THUNDER TIGER Sept. Fury Assembly Manual

No. 4573
Unlimited Pylon Racer
JE6788 V2
Specifications:
Wing Span: 673/4" (1720mm) Length: 60" ( 1525mm) Weight: 5500g ( 12 lbs.) Engine: .90 2C, 1.20 4C req'd Radio: 5~8ch 6~8 servos req'd
Warranty
This kit is guaranteed to be free from defects in material and workmanship at the date of purchase. It does not cover any damage caused by use or modification. The warranty does not extend beyond the product itself and is limited only to the original cost of the kit. By the act of building this user­assembled kit, the user accepts all resulting in liability for damage caused by the final product. If the buyer is not prepared to accept this liability, it can be returned new and unused to the place of purchase for a refund. Neither your dealer nor Thunder Tiger Distributors, can accept kits for return if construction has begun.
Notice: Adult Super Vision Required
This is not a toy. Assembly and flying of this product requires adult super vision. Read through this book completely and become familiar with the assembly and flight of this airplane. Inspect all parts for completeness and damage. fIyou encounter any prob lems, call us for help.
BALANCE
Control Throws
1 3/4"
3/4"
1/ 2"
1/ 2"
1/2"
1/2"
3/4"
3/4"
Aileron-Low Rate
Aileron-High Rate
Elevator-Low Rate
Elevator-High Rate
Locate A Good Flying Site
Academy of Model Aeronautics 5151 East Memorial DR Muncie, IN 47302-9252 www.modelaircraft.org
A Note On Batteries
Congratulations
Set the control throws as followings for a starting point. After you familiar with its flying characteristics then these control throw can be tailored to fit your flying style.
IMPORTANT - Do not attempt to fly your model before completing this very important section. A model that is not properly balanced will be unstable and could cause serious damage and/or injury. Adjust the battery location or add weight as needed to achieve level balance.
Center of Gravity
Now that you have completed the assembly of your Sept. Fury we feel that you have a very capable and good looking sports scale plane. We hope that you will enjoy this model and get many hours of flying pleasure from its use. Thank you for purchasing this Sept. Fury from Thunder Tiger and we look forward to providing you with other great R/C products in the future.
The batteries are the heart of your radio system. Make sure you have fully charged batteries! With recharge-able batteries, follow the manufacturers instructions to make sure the batteries are fully charged, especial the first time the radio is used. We would recommend you use larger capacity (1000mAh) if you use high performance servos as they will draw more current than ordinary servos.
If there is not a chartered club field in your community, you will need to find a large area free of obstructions, and has a smooth grass or asphalt surface to be used as a runway. For safetysake, it should be located well away from houses, buildings, schools, power lines and airports. If you will be flying within 6 miles of an airport, you should check with the airport manager before flying your model.
Generally, the best place to fly your model is at an AMA (Academy of Model Aeronautics) chartered club field. Your local hobby dealer can tell you if there is such a club in your area or write the AMA for information. It is also a good idea to join this organization before flying your model since they offer liability insurance that can protect you if your model causes damage or injury to others.
124
Measure the C.G. while plane is dry. The balance point is about 3 3/4"(95mm) behind the leading edge where there is a panel line on fuselage.
Assembly Manual
3"
Flap
1"
1"
Rudder-Low Rate
Rudder-High Rate
1 3/4"
3/4"
3 3/4"
(95mm)
1000mAH
The Sept. Fury is designed for advanced pilots and it requires advanced assembling and flying skill. Before you begin, check the entire contents of your kit against the parts drawing and photos to make sure that no parts are missing or damaged. This will also help you to become familiar with each component of your plane. If you find that any of the parts are either missing or damaged, please contact Thunder Tiger Distributors for Customer Service.
Introduction................................................2
Recommended Tools & Materials ...............3
Parts Drawings........................................ 4-5
Parts Check List.........................................6
Wing................. ...................................7-10
Landing Gear......................................11-12
Fuselage..................................................13
Tail......................................................14-16
Congratulations on the purchase of one of our finest ARFs to date. The ever-popular Sept.Fury piloted by Michael Brown qualified in the Unlimited Class at 468.266 mph of the 2002 National Championships Air Race & Air Show, which was held in Reno Stead Field. For more information please browse www.septemberpops.com for more information.
INTRODUCTION
PRE-ASSEMBLY NOTES
TABLE OF CONTENTS
Rudder .......................................................17
Tail Gear ....................................................18
Engine........................................................19
Fuel Tank....................................................20
Radio..........................................................21
Cowling......................................................22
Decal .........................................................23
Balance......................................................24
3
ITEMS YOU MAY NEED
TTR1115 - Precision Fueler Valve
Adhesives:
Instant setting Cyanoacrylate adhesive (thin CA) Slow setting Cyanoacrylate adhesive (thick CA) 5-10 Minute Epoxy (fast) 20-30 Minute Epoxy (slow)
Tools:
Model knife, T-Pins, MASK tape Small screwdrivers, medium screwdrivers Scissors Steel straight edge Long nose pliers and diagonal cutting pliers Drill and drill bits (1/16", 3/32", 3.4mm) M4x0.7 Tap Sanding block Fine felt tip pen and soft lead pencil Straight building board
R/C System:
6 Channel radio with 7 servos plus one retract servo Five 12" extension wires. one Y cords
Engine:
2 cycle:91~1.08 4 cycle:1.2~1.5
Propeller:
Appropriate for engine type and preferred performance
RECOMMENDED TOOLS & MATERIALS
Adhesives - You will need two types of adhesives for the Sept.Fury - Epoxy and Instant (cyanoacrylate) adhesives. We recommend that you purchase both 5-minute and 30­minute epoxy to cut down on assembly time, but you can get by with only 30-minute epoxy if time is not important. You will also need a small bottle of both "Thick" and "Thin" instant CA adhesive.
Tools - Model assembly can be much easier if the proper tools are used. Therefore, we have included in our checklist to the left, a complete listing of all the tools we used to assemble our prototype models. As you will notice, many household tools can be utilized during construction.
Engine-The Thunder T iger PRO-91is the ideal engines for this airplane. This quiet­running engine is easy to start, requires no special break-in periods, easy to maintain and will last for years.
Most Pitts style mufflers will fit this Sept. Fury . However, we recommend the use of Thunder Tiger custom - made Sept. Fury muffler with two exhaust pipes that divert the smoke in to the two concavities of the fuselage to obtain a more scale- like apperance. This muffler fits TT and OS. 60~.90engines.
Thunder Tiger has teamed up with the Michael Brown Racing team to bring this legendary airplane to your hands; Thunder Tiger is proudly to present the only officially licensed 1/7th replica of the "Sept.Fury" to all the R/C hobbyist alike worldwide! It's a replica that has stayed true to the "Sept.Fury" in its purest form, pre-painted fiberglass fuselage and cowl, scale details like panel line and retract well with gear door, etc. With it, you can now experience the thrill of piloting one of the best racing planes in the history! Fly it low, fly it fast to experience the ultimate thrill and pylon racing excitement of the "Sept.Fury".
2
Trial fit each part before gluing it in place. Make sure you are using the correct part and that it fits well before assembling. No amount of glue can make up for a poor-fitting part. Always apply Loctite ( not furnished) to all screws and nuts to prevent them from loosening .
Before beginning the assembly read the instructions thoroughly to give an understanding of the sequence of steps and a general awareness of the recommended assembly procedures.
RECOMMENDED TOOLS & MATERIALS
Muffler (P/N TTR9791)
Wheel Axle (2)
Collar (2)
3x3mm Setscrew (2)
2.3x12mm
Washer Wood Screw (4)
Cowling (1)
Upper Retainer B (2)
Lower Retainer (2)
Aluminum Spinner (1)
Dowel (4)
3x16mm Sink Head Screw (8)
CA Hinge (6)
Adaptor (1)
Spinner Bolt (1)
Bushing (1)
Aluminum Spinner (1)
Back Plate (1)
Bushing (1)
FRP Wing Joiner Tube (1)
Left Wing (1) Right Wing (1)
3x20mm Wood Screw (2)
CA Hinge (14)
Back plate (1)
Adaptor (1)
Steering Horn (1)
Upper Retainer A (2)
2.6x5mm Wood Screw (2)
Tail Wheel Fork (1)
M2 Nut (2)
Threaded Pushrod (2)
2.3x12mm Washer Screw (16)
Pushrod End Retainer (1)
Clevis (2)
Torque Wire (1)
M2 Nut (2)
2x8mm Machine Screw (2)
Decal B (1)
Silver Decal (L/1,R/1)
Decal A (1)
Elevator Wood Pushrod (1)
Control Horn (L/2)
Blind Nut (4)
EZ Connector (1)
M2 Nut (1)
1.5mm Hex Wrench (1)
3x3mm Setscrew (1)
T Washer (8)
6/32 x 20mm Socket Cap Screw (4)
Mounting Beams (2)
Rubber (8)
Flap Pushrod (2)
Throttle Pushrod (1)
Joiner Wire (2)
Clevis(4)
Retract Pushrod (2)
Control Horn (S/4)
Fuselage(1)
Doubler(28)
Rudder (1)
CA Hinge (3)
Rubber Band (2)
2x8mm Washer Wood Screw (24)
FRP Tail Cover (1)
Wheel (2)
FRP Cockpit (1)
Canopy (1)
2x5mm Wood Screw (4)
90-degree Nipple (1)
Silicone Tube (1)
5x40mm Socket Cap Screw (4)
Wire (3.6M/1)
M2 Nut (4)
4mm Hex Wrench (1)
Brass Tube (8)
Threaded End (4)
Clevis (4)
2x22mm Machine Screw (4)
2x15mm Machine Screw (4)
Joiner Tube (2)
Back Plate (4)
M2 Nut (2)
2x30mm Machine Screw (2)
Cap (1)
480cc Tank (1)
Crank Weight (1)
Straight Nipple (1)
Fuel Stopper (1)
Horizontal Tail (1)
VT Upper Trailing Edge (1)
VT Lower Trailing Edge (1)
Fiberglass Cloth (1)
3x3mm Setscrew (2)
Plywood Parts (A)
Plywood Parts (B)
Plywood Parts ( C)
Spinner Bolt (1)
Retract ( L/1, R/1)
M2 Washer (1)
Wheel Spacer (1)
Wheel Door (L/1, R/1)
Wheel Well (L/1, R/1)
Aileron Pushrod (2)
Aileron Servo Case (L/1, R/1)
Flap Servo Case ( L/1, R/1)
M2 Nut (4)
Z-Bend End (2)
4x20mm
Sink Head Screw (2)
Tail Wheel (1)
Ball End (2)
Ball (2)
Blind Nut(2)
3x5mm Setscrew (1)
2x5mm Wood Screw (4)
2.3X12mm Washer Wood Screw (4)
FRP Tube(1)
4x 20mm Socket Cap Screw (4)
2.6x26mm
Sink Head Screw (1)
AS6429 Fuselage
AS6428 Plywood Parts
AS6430 Main Wing
AS6431 Horizontal Tail
No.3291 Aluminum Spinner (3-Blade)
No. 3290 Aluminum Spinner (2-blade)
AS6425 Elevator Torque Wire
No.3009 Superlite Retract
AS6433 Cowling
No. 3299 Wheel
AS6432 Canopy
No.3265 Fuel Tank
AS6435 Pushrods
AS6441 Control Horn
PE0009 EZ Connector
No. 3012 Anti-Vibration Engine Mount
AS6434 Pull-Pull System
AS6438 Scale Tail Gear
AS6439 Elevator Linkage Set
AS6436 Decal
AS6437 Retract Decoration
AS6440 Hardware Set
OPTINAL PARTS
PARTS DRAWINGS PARTS DRAWINGS
54
Coveling 200X80mm
PARTS CHECK LIST
WING
1. Glue the CA hinges in aileron first.
2. Next attach the aileron in place then apply CA on both sides. Make sure aileron is firmly glued.
3. Locate the aileron servo well then use a hobby knife to cut an "X".
4. Using a sealing iron to tack down the covering inside the servo well. Trim the excess covering away.
5. Locate the left wing servo case / hatch cover; secure the aileron servo as shown.
6. Connect an extension wire for Aileron servo, heat­shrink or tape the connectors to prevent from loosening.
7
6
Elevator Wood Push Rod (1) Elevator Pushrod Retainer (1) Thread Pushrod(2) Control Horn (L/2) Control Horn (S/4) Backplate (S/4)
Canopy (1) Wheel Door (L/1, R/1) Wheel Well (L/1, R/1) Upper Retainer A (2) Upper Retainer B (2) Lower Retainer (2)
Retract (L/1, R/1) Wheel Axle (2) Wheel (2)
Brass Tube (8) Straight Threaded End (4) Z Bend Threaded End (2) Wire (2)
Tail Gear (1) Tail Wheel Fork (1) Wheel Spacer (1) Steering Horn (1) 3x5mm Set Screw (1) Tail Wheel (1) Blind Nut (2)
2.6X26mm Sink Head Screw (1)
Decal A (1) Decal B (1) Silver Decal (2)
Kit Contents: FRP Fuselage (1) FRP Cockpit (1) FRP Tail Cover (1) FRP Cowling (1) FRP Wing Joiner Tube (L/1) FRP Tube (S/1) Left Wing (1) Right Wing (1) Rudder (1) Horizontal T ail (1) Elevator (L/1, R/1) Aileron Servo Case (L/1, R/1) Flap Servo Case (L/1, R/1) Plywood Parts(A) Plywood Parts(B) Plywood Parts(C) VT Lower Trailing Edge (1) VT Upper Trailing Edge (1) Doubler(28) Dowel (4) Covering (1) Fiber Cloth (1)
Joiner Wire (2) Joiner Tube (2) Rubber Band (2) CA Hinge(23 ) 2x5mm Wood Screw(8)
2.6x 5mm Wood Screw (2) 2x8mm Washer Wood Screw(24)
2.3x12mm Washer Wood Screw (24) 3x20mm Wood Screw (2) 2x8mm Machine Screw (2) 2x15mm Machine Screw (4) 2x22mm Machine Screw (4) 2 x30mm Machine Screw (2) 3x16mm Sink Head Screw (8) 4x20mm Sink Head Screw (2) 3x3mm Setscrew (5) EZ Connector(1) M2Washer(1)
Torque Wire (1) M2 Nut (15) Clevis (10) Collar (2) Ball End (2) Ball (2)
Al. Spinner (3-blade, 1) Backplate (1) Bushing (1) Adaptor (1) Spinner Bolt (1)
Engine Mounting Beam (2) T Washer (8) Rubber (8) Blind Nut (4) Socket Cap Screw 5mm x 40 (4) Hex Wrench 4mm (1)
Socket Cap Screw 6/32 x 20mm (4) Socket Cap Screw 4x20mm (4)
Tank (1) Silicone Tube (1) Straight Nipple (1) 90-degree Nipple (1) Crank Weight (1) Fuel Stopper (1) Fuel Cap (1)
Throttle Pushrod (1) Retract Pushrod (2) Flap Pushrod (2) Aileron Pushrod (2)
Hex Wrench 1.5mm (1)
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