Thomas Cut 250 Use And Maintenance Manual

Bulletin 4390-974250
FluidConnectors
Cut 250 Saw Use and Maintenance Manual
Part Number: 974250
Effective: September 1, 1999
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
FAILURE OR IMPR OPER SELECTION OR IMPROPER USE OF THE PR ODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CA USE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE .
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due to the va riety of operating conditions and applications for these products or systems , the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated in the "Offer of Sale".
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WARNING
Offer of Sale
Parker Hannifin Corporation
Bulletin 4390-974250
Contents
Cut 250 Saw Use and Maintenance Manual
Contents ............................................................................ 1
Ordering Spare Parts ....................................................... 1
Guarantee .......................................................................... 1
Machine Certification and Identification Marking ......... 2
CHAPTER 1______________________________________
Reference to Accident-Prevention Regulations ............ 3
1.1 – Advice for the operator ........................................... 3
1.2 – Location of shields against accidental contact with
the tool .................................................................... 3
1.3 – Electrical equipment according to European
Standard "CENELEC EN 60 204-1" (1992)............ 3
1.4 – Emergencies according to European Standard
CENELEC EN 60 204-1" (1992)............................. 3
CHAPTER 2______________________________________
Recommendations and Advice for Use .......................... 3
2.1 – Recommendations and advice
for using the machine ............................................. 3
CHAPTER 3______________________________________
Technical Characteristics ................................................ 4
3.1 – Table of cutting capacity and technical details ....... 4
CHAPTER 4______________________________________
Machine Dimensions – Transport –
Installation – Dismantling ................................................ 4
4.1 – Machine dimensions ............................................... 4
4.2 – Transpor t and handling of the machine .................. 4
4.3 – Minimum requirements for the premises
housing the machine .............................................. 5
4.4 – Anchoring the machine ........................................... 5
4.5 – Instructions for electrical connection ...................... 5
4.6 – Instructions for assembly of
the loose parts and accessories............................. 5
4.7 – Deactivating the machine ....................................... 5
CHAPTER 5______________________________________
Machine Functional Parts................................................ 5
5.1 – Operating head ....................................................... 5
5.2 – Vice ......................................................................... 6
5.3 – Bed .......................................................................... 6
CHAPTER 6______________________________________
Description of the Operating Cycle ................................ 6
6.1 – Starting up and cutting cycle .................................. 6
CHAPTER 7______________________________________
Regulating the Machine ................................................... 7
7.1 – Saw head ................................................................ 7
7.2 – Vice ......................................................................... 7
7.3 – Regulating arm blockage ........................................ 7
7.4 – Changing the blade................................................. 7
7.5 – Changing the lubricating coolant pump .................. 7
CHAPTER 8______________________________________
Routine and Special Maintenance .................................. 7
8.1 – Daily maintenance .................................................. 7
8.2 – Weekly maintenance .............................................. 7
8.3 – Monthly maintenance ............................................. 7
8.4 – Six-monthly maintenance ....................................... 8
8.5 – Oils for lubricating coolant ...................................... 8
8.6 – Special maintenance .............................................. 8
CHAPTER 9______________________________________
Material Classification and Choice of Tool ....................8
9.1 – Definition of materials ............................................. 8
9.2 – Choosing the blade................................................. 9
9.3 – Teeth pitch .............................................................. 9
9.4 – Cutting and advance speed.................................... 9
9.5 – Breaking in the blade .............................................. 9
9.6 – Type of blade ........................................................... 9
Tooth shape ............................................................ 9
Tooth cutting angle ................................................. 9
Sharpening circular saws ..................................... 10
9.6.1 – Table of recommended cutting parameters .......... 10
9.6.2 – Table of cutting speed according to
blade diameter ...................................................... 11
CHAPTER 10_____________________________________
Machine Components .................................................... 12
10.1 – List of spare parts ................................................. 12
CHAPTER 11_____________________________________
Wiring Diagrams ............................................................. 15
CHAPTER 12_____________________________________
Troubleshooting.............................................................. 17
12.1 – Blade and cut diagnosis ....................................... 17
12.2 – Electrical components diagnosis .......................... 19
CHAPTER 13_____________________________________
Noise T ests ...................................................................... 19
Plates and Labels ........................................................... 20
Offer of Sale .................................................................... 21
Ordering Spare Parts
• When ordering spare par ts you must state:
Machine model Serial number Part reference number
Without these references See point 10.1 – List of spare parts.
we will not supply
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the spare parts.
Guarantee
• The Company guarantees that the machine to which this
manual refers has been designed and built to comply with safety regulations and that it has been tested for functional­ity in the factory.
• The machine is guaranteed for 12 months: the guarantee
does not cover the electric motors, electric components, pneumatic components or any damage due to dropping or machine misuse, the failure to observe maintenance stan­dards or bad handling by the operator.
1
Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
Machine Certificaton and Identification
Machine Certification and Identification Marking
MACHINE LABEL
via Pasubio, 32 36033 ISOLA VIC. - ITALIA
MODEL TYP SERIAL NUMBER
YEAR OF MANUFACTURE
CUT 250
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Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
Reference to Accident-
1
1.1 — Advice for the operator
•Check that the voltage indicated on the plate, normally fixed
•Check the efficiency of your electric supply and grounding
•When the tool head is in rest position (raised), the toothed
•It is not recommended to operate saw without its shields
•Always disconnect the power source before changing the
•It is not recommended to disconnect the “man present” de-
•Always wear eye protection.
•Never put your hands or arms into the cutting area while the
•Do not move the machine while it is cutting.
•Do not wear loose clothing , gloves that are too big, brace-
•Keep the area free of equipment, tools or any other object.
•Perform only one operation at a time and never have sev-
•All internal and/or external operations, maintenance or re-
1.2 — Location of shields against accidental contact with the tool
Prevention Regulations
This machine has been built to comply with the national and community accident-prevention regulations in force. Improper use and/or tampering with the safety devices will relieve the manufacturer of all responsibility.
to the machine motor, is the same as the line voltage.
system; connect the power cable of the machine to the socket and the ground lead (yellow-green in color) to the ground system.
blade must be stationary.
(these are all white, blue or grey in color).
blade or carrying out any maintenance job, even in the case of abnormal machine operation.
vice, known more correctly in the EEC as the “safety switch with hold-down action”.
machine is operating.
lets, chains or any other object that could get caught in the machine during operation; tie back long hair.
eral objects in your hands at the same time.
pairs, should be performed in a well-lit area or where there is sufficient light from extra sources so as to avoid the risk of accidents.
1.3 — Electrical equipment according to
European Standard “CENELEC EN 60 204-1” which assimilates, with some integrating modifications, the publication “IEC 204-1 (1992)”
•The electrical equipment ensures protection against electric
shock as a result of direct or indirect contact. The active parts of this equipment are housed in a box to which access is limited by screws that can only be removed with a special tool; the parts are fed with alternating current at low voltage (24 V). The equipment is protected against splashes of wa­ter and dirt.
•Protection of the system against short circuits is ensured by
means of fuses and grounding; in the event of motor over­load, protection is provided by a thermal probe.
•In the event of a power cut, the specific start-up button must
be reset.
•The machine has been tested in conformity with point 20 of
EN 60204.
1.4 — Emergencies according to European
Standard “CENELEC EN 60 204-1 (1992)”
•In the event of incorrect operation or of danger conditions,
the machine may be stopped immediately by pressing the red mushroom button.
NOTE:Resetting of machine operation after each emergency
stop is achieved by reactivating the specific restart button.
Recommendations
2
2.1 — Recommendations and advice for using
the machine
•The machine has been designed to cut tubing with different
•Only one operator is needed to use the machine.
and Advice for Use
shapes and profiles.
•Grey metal shield screwed onto the saw head.
•Self-regulating mobile blue plastic shield, fitted coaxially with the fixed shield.
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Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
•To obtain break-in of the machine it is advisable to start us­ing it at intervals of about half an hour. This operation should be repeated two or three times, after which the machine may be used continuously.
•Before starting each cutting operation, ensure that the part is firmly gripped in the vice and that the end is suitably sup­ported.
•Do not use blades of a different size from those stated in the machine specifications.
•If the blade jams in the tube, release the running button immediately, switch off the machine, open the vice slowly, remove the part and check that the blade or its teeth are not broken. If they are broken, change the blade.
•Before carrying out any repairs on the machine, consult the dealer or call Parker Tube Fittings Division.
Technical
3
3.1 — Table of cutting capacity
and technical details
Characteristics
Machine Dimensions –
4
Transport – Installation – Dismantling
4.1 — Machine dimensions
800
1550 WITH PEDESTAL
940
410
770
360
Cutting
Capacity
90° 30 70 65 100 x 45
45° DX 25 60 55 65 x 150
•Three-phase el. motor for 2-speed blade rotation kW 0.75 ÷ 0.95
•Single-phase el. motor for 1-speed blade rotation kW 0.9
•Reduction gear in an oil bath Ratio=1:32
•Maximum blade diameter mm 250
•Blade rotation speed rpm 40 ÷ 80
•Vice opening mm 105
•Machine weight kg 80
4.2 — Transport and handling of the machine
If the machine has to be moved, use a fork-lift truck or sling it with straps as illustrated.
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Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
4.3 — Minimum requirements for the premises
housing the machine
• Main voltage and frequency complying with the machine mo­tor characteristics.
• Environment temperature from -10°C to +50°C.
• Relative humidity not over 90%.
4.4 — Anchoring the machine
580 440
AA
560
270 290
• Position the machine base on a firm cement floor, maintain­ing, at the rear, a minimum distance of 800 mm from the wall; anchor it to the ground as shown in the diagram, using screws and expansion plugs or tie rods sunk in cement, en­suring that it is sitting level.
7070
M8
12
SEC. A - A
PEDEST AL PROFILE
4.5 — Instructions for electrical connection
• The machine may not be provided with an electric plug.
4.6 — Instructions for assembly of the loose parts and accessories
Attach the components supplied as indicated in the photo:
• part. 1 Screw the lever onto the head
• part. 2 Attach the bar holding rod
• part. 3 Attach the pedestal fir mly onto the base
1
2
3
4.7 — Deactivating the machine
If the sawing machine is not to be used for a long period, it is advisable to proceed as follows:
1) Detach the plug from the electric supply panel
2) Release the head return spr ing
3) Empty the coolant tank
4) Carefully clean and grease the machine
5) If necessar y, cover the machine.
1 – WIRING DIAGRAM FOR 5-WIRE SYSTEM WITH NEU-
TRAL FOR THREE-PHASE MACHINE - SOCKET FOR A 16A PLUG
R = L1 S = L2 T = L3 PE = GND N = NEUTRAL
2 – WIRING DIAGRAM FOR THE SINGLE-PHASE SYSTEM
SOCKET FOR A 16A PLUG
= L1 = L2
= PE
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Machine Functional Parts
5
5.1 — Operating head
• Machine part composed of the par ts that transmit move­ment (motor, reduction unit), the lubricating coolant pump and the electrical components.
5
Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
5.2 — Vice
• System for gripping material during the cutting operation, operated with handwheel.
Provided with an anti-burr device for holding the part that is to be cut.
5.3 — Bed
• Suppor t structure for the OPERATING HEAD (rotating ar m for gradual cutting, with respective blocking system), the VICE, the BAR STOP, and the housing for the cutting cool­ant TANK.
Description of the
6
6.1 — Starting up and cutting cycle
3
• Ensure that the machine is not in emergency stop condition;
• Select the cutting speed on the switch (3):
• Press the star t/reset button (2): green light will go on.
Operating Cycle
2
1
if it is, release the red mushroom button (1).
position 1 = 40 rpm position 2 = 80 rpm
6
4
5
• Place material to be cut in the vice (4) and clamp the par t into place by handwheel (5).
• Grip the handle (6) of the HEAD control ar m and press the button, checking that the blade is turning in the direction indicated (if not, invert the two phase leads) and that suffi­cient coolant is flowing.
• When starting to cut with a new blade, in order to safe­guard its life and efficiency, the first two or three cuts must be made while exerting a slight pressure on the part, so that the time taken to cut is about double the normal time (see below in the chapter on “Material classi­fication and choice of blades” in the section on
in the blade
• Press the red emergency button (1) when there are condi­tions of danger or malfunctions in general, so as to stop machine operation immediately.
).
Breaking
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Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
Regulating the Machine
7
7.1 — Saw head
• Does not require any adjustments.
7.2 — Vice
• Does not require any adjustments.
7.3 — Regulating arm blockage
• If there is blockage of the head arm in the desired position, loosen the screw (1) on the lever, hold the bushing (2) in position, turn the lever to the left and re-tighten the screw.
2
• Attach the new blade, check the direction of the teeth, then replace the flange, the screw and the guard.
7.5 — Changing the lubricating coolant pump
• Remove the lubrication tubing.
• Remove the fastening screws and replace the small pump, being careful to keep the driving stem centred on the drive shaft bearing.
Routine and Special
8
8.1 — Daily maintenance
Maintenance
The maintenance jobs are listed below, divided into
daily, weekly, monthl y
following operations are neglected, the result will be premature wear of the machine and poor performance.
and
six-monthly
intervals. If the
1
Note: Before performing the following operations, the electric
power supply and the power cable must be completely disconnected.
7.4 — Changing the blade
To change the blade:
• Release the guard and push it back.
• Place a piece of wood in the vice and lean the blade on it.
• Inser t the special spanner provided and remove the screw ( 1 ), loosening it in a clockwise direction, it has a thread, then slip off the flange that holds the blade.
left-handed
1
• Clean the machine to remove accumulated shavings.
• Top off the level of lubricating coolant.
• Check the blade for wear.
• Lift the head into a high position to avoid yield stress on the return spring.
• Check functionality of the guards and emergency stops.
8.2 — Weekly maintenance
• General cleaning of the machine to remove shavings, espe­cially from the lubricant fluid tank.
• Clean the filter of the suction pump head and the suction area.
• Clean and grease the screw and the sliding guide of the vice.
• Clean the blade housing.
• Shar pen the blade.
8.3 — Monthly maintenance
• Check tightness of the screws on the motor, the pump, the jaws and guards.
• Check that the guards are unbroken.
• Grease the head hinge pin.
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Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
8.4 — Six-monthly maintenance
• Change the oil in the reduction unit using oil type GEARCO 85W-140 by NATIONAL CHEMSERACH or MOBIL GLYCOLE 30 or KLUBER SINTHESO 460 EP or an equiva­lent oil, proceed as follows:
• Remove the connecting plug from the electric box and
12
un-screw the head moving lever.
• Drain the old oil from the cap at the side (1).
• Pour in new oil up to the mark (1), through the lever fixing hole, keeping the head in a horizontal position (2).
• Reassemble all the parts.
• Check continuity of the equi­potential protection circuit.
8.5 — Oils for lubricating coolant
Considering the vast range of products on the market, the user can choose the one most suited to his own requirements, using as reference the type SHELL LUTEM OIL ECO.
The minimum percentage of oil diluted in water is 8 - 10 %.
8.6 — Special maintenance
Special maintenance operations can be carried out by skilled personnel, or contact Parker TFD or distribution personnel.
Material Classifiation and
9
Since the aim is to obtain excellent cutting quality, the various parameters such as
ness, transverse cutting section the type of cutting blade, cutting speed descent
therefore be combined in a single operating condition accord­ing to practical considerations and common sense, so as to achieve optimum conditions.
We therefore advise you always to choose original spare blades that guarantee superior quality and performance.
9.1 — Definition of materials
The following table lists the characteristics of the materials to be cut.
Choice of Tool
hardness of the material, shape and thick-
of the part to be cut,
and
, must be suitably combined.These specifications must
choice of
control of head
USE
Construction
steels
Carbon
steels
Spring steels
Alloyed steels for
hardening and
tempering and for
nitriding
Alloyed
casehardening
steels
Steel for bearings
Tool steel
Stainless
steel
Copper all oys Special brass
Bronze
Cast iron
TYPES OF STEEL CHARACTERISTICS
I
UNI
Fe360 Fe430 Fe510
C20 C40 C50 C60
50CrV4
60SiCr8
35CrMo4 39NiCrMo4 41CrAlMo7
18NiCrMo7 20NiCrMo2
100Cr6 100Cr6 100C6 534 A 99 52100 207 95 690÷980
52NiCrMoKU
C100KU
X210Cr13KU
58SiMo8KU
X12Cr13 X5CrNi1810 X8CrNi1910
X8CrNiMo1713
Aluminium cop per all oy G- C uAl 1 1Fe4Ni 4 UNI 5275 Special manganese/silicon bras s G-CuZn36Si1Pb1 UNI503 8 Manganese br onze SAE43 - SAE430 Phosphor bronze G-CuSn12 UNI 7013/2a
Gray pig iron G25 Spheroidal graphite cast iron GS600 Malleable cast iron W40-05
D
DIN
St37 St44
St52 CK20 CK40 CK50 CK60
50CrV4
60SiCr 7
34CrMo4 36CrNiMo4 41CrAlMo7
----
21NiCrMo2
56NiCrMoV7
C100W1
X210Cr12
----
4001 4301
----
4401
F
AF NOR
E24 E28 E36
XC20
XC42H1
----
XC55
50CV4
----
35CD4
39NCD4
40CADG12
20NCD7 20NCD2
----
----
Z200C12
Y60SC7
----
Z5CN18.09
----
Z6CDN17.12
GB SB
---­43 50
060 A 20 060 A 40
----
060 A 62 735 A 50
----
708 A 37
----
905 M 39
En 325
805 H 20
----
BS 1
BD2 - BD3
----
----
304 C 12
----
316 S 16
USA
AISI-SAE
----
----
---­1020 1040 1050 1060
6150 9262
4135 9840
---­4320
4315
----
S-1
D6 - D3
S5
410 304
----
316
Hardness BRINELL
HB 116 148 180 198 198 202 202
207 224
220 228 232
232 224
244 212 252 244
202 202 202 202
220 140 120 100
212 232 222
Hardness
ROCKWELL
HRB
67 80 88 93 93 94 94
95 98
98 99
100 100
98
102
96 103 102
94
94
94
94
98
77
69
56,5
96 100
98
R=N/mm2
360÷480 430÷560 510÷660 540÷690 700÷840 760÷900 830÷980
1140÷1330 1220÷1400
780÷930 880÷1080 930÷1130
760÷1030
690÷980
800÷1030
710÷980 820÷1060 800÷1030
670÷885
590÷685
540÷685
490÷685
620÷685
375÷440
320÷410
265÷314
245 600 420
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Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
9.2 — Choosing the blade
First of all, the pitch of the teeth must be chosen, according to these criteria:
• Parts with a thin and/or variable section such as profiles, pipes and plate, need close teeth, so that the number of teeth used simultaneously in cutting is from 3 to 6;
• Parts with large transverse sections and solid sections need widely spaced teeth to allow for the greater volume of the shavings and better tooth penetration;
• Parts made of soft material or plastic (light alloys, mild bronze, teflon, wood, etc.) also require widely spaced teeth.
9.3 — Teeth pitch
As already stated, this depends on the following factors:
• Hardness of the material
• Dimensions of the section
• Thickness of the wall
S (MM) PICTH SHAPE SPEED
B
shaped
C
solid
C
solid
C
solid
C
solid
C
solid
2 2 1 1 1 1
S
SS
up to 2 4 - 6
2 ÷ 5 8
5 ÷ 10 8
over 10 8
up to 20 8
20 ÷ 50 10
9.6 — Type of blades
Blades differ in their constructive characteristics, such as:
• Tooth shape
• Tooth cutting angle
Tooth shape
The profile of the teeth depends on the size, shape and thick­ness of the section to be cut, either straight or at an angle. It may also vary according to the pitch, but not so distinctly as to make this an element for classification.
• Fine teeth are to be chosen for cutting small sections with a profiled shape and tubular sections with thin walls (2-5 mm depending on the material).
• Large teeth are suitable for cutting medium and large solid sections or fairly thick profiled or tubular sections (over 5 mm).
“A” toothing: “AW” toothing:
Normal fine toothing Fine toothing with
alternate side rake
“B” toothing: “BW” toothing:
Normal large toothing with Large toothing with or without shaving breaking alternate side rake incision
9.4 — Cutting and advance speed
The cutting speed (m/min) and the advance speed (cm2/min = area travelled b y the b lade teeth when remo ving shavings) are limited by the heat build up at the tips of the teeth.
• The cutting speed is subordinate to the resistance of the material (R = N/mm mensions of the widest section.
• T oo high an advance speed (= b lade descent) tends to cause the blade to deviate from the ideal cutting path, producing non rectilinear cuts on both the vertical and the horizontal plane.
2
), to its hardness (HRC) and to the di-
9.5 — Breaking in the blade
When cutting for the first time, it is good practice to break in the tool making a series of cuts at a low advance speed
(= 30-35 cm2/min on material of average dimensions with re­spect to the cutting capacity and solid section of normal steel with R = 410-510 N/mm
2
),
generously spraying the cutting area
with lubricating coolant.
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“C (HZ)” toothing: Added toothing:
Large toothing with roughing Blades made in this way tooth with rake on both sides, are used for cutting non­alternating with a finishing ferrous metals, such as tooth without rake. The light alloys and plastics, roughing tooth is 0.15- and in woodworking. The
0.30 mm higher. teeth are hard metal
Tooth cutting angle
Each tooth has two cutting angles:
αα
α : front rake angle
αα γγ
γ : rear rake angle
γγ
9
(HM) plates brazed onto the body of the blade; there are various types and shapes and, consid ering the vastness of the field.
Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Sharpening circular saws
The rake varies especially according to the type of material to be cut.
9.7.1 — Recommended cutting parameters
2
2
2
2
2
2
Cut 250 Saw Use and Maintenance Manual
3 4 5 6 7 8 9 10 12 14 16
T
1,3 1,6 2,1 2,5 2,9 3,4 3,8 4,2 5,1 5,9 7,2
p d 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8
h = 0,2 mm h = 0,3 mm
2
2
2
2
2
2
2
2
2
2
2
Mild steel
R = 350-500 N/mm
Semi-hard steel
R = 500-700 N/mm
Extra-hard steel
Hard steel
R = 950-1000 N/mm
R = 750-950 N/mm
Austentic stainless
steel
R = 500-800 N/mm
Heat-treated steel
R = 950-1300 N/mm
Martensitic stainless
steel
R = 500-800 N/mm
Grey cast iron
Aluminium and alloys
Aluminium and alloys
R = 300-300 N/mm
R = 200-400 N/mm
Copper
R = 200-350 N/mm
Phosphor bronze
R = 400-600 N/mm
Hard bronze
R = 600-900 N/mm
Brass
R = 200-400 N/mm
Alloyed brass
R = 400-700 N/mm
Titanium and alloys
R = 300-800 N/mm
Tubes and beams
0,05. D
R = 300-600 N/mm
Tubes and beams
0,025. D
R = 300-600 N/mm
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Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
9.7.2 — Diagram of cutting speeds according to blade diameter
Vt m/min
KEY
n = g/min
T Tooth pitch in millimetres Av mm/min Advance in millimetres per minute Vt m/min Cutting speed in metres per minute Az Tooth advance Ng/min Number of revs per minute Z Number of teeth on the blade p Tooth depth d Diameter of the tooth fillet cone distance h Tooth protr usion g Front rake a Rear rake N/mm Ultimate tensile stress a-f Flat parts of the cutting edge Ø Tube diameter or profile width
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Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
Machine Components
10
10.1 — List of spare parts
REFERENCE N° DESCRIPTION REFERENCE N° DESCRIPTION
1 Machine bed 2 Revolving arm 3 Revolving arm locking pin 4 Revolving arm locking bush 5 Revolving arm locking lever 6 Screw M8 7 Pin Ø 6 8 Countervice
9 Grain M6 10 Bar stop rod 11 Bar stop 12 Vice 13 14 15 16 17 Oiler Ø 5 18 Vice handwheel 19 Pin Ø 6 20 Vice thread 21 22 23 Burr-free plate 24 Seal filter support flange 25 Ring seeger Ø 42 I 26 Tank cover filter 27 Filter support flange 28 Screw M5 29 Washer 30 Coolant tap 31 Coolant tube 32 Screw M6 33 Tank filter 34 Screw M8 35 Nut M8 36 Hinge pin
37 Grain M6 38 Nut M6 39 40 Nut M16 41 Head lever 42 Head lever handgrip 43 Ring SM 30-40-7 44 Key 8x7x30 45 Blade shaft
46 Blade 47 Blade shaft flange stakes
48 Blade shaft flange 49 Screw M12
50 Fixed guard 51 Grain M16 52 Coolant tube 53 Mobile guard 54 Ring seeger Ø 60 E
55 Screw M6 57 Mobile guard rod
58 Ring seeger Ø 10 E 59 Tie rod support pin 60 Tie rod support
61 Screw M8 62 Pin Ø 4 63 Worm wheel 64 Grain M8 65 Worm wheel retaining washer
66 Screw M12 67 Ring nut M17 68 Worm screw 69 Ring DPSM 25-47-7
70 Front flange 71 Stud bolt
72 Washer 73 Nut M16 74 Bearing 6025 2rs
75 Motor shaft (rotor) 76 Key
77 Motor housing and stator 78
79 Head gasket 80 82 Motor head 83 Motor rear flange
84 Fan 85 Fan cover 86 Screw M4
87 Bearing 609 88 Pump connexion box 89 Screw M5
90 Coolant pump 91 Screw M6 92 Oil level-drain plug 93 Return spring connection 94 Head return spring
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Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
FluidConnectors
13
Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
PARTS CALLOUT
95 Auxiliary relay 96 Remote control switch 97 Fuse carrier 98 Transformer 99 Socket connector 100 Plug Connector
Cut 250 Saw Use and Maintenance Manual
98 95
96
97
99
100
102
101
103 104
PARTS CALLOUT
101 Speed switch 102 Reset button 103 Emergency push button 104 Electric components box 105 Box cover 106 Box gasket
105 106
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Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Wiring Diagrams
11
Cut 250 Saw Use and Maintenance Manual
CODE DESCRIPTION
KM Remote control s witch
ST1 Thermal probe
C Condenser
CODE DESCRIPTION
SB1 Mushroom button
SB2 Luminous button
HL Pilot lamp
KA Auxiliary relay
CODE DESCRIPTION
FU1 Fuse cartridge
FU2 Fuse cartridge
TC1 T ransformer
SQ1 Microswitch
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15
CODE DESCRIPTION
M1 Disk motor
Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
XP Soket
XS Plug
SA Switch
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
CODE DESCRIPTION
KM Remote control s witch
ST1 Thermal probe
C Condenser
CODE DESCRIPTION
SB2 Luminous button
HL Pilot lamp
KA Auxiliary relay
CODE DESCRIPTION
TC1 T ransformer
SQ1 Microswitch
SB1 Mushroom button
CODE DESCRIPTION
SA Switch
FU1 Fuse cartridge
FU2 Fuse cartridge
FluidConnectors
16
CODE DESCRIPTION
Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
M1 Blade motor
XP Soket
XS Plug
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
Troubleshooting
12
This chapter lists the probable faults and malfunctions that could occur while the machine is being used and suggests possible remedies for solving them.
The first paragraph provides diagnosis for TOOLS and CUTS, the second for ELECTRICAL COMPONENTS.
12.1 — Blade and cut diagnosis
FAULT PROBABLE CAUSE REMEDY
TOOTH BREAKAGE Advancing too fast
Improper cutting speed
Improper tooth pitch
Low quality blade Ineffective gripping of the part in the vice. Previously broken tooth left in the cut Cutting resumed on a previously made cut.
Insufficient lubricant
Accumulation of excess material on the blade.
PREMATURE WEAR Incorrect running in of the blade
Incorrect cutting speed
Unsuitable tooth profile
Wrong tooth pitch
Decrease advance, exert less cutting pressure Change blade speed and/or diameter. See Chapter “Material
classification and choice of blades” and the
cutting speeds according to blade diameter .
suitable blade. See Chapter “Material classification and choice of
blades”.
Use a better quality blade. Check the gripping of the part. Remove any excess pieces. Make the cut elsewhere, turning the part.
Check the level of the liquid in the tank. Increase the flow of lubricating coolant. Check that the hole and the outlet tubes are not blocked.
Check the blend of lubricating coolant and choose a better quality blade.
See Chapter “Material classification and choice of blades” in the paragraph on
Change blade speed and/or diameter. See Chapter “Material classification and choice of blades” and the
cutting speeds according to blade diameter .
Choose a suitable blade. See Chapter “Material classification and choice of blades” in the paragraph on
Choose a suitable blade. See Chapter “Material classification and choice of blades”.
Running in the blade.
Type of blades.
T able of
Choose a
T able of
Low quality blade Insufficient lubricating fluid
CHIPPED BLADE Hardness, shape or flaws in the material
(oxides, inclusions, lack of homogeneity, etc.)
Incorrect cutting speed
Incorrect tooth pitch
Vibration Blade incorrectly sharpened
Low quality blade Incorrect emulsion of the lubricating
refrigerant
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17
Use a better quality blade. Check the lubrication level. Increase the flow of lubricate
fluid, check that the hole and the fluid outlet tube are not blocked.
Reduce the cutting pressure and/or the advance.
Change blade speed and/or diameter. See Chapter “Material
classification and choice of blades” and the T able of cutting speeds according to blade diameter.
Choose a suitable blade. See Chapter “Material classification and choice of
blades”.
Check gripping of the part. Replace the blade with one that is more suitable and correctly
sharpened. Use a better quality blade. Check the percentage of water and oil in the emulsion.
Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
FAULT PROBABLE CAUSE REMEDY
BLADE VIBRA TION Incorrect tooth pitch
Unsuitable tooth profile
Ineffective gripping of the part in the vice Dimensions of the solid section too large
with respect to the maximum admissible cutting dimensions
Blade diameter incorrect and/or too large
RIDGES ON THE Blade diamenter incorrect and/or too
CUTTING SURF ACE large
Ineffective gripping of the part in the vice Fast advance Blade teeth are worn Insufficient lubricating fluid
T eeth do not disperse sha vings well
CRODICED CUTS Fast advance
Ineffective gripping of the part in the vice Blade head not straight Blade sides differently sharpened Blade thinner than the commercial
standard Dirt on the gripping device
Choose a suitable blade. See Chapter “Material classification and choice of
blades”.
Choose a suitable blade. See Chapter “Material classification and choice of blades” in the paragraph on
Check the gripping of the part. Refer to the instructions.
Decrease the blade diameter, adapting it to the dimensions of the part to be cut. The cutting part of the blade must not be too large for the shape of the part to be cut.
Decrease the blade diameter, adapting it to the dimensions of the par to be cut. The cutting part of the blade must not be too large for the shape of the part to be cut.
Check the gripping of the part. Decrease advance. Exert less cutting pressure. Sharpen the blade. Check the lev el of the liquid in the tank. Increase the flow of
lubricant fluid. Check that the hole and the fluid outlet tube are not blocked.
Choose a blade with a larger tooth pitch that allows better unloading of shavings and that holds more lubricating fluid.
Decrease advance. Exert less cutting pressure. Check the gripping of the part. Adjust the head.
Choose tool quality carefully in every detail as regards type and construction characteristics.
Carefully clean the laying and contact surfaces .
T ype of b lades
.
BLADE STICKS IN
THE CUT
Fast advance Low cutting speed Wrong tooth pitch
Accumulation of material on the blade
Insufficient lubricating fluid
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18
Decrease advance. Exert less cutting pressure. Increase speed. Choose a suitable blade.
See Chapter “Material classification and choice of blades.” Check the blend of lubricating coolant and choose a better
quality blade. Check the lev el of the liquid in the tank. Increase the flow of
lubricating fluid. Check that the hole and the liquid outlet tube are not blocked.
Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
12.2 — Electrical components diagnosis
FAULT PROBABLE CAUSE REMEDY
THE GREEN PILOT
LIGHT “HL” DOES NOT
LIGHT UP
MOT OR STOPPED
WITH PILOT LIGHT
“HL” LIT
Fused lamp Power supply
Fuses “FU 1” Short circuits Speed switch “SA” in position “0” Emergency button “SB 1” on Cycle reset or line button “SB 2” Thermal probe built into the stator winding
has tripped due to motor overheating
T ransf ormer “TC 1”
Fuse “FU 2”
Auxilliary relay “KA”
Socket and plug connecting the electric box/micros witch in the handle
Microswitch “SQ 1” in the handle Remote-control switch “KM”
Motor “M 1”
Change it. Check: • Phases
• Cables
• Socket
• Plug
V oltage must arrive upstream from the fuses. Check for efficiency. Identify and eliminate. It must be turned to position 1 or 2. Ensure that it is off and that its contacts are unbroken. Check mechanical efficiency . Check current continuity on the two wires in the prone after
letting the motor cool for about 10-15 minutes. If after this time there is no current continuity in the two wires, the motor must be changed or rewound.
Check that the supply voltage is the same as the line v oltage and that it gives a value of 24 V at output.
Check fuse efficiency and ensure there are no short circuits causing the protection to trip.
Check that 24 V reach the coil terminals when the button “SB 2” is pressed. If this happens and the rela y is not self-f ed, it must be changed.
Check that the plug is correctly inserted and look for any bad connections inside the box.
Check operation and/or efficiency. Replace if broken. Check that phases are present at both input and ouput.
Ensure that it is not blodked, that it closes when f ed, that it does not cause short circuits. Otherwise change it.
Check that it is not burnt and that it turns freely . It may be rewound or changed.
Noise T ests
13
In accordance with point 1.7.4.f of the Machines Directive EEC 89/392.
INTEGRATING PHONOMETER “DELTA OHM” mod. HD9019K1 serial n. 110996B295. MICROPHONE mod. HD 9019S1. SOUND GAUGER mod. HD 9101at 94dB/110dB a 1.000 Hz in class 1 according to IEC regulation n. 942 1988 and ANSI S1.40
1984. 3 measurements with the machine operating unloaded.
• The microphone was been located close to the operator’s head, at medium height.
• The weighted equivalent continuous acoustic pressure level was 77.6 dB (A).
• The maximum level of the WEIGHTED instantaneous acoustic pressure C was always less than 130 dB. NOTE: With the machine operating, the noise level will vary according to the different materials being processed. The user must
therefore assess the intensity and if necessary provide the operators with the necessary personal protection, as required by Law 277/1991.
FluidConnectors
19
Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Plates and Labels
Cut 250 Saw Use and Maintenance Manual
FluidConnectors
20
Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Bulletin 4390-974250
Cut 250 Saw Use and Maintenance Manual
Offer of Sale
The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors are hereby offered for sale at prices to be established by Parker Hannifin Corporation, its subsidiaries and its authorized distributors. This offer and its acceptance by any customer ("Buyer") shall be governed by all of the following Terms and Conditions. Buyer’s order for any such items, when communicated to Parker Hannifin Corporation, its subsidiary or an authorized distributor ("Seller") verbally or in writing, shall constitute acceptance of this offer.
1. Terms and Conditions of Sale: All descriptions, quotations, proposals, offers, acknowledgments, acceptances and sales of Seller’s products are subject to and shall be governed exclusively by the terms and conditions stated herein. Buyer’s acceptance of any offer to sell is limited to these terms and conditions. Any terms or conditions in addition to, or inconsistent with those stated herein, proposed by Buyer in any acceptance of an offer by Seller, are hereby objected to. No such additional, different or inconsis­tent terms and conditions shall become part of the contract between Buyer and Seller unless expressly accepted in writing by Seller. Seller’s accep­tance of any offer to purchase by Buyer is expressly conditional upon Buyer’s assent to all the terms and conditions stated herein, including any terms in addition to, or inconsistent with those contained in Buyer’s offer, Acceptance of Seller’s products shall in all events constitute such assent.
2. Payment: Payment shall be made by Buyer net 30 days from the date of delivery of the items purchased hereunder. Amounts not timely paid shall bear interest at the maximum rate permitted by law for each month or portion thereof that the Buyer is late in making payment. Any claims by Buyer for omissions or shortages in a shipment shall be waived unless Seller receives notice thereof within 30 days after Buyer’s receipt of the shipment.
3. Delivery: Unless otherwise provided on the face hereof, delivery shall be made F.O.B. Seller’s plant. Regardless of the method of delivery, however, risk of loss shall pass to Buyer upon Seller’s delivery to a carrier. Any delivery dates shown are approximate only and Seller shall have no liability for any delays in delivery.
4. Warranty: Seller warrants that the items sold hereunder shall be free from defects in material or workmanship for a period of 18 months from date of shipment from Parker Hannifin Corporation. THIS WARRANTY
COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO ITEMS PROVIDED HEREUNDER. SELLER MAKES NO OTHER WAR­RANTY, GUARANTEE, OR REPRESENTATION OF ANY KIND WHAT­SOEVER. ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR PURPOSE, WHETHER EXPRESS, IMPLIED, OR ARISING BY OPERATION OF LAW, TRADE USAGE, OR COURSE OF DEALING ARE HEREBY DISCLAIMED. NOTWITHSTANDING THE FOREGOING, THERE ARE NO WARRAN­TIES WHATSOEVER ON ITEMS BUILT OR ACQUIRED WHOLLY OR PARTIALLY, TO BUYER’S DESIGNS OR SPECIFICATIONS.
5. Limitation Of Remedy: SELLER’S LIABILITY ARISING FROM OR IN ANY WAY CONNECTED WITH THE ITEMS SOLD OR THIS CONTRACT SHALL BE LIMITED EXCLUSIVELY TO REPAIR OR REPLACEMENT OF THE ITEMS SOLD OR REFUND OF THE PURCHASE PRICE PAID BY BUYER, AT SELLER’S SOLE OPTION. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER, INC. LUDING BUT NOT LIMITED TO LOST PROFITS ARISING FROM OR IN ANY WAY CONNECTED WITH THIS AGREEMENT OR ITEMS SOLD HEREUNDER, WHETHER ALLEGED TO ARISE FROM BREACH OF CONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN TORT, IN­CLUDING WITHOUT LIMITATION, NEGLIGENCE, FAILURE TO WARN OR STRICT LIABILITY.
6. Changes, Reschedules and Cancellations: Buyer may request to
modify the designs or specifications for the items sold hereunder as well as the quantities and delivery dates thereof, or may request to cancel all or part of this order, however, no such requested modification or cancel­lation shall become part of the contract between Buyer and Seller unless accepted by Seller in a written amendment to this Agreement. Acceptance of any such requested modification or cancellation shall be at Seller’s discretion, and shall be upon such terms and conditions as Seller may require.
7. Special Tooling: A tooling charge may be imposed for any special tooling, including without limitation, dies, fixtures, molds and patterns, acquired to manufacture items sold pursuant to this contract. Such special tooling shall be and remain Seller’s property notwithstanding payment of any charges by Buyer. In no event will Buyer acquire any interest in apparatus belonging to Seller which is utilized in the manufacture of the items sold hereunder, even if such apparatus has been specially converted or adapted for such manufacture and notwithstanding any charges paid by Buyer. Unless otherwise agreed, Seller shall have the right to alter, discard
or otherwise dispose of any special tooling or other property in its sole discretion at any time.
8. Buyer’s Property: Any designs, tools, patterns, materials, drawings, confidential information or equipment furnished by Buyer or any other items which become Buyer’s property, may be considered obsolete and may be destroyed by Seller after two (2) consecutive years have elapsed without Buyer placing an order for the items which are manufactured using such property, Seller shall not be responsible for any loss or damage to such property while it is in Seller’s possession or control.
9. Taxes: Unless otherwise indicated on the face hereof, all prices and charges are exclusive of excise, sales, use, property, occupational or like taxes which may be imposed by any taxing authority upon the manufac­ture, sale or delivery of the items sold hereunder. If any such taxes must be paid by Seller or if Seller is liable for the collection of such tax, the amount thereof shall be in addition to the amounts for the items sold. Buyer agrees to pay all such taxes or to reimburse Seller therefore upon receipt of its invoice. If Buyer claims exemption from any sales, use or other tax imposed by any taxing authority, Buyer shall save Seller harmless from and against any such tax, together with any interest or penalties thereon which may be assessed if the items are held to be taxable.
10. Indemnity For Infringement of Intellectual Property Rights: Seller shall have no liability for infringement of any patents, trademarks, copy­rights, trade dress, trade secrets or similar rights except as provided in this Part 10. Seller will defend and indemnify Buyer against allegations of infringement of U.S. Patents, U.S. Trademarks, copyrights, trade dress and trade secrets (hereinafter ‘Intellectual Property Rights’). Seller will defend at its expense and will pay the cost of any settlement or damages awarded in an action brought against Buyer based on an allegation that an item sold pursuant to this contract infringes the Intellectual Property Rights of a third party. Seller’s obligation to defend and indemnify Buyer is contingent on Buyer notifying Seller within ten (10) days after Buyer becomes aware of such allegations of infringement, and Seller having sole control over the defense of any allegations or actions including all negotia­tions for settlement or compromise. If an item sold hereunder is subject to a claim that it infringes the Intellectual Property Rights of a third party, Seller may, at its sole expense and option, procure for Buyer the right to continue using said item, replace or modify said item so as to make it noninfringing, or offer to accept return of said item and return the purchase price less a reasonable allowance for depreciation. Notwithstanding the foregoing, Seller shall have no liability for claims of infringement based on information provided by Buyer, or directed to items delivered hereunder for which the designs are specified in whole or part by Buyer, or infringements resulting from the modification, combination or use in a system of any item sold hereunder. The foregoing provisions of this Part 10 shall constitute Seller’s sole and exclusive liability and Buyer’s sole and exclusive remedy for infringement of Intellectual Property Rights. If a claim is based on information provided by Buyer or if the design for an item delivered hereunder is specified in whole or in part by Buyer, Buyer shall defend and indemnify Seller for all costs, expenses or judgments resulting from any claim that such item infringes any patent, trademark, copyright, trade dress, trade secret or any similar right.
11. Force Majeure: Seller does not assume the risk of and shall not be liable for delay or failure to perform any of Seller’s obligations by reason of circumstances beyond the reasonable control of Seller (hereinafter ‘Events of Force Majeure’). Events of Force Majeure shall include without limita­tion, accidents, acts of God, strikes or labor disputes, acts, laws, rules or regulations of any government or government agency, fires, floods, delays or failures in delivery of carriers or suppliers, shortages of materials and any other cause beyond Seller’s control.
12. Entire Agreement/Governing Law: The terms and conditions set forth herein, together with any amendments, modifications and any differ­ent terms or conditions expressly accepted by Seller in writing, shall constitute the entire Agreement concerning the items sold, and there are no oral or other representations or agreements which pertain thereto. This Agreement shall be governed in all respects by the law of the State of Ohio. No actions arising out of the sale of the items sold hereunder or this Agreement may be brought by either party more than two (2) years after the cause of action accrues.
9/91-P
FluidConnectors
21
Parker Hannifin Corporation
Tube Fittings Division Columbus, OH
Fluid Connectors Group Regional Sales Offices & Service Centers
Your complete source
for quality tube fittings, hose & hose fittings, brass fittings & valves, quick-disconnect couplings, and assembly tools, locally-available from a worldwide network of authorized distributors.
Fittings & Couplings:
Available in inch and metric sizes covering SAE, BSP, DIN, GAZ, JIS and ISO thread configurations, manufac­tured from steel, stainless steel, brass, aluminum, nylon and thermoplastic.
Hose, Tubing and Bundles:
Available in a wide variety of sizes and materials including rubber, wire-reinforced thermoplastic, hybrid and custom compounds.
Worldwide Availability:
Parker operates Fluid Connectors manufacturing locations and sales offices throughout North America, South America, Europe and Asia­Pacific.
For information, contact the nearest Regional Sales Office listed, or call toll-free
1-800-C-PARKER
(1-800-272-7537).
Central Region
Sales Office & Service Center
Hiawatha, IA (319) 393-1221 (319) 393-1224 FAX
Cleveland Region
Sales Office
Cleveland, OH (216) 896-3000 (216) 896-4022 FAX
Service Center
Toledo, OH (419) 878-7000 (419) 878-7001 FAX
Great Lakes Region
Sales Office & Service Center
Toledo, OH (419) 878-7000 (419) 878-7001 FAX
Service Center
Ft. Wayne, IN (219) 747-3111 (219) 747-3026 FAX
Minneapolis Region
Sales Office & Service Center
Minneapolis, MN (612) 469-5000 (612) 469-5729 FAX
Service Center
Oshkosh, WI 54901 (414) 426-8471 (414) 426-8570 FAX
Northeast Region
Sales Office & Service Center
Trenton, NJ (609) 586-5151 (609) 586-3149 FAX
Pacific Region
Sales Office & Service Center
Portland, OR (503) 283-1020 (503) 283-2201 FAX
Service Center
Buena Park, CA (714) 522-8840 (714) 994-1183 FAX
Southeast Region
Sales Office & Service Center
Greensboro, NC (336) 373-1761 (336) 378-0913 FAX
Service Center
Conyers, GA (770) 929-0330 (770) 929-0230 FAX
Southwest Region
Sales Office & Service Center
Mansfield, TX (817) 473-4431 (817) 473-8078 FAX
Canada
Sales Office & Service Center
Grimsby, ON (416) 945-2274 (416) 945-3946 FAX
(Contact Grimsby for other Service Center locations.)
Parker Hannifin Corporation
Tube Fittings Division 3885 Gateway Blvd. Columbus, OH 43228
FluidConnectors
Telephone: (614) 279-7070 Fax: (216) 279-7685 www.parker.com
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