents

Safety Precautions ........................................................................... 2

Specications ................................................................................... 3

General Description ........................................................................ 4

Operation ......................................................................................... 4

Locking the Spray Gun ...............................................................................4

Pressure Relief Procedure .......................................................................... 4

Setup ................................................................................................................. 5

Preparing a New Sprayer ........................................................................... 5

Preparing to Paint.........................................................................................5

Painting ............................................................................................................ 6

Spraying ........................................................................................... 6

Spraying Technique ..................................................................................... 6

Practice ............................................................................................................. 7

Clearing the Spray Tip ................................................................................. 7

Cleanup ............................................................................................ 8

Maintenance .................................................................................... 9

General Repair and Service Notes ..........................................................9

Replacing the Motor .................................................................................... 9

Replacing the Gears ...................................................................................10

Replacing the Pressure Switch / Transducer ....................................10

Replacing the Circuit Board ....................................................................11

Replacing the PRIME/SPRAY Valve .......................................................12

Replacing the Filters ..................................................................................12

Servicing the Fluid Section ......................................................................13

Troubleshooting ............................................................................ 15

Parts Listings .................................................................................. 44

Main Assembly ............................................................................................44

Skid Assembly ..............................................................................................45

Drive Assembly I ..........................................................................................46

Drive Assembly II ........................................................................................48

Siphon Assembly ........................................................................................50

Labels ..............................................................................................................51

Electrical Schematic....................................................................... 52

Product Registration ..................................................................... 53

Accessories ................................................................................54/55

Warranty ........................................................................................ 55

General Description

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance, and safety information.

4 5

Operation

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

IMPORTANT: The vents in the bottom and rear of the motor shroud are designed to keep the motor from getting excessively hot during operation. Make sure the vents in the bottom and rear of the motor shroud are not covered or obstructed.

Locking the Spray Gun

1. To lock the trigger, rotate the trigger lock forward until it stops.

2. To unlock the trigger, rotate the trigger lock backwards until it is vertical.

Item Description

1 Motor 2 Pressure control knob 3 Oil cup 4 Outlet tting 5 Filter 6 Siphon tube 7 Return hose 8 ON/OFF switch

9 PRIME/SPRAY valve 10 Drip cup (stand model only) 11 Liquid Shield™ (4 oz.) 12 Piston Lube™ (4 oz.)

PRIME

SPRAY

Trigger locked (gun

will not spray)

Trigger unlocked

(gun will spray)

Pressure Relief Procedure

Be sure to follow the Pressure Relief Procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

1. Lock the gun by turning the gun trigger lock to the locked

position.

2. Move the PRIME/SPRAY valve down to the PRIME position.

3. Turn o the sprayer by moving the ON/OFF switch to the OFF

position.

4. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.

5. Unlock the gun by turning the gun trigger lock to the

unlocked position.

6. Hold the metal part of the gun rmly to the side of a metal

container to ground the gun and avoid a build up of static electricity.

7. Trigger the gun to remove any pressure that may still be in the

hose.

8. Lock the gun by turning the gun trigger lock to the locked

position.

English English

Setup

Perform the following procedure before plugging in the power cord of an electric unit.

1. Ensure that the siphon tube and the return hose are attached

and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” airless spray

hose to the outlet tting on the sprayer. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two

wrenches (one on the gun and one on the hose), tighten securely.

NOTE: Do not attach the tip to the spray gun yet. Remove

the tip if it is already attached.

Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer.

4. Make sure the pressure control knob is turned fully counterclockwise to its lowest pressure setting.

5. Make sure the ON/OFF switch is in its OFF position.

6. Fill the oil cup with approximately one tablespoon of Piston Lube™ (see “Accessories” section, page 54).

IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

7. Make sure the electrical service is 120V, 15 amp minimum.

8. Plug the power cord into a properly grounded outlet at least 25’ from the spray area.

IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test uid in the uid section to prevent corrosion during shipment and storage. This uid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON

position.

6. Allow the sprayer to run for 15–30 seconds to ush the

test uid out through the return hose and into the waste container.

7. Turn o the sprayer by moving the ON/OFF switch to the OFF

position.

Preparing to Paint

Before painting, it is important to make sure that the uid in the

system is compatible with the paint that is going to be used.

NOTE: Incompatible uids and paint may cause the valves

to become stuck closed, which would require disassembly and cleaning of the sprayer’s uid section.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

solvent. Examples of the appropriate solvent are water for

latex paint or mineral spirits for oil-based paints.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.

4. Move the PRIME/SPRAY valve down to the PRIME position.

NOTE: Hold the return hose in the waste container when

moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

5. Turn on the sprayer by moving the ON/OFF switch to the ON

position.

6. Allow the sprayer to run for 15–30 seconds to ush the old

solvent out through the return hose and into the metal waste container.

7. Turn o the sprayer by moving the ON/OFF switch to the OFF

position.

NOTE: Make sure that the spray gun does not have a tip or

tip guard installed.

8. Move the PRIME/SPRAY valve up to the SPRAY position.

9. Turn on the sprayer.

10. Unlock the gun by turning the gun trigger lock to the

unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

11. Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun.

12. Lock the gun by turning the gun trigger lock to the locked

position.

13. Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise.

14. Check the entire system for leaks. If leaks occur, follow the

“Pressure Relief Procedure” in this manual before tightening

any ttings or hoses.

15. Follow the “Pressure Relief Procedure” in this manual before

changing from solvent to paint.

Be sure to follow the “Pressure Relief Procedure” when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

Keep stroke smooth and at an even speed.

Even coat throughout

Heavy Coat

Do not ex wrist while spraying.

Light Coat Light Coat

Approximately

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON

position.

6. Allow the sprayer to run until paint is coming through the

return hose into the metal waste container.

7. Turn o the sprayer by moving the ON/OFF switch to the OFF

position.

8. Remove the return hose from the waste container and place it in its operating position into the container of paint.

9. Move the PRIME/SPRAY valve up to the SPRAY position.

10. Turn on the sprayer.

11. Unlock the gun by turning the gun trigger lock to the

unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until all air and solvent is ushed from the spray hose and paint is owing freely from the gun.

13. Lock the gun by turning the gun trigger lock to the locked

position.

14. Turn o the sprayer.

15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

Spraying

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing, or cleaning tip.

Spraying Technique

The key to a good paint job is an even coating over the entire surface.

This is done by using even strokes. Keep your arm moving at a

constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is 10 to 12 inches between the spray tip and the surface.

Approximately 10 to 12 inches

Keep the spray gun at right angles to the surface. This means moving

your entire arm back and forth rather than just exing your wrist.

16. Turn on the sprayer.

17. Increase the pressure by turning the pressure control knob

slowly clockwise and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until the

spray from the gun is completely atomized. Try to keep the

pressure control knob at the lowest setting that maintains

good atomization.

NOTE: Turning the pressure up higher than needed to

atomize the paint will cause premature tip wear and additional overspray.

Keep the spray gun perpendicular to the surface, otherwise one end

of the pattern will be thicker than the other.

10 to 12 inches

Right way

Wrong way

English English

The spray gun should be triggered by turning it on and o with each

Proper way to trigger the spray gun

Start stroke End strokePull trigger Release triggerKeep steady

stroke. This will save paint and avoid paint buildup at the end of the stroke. Do not trigger the gun during the middle of a stroke. This will result in an uneven spray and splotchy coverage.

Keep stroke

even

Approximately 10 to 12 inches

Overlap each stroke by about 50%. This will ensure an even coating.

50% Overlap

When you stop painting, lock the gun trigger lock, turn the pressure

control knob counterclockwise to its lowest setting and set the

PRIME/SPRAY valve to PRIME. Turn the ON/OFF switch to the OFF

position and unplug the sprayer.

Clearing the Spray Tip

NOTE: If your spray pattern becomes distorted or stops

completely during spraying, follow these steps.

The flow from the spray tip is at very high pressure. Contact with any body part may be dangerous. Do not place finger on gun outlet. Do not point the gun at any person. Never operate the spray gun without the proper tip guard.

1. Follow the “Pressure Relief Procedure” found in the Operation

section of this manual.

2. If the tip clogs, rotate the tip handle 180º until the arrow on the handle is facing the opposite of the spray direction and the handle stops in the reverse position.

3. Trigger the gun once into a waste container so that the pressure

can blow the clog out. NEVER use

the tip in the reverse position for

more than ONE trigger pull at a time. This procedure can be

repeated until the tip is free of clogging.

Practice

1. Be sure that the paint hose is free of kinks and clear of objects

with sharp cutting edges.

3. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.

3. Move the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest setting. The paint hose should stien as paint begins to ow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip,

spray a test area to check the spray pattern.

8. Use the lowest pressure setting

necessary to get a good spray pattern. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a ne spray.

NOTE: Turning the pressure up higher than needed to

atomize the paint will cause premature tip wear and additional overspray.

Good spray pattern

Paint tailing pattern

Cleanup

Special cleanup instructions for use with flammable solvents:

• Always ush spray gun preferably outside and at least one

hose length from spray pump.

• If collecting ushed solvents in a one gallon metal container,

place it into an empty ve gallon container, then ush solvents.

• Area must be free of ammable vapors.

• Follow all cleanup instructions.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a re or explosion in the presence of ammable vapors.

IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

1. Follow the “Pressure Relief Procedure” found in the Operation

section of this manual.

2. Remove the gun tip and tip guard and clean with a brush using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate

solvent. Examples of the appropriate solvent are water for

latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Set the pressure to minimum by turning the pressure control knob fully counterclockwise.

6. Move the PRIME/SPRAY valve down to its PRIME position.

16. Turning clockwise, unscrew the lter (2) from the pump

manifold (3).

NOTE: Left-handed threads require turning the lter

clockwise to remove.

17. Make sure the lter seal (4) is in position.

18. Turning counterclockwise, screw the new or cleaned lter into the pump manifold.

19. Clean the inside of the lter housing using the appropriate cleaning solution.

20. Slide the lter housing over the lter and thread it into the pump manifold until secure.

4 2

21. Unplug the unit and store in a clean, dry area.

IMPORTANT: Do not store the unit under pressure.

NOTE: Hold the return hose in the waste container when

7. Turn on the sprayer by moving the ON/OFF switch to the ON

8. Allow the solvent to circulate through the unit and ush the

9. Turn o the sprayer by moving the ON/OFF switch to the OFF

10. Move the PRIME/SPRAY valve up to its SPRAY position.

11. Turn on the sprayer.

12. Trigger the gun into the metal waste container until the paint

13. Continue to trigger the spray gun into the waste container

NOTE: For long-term or cold weather storage, pump

For short-term storage when using latex paint,

moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

position.

paint out of the return hose into the metal waste container.

position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

is ushed out of the hose and solvent is coming out of the gun.

until the solvent coming out of the gun is clean.

mineral sprits through the entire system.

pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).

14. Follow the “Pressure Relief Procedure” found in the Operation

section of this manual.

15. Loosen and remove the lter housing (1).

English English

Maintenance

Replacing the Motor

Before proceeding, follow the “Pressure Relief Procedure” outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver 3/8” Hex Wrench Needle Nose Pliers 5/16” Hex Wrench

Adjustable Wrench 1/4” Hex Wrench

Rubber Mallet 3/16” Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench Torque wrench (in.-lbs.) Resistance multi-meter Pressure gauge (P/N 0508239)

1. Before repairing any part of the sprayer, read the instructions

carefully, including all warnings.

IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible problems.

3. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.

4. If you have any further questions concerning your Titan Airless Sprayer, call Titan:

Customer Service ................................................ 1-800-526-5362

Fax ................................................................. 1-800-528-4826

NOTE: It is recommended that the following procedure be

performed by a Titan Authorized Service Center.

1. Perform the “Pressure Relief Procedure” and unplug the

sprayer.

2. Loosen and remove the four motor cover screws (1). Remove

the motor cover (2).

NOTE: The ON / OFF switch (3) is housed inside the

motor cover. In order to remove the motor cover completely, you must disconnect all of the wires at the rear of the switch. Note the position of the wires before disconnecting.

3. On the back of the motor (4), disconnect the two wires (black

and red) coming from the circuit board (5). Remove the ground wire from the motor housing.

4. Slide the motor bae (7) o the rear of the motor.

5. Loosen and remove the four motor mounting screws (8).

6. Pull the motor (4) out of the pump housing (9).

7. With the motor removed, inspect the gears in the pump

housing (9) for damage or excessive wear. Replace the gears, if necessary.

8. Install the new motor (4) into the pump housing (9).

9. Secure the motor with the four motor mounting screws (8).

10. Reconnect the wires (refer to the electrical schematic in the

Parts List section of this manual).

11. Slide the motor bae (7) onto the rear of the motor. The

arrows on the bae should be pointed up.

12. Slide the motor cover (2) over the motor. Secure the motor cover with the four motor cover screws (1).

9 5

8 4

1 2

Replacing the Gears

Replacing the Pressure Switch / Transducer

NOTE: It is recommended that the following procedure be

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Loosen and remove the four motor cover screws (1). Remove

NOTE: The ON / OFF switch (3) is housed inside the

3. On the back of the motor (4), disconnect the two wires (black

4. Slide the motor bae (7) o the rear of the motor.

5. Loosen and remove the four motor mounting screws (8).

6. Pull the motor (4) out of the pump housing (9).

7. Inspect the armature gear (10) on the end of the motor for

8. Remove and inspect the 2nd stage gear (11) for damage or

9. If the armature gear (10) or 2nd stage gear (11) are damaged,

10. Reassemble the pump by reversing the above steps.

NOTE: Rell the gear box in the pump housing with ve

performed by a Titan Authorized Service Center.

the motor cover (2).

motor cover. In order to remove the motor cover completely, you must disconnect all of the wires at the rear of the switch. Note the position of the wires before disconnecting.

and red) coming from the circuit board (5). Remove the ground wire from the motor housing.

damage or excessive wear. If this gear is completely worn out, replace the entire motor.

excessive wear. Replace if necessary.

the pump housing (9) must be cleaned of any debris caused by damaged gears.

ounces of Lubriplate™ grease (P/N 314-171).

9 5

11 10

6 8

NOTE: It is recommended that the following procedure be

performed by a Titan Authorized Service Center.

NOTE: If the sprayer loses all pressure adjustment, or there

is paint leakage from the front of the sprayer, the pressure switch and/or transducer may need to be replaced.

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Remove the screw (1) that secures the pressure control knob (2) to the bottom of the pressure control knob (3). Remove the knob (2).

3. Loosen and remove the three front cover screws (4). Remove

the front cover (5).

4. Remove the screw (7) from the side of the pressure switch.

Remove the bottom of the pressure control knob (3) from the top of the pressure switch.

5. Remove the pressure switch assembly (6) from the top of the

transducer (8).

6. Unplug the pressure switch (6) from the wire connector (10).

IMPORTANT: Do not attempt to pull wires from the inside of the pressure switch assembly. If the pressure switch wire connector (10) is not exposed through the opening in the pump housing, pull gently on the wires until the connector is shown through the opening.

7. Check pressure switch continuity at the connector. If the

switch is bad replace with a new pressure switch assembly.

8. Inspect the transducer (8) for the presence of paint. If there is paint, replace the transducer. If there is no paint, skip to step 9, below.

a. Using a wrench on the hex head of the transducer, loosen and

remove the transducer assembly.

b. Apply a generous amount of grease to the transducer O-ring (9).

Reinstall the transducer assembly and torque to 70-75 in-lbs.

9. Reconnect the pressure switch wires (refer to the electrical

schematic in the Parts List section of this manual).

10. Push pressure switch assembly (6) back onto the transducer

until it bottoms out on the transducer hex head.

11. Replace the screw (7) into the side of the pressure switch.

12. See “Resetting the Pressure Switch Timing”, next page.

6 7

3 1

English English

Resetting the Pressure Switch Timing

Replacing the Circuit Board

NOTE: It is recommended that the following procedure be

performed by a Titan Authorized Service Center.

NOTE: The components of the pressure switch must be

properly reassembled and adjusted in order for the pump to operate at the correct maximum pressure.

Perform this procedure using pressure gauge P/N 0508239.

1. Make sure the knob bottom (1) is installed in the pressure switch (2).

2. Viewing from the top, turn the knob bottom (1) counter-

clockwise as far as the teeth inside the pressure switch will allow.

NOTE: If the stop (3) on the pressure switch prevents the

knob bottom from continuing to turn, remove the knob bottom, re-orient it on the teeth and continue to turn it counterclockwise until it stops.

3. Re-orient the knob tab against the pressure switch tab stop.

NOTE: It is recommended that the following procedure be

performed by a Titan Authorized Service Center.

Perform this procedure using Circuit Board Kit P/N 0532208A.

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Loosen and remove the four motor cover screws (1). Remove

the motor cover (2).

3. Disconnect the red and black wires that connect the circuit board (3) to the motor assembly (4).

4. Disconnect the white wires that connect the circuit board to the pressure switch.

NOTE: The pressure switch will not be visible as it is

located on the other side of the motor housing. The white wires will be visible through an opening in the housing (5). If the wire connector is not visible, gently pull the wires through the opening until the connector is accessible.

5. Disconnect the black wire that connects the circuit board to

the circuit breaker (6).

6. Disconnect the white wire that connects the circuit board to the power switch (7).

7. Loosen and remove the two circuit board screws (8). Remove

the circuit board (3).

8. Install the new circuit board (3) and secure with the two circuit board screws (8).

9. Reconnect the wires that were disconnected in steps 3-6 (refer to the electrical schematic in the Parts List section of this

manual).

10. Slide the motor cover over the motor. Secure the motor cover with the four motor cover screws.

4. Replace the front cover and secure with the three screws.

5. Replace the pressure control knob into the knob bottom but do not secure with the screw. Turn the knob fully clockwise to maximum.

6. Connect the pressure gauge to the outlet tting.

7. Connect a high-pressure hose and gun to the pressure gauge.

8. Using water as a media, follow the steps in the “Painting”

section. It is not necessary to attach a spray tip to the gun.

Leave the pressure set to maximum.

9. The sprayer should now be pressurized at maximum pressure.

The pressure gauge should be reading between 2800-3000 PSI.

10. If the pressure reading is below or above this reading, the set screw down inside the pressure switch will have to be adjusted. Adjust it per the guidelines below using a long hex wrench.

a. If the pressure reading is below 2800 PSI, turn the set screw

counterclockwise until the pressure gauge reads between 28003000 PSI.

b. If the pressure reading is above 3000 PSI, relieve pressure by

turning the PRIME/SPRAY knob to PRIME. While the sprayer is

circulating, turn the set screw clockwise slightly and then turn

the PRIME/SPRAY knob to SPRAY. Repeat this until the pressure

reading decreases to a range of 2800-3000 PSI.

11. When the pressure gauge reads between 2800-3000 PSI, the

pressure control knob is now set. Secure the pressure control knob with the pressure control knob screw.

5 4

1 2

Replacing the PRIME/SPRAY Valve

Perform the following procedure using PRIME/SPRAY valve replacement kit P/N 700-258.

1. Push the groove pin (1) out of the valve handle (2).

2. Remove the valve handle (2) and the cam base (3).

3. Using a wrench, loosen and remove the valve housing

assembly (4).

4. Make sure the gasket (5) is in place and thread the new valve

housing assembly into the pump block (6). Tighten securely

with wrench.

5. Place the cam base (3) over the valve housing assembly (4).

Lubricate the cam base with grease and line up the cam with the pump block (6).

6. Line up the hole on the valve stem (7) with the hole in the

valve handle (2).

7. Insert the groove pin into the valve handle and through the

valve stem to secure the valve handle in position.

Replacing the Filters

Pump Filter

1. Loosen and remove the lter housing (1).

2. Turning clockwise, unscrew the lter (2) from the pump manifold (3).

NOTE: Left-handed threads require turning the lter

clockwise to remove.

3. Make sure the lter seal (4) is in position.

4. Turning counterclockwise, screw the new or cleaned lter into the pump manifold.

5. Slide the lter housing over the lter and thread it into the pump manifold until secure.

4 2

NOTE: When using “HOT” solvents, replace Viton o-ring

(item 8) with optional PTFE o-ring (700-897). Install with o-ring tool (700-890).

Gun Filter

1. Move the gun trigger lock to the unlocked position.

2. Loosen and remove the handle (1) from the gun body (2).

3. Turning clockwise, unscrew the lter (3) from the gun body.

NOTE: Left-handed threads require turning the lter

clockwise to remove.

4. Turning counterclockwise, screw the new or cleaned lter into the gun body.

5. Make sure the handle seal (4) is in position and thread the handle into the gun body until secure.

6. Move the gun trigger lock to the locked position.

NOTE: For more detail, part number information, and

English

complete assembly drawings, please see the gun owner’s manual.

Servicing the Fluid Section

Three standard repair kits are available to repair the uid section:

Packing Kit P/N 0532911 Includes:

Item Part # Item Part #

Upper bushing 0532215 Inlet ball 700-821 Upper packing 0532914 Outlet valve ball 50164 Lower packing 0532915 Outlet valve cage 0516304

Inlet valve seal 700-821 Crush washer 704-612 O-ring, PTFE 762-058

Valve Seat Kit P/N 0532916 Includes:

Item Part # Item Part #

Inlet valve seat 0532345 Outlet valve seat 0512343 Inlet valve seal 700-821 Outlet valve ball 50164 Inlet valve ball 762-145 Outlet valve cage 0516304

O-ring, PTFE 762-058

Piston Assembly Kit P/N 0532204A Includes:

Item Part # Item Part #

Piston rod ------- Outlet valve seat 0512343 Upper cage 0516304 Outlet valve Outlet valve ball 50164

retainer

0512342

Servicing the Valves

The design of the uid section allows access to the foot valve and seat as well as the outlet valve and seat without completely disassembling the uid section. It is possible that the valves may not seat properly because of debris stuck in the foot valve seat or outlet

valve seat. Use the following instructions to clean the valves and

replace the seats.

Servicing the Inlet Valve

1. Using a wrench, loosen and remove

the inlet valve housing (1) from the pump housing (2).

2. Remove the piston bushing (7), cage (6), seal (5), ball (4) and inlet

valve seat (3).

3. Remove the O-ring (8) from inside

the inlet valve housing.

4. Clean out any debris in the inlet valve housing (1) and examine the valve housing and seat (3). If the seat is damaged, replace the seat and ball.

NOTE: When replacing the seat,

make sure the notched side of the seat is facing down when reinstalled into the inlet valve assembly.

5. Reinstall all parts back into the inlet valve housing. The valve seat kit

includes a new O-ring (8), seat (3)

ball (4) and seal (5).

6 5

4 3

To service the uid section of the pump, use all the parts supplied by either one or all of these kits.

When using the standard repair kits listed above, use the following

procedures to service the valves and repack the uid section. Perform the following steps before performing any maintenance on the uid section.

NOTE: Some optional service kits are available for this

sprayer and are listed in the “Accessories” section of this manual (page 54).

1. Remove the screw that secures the pressure control knob. Remove the knob.

2. Loosen and remove the three front cover screws. Remove the

front cover.

3. Rotate the pump shaft so the piston is in the bottom dead center position. This can be done by moving the yoke. This is required to disassemble all the parts.

4. For Upright Cart units, remove the return hose from the hose clip on the siphon tube. Unscrew the siphon tube from the

inlet valve housing.

5. For Stand units, remove the retaining ring from the bottom

of the inlet valve housing by squeezing the tabs together.

Remove the suction set assembly.

6. Loosen and remove the high-pressure hose from the outlet

tting on pump manifold.

NOTE: The inlet valve assembly will be reinstalled onto the

Servicing the Outlet Valve

NOTE: Always service the outlet valve with the piston rod

1. Using a 5/16” hex wrench, loosen and

2. Clean out any debris and examine

3. Remove, clean, and inspect the outlet

NOTE: During reassembly of the

4. Reassemble the valve by reversing the steps above. Make

pump block during “Repacking the Fluid Section”.

attached to the pump. This will prevent the piston rod from rotating during disassembly of the outlet valve.

remove the outlet valve retainer (9) from the piston rod (10).

the outlet valve retainer (9) and seat (11). If the seat is damaged, replace the seat. The radius edge of the seat should contact the ball.

cage (13) and outlet valve ball (12) . Replace if they are worn or damaged.

outlet valve, apply one drop of Loctite (included in the repacking kit) to the threads of the outlet valve retainer before threading it into the piston rod. Then, torque the retainer to 168-180 in.-lbs. (14-15 ft.-lbs.).

sure the outlet valve retainer (9) is reinstalled with the non-

threaded “lip” facing up into the piston. The valve seat kit

includes a new outlet valve seat (11), outlet valve ball (12), and outlet valve cage (13).

English

Repacking the Fluid Section

Disassembly

1. Rotate the pump shaft so the piston is in the top dead center position. This can be done by moving the yoke.

2. Remove the yoke screw (14) and washer (15) that secures the

dowel pin (16). The dowel pin connects the yoke (17) to the

piston (18).

3. Using a pliers, pull the dowel pin (16) out.

4 Remove the piston assembly (18) by pushing down on the

piston near the yoke (17).

12. Reinstall the inlet valve assembly (22). Tighten by hand until it cannot be tightented further, and then tighten another 1/2 turn with a wrench. This will automatically secure the lower packing (21) into place.

13. Install front cover and three screws.

14. Reinstall the pressure control knob. Secure with the screw.

NOTE: If the knob bottom (25) has been removed from the

pressure switch assembly, it must be re-calibrated prior to reinstallation. Follow the “Resetting the Pressure Switch Timing” instructions.

NOTE: Inspect the piston rod for wear and replace if

5. Unscrew and remove the upper bushing (19) using an

6. Remove the worn seals using a at head screwdriver or punch.

7. Clean the area where the new packings are to be installed.

Reassembly

1. Slide the upper packing (20) o the grey sizing/insertion tool

2. Place the upper bushing (19) into the top of the housing and

3. Tilt the pump backwards so that it is laying on its back.

IMPORTANT: Cut the plastic wrap with a scissors. Do not cut plastic wrap with a utility knife as damage can occur to the O-rings.

4. Slide the lower packing (21) o the pre-form tool (towards the

5. Thread the inlet valve housing (22) back into the bottom

6. Place the grey insertion tool over the top of the piston

7. Insert the piston assembly into the bottom of the pump block

IMPORTANT: Make sure the piston is inserted precisely through the middle of the upper and lower packing. Coming in at an angle will bump the piston into the sides of the packings and cause damage.

8. Apply any type of household grease to the piston and yoke

9. Install the dowel pin (16) to connect the yoke (17) to the

10. Install the yoke screw (14) and washer (15) to secure the dowel

11. Turn pump right side up and apply a few drops of Separating

necessary. Use piston assembly kit P/N 0532204A.

adjustable wrench.

Remove the upper packing (20) from the top and the lower packing (21) from the bottom by pressing against the side

of the seal and popping it out. Be sure not to scratch the

housing where the seals are located.

(towards the tip) and install into the top of the pump housing with the raised lip (23) facing down. Save the upper packing

sizing/insertion tool for use in step 6.

tighten with an adjustable wrench (torque to 300-360 in-lbs).

This will drive the upper packing (20) into the correct position.

Remove the plastic wrap from the lower packing and red preform tool.

top). Insert the lower packing partially into the bottom of the pump block so that the beveled edge (24) of the packing faces up.

of the pump housing by hand to drive the lower packing

into place. Once tightened as far as it will go, unthread and

remove again.

assembly (18). Coat the piston guide tool and the piston rod with grease before inserting them into the pump housing.

and push upward until the hole in the piston is aligned with

the hole in the yoke (17). Discard insertion tool

area to prolong life. Apply to the holes in the yoke where the

dowel (16) is inserted.

piston (18). The piston may have to be moved up or down to do this.

pin.

Oil or light household oil between the upper bushing (19) and

piston (18). This will prolong the seal life.

English English

Troubleshooting

Problem

A. The unit will not run.

B. The unit will not prime.

C. The unit will not build or

maintain pressure.

D. Fluid leakage at the upper end

of the uid section.

E. Excessive surge at the spray

gun.

Cause

1. The unit is not plugged in.

2. Tripped breaker.

3. The pressure is set too low (pressure control knob set at minimum setting does not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

6. ON/OFF switch is defective.

1. The PRIME/SPRAY valve is in the SPRAY

position.

2. Air leak in the siphon tube/suction set.

3. The pump lter and/or inlet screen is clogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set properly.

4. The pump lter, gun lter, or inlet screen is clogged.

5. Material ows from the return hose when the

PRIME/SPRAY valve is in the SPRAY position.

6. Air leak in the siphon tube/suction set.

7. There is external uid leak.

8. There is an internal uid section leak (packings are worn and/or dirty, valve balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packing is worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

Solution

1. Plug the unit in.

2. Reset the breaker.

3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.

4. Inspect or take to a Titan authorized service center.

5. Allow motor to cool.

6. Replace the ON/OFF switch.

1. Rotate the PRIME/SPRAY valve clockwise to the PRIME

position.

2. Check the siphon tube/suction set connection and

tighten or re-tape the connection with PTFE tape.

3. Remove the pump lter element and clean. Remove the inlet screen and clean.

4. Remove the siphon tube/suction set and clean.

1. Replace the spray tip following the instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a smaller orice following the instructions that came with the spray gun.

3. Turn the pressure control knob clockwise to increase the pressure setting.

4. Remove the pump lter element and clean. Remove the gun lter and clean. Remove the inlet screen and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set connection and tighten or re-tape the connection with PTFE tape.

7. Check for external leaks at all connections. Tighten

connections, if necessary.

8. Clean the valves and service the uid section following

the “Servicing the Fluid Section” procedure in the

Maintenance section of this manual.

9. Replace the valve seats following the “Servicing the Fluid

Section” procedure in the Maintenance section of this manual.

10. Take unit to a Titan authorized service center.

1. Repack the pump following the “Servicing the Fluid

Section” procedure in the Maintenance section of this manual.

2. Replace the piston rod following the “Servicing the Fluid

Section” procedure in the Maintenance section of this manual.

1. Replace hose with a minimum of 50’ of 1/4” grounded textile braid airless paint spray hose.

2. Replace the spray tip following the instructions that came with the spray gun.

3. Rotate the pressure control knob counterclockwise to decrease spray pressure.

F. Poor spray pattern.

G. The unit lacks power.

H. Pump over-pressurizes and will

not shut o.

1. The spray tip is too large for the material being used.

2. Incorrect pressure setting.

3. Insucient uid delivery.

4. The material being sprayed is too viscous.

1. The pressure adjustment is too low.

2. Improper voltage supply.

1. Pressure switch defective.

2. Transducer defective.

1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray gun.

2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.

3. Clean all screens and lters.

4. Add solvent to the material according to the manufacturer’s recommendations.

1. Rotate the pressure control knob clockwise to increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

1. Take unit to a Titan authorized service center.

2. Take unit to a Titan authorized service center.

Consignes de sécurite important

Lire toutes ces consignes avant d’utiliser l’appareil. Garder ces consignes.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives gurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

Directives de mise à la terre

Cet appareil doit être mis à la terre. En cas de court-circuit, cette précaution réduit les risques de choc en procurant un parcours au courant électrique. Le

cordon de l’appareil est doté d’un l de terre relié à la troisième broche de sa che. Cette dernière doit être branchée dans une prise correctement câblée et mise à la terre conformément aux codes et règlements locaux.

MISE EN GARDE - Le fait de ne pas brancher correctement la che trilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.

Consulter un technicien ou un électricien qualié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, la faire remplacer par un électricien qualié.

Conçu pour les circuits de 120 V, cet appareil est doté d’une che ressemblant

à celle illustrée ci-dessous. S’assurer que le produit est connecté à une prise électrique ayant la même conguration que la che mâle. Ne pas utiliser d’adaptateur avec ce produit.

Prise trilaire

Broche de mise à la terre

Plaque murale de la prise

IMPORTANT: Quand le pulvérisateur est utilisé avec un générateur de tension de la ligne ou non, l’utilisation de Titan “Line Surge Protector” (P / N 800-935) est recommandé.

MISE EN GARDE : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser

ou s’enammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

MESURES PRÉVENTIVES :

• Ne pulvérisez pas de matières inammables ou combustibles près

d’une amme nue, de voyants lumineux ou de sources d’ignition telles que des objets chauds, cigarettes, moteurs, matériel et appareils

électriques. Évitez de produire des étincelles en connectant et en

déconnectant les cordons électriques.

• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 38°C (100°F). Le

point d’éclair est la température à laquelle le liquide peut créer susamment de vapeurs et s’enammer.

• L’écoulement de peinture ou de solvant dans l’équipement peut produire de l’électricité statique. L’électricité statique crée un risque

d’incendie ou d’explosion en présence de fumées de peinture ou de solvant. Toutes les pièces du système du pulvérisateur, y compris la pompe, l’ensemble du tuyau, le pistolet de pulvérisation et les objets

dans et autour de la zone de pulvérisation doivent être correctement

reliés à la terre pour protéger contre les décharges d’électricité

statique et les étincelles. N’utilisez que des tuyaux conducteurs ou

reliés à la terre pour pulvérisateurs de peinture sous vide à haute pression, spéciés par le fabricant.

• Vériez que tous les conteneurs ou systèmes de stockage sont reliés à

la terre pour éviter les décharges d’électricité statique.

• Connectez à une prise électrique avec prise de terre et utilisez des rallonges électriques reliées à la terre. N’utilisez pas d’adaptateur 3 à 2.

• N’utilisez pas de peinture ou de solvant contenant du halon,

par exemple, le chlore, les agents antimoisissure à l’eau de Javel, le chlorure de méthylène et le trichloroéthane. Ils ne sont

pas compatibles avec l’aluminium. Contactez le fournisseur de

revêtements pour connaître la compatibilité du matériau avec l’aluminium.

• La zone de pulvérisation doit toujours être bien aérée. Une bonne quantité d’air frais doit constamment traverser la zone de

pulvérisation pour éviter les accumulations de vapeurs inammables.

Le système de pompage doit être placé dans une zone bien aérée. Ne pulvérisez pas le système de pompage.

• Ne fumez pas dans la zone de pulvérisation.

• N’actionnez pas d’interrupteurs électriques, de moteurs ou autres dispositifs produisant des étincelles dans la zone de pulvérisation.

• Maintenez la propreté de la zone et veillez à ce qu’elle ne contienne

pas de conteneurs de peinture ou de solvant, de chions et autres matières inammables.

• Sachez ce que contiennent la peinture et les solvants pulvérisés. Lisez

les ches de sécurité du matériel (MSDS) et les étiquettes apposées sur

les conteneurs de peintures et de solvants. Respectez les consignes de

sécurité du fabricant de peinture et de solvant.

• Placez la pompe à une distance minimum de 7,62 mètres (25 pieds) de l’objet à pulvériser, dans une zone bien aérée (ajoutez de la longueur de tuyau si besoin est). Les vapeurs inammables sont souvent plus lourdes que l’air. La zone près du sol doit être très bien aérée. La

pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.

• Le plastique peut causer des étincelles d’électricité statique. N’accrochez aucun plastique dans une zone de pulvérisation fermée. N’utilisez pas de toiles de protection en plastique quand vous pulvérisez une matière inammable.

• Ayez un extincteur en bon état de fonctionnement à portée de main.

MISE EN GARDE : INJECTION CUTANÉE

Le jet de haute pression produit par cet appareil peut

transpercer la peau et les tissus sous-jacents, causant des blessures graves pouvant entraîner l’amputation.

MESURES PRÉVENTIVES :

• Ne dirigez pas le pistolet sur et ne pulvérisez pas les personnes ou les

animaux.

• N’approchez pas les mains ni d’autres parties du corps de la sortie du produit. Par exemple, ne tentez pas d’arrêter une fuite avec une partie

du corps.

• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants

n’orent aucune protection contre les blessures par injection).

• TOUJOURS s’assurer que le protège-embout est en place avant

de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.

• Utilisez exclusivement un embout de buse spécié par le fabricant.

• Prenez garde quand vous nettoyez ou que vous changez les embouts de buse. Si l’embout se bouche pendant que vous pulvérisez, verrouillez TOUJOURS la détente du pistolet, arrêtez la pompe et libérez toute la pression avant de réparer ou de nettoyer l’embout ou le protecteur ou avant de changer d’embout. La pression n’est pas libérée par l’arrêt du moteur. La poignée du robinet-valve PRIME/ SPRAY doit être placée sur PRIME pour libérer la pression. Consultez la PROCÉDURE DE DÉCOMPRESSION décrite dans le manuel de la

pompe.

• Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions du fabricant.

• La pulvérisation à haute pression peut injecter des toxines dans le corps et causer de graves blessures corporelles. Si une telle injection se

produisait, consultez immédiatement un médecin.

• Vériez les tuyaux et les pièces pour détecter des signes

d’endommagement : une fuite peut injecter le produit dans la peau.

Inspectez le tuyau avant chaque emploi. Changez tous les tuyaux ou

pièces endommagés. Pour des raisons de fonctionnement, de sécurité

Français

Consignes de sécurite important

et de durée de vie, utiliser exclusivement des tuyaux exibles à haute pression d‘origine de TITAN.

• Ce système peut produire une pression de 3 000 PSI / 207 Bar. N’utilisez que les pièces de rechange ou les accessoires spéciés par le

fabricant et ayant une pression nominale minimum de 3 300 PSI. Ceci est valable pour les embouts de pulvérisation, les protecteurs de buse, les pistolets, les rallonges, les raccords et le tuyau.

• Verrouillez toujours la détente quand vous ne pulvérisez pas. Vériez

que le verrou de la détente fonctionne correctement.

• Vériez que toutes les connexions sont bien serrées avant d’utiliser

l’appareil.

• Sachez comment arrêter l’appareil et le dépressuriser rapidement. Soyez bien familiarisé avec les commandes. La pression n’est pas libérée lorsque le moteur est arrêté. La poignée du robinet-valve PRIME/SPRAY doit être placée sur PRIME pour libérer la pression. Consultez la PROCÉDURE DE DÉCOMPRESSION décrite dans le

manuel de la pompe.

• Retirez toujours l’embout de pulvérisation avant de rincer ou de

nettoyer le système.

REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il importe donc de les traiter sans délai. On NE DOIT PAS retarder ce traitement sous prétexte de vérier la toxicité du produit en cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.

MISE EN GARDE : ÉMANATIONS DANGEREUSES

Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en

contact avec l’organisme. Les émanations de ces produits

peuvent provoquer de graves nausées, évanouissements ou empoisonnements.

MESURES PRÉVENTIVES :

• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation

(lire toutes les directives concernant ces dispositifs an de s’assurer qu’ils orent la protection requise).

• Porter des lunettes de protection.

• Porter les vêtements de protection prescrits par le fabricant du

produit utilisé.

MISE EN GARDE : GÉNÉRALITÉS

D’autres dangers peuvent entraîner des dommages matériels ou des blessures graves.

MESURES PRÉVENTIVES :

• Portez toujours les gants, la protection oculaire, les vêtements et un respirateur ou masque appropriés quand vous peignez.

• Ne travaillez pas et ne pulvérisez pas près d’enfants. Éloignez toujours

les enfants de l’équipement.

• Ne travaillez pas avec les bras au-dessus de la tête ni sur un support instable. Appuyez-vous bien sur les deux pieds pour toujours

conserver l’équilibre.

• Soyez attentif et regardez ce que vous faites.

• N’utilisez pas l’appareil quand vous êtes fatigué ou sous l’inuence de

drogues ou d’alcool.

• Ne faites pas de nœuds avec le tuyau et ne le tordez pas trop. Le tuyau à vide peut présenter des fuites suite à l’usure, les nœuds ou les mauvais traitements. Une fuite risque d’injecter du produit dans la

peau.

• N’exposez pas le tuyau à des températures ou des pressions

supérieures à celles spéciées par le fabricant.

• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.

• Utilisez la plus basse pression possible pour rincer l’équipement.

• Respectez tous les codes locaux, étatiques et nationaux qui régulent

la ventilation, la prévention d’incendies et le fonctionnement.

• Les normes de sécurité du gouvernement des États-Unis ont été adoptées dans la loi Occupational safety and Health Act (OSHA). Ces

normes, en particulier la partie 1910 des Normes générales et la partie

1926 des Normes de construction, doivent être consultées.

• Avant chaque emploi, vériez tous les tuyaux pour détecter d’éventuelles coupures, fuites, abrasion ou couvercle bombé. Vériez l’état ou le mouvement des accouplements. Changez immédiatement le tuyau si l’une de ces conditions est vériée. Ne réparez jamais un tuyau de peinture. Remplacez-le par un tuyau conducteur à haute

pression.

• Ne pulvérisez pas à l’extérieur par temps venteux.

• Débranchez toujours le cordon électrique de la prise avant de

travailler sur l’équipement.

Spécications

Débit (LPM) 1,8 LPM Embout, dimension max. 0,021” (0,53 mm)

Pression max. 3 000 PSI (20,7 MPa) Source de puissance 0,75 HP DC moteur, 120V, 60 Hz Poids 12,2 kg Flexible, dimension max. 30,5 m (100’) Génératrice 5 000 watts, 20 A, générateur

sinusoïdal, fonctionnalité de régime ralenti désactivée

Table des matières

Consignes de sécurité ................................................................... 16

Specications ................................................................................. 17

Description générale ..................................................................... 18

Fonctionnement ............................................................................ 18

Verrouillage du pistolet de pulvérisation ..........................................18

Procédure de décompression ................................................................18

Vérications préliminaires .......................................................................19

Préparation d’un nouveau vaporisateur ............................................19

Préparation avant de peindre ................................................................19

Peinture ..........................................................................................................19

Vaporisation .................................................................................. 20

Technique de vaporisation .....................................................................20

Essais préliminaires ....................................................................................21

Dégager la buse de pulvérisation .........................................................21

Nettoyage ...................................................................................... 22

Maintenance .................................................................................. 23

Généralités concernant la maintenance ............................................23

Remplacement du moteur ......................................................................23

Remplacement des engrenages ...........................................................24

Remplacement du pressostat / transducteur ...................................24

Remplacer la carte de circuit imprimé ................................................25

Remplacement de la soupape PRIME/SPRAY ..................................26

Remplacement des ltres ........................................................................26

Maintenance de la section des liquides .............................................27

Dépannage ..................................................................................... 29

Listes de pièces .............................................................................. 44

Vue d’ensemble ...........................................................................................44

Ensemble de support ................................................................................45

Boîte d’engrenages I ..................................................................................46

Boîte d’engrenages II.................................................................................48

Ensemble d’aspiration ..............................................................................50

Étiquettes ......................................................................................................51

Schéma de raccordement électrique ........................................... 52

Enregistrement du produit ........................................................... 53

Accessoires ................................................................................54/55

Garantie .......................................................................................... 56

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Titan 0532026 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual