Terminator
TM
ZP-WP
Power Connection Kit
INSTALLATION PROCEDURES
For Power Connection, In-Line Splice Connection,
T-Splice Connection or End Termination Applications
The Heat Tracing Specialists
®
TerminatorTM ZP-WP INSTALLATION PROCEDURES
The following installation procedures are suggested
guidelines for the installation of the Terminator ZP-WP
Kit. For translations other than English and local language
translation provided here, please contact Thermon. The
English language installation procedure shall govern.
Receiving, Storing and Handling . . .
1. Inspect materials for damage incurred during
shipping.
2. Report damages to the carrier for settlement.
3. Identify parts against the packing list to ensure the
proper type and quantity has been received.
4. Store in dry location.
Kit Contents . . .
1
Item Quantity Description
1 1
2 1 Junction Box Lid
3 1 Junction Box Base with O-Ring & M25 Dust Cap
4 1 Nut
5 1 Banding
6 1
7 1 Junction Box Cord
8 1 Blind Plug
9 1 Bracket
10 3 Screws
11 3 Washers
2
3
Expediter Assembly
Support Cap with O-Ring
Threaded Grommet Compressor
Grommet
Support Base with O-Ring
Terminal Blocks with DIN Rail
(Refer to terminal specications for
maximum allowable wire size)
4
6
8
5
7
10
9
11
Order Separately . . .
IEK Insulation Entry Kit (per cable)
IEK-SXL for RSX, VSX
IEK-SXM for BSX
IEK-SXS for KSX, HTSX
IEK-HPT for HPT, FP
Dimensions . . .
205mm
155mm
200mm
50mm
190mm
Warnings . . .
• Due to the risk of electrical shock, arcing and re
caused by product damage or improper usage,
installation or maintenance, a ground-fault protection
device is required.
• Installation must comply with Thermon requirements
(including form PN 50207U for Ex systems) and be
installed in accordance with the regulations as per the
norm EN IEC 60079-14 for hazardous areas (where
applicable), or any other applicable national and local
codes.
• Component approvals and performance ratings are
based on the use of Thermon specied parts only.
• De-energize all power sources before opening
enclosure.
• Avoid electrostatic charge. Clean only with a damp
cloth.
• Keep ends of heating cable and kit components dry
before and during installation.
• Minimum bending radius of heating cable is 32 mm
(except HPT is 57 mm and FP is 19 mm).
• Individuals installing these products are responsible
for complying with all applicable safety and health
guidelines. Proper Personal Protective Equipment
(PPE) should be utilized during installation. Contact
Thermon if you have any additional questions.
Order Separately . . .
PETK Power and End Termination Kits (per cable)
PETK-1 for RSX, VSX, BSX
PETK-2 for KSX, HTSX
PETK-3 for HPT, FP
The Heat Tracing Specialists
®
Tools Required . . .
3 mm
8 mm
Terminator-LN-Tool
(order separately)
28 mm
29 mm
33 mm
Certications/Approvals . . .
IP66 -60°C ≤ Ta ≤ +55°C
Ordinary & Hazardous Locations
FMG 10.0022X Ex eb IIC T4-T6, Ex tb IIIC T135°C-T85°C
1725 II 2 GD Ex eb IIC T4-T6, Ex tb IIIC T135°C-T85°C FM 10ATEX0058X
2
TerminatorTM ZP-WP INSTALLATION PROCEDURES
1. Slide appropriate IEK insulation entry kit
components onto cable.
3. Mount expediter to bracket using M5 x 8
mm screws and M5 lock washers.
2a. Mounting Method 1: Secure wall mount
bracket to mounting surface using pipe
band provided with kits.
4. Locate bus connection (HPT and FP only)
as shown. Cut end of cable at angle to aid
in piercing grommet. Leave additional
cable for expansion as needed.
2b. Mounting Method 2: Secure wall mount
bracket to mounting surface using
customer supplied screws, at washers,
and nuts.
GRW-GGRW
5. Insert cable into expediter. Make sure
bus connection (HPT and FP only)
remains outside of expediter.
Note: For HPT and FP cable, exchange
grommet in Terminator with GRW-G
provided in PETK-3.
6. Cut off end of cable.
7. Terminate cable with appropriate PETK
termination kit. Refer to PETK installation
instructions.
3
8. Push excess cable back through
expediter. Tighten cap securely. Tape
cable expansion loop to pipe.
TerminatorTM ZP-WP INSTALLATION PROCEDURES
9. Mount junction box base on expediter.
Make sure to align slots to properly
orient junction box base. Tighten nut
with Terminator-LN-Tool. If mounting
horizontally, threaded gland holes must
face downward.
12. Install terminal block and complete
system wiring. Terminal set screws shall
be tightened to a torque value of 1.4 Nm
(12.4 lb-in). See below for wiring details.
10. Remove M25 dust cap. Install M25
power gland (order separately) and M25
blind plug. For in-line splice, T-splice,
or end termination, install additional
M25 blind plug (order M25-B-EXE
separately) instead of M25 power gland.
13. Install junction box lid and twist hand
tight. Insert screwdriver into ratchet
slots located on side of junction box
base. Use screwdriver to ratchet on
junction box lid. Lid will rotate 30
degrees. To remove lid, repeat step 13
but in the opposite direction.
11. Install power cable.
14. Install IEK insulation entry kit to seal
heating cable penetration through
insulation cladding.
Wiring Details
Power Connection (1 to 3 Heating Cables)
THERMON . . . The Heat Tracing Specialists
www.thermon.com
European Headquarters
Boezemweg 25 • PO Box 205
2640 AE Pijnacker • The Netherlands
Phone: +31 (0) 15-36 15 370
Specications and information are subject to change without notice. Form PN50846U-0114
In-Line Splice and T-Splice End Termination (1 to 2 Heating Cables)
Remove jumpers for 2 cable terminations.
®
Corporate Headquarters
100 Thermon Dr. • PO Box 609
San Marcos, TX 78667-0609 • USA
Phone: +1 512-396-5801
For the Thermon ofce nearest you
visit us at . . .
www.thermon.com
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