Thomas & Betts SP-52141-FB Floor Box, SP52141-AL Aluminum Cover, SP-52141-FB-AL Floor Box, Aluminum Cover Assembly Installation Instructions

INSTALLATION INSTRUCTIONS
for SP-52141-FB Floor Box, SP52141-AL Aluminum Cover,
SP-52141-FB-AL Floor Box and Aluminum Cover Assembly
WARNING
ELECTRICAL HAZARD!
BE SURE POWER IS OFF!
• 1-1/2” Deep Floor Box and Cover Assembly.
• Use only on wood floors over concrete decking or slab.
• 1/8” to 1/4” thick vapor/sound barrier over concrete.
• Subfloor must be a minimum height of 1” thick.
• Finished floor must be a minimum thickness of 1/2”.
• Total sub-floor and finished floor thickness of 1-1/2” min / 1-9/16” max required for box and cover installation.
FIgure 1 shows exploded view with installation notes. Figure 2 shows assembled view. Figure 3 shows a Section View with minimum thickness of
wood subfloor and finished floor.
igures are located on back page.
F
SP-52141-FB FLOOR BOX
Parts and Assembly Instructions
G. Box, 4” square with (2) 1/2” Knockouts on two sides and
(3) 1/2” Knockouts on two sides.
Reference Steel City Catalog Number: 52141-1/2 H. Cover/Duplex Mounting Plate K. Ground Screw, #10-32 L. Screw #6-32 X 3/4” Pan Head, Qty. 2 M. Hex Nut #6-32, Qty. 2 N. Screw #8-32 X 1/2” Flat Head, Qty. 2 O. Screw 3/16” Dia. X 1-1/4” Long Concrete Tapping, Qty. 2 P. #10-32 Ground Screw Q. Special Square Ground Washer R. Duplex Seating Plate
1.
Cut subfloor as shown in Figure 1.
2.
Use box (G) as template and drill two 5/32” pilot holes through
vapor barrier into concrete to attach box.
3.
Secure box (G) to concrete using two concrete tapping
screws (O).
4. Break ears off duplex (See Detail A).
5.
Wire duplex receptacle and run conduit per local and national electrical codes.
6. Place duplex seating plate (R) on top of duplex (not furnished)
and secure to mounting plate (H) using screws and nuts (L) (M).
7. Use ground screw and grounding washer provided (P) (Q) to
ground duplex to box.
5.
Secure cover/duplex mounting plate (H) to box using two screws (N).
SP-52141-AL COVER
Parts and Assembly Instructions
A. Cover B. Gasket C. Cover plugs, Qty. 2 D. #6-32 X 1” Flat Head Screw, Qty. 4
1.
Install or cut finished floor around floor box as shown in Figure 1.
2.
Place gasket (B) over duplex and mounting plate (H) (Figure 1).
3.
Apply a moderate amount of latex caulk or sealant directly to
finished floor fully around square hole and gasket (B) (Figure 1).
4.
Attach cover (A) to box over gasket (B) using screws (D). Use latex caulk or sealant under screw heads to block water entry.
5.
Clean excess sealant from around cover edge (Figure 1 and 2).
6.
Use thread sealer on cover plugs (C) to block water entry. Thread plugs into cover (Figure 1)
WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product for the user's intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for a period of two (2) years following the date of purchase. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties.
Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE
WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Thomas & Betts Corporation
Memphis, Tennessee
.
TA04164 B Page 1 of 2© 2008 Thomas & Betts. All Rights Reserved.
USE SEALANT UNDER SCREW HEADS, SEE COVER NOTE 4.
D C
A
B
USE THREADED SEALER, SEE COVER NOTE 6.
SP-52141-AL COVER
INCLUDES GASKET DUPLEX PLUGS AND MOUNTING SCREWS.
CLEAN EXCESS SEALANT OFF COVER AND FLOOR.
CUT 4-1/4” SQUARE HOLE IN FINISHED FLOOR
(QTY. 2)
(QTY. 2)
L
N H
R
DETAIL A
DUPLEX (NOT FURNISHED)
(QTY. 2)
M
K
Q
CONDUIT FITTING AND CONDUIT (NOT FURNISHED)
USE SEALANT TO SEAL COVER TO FLOOR, SEE COVER NOTE 3.
1/2” THICK FINISHED FLOOR
SP-52141-FB FLOOR BOX
INCLUDES BOX, COVER/DUPLEX MOUNTING PLATE AND REQUIRED INSTALLATION SCREWS.
(QTY. 2)
0
BREAK RECEPTACLE
EARS OFF
G
1-1/2” / 1-9/16” TOTAL SUB-FLOOR AND FINISHED FLOOR THICKNESS
REQUIRED FOR INSTALLATION
FIGURE 2
ASSEMBLED VIEW
IMPORTANT
Cover will not seat at if minimum
thicknesses are not met.
1” MINIMUM THICKNESS SUBFLOOR
(EXAMPLE: 2 SHEETS 1/2" PLYWOOD)
1/2” FINISHED WOOD FLOOR
1/8” COVER
SUB-FLOOR MUST BE CUT TO ALLOW ROOM FOR CONDUIT AND CONDUIT FITTING
TA04164 B Page 2 of 2
POST TENSION CONCRETE DECK OR SLAB
FIGURE 1
EXPLODED VIEW
WITH INSTALLATION NOTES
DETAIL A
CUT 4-1/4” SQUARE HOLE IN WOOD SUB-FLOOR
TOP OF CONCRETE
1/8” to 1/4”
VAPOR/SOUND
BARRIER
FIGURE 3
SECTION VIEW
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