Thule SPRINT XT 528001 Installation Instructions Manual

Page 1
SPRINT XT 528001
PARTS INCLUDED
A
F
I
J
K
part description part number qty.
B C
D E
L M
G
H
mount screw cover
A 8523510001 1
chock wheel strap
B
SP
RINT speed link pad
C
coussinet Speed Link SPRINT
D
SPRINT head assembly kit
E 8527832001 2
M6 X 40 security torx screw
F 7521476001 1
speed link assembly
G 7521574001 1
tray assembly kit
H
rim protector
I
M6 x 12 button head screw
J 8523278001 2
bolt plate
K
rear speed link spring
L
wheel chock assembly kit
M
M3.5 X 19 thread forming screw
8523285001 1
8523230001 2
8523518001 1
8523566002 2
7521569001 1
7521479001 1
8523369001 2
Page 2
WARNINGS / LIMITATIONS
• Bike must come equipped with a quick release front skewer.
• Measure the dimensions of your bike’s fork dropouts. This carrier is not compatible with fork dropouts less than 4mm or greater than 10mm thick. Dropouts must be 100mm apart.
• Not all bike forks are compatible with the 528. If your fork has a unique feature or design that prevents your using the carrier in accordance with these instructions, do not use the carrier. An upright carrier should be used.
• Due to their wind resistance, it is not recommended to carry disk wheels or wheels with covers on Thule bike or wheel carriers.
• This carrier is limited to bikes weighing no more than 37.5lbs (17kg). You may not mount more than two (2) Sprints (528) to your vehicle’s factory rack. Always check your owner’s manual to determine the weight limit of your vehicle’s factory rack.
• Failure to properly install, adjust, use, and maintain the quick release mechanism on this carrier may result in damage to the vehicle and bike as well as serious personal injury.
• Any modification to bike dropouts can cause insucient fork mount clamping pressure and may result in damage or loss of bike.
• Bicycle fork must be equipped with safety tabs. Removal or alteration of safety tabs will void warranty when used with this carrier.
• PATENT PENDING
1
• Mount front of Sprint carrier on front load bar so that the Speed Link mounting base is centered on top of load bar.
Page 3
2
A B C
• Wrap Speed Link strap under bar and attach into front pocket.
3
• Tighten by turning Speed Link toggle clockwise.
• Position rear Speed Link over rear load bar, making sure to center over load bar. Tighten by turning toggle clockwise.
• For extra turning leverage the toggle can be rotated 90 degrees.
4
A B
• Loosen the Tray Adjustment Knob on the bottom of the tray assembly to adjust the distance of the Wheel Chock Assembly.
Page 4
5
A
B
• Mount bike’s fork straight down into Sprint’s skewer assembly.
6
7
• Position rear wheel in Wheel Chock Assembly by adjusting length of wheel tray. Retighten Knob after positioning Wheel Chock
• Turn Sprint Knob until required clamping pressure is achieved. The Knob will click when proper clamping pressure is achieved.
A
B
• Secure rear wheel in Wheel Chock by inserting Wheel Strap through buckle and pulling firmly
Rim Protector s
hould be centered over rim.
Page 5
8
INSERTING LOCKS (S
A B C
FRONT REAR
OLD SEPERATELY)
• Remove Lock Plug from Sprint head by turning 90 degrees and pulling out.
Insert lock cyli
nders into head and one of the Speed Link mounts.
Page 6
THULE CAR RACK SYSTEMS LIMITED LIFETIME WARRANTY
THULE will warranty all THULE brand car rack systems and its accessories manufactured by THULE during the time that an original retail purchaser owns the product. This warranty terminates if a purchaser transfers the product to any other person.
Subject to the limitations and exclusions described in this warranty, THULE will remedy defects in materials or workmanship by repairing or replacing, at its option, a defective product without charge for parts or labor. In addition, THULE may elect, at its option, not to repair or replace a defective product but rather issue to a purchaser a refund equal to the purchase price paid for the product or a credit to be used toward the purchase of a new THULE load carrier system.
No warranty is given for defects caused by normal wear and tear, cosmetic rust, scratches, accidents, unlawful vehicle operation, or modification of, or any types of repair of, a load carrier system other than those authorized by THULE.
No warranty is given for defects resulting from conditions beyond THULE’s control including, but not limited to, mis­use, overloading, or failure to assemble, mount or use the product in accordance with THULE’s written instructions or guidelines included with the product or made available to the purchaser.
No warranty is given for THULE products purchased out­side of the United States, Canada and Mexico.
In the event that a product is defective, the purchaser should contact the THULE dealer from whom the product was purchased or an Authorized Thule Service Center. If the dealer or Authorized Thule Service Center is not able to correct the defect, the purchaser should contact THULE in writing or by phone using the contact information listed at the bottom of this page.
In the event that a product needs to be returned to THULE, a THULE technician at the address or telephone number listed below will provide the purchaser with the appropri­ate mailing address and any additional instructions. Please note that the purchaser will be responsible for the cost of mailing the product to THULE and that proof of purchase in the form of an original purchase invoice or receipt and a detailed description of the defect must be included in the mailing.
DISCLAIMER OF LIABILITY REPAIR OR REPLACEMENT OF A DEFECTIVE PROD­UCT OR THE ISSUANCE OF A REFUND OR CREDIT (AS DETERMINED BY THULE) IS A PURCHASER’S EXCLUSIVE REMEDY UNDER THIS WARRANTY. DAMAGE TO A PUR­CHASER’S VEHICLE, CARGO AND/OR TO ANY OTHER PERSON OR PROPERTY IS EXCLUDED.
THIS WARRANTY IS EXPRESSLY MADE IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
THULE’S SOLE LIABILITY TO ANY PURCHASER IS LIM­ITED TO THE REMEDY SET FORTH ABOVE. IN NO EVENT WILL THULE BE LIABLE FOR ANY LOST PROFITS, LOST SALES, OR FOR ANY CONSEQUENTIAL, DIRECT, INDI­RECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR PUNITIVE DAMAGES OR FOR ANY OTHER DAMAGES OF ANY KIND OR NATURE.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMI­TATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT BE APPLICABLE.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
THULE RACK GUIDELINES
When using Thule Load carriers and accessories, the user must understand the precautions. The points listed below will assist you in using the rack system and will encourage safety.
• For quality fits and safety, use only the recommended rack or accessory as stated in Thule’s current Fit Guide. Do not assume a rack will fit, always check the current Fit Guide when obtaining a new vehicle.
• Unless stated otherwise in these instructions, do not carry more than 75 kg (165 lbs.) on Thule load carriers. Thule load carriers do not increase gutter or roof strength. Thule can not warranty loads that exceed this limit. Total load = cargo weight plus weight of accessories used to carry cargo.
• Always make sure all doors are open when mounting a roof rack system. Make sure all knobs, bolts, screws, straps, and locks are firmly attached, tightened and locked before every trip. Knobs, bolts, screws, straps and locks must be periodically inspected for signs of wear, corrosion, and fatigue. Check your load at stops during the trip to ensure continued fastening security.
• Check local and state laws governing projection of objects beyond the perimeter of a vehicle. Be aware of the width and height of your cargo since low clearance branches, bridges, and parking garages can aect the load. All cargo will aect the vehicle’s driving behavior. Never drive with any lock, knob or rack in an open or unlocked position. All long loads such as, but not limited to, sailboards, surfboards, kayaks, canoes, and lumber must be tied down front and rear to the bumpers or tow hooks of the vehicle.
• Remove your Thule rack and accessories when they are not in use and before entering automatic car washes.
• All locks must be turned and moved periodically to ensure smooth operation. Use graphite or dry lubricant to help this. Thule locks are designed to deter vandalism and theft but should not be considered theft proof. Remove valuable gear if your vehicle is unattended for an extended period. Place at least one key in the glove compartment.
• For safety to your vehicle and rack system, obey all posted speed limits and trac cautions. Adapt your speed to the conditions of the road and the load being carried.
• Do not use Thule load carriers and accessories for purposes other than those for which they were designed. Do not exceed their carrying capacity. Failure to follow these guidelines or the product’s instructions will void the warranty.
• All loads must be secured using the provided straps.
• Consult with your Thule dealer if you have any questions regarding the operations and limits of Thule products. Review all instructions and warranty information carefully.
• Not for use on trailers or towed vehicles.
• Not for oroad use.
• Keep bicycle tires away from hot exhaust.
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