Thermo King CF-II M19.7, CF-II M19.8, CF-II M19.9, CF-II M19.10 Reference Sheet

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Page 1

CF-II M19.7, M19.8,

M19.9, M19.10

TK 40847-3.40

Printed (

Wednesday, August 22, 2001)

Printed (August 22, 2001)

Page 2

General Information

Tables of Contents

This Parts Manual contains a numerical table of contents listing each assembly name, its associated Grid number and page number. The numerical table of contents is arranged numerically by Grid number. There are references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and alphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual.

Assemblies and Subassemblies

When parts are indented in the description list, they are preceded with a bullet ( part(s) is available separately or included in an assembly .

• ). This indicates that the

GRID NO. 67D6 SWITCH PANEL ASSEMBLY

REF PART# DESCRIPTION QTY

45-1239 PANEL - assy, switch 1

1 99-1960

99-6280

2 33-743

For example: the switch panel nameplate (99-6280) is availabl e separately, available as part of the switch panel (99-1960) and with the panel assembly (45-1239).

• PANEL

• • NAMEPLATE - panel

• GASKET

ABBREVIATIONS The following abbreviations appear in parts manuals

1 1 1

A ac. . . . . . . . . . alternating

current

A/R . . . . . . . . as required

accum . . . . . . accumulator

adj . . . . . . . . . adjusting

al . . . . . . . . . . aluminum

alt. . . . . . . . . . alternator

amp . . . . . . . . ampere

assy. . . . . . . . assembly

B bd . . . . . . . . . board

brg. . . . . . . . . bearing

brkr . . . . . . . . breaker

brkt . . . . . . . . bracket

C C . . . . . . . . . . Celsius

cw . . . . . . . . . clockwise

ccw . . . . . . . . counter-

clockwise

cam . . . . . . . . camshaft

compr . . . . . . compressor

cond. . . . . . . . condenser

conn. . . . . . . . connecting,

connector

cyl . . . . . . . . . cylinder

D def . . . . . . . . . defrost

deg . . . . . . . . degree

dehyd. . . . . . . dehydrator

dia . . . . . . . . . diameter

dc. . . . . . . . . . direct current

disc . . . . . . . . discharge

diff . . . . . . . . . differential

E EMI . . . . . . . . Extended

. . . . . . . . . . . Maintenance

Interval

EEC. . . . . . . . European

Economic

Community

eng . . . . . . . . engine

E (continued)

evap. . . . . . . . evaporator

exch . . . . . . . . exchanger

exp . . . . . . . . . expansion

ext . . . . . . . . . external

F F. . . . . . . . . . . Farenheit

fill . . . . . . . . . . fillister

fi . . . . . . . . . . . fuel injection

fl . . . . . . . . . . . flare

fpt. . . . . . . . . . female pipe

thread

ft. . . . . . . . . . . feet

ftg. . . . . . . . . . fitting

H hex . . . . . . . . . hexagon

hh. . . . . . . . . . hexagon head

hd. . . . . . . . . . head

hp. . . . . . . . . . horsepower

hsg . . . . . . . . . housing

I id . . . . . . . . . . inside diameter

in . . . . . . . . . . inch (2.54

centimeters)

incl . . . . . . . . . includes

inj . . . . . . . . . . injection

int . . . . . . . . . . internal

int th . . . . . . . . internal tooth

L liq . . . . . . . . . . liquid

lg . . . . . . . . . . long

M mm. . . . . . . . . milimeter

mpt. . . . . . . . . male pipe thread

mod . . . . . . . . modulating

N neg. . . . . . . . . negative

No. . . . . . . . . . number

NS . . . . . . . . . not supplied

NSS . . . . . . . . not sold

separately

O os . . . . . . . . . . oversized

od . . . . . . . . . . outside diameter

P pcb . . . . . . . . . printed circuit

board

pkg . . . . . . . . . package

ph . . . . . . . . . . phase

pos . . . . . . . . . positive

psi. . . . . . . . . . pounds per

square inch

R rad . . . . . . . . . radiator

rcvr . . . . . . . . . receiver

ref . . . . . . . . . . reference

reg . . . . . . . . . regulator

req . . . . . . . . . required

rpm . . . . . . . . . revolutions per

minute

S sec . . . . . . . . . second

sld. . . . . . . . . . solder

soc hd. . . . . . . socket head

sol. . . . . . . . . . solenoid

spl. . . . . . . . . . special

sq . . . . . . . . . . square

ss . . . . . . . . . . stainless steel

std. . . . . . . . . . standard

stl . . . . . . . . . . steel

suct. . . . . . . . . suction

sw. . . . . . . . . . switch

T term . . . . . . . . terminal

temp . . . . . . . . temperature

thk. . . . . . . . . . thick

U us . . . . . . . . . . undersize

V vib. . . . . . . . . . vibrasorber

W w. . . . . . . . . . . watt

w/ . . . . . . . . . . with

w/o . . . . . . . . . without

Page 3

CF-II M19.7, M19.8, M19.9, M19.10 Contents

Name Grid Page

CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE SHEET . . . . . . . . .2U27. . . . . . . . . . . . . . . . . . . . . .3

HUMIDITY CONTROLLER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .98B11. . . . . . . . . . . . . . . . . . . .89

CONDENSER COIL & MOTOR GROUP . . . . . . . . . . . . . . . . . . . . . . .102B4. . . . . . . . . . . . . . . . . . . . .7

DEFROST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102B10. . . . . . . . . . . . . . . . . . .81

REMOTE MONITOR BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102C2. . . . . . . . . . . . . . . . . . . .77

USDA HARNESS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113A12. . . . . . . . . . . . . . . . . . .83

WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . . .55

COMPRESSOR JUNCTION BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . .117F5 . . . . . . . . . . . . . . . . . . . .49

CAP & CHAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119E11. . . . . . . . . . . . . . . . . . .95

CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) . . . . . . . .119G3. . . . . . . . . . . . . . . . . . . .67

NOZZLE ASSEMBLY - HUMIDITY . . . . . . . . . . . . . . . . . . . . . . . . . . . .120A12. . . . . . . . . . . . . . . . . . .93

BOARD ASSEMBLY - PC/LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120G1. . . . . . . . . . . . . . . . . . . .61

MODULATION VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .123A8. . . . . . . . . . . . . . . . . . . .33

AIR EXCHANGER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B2. . . . . . . . . . . . . . . . . . . . .5

EVAPORATOR COIL & BLOWER GROUP . . . . . . . . . . . . . . . . . . . . .123B3. . . . . . . . . . . . . . . . . . . .11

ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B4. . . . . . . . . . . . . . . . . . . .51

CONTROL BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B5. . . . . . . . . . . . . . . . . . . .57

HIGH VOLTAGE TRAY (M37.3, M37.7) . . . . . . . . . . . . . . . . . . . . . . . .123B6. . . . . . . . . . . . . . . . . . . .63

MICROPROCESSOR CONTROLLER (M19.7, M19.8, M19.9, M19.10)

STRUCTURAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B8. . . . . . . . . . . . . . . . . . . .97

NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B9. . . . . . . . . . . . . . . . . . .101

BATTERY & BATTERY CHARGER GROUP . . . . . . . . . . . . . . . . . . . .123B10. . . . . . . . . . . . . . . . . . .79

COMPOUND PRESSURE GAUGE (SUCTION TUBE) . . . . . . . . . . . .123B11. . . . . . . . . . . . . . . . . . .37

REFRIGERATION COMPONENTS (M19.7, M19.8). . . . . . . . . . . . . . .123B12. . . . . . . . . . . . . . . . . . .15

COMPRESSOR GROUP (M19.7, M19.8) . . . . . . . . . . . . . . . . . . . . . . .123B13. . . . . . . . . . . . . . . . . . .39

HUMIDITY MOTOR, COMPRESSOR & TANK GROUP. . . . . . . . . . . .123B14. . . . . . . . . . . . . . . . . . .85

AIR COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123D6. . . . . . . . . . . . . . . . . . . .91

VALVE ASSEMBLY - SOLENOID. . . . . . . . . . . . . . . . . . . . . . . . . . . . .124E2. . . . . . . . . . . . . . . . . . . .35

DOOR ASSEMBLY SENS OR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125B10. . . . . . . . . . . . . . . . . . .99

HARNESS GROUP - REMOTE MONITOR. . . . . . . . . . . . . . . . . . . . . .126G13. . . . . . . . . . . . . . . . . . .73

REFRIGERATION COMPONENTS (M19.9). . . . . . . . . . . . . . . . . . . . .129C1. . . . . . . . . . . . . . . . . . . .21

COMPRESSOR GROUP (M19.9, M19.10) . . . . . . . . . . . . . . . . . . . . . .129C2. . . . . . . . . . . . . . . . . . . .43

COMPRESSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133D7. . . . . . . . . . . . . . . . . . . .45

COMPRESSOR OIL FILTER GROUP (Before 6/97) . . . . . . . . . . . . . .133D8. . . . . . . . . . . . . . . . . . . .47

REFRIGERATION COMPONENTS (M19.10). . . . . . . . . . . . . . . . . . . .135E4. . . . . . . . . . . . . . . . . . . .27

CIRCUIT BREAKER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135E5. . . . . . . . . . . . . . . . . . . .75

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B7. . . . . . . . . . . . . . . . . . . .69

Page 4

CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE SHEET 2U27 12/12/96

2U27

CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE SHEET

Revised

12/12/96

Page 5

Revised 12/12/96

B/M DESCRIPTION Date

090205 CF-II M19.7 8/94 090208 CF-II M19.8 9/94 090225 CF-II M19.9 7/95 090239 CF-II M19.10 6/96

CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE

SHEET

2U27

Page 6

AIR EXCHANGER GROUP 123B2 8/15/95

123B2

AIR EXCHANGER GROUP

Revised

8/15/95

Page 7

Revised 8/15/95

AIR EXCHANGER GROUP

123B2

REF PART# DESCRIPTION QTY

1 98-4044 DOOR - evaporator (upper) 1 2 98-3540 DOOR - air exchanger 1

55-2979 SCREW - door 28 55-2086 FLATWASHER 28 55-1800 LOCKWASHER 28 91-6206 COVER - air exchange 1

3 91-581 4 33-2015 5 99-6748 6 55-4012 7 55-2550 8 55-5120

9 98-2998 DUCT - air exchanger 1 10 99-7115 STRIP - gasket (door, 2 5 ft) A/R 11 99-6784 NAMEPLATE - Fresh Air Exchange Rate 1 12 33-1712 GASKET - air exchanger 1 13 99-6783 NAMEPLAT E - arrow 1 14 91-374 BRACKET - duct 1

55-3049 SCREW - duct 3

55-2001 FLATWASHER 3 15 33-1318 GASKET - duct 3 16 NSS FRAME - Transfresh (Transfresh components are not avail-

• COVER - air exchanger

• GASKET - air exchanger

• BRACKET - air exchanger

• WASHER - special

• PIN - cotter

• SCREW - wing

able from Thermo King)

1 2 1 1 1 1

Page 8

CONDENSER COIL & MOTOR GROUP 102B4 6/5/97

102B4

CONDENSER CO IL & MOTOR G R OUP

Revised

6/5/97

Page 9

Revised 6/5/97

CONDENSER COIL & MOTOR GROUP

102B4

REF PART# DESCRIPTION QTY

1 67-1383 COIL - condenser (incl 7, 12, 13) 1

67-1383 COIL - condenser (incl 7, 12, 13; M19.10 only) 1

55-2969 SCREW - coil 3

55-2959 LOCKWASHER 3

55-2958 FLATWASHER 3

2 99-5966 STRIP - gasket (condenser, 50 ft) A/R 3 98-4236 BRACKET - condenser motor 1

55-4931 WASHER - special 4

55-4955 NUT 4

55-7422 INSERT - threaded (1/4-20) 6

4 104-607 MOTOR - condenser (M19.9, M19.10) 1

44-6259

41-1778

41-1779

77-1498

55-2969 SCREW - motor 4

55-4727 WASHER - special 4

55-2958 FLATWASHER 4

55-4954 NUT 4

5 44-7112 HARNESS - condenser 1

11-3305 SLEEVING - hose (25 ft, pvc) A/R

6 78-520 FAN - condenser 1

55-3089

55-2959

55-2958

7 99-7088 NUTSTRIP 3

55-3010 RIVET - nutstrip 6

8 91-7474 BRACKET - orifice 2

55-1587 SCREW - bracket 6

55-2086 FLATWASHER 4

55-1800 LOCKWASHER 4

9 98-3035 ORIFICE - condenser 1

10 98-3202 GRILLE - condenser (M19.1, M19.2, M19.4, M19.5, M19.7,

98-4292 GRILLE - condenser (M19.4) 1

55-2977 SCREW - grille (1.00 lg) 2

55-2979 SCREW - grille (1.25 lg) 2

55-4742 WASHER - special 2

55-2086 FLATWASHER 2

55-1800 LOCKWASHER 4

55-5691 INSERT - threaded 4 11 99-9702 STRIP - gasket (grille) 2

• PROTECTOR - motor

• PROTECTOR - high speed

• PROTECTOR - low speed

• BEARING - motor

• SCREW - hub

• LOCKWASHER

• FLATWASHER

M19.8, M19.9, M19.10)

1 1 1 2

2 2 2

Page 10

102B4

CONDENSER CO IL & MOTOR G R OUP

Revised

6/5/97

Page 11

Revised 6/5/97

CONDENSER COIL & MOTOR GROUP

102B4

REF PART# DESCRIPTION QTY

12 91-6153 BRACKET - coil 1

55-2969 SCREW - bracket 6

55-2959 LOCKWASHER 6

55-2958 FLATWASHER 6 13 99-9338 ANGLE - condenser coil 1

55-1587 SCREW - angle 4

55-1800 LOCKWASHER 4

55-2086 FLATWASHER 4

55-3059 NUT 4 14 44-5316 CONNECTOR - barb (1/2 mpt) 1

55-2788 FITTING - barb (3/4 mpt) 1

55-5018 LOCKNUT (3/4 mpt) 1 15 55-3264 KEY - motor 1 16 91-6961 INSULATION - motor 1

Page 12

EVAPORATOR COIL & BLOWER GROUP 123B3 6/2/98

123B3

EVAPORAT OR COIL & BLOWER GROUP

Revised

6/2/98

Page 13

Revised 6/2/98

EVAPORATOR COIL & BLOWER GROUP

123B3

REF PART# DESCRIPTION QTY

1 99-8958 ORIFICE - blower 4

55-1587 SCREW - orifice 12

55-2086 FLATWASHER 12

55-5223 WASHER - special 12

55-1800 LOCKWASHER 12

55-3059 NUT - captive 12

2 99-8960 DOOR - blower housing 2

55-2995 SCREW - door 8

55-2964 LOCKWASHER 8

55-2001 FLATWASHER 8

55-4526 NUT - captive 2

3 91-6210 PLATE - blower housing 2

55-1587 SCREW - plate 4

55-1800 LOCKWASHER 4

55-2086 FLATWASHER 4

55-1801 NUT 4

4 98-2982 HOUSING - blower (curbside) 1

55-1587 SCREW - housing 12

55-1800 LOCKWASHER 12

55-2086 FLATWASHER 12

55-7422 INSERT - threaded 12

5 78-551 WHEEL - blower (curbside) 1

55-2962

55-2958

55-2959

203-392 SEALER - antiseize A/R

6 99-7099 BAND - motor 2

55-2958 FLATWASHER 4

55-4954 NUT 4

7 104-608 MOTOR - evaporator blower (M19.7, M19.8) 2

44-6944

44-6945

104-608 MOTOR - evaporator blower (M19.9, M19.10) 1

41-1567

41-1568

77-1498

55-2995 SCREW - motor 8

55-2001 FLATWASHER 8

55-2964 LOCKWASHER 8

8 78-550 WHEEL - blower (roadside) 1

55-2962

• SCREW - hub to shaft

• FLATWASHER

• LOCKWASHER

• PROTECTOR - high speed

• PROTECTOR - low speed

• PROTECTOR - high speed

• PROTECTOR - low speed

• BEARING - motor

• SCREW - hub to shaft

2 6 6

1 1

1 1 2

Page 14

123B3

EVAPORAT OR COIL & BLOWER GROUP

Revised

6/2/98

Page 15

Revised 6/2/98

EVAPORATOR COIL & BLOWER GROUP

123B3

REF PART# DESCRIPTION QTY

55-2958

55-2959

9 98-2983 HOUSING - blower (roadside, see item 4 for hardware) 1

10 33-1725 GASKET - evaporator 2

55-3035 RIVET - gasket 8 11 99-9529 MOUNT - motor 2

55-1587 SCREW - mount 8

55-1800 LOCKWASHER 8

55-2086 FLATWASHER 8

55-7422 INSERT - threaded 8 12 91-5659 BRACKET - support 2 13 98-4573 SUPPORT - motors/blowers 1

55-2969 SCREW - support 2

55-2959 LOCKWASHER 2

55-2958 FLATWASHER 10

55-4954 NUT 8 14 33-810 GROMMET 2 15 44-5316 CONNECTOR - barb (M19.7, M19.8) 2

55-2788 FITTING - barb (M19.9, M19.10) 2

55-5018 LOCKNUT - barb (M19.9, 19.10) 2 16 91-3371 PLATE - defrost switch access 1 17 33-1724 GASKET - plate 1

55-5636 SCREW - plate 4 18 67-1391 COIL - evaporator 1

67-1384 COIL - evaporator (M19.10 only) 1

55-2969 SCREW - coil 2

55-4954 LOCKNUT 10

55-2958 FLATWASHER 12 19 99-8963 BLOCK - air (neoprene, 5 wide x 62 lg) 1 20 99-5966 STRIP - gasket (.25 thk) A/R

99-6968 STRIP - gasket (.12 thk) A/R 21 55-6010 PLUG (black poly) 2 22 33-2511 GROMMET 2 23 99-9168 ANGLE - coil support 1 24 55-2324 KEY - blower 2

• FLATWASHER

• LOCKWASHER

6 6

Page 16

123B12

REFRIGERATION COMPONENTS (M19.7, M19.8) 123B12 3/16/01

REFRIGERATION COMPONENTS (M19.7, M19.8)

Revised

3/16/01

Page 17

Revised 3/16/01

REFRIGERATION COMPONENTS (M19.7 , M19.8)

123B12

REF PART# DESCRIPTION QTY

1 67-1391 COIL - evaporator 1 2 66-6601 VALVE - expansion 1

66-9378

66-6567

3 66-5367 TUBE - equalizer 1 4 66-5366 TUBE - exchanger to expansion valve 1 5 67-1073 HEAT EXCHANGER (incl 6, 7, 8) 1

99-6968 STRIP - sealing (50 ft) A/R

6 66-4537 TUBE - exchanger to coil 1 7 66-6403 TUBE - suction 1 8 66-4466 TUBE - liquid 1 9 66-7621 TUBE - dehydrator to tee 1

55-302 NUT - tube 1 10 66-6603 VALVE - dehydrator inlet 1 11 66-9015 DEHYDRATOR 1

55-2070 GASKET - flare nut 2 12 66-5888 TUBE - receiver to dehydrator 1 13 N/A T ANK - receiver (see note) 1

67-1343 TANK - receiver 1

55-1587 SCREW - tank 2

55-1800 LOCKWASHER 2

55-2086 FLATWASHER 2 14 66-7623 TUBE - condenser to receiver tank 1

55-3295 15 66-7392 VALVE - relief 1

33-1015 16 66-6143 TUBE - exchanger to modulating 1

66-3615 17 66-4538 TUBE - exchanger to coil 1

18 66-7395 TUBE - valve to coil 1 19 66-3942 VALVE - discharge (see 123B13) 1 20 55-6020 CLAMP - suction tube (plastic) 1

91-1779 CLAMP - suction tube (stainless steel) 5

91-5790 SPACER - clamp 1

55-4811 SCREW - clamp 2

55-2086 FLATWASHER 2

55-1800 LOCKWASHER 2 21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1 22 55-6388 CLAMP - tube (liquid injection) 4

55-2979 SCREW - clamp 4

55-2086 FLATWASHER 4

55-1800 LOCKWASHER 4

• HOSE - engine to radiator

• ELEMENT - power

• FITTING

• O-RING - relief valve

• FITTING - saddle

1 1

Page 18

123B12

REFRIGERATION COMPONENTS (M19.7, M19.8)

Revised

3/16/01

Page 19

Revised 3/16/01

REFRIGERATION COMPONENTS (M19.7 , M19.8)

123B12

REF PART# DESCRIPTION QTY

55-4953 NUT 4 23 66-1955 ELBOW - flange 1

55-2747 SCREW - flange 2

55-2159 LOCKWASHER 2

55-2173 FLATWASHER 2 24 66-7617 TUBE - suction (see 123B11) 1 25 33-920 O-RING - suction 1 26 67-1383 COIL - condenser (see 102B4) 1 27 66-5748 VALVE - modulation (for connectors see 115D14) 1

66-5749 28 44-6930 SWITCH - low pressure cutout 1

33-768 GASKET - flare 1 29 55-308 ELBOW - low pressure cutout 1 30 55-4390 HANGER - dehydrator 1

55-3121 SCREW - dehydrator 1

55-1587 SCREW - hanger 1

55-2086 FLATWASHER 4

55-4953 NUT 2 31 66-7359 TUBE - compound gauge 1

66-5752 FITTING - tube 1 32 91-5627 BRACKET - solenoid 1

55-4954 NUT 1 33 66-6610 FITTING - charge port (highside) 1

66-7182 34 66-7618 VALVE - solenoid (for connectors see 115D14) 1

41-767 35 66-7619 TUBE - tee to solenoid valve 1

36 66-7622 VALVE - solenoid (see 124E2, for connectors see 115D14) 1 37 66-7620 TUBE - solenoid to tee 1 38 55-2181 TEE (1/2 x 3/8 x 1/2) 1 39 91-6209 CLAMP - exchanger 2

55-3101 RIVET - clamp 4 40 66-6870 INDICATOR - liquid (for 67-995) 2

66-7420 INDICATOR - liquid (for 67-1343) 2

203-393 SEALER - Loctite A/R 41 91-1874 BRACKET - valve 1

55-1587 SCREW - bracket 2

55-2086 FLATWASHER 2

55-1800 LOCKWASHER 2

55-7422 INSERT - threaded 2 42 55-5211 U-BOLT - valve 2

55-2001 FLATWASHER - u-bolt 2

• VALVE - modulation (see 123A8)

• CAP - fitting

• COIL - valve

Page 20

123B12

REFRIGERATION COMPONENTS (M19.7, M19.8)

Revised

3/16/01

Page 21

Revised 3/16/01

REF PART# DESCRIPTION QTY

NOTE: Receiver tank 67-975 has been replaced with 67-1343 after 12/95.

REFRIGERATION COMPONENTS (M19.7 , M19.8)

55-4560 NUT - u-bolt 2

123B12

Page 22

REFRIGERATION COMPONENTS (M19.9) 129C1 3/16/01

129C1

REFRIGERATION COMPONENTS (M19.9)

Revised

3/16/01

Page 23

Revised 3/16/01

REFRIGERATION COMPONENTS (M19.9)

129C1

REF PART# DESCRIPTION QTY

1 67-1391 COIL - evaporator 1 2 66-6601 VALVE - expansion 1

66-9378

66-6567

3 66-5367 TUBE - equalizer 1 4 66-5366 TUBE - exchanger to expansion valve 1 5 67-1073 HEAT EXCHANGER 1 6 66-4537

7 66-6403 8 66-4466 9 66-7621 TUBE - dehydrator to tee 1

55-302 NUT - tube 1 10 66-6603 VALVE - dehydrator inlet 1 11 66-9015 DEHYDRATOR 1

55-2070 GASKET - flare nut 2 12 66-5888 TUBE - receiver to dehydrator 1 13 N/A T ANK - receiver (see note) 1

67-1343 TANK - receiver 1

55-1587 SCREW - tank 2

55-1800 LOCKWASHER 2

55-2086 FLATWASHER 2 14 66-7623 TUBE - condenser to receiver tank 1

55-3295

66-7392 VALVE - relief 1

33-1015 16 66-8075 TUBE - exchanger to modulating 1

66-3615 17 66-4538 TUBE - exchanger to coil 1

18 66-7811 TUBE - valve to coil 1 19 66-8055 VALVE - discharge (see 129C2) 1 20 55-6020 CLAMP - suction tube (plastic) 1

91-1779 CLAMP - suction tube (stainless steel) 5

91-5790 SPACER - clamp 1

55-4811 SCREW - clamp 2

55-2086 FLATWASHER 2

55-1800 LOCKWASHER 2 21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1 22 55-6388 CLAMP - tube (liquid injection) 4

55-2979 SCREW - clamp 4

55-2086 FLATWASHER 4

55-1800 LOCKWASHER 4

• HOSE - engine to radiator

• ELEMENT - power

• TUBE - exchanger to coil

• TUBE - suction

• TUBE - liquid

• FITTING

• O-RING - relief valve

• FITTING - saddle

1 1

1 1 1

Page 24

129C1

REFRIGERATION COMPONENTS (M19.9)

Revised

3/16/01

Page 25

Revised 3/16/01

REFRIGERATION COMPONENTS (M19.9)

129C1

REF PART# DESCRIPTION QTY

55-4953 NUT 4 23 66-1955 ELBOW - flange 1

55-2747 SCREW - flange 2

55-2159 LOCKWASHER 2

55-2173 FLATWASHER 2 24 66-7617 TUBE - suction (see 123B11) 1 25 33-920 O-RING - suction 1 26 67-1383 COIL - condenser (see 102B4) 1 27 66-7793 VALVE - modulating (for connectors see 115D14) 1

66-7789 28 44-6930 SWITCH - low pressure cutout 1

33-768 GASKET - flare 1 29 55-308 ELBOW - low pressure cutout 1

55-4390 HANGER - dehydrator 1

55-3121 SCREW - dehydrator 1

55-1587 SCREW - hanger 1

55-2086 FLATWASHER 4

55-4953 NUT 2 31 66-7359 TUBE - compound gauge 1

66-5752 FITTING - tube 1 32 91-5627 BRACKET - solenoid 1

55-4954 NUT 1 33 66-6610 FITTING - charge port (highside) 1

66-7182 34 66-7817 VALVE - solenoid (for connectors see 115D14) 1

66-7798 VALVE & COIL 1

41-767 35 66-7619 TUBE - tee to solenoid valve 1

36 66-7622 VALVE - solenoid (see 124E2, for connectors see 115D14) 1 37 66-7620 TUBE - solenoid to tee 1 38 55-2181 TEE (1/2 x 3/8 x 1/2) 1

91-6624 CLAMP - exchanger 2

55-3101 RIVET - clamp 4 40 66-4571 INDICATOR - liquid (for 67-995) 2

66-7420 INDICATOR - liquid (for 67-1343) 2

203-393 SEALER - Loctite A/R

91-1874 BRACKET - valve 1

55-1587 SCREW - bracket 2

55-2086 FLATWASHER 2

55-1800 LOCKWASHER 2

55-7422 INSERT - threaded 2

55-5211 U-BOLT - valve 2

• VALVE - modulation (see 123A8)

• CAP - fitting

•• COIL - valve

Page 26

129C1

REFRIGERATION COMPONENTS (M19.9)

Revised

3/16/01

Page 27

Revised 3/16/01

REFRIGERATION COMPONENTS (M19.9)

129C1

REF PART# DESCRIPTION QTY

55-2001 FLATWASHER - u-bolt 2

55-4560 NUT - u-bolt 2 43 91-6962 INSULATION - exchanger 1 44 66-6996 FITTING - saddle 1 45 44-5840 SWITCH - condenser fan (for connectors see 115D14) 1

44-5841

NOTE: Receiver tank 67-975 has been replaced with 67-1343 after 12/95.

• SWITCH - only

Page 28

REFRIGERATION COMPONENTS (M19.10) 135E4 3/16/01

135E4

REFRIGERATION COMPONENTS (M19.10)

Revised

3/16/01

Page 29

Revised 3/16/01

REFRIGERATION COMPONENTS (M19.10)

135E4

REF PART# DESCRIPTION QTY

1 67-1384 COIL - evaporator (see 123B3) 1 2 66-6601 VALVE - expansion 1

66-9378

66-6567

3 66-5367 TUBE - equalizer 1 4 66-5366 TUBE - exchanger to expansion valve 1 5 67-1073 HEAT EXCHANGER (incl 6, 7, 8) 1 6 66-4537 TUBE - exchanger to coil 1 7 66-6403 TUBE - suction 1 8 66-4466 TUBE - liquid 1 9 66-8475 TUBE - dehydrator to solenoid 1

55-302 NUT - tube 1 10 66-6603 VALVE - dehydrator inlet 1 11 66-9015 DEHYDRATOR 1

55-2070 GASKET - flare nut 2 12 66-5888 TUBE - receiver to dehydrator 1 13 67-1343 TANK - receiver 1

55-1587 SCREW - tank 2

55-1800 LOCKWASHER 2

55-2086 FLATWASHER 2 14 66-7623 TUBE - condenser to receiver tank 1

55-3295

66-7392 VALVE - relief 1

33-1015 16 66-8075 TUBE - exchanger to modulating 1

66-3615 17 66-4538 TUBE - exchanger to coil 1

18 66-7811 TUBE - valve to coil 1 19 66-8055 VALVE - discharge (see 129C2) 1 20 55-6020 CLAMP - suction tube (plastic) 1

91-1779 CLAMP - suction tube (stainless steel) 5

91-5790 SPACER - clamp 1

55-4811 SCREW - clamp 2

55-2086 FLATWASHER 2

55-1800 LOCKWASHER 2 21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1 22 55-6388 CLAMP - tube (liquid injection) 4

55-2979 SCREW - clamp 4

55-2086 FLATWASHER 4

55-1800 LOCKWASHER 4

55-4953 NUT 4 23 66-1955 ELBOW - flange 1

• SCREEN - inlet

• ELEMENT - power

• FITTING

• O-RING - relief valve

• FITTING - saddle

1 1

Page 30

135E4

REFRIGERATION COMPONENTS (M19.10)

Revised

3/16/01

Page 31

Revised 3/16/01

REFRIGERATION COMPONENTS (M19.10)

135E4

REF PART# DESCRIPTION QTY

33-2805 GASKET - flange 1

55-2747 SCREW - flange 2

55-2159 LOCKWASHER 2

55-2173 FLATWASHER 2 24 66-7617 TUBE - suction (see 123B11) 1 25 33-920 O-RING - suction 1 26 67-1383 COIL - condenser (see 102B4) 1 27 66-7793 VALVE - modulating (for connectors see 115D14) 1

66-7789 28 44-6930 SWITCH - low pressure cutout 1

33-768 GASKET - flare 1 29 55-308 ELBOW - low pressure cutout 1

55-4390 HANGER - dehydrator 1

55-3121 SCREW - dehydrator 1

55-1587 SCREW - hanger 1

55-2086 FLATWASHER 4

55-4953 NUT 2 31 66-7359 TUBE - compound gauge 1

66-5752 FITTING - tube 1 32 91-5627 BRACKET - solenoid 1

55-4954 NUT 1 33 66-6610 FITTING - charge port (highside) 1

66-7182 34 66-7798 VALVE - solenoid (for connectors see 115D14) 1

41-767 35 66-8474 TUBE - tee to solenoid valve 1

36 66-7622 VALVE - solenoid (see 124E2, for connectors see 115D14) 1 37 66-8476 TUBE - solenoid to tee 1 38 55-2181 TEE (1/2 x 3/8 x 1/2) 1

91-6624 CLAMP - exchanger 2

55-3101 RIVET - clamp 4 40 66-7420 INDICATOR - liquid 2

203-393 SEALER - Loctite A/R

91-1874 BRACKET - valve 1

55-1587 SCREW - bracket 2

55-2086 FLATWASHER 2

55-1800 LOCKWASHER 2

55-7422 INSERT - threaded 2

55-5211 U-BOLT - valve 2

55-2001 FLATWASHER - u-bolt 2

55-4560 NUT - u-bolt 2 43 91-6962 INSULATION - exchanger 1

• VALVE - modulation (see 123A8)

• CAP - fitting

•• COIL - valve

Page 32

135E4

REFRIGERATION COMPONENTS (M19.10)

Revised

3/16/01

Page 33

Revised 3/16/01

REF PART# DESCRIPTION QTY

44 66-6996 FITTING - saddle 1 45 44-5840 SWITCH - condenser fan (for connectors see 115D14) 1

44-5841

CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).

REFRIGERATION COMPONENTS (M19.10)

• SWITCH - only

135E4

Page 34

MODULATION VALVE ASSEMBLY 123A8 9/20/95

123A8

MODULATION VALVE ASSEMBLY

Revised

9/20/95

Page 35

Revised 9/20/95

REF PART# DESCRIPTION QTY

1 60-203 KIT - repair 1 2 44-5175

3 66-7791 SCREEN - inlet strainer (1.375 dia tube) 1

66-7790 SCREEN - inlet strainer (1.125 dia tube) 1

MODULATION VALVE ASSEMBLY

• COIL

123A8

Page 36

VALVE ASSEMBLY

- SOLENOID 124E2 2/16/96

124E2

VALVE ASSEMBLY - SOLENOID

Revised

2/16/96

Page 37

Revised 2/16/96

VALVE ASSEMBLY - SOLENOID

124E2

REF PART# DESCRIPTION QTY

66-7622 VALVE - solenoid (complete) 1

60-205

1NSS 2NSS 3NSS 4NSS 5NSS 6NSS 7NSS 8NSS 9NSS

• KIT - valve repair (incl 1, 2, 3, 4, 5, 6, 7, 8)

• RETAINER - coil

• PLATE - voltage

• COIL - assembly

• TUBE - enclosing

• SPRING - plunger

• PLUNGER

• GASKET

• PISTON - assembly

• BODY

1 1 1 1 1 1 1 1 1 1

Page 38

123B11

COMPOUND PRESSURE GAUGE (SUCTION TUBE) 123B11 10/3/94

COMPOUND PRESSURE GAUGE (SUCTION TUBE)

Revised

10/3/94

Page 39

Revised 10/3/94

COMPOUND PRESSURE GAUGE (SUCTION TUBE)

123B11

REF PART# DESCRIPTION QTY

1 66-7031 GAUGE - compound 1 2 99-9402 BRACKET - gauge 1

55-2991 SCREW - bracket 2

55-2001 FLATWASHER 4

55-4560 NUT 2

3 66-7359 TUBE - compound gauge 1 4 66-7617 TUBE - suction 1 5 66-5752 FITTING - tube 1 6 66-6605 FITTING - adapter 1 7 66-1955 ELBOW - flange 1 8 66-6607 FITTING - charge port 1 9 66-7183

• CAP - fitting

Page 40

123B13

COMPRESSOR GROUP (M19.7, M19.8) 123B13 2/6/01

COMPRESSOR GROUP (M19.7, M19.8)

Revised

2/6/01

Page 41

Revised 2/6/01

COMPRESSOR GROUP (M19.7, M19.8)

123B13

REF PART# DESCRIPTION QTY

1 8102-743 COMPRESSOR - service (see 133D7, 460V) 1 2 41-1626 SWITCH - high pressure cutout (blue band, for connectors

see 115D14)

41-811

3 66-6090 ADAPTER - discharge 1 4 33-2548 GASKET - adapter 1 5 66-7394 TUBE - adapter to flange 1 6 91-3226 BRACKET - discharge tube 1

55-3300 NUT - bracket 2

55-2363 LOCKWASHER 2

7 06-794 FLANGE - discharge valve 1 8 33-2805 GASKET - discharge valve 1 9 66-3942 VALVE - discharge 1

10 66-3015

66-2296

33-350

33-3007 11 55-2921 PLUG - pipe 1

12 44-5840 SWITCH - condenser fan (red band, for connectors see

44-5841 13 55-4553 SCREW - valve 2

14 55-7469 WASHER - belleville 4 15 55-2959 LOCKWASHER 2 16 55-2640 NUT 2 17 55-2747 SCREW - compressor 4 18 55-2159 LOCKWASHER 4 19 55-2173 FLATWASHER 4 20 91-6208 CHANNEL - compressor 1

55-2969 SCREW - channel 2

55-4727 WASHER - spacer 2

55-2958 FLATWASHER 2 21 91-3227 NUTSTRIP - compressor 2

55-3044 RIVET - nutstrip 4 22 41-444 SENSOR - heat (liquid injection) 1 23 66-6610 FITTING - charge port (highside) 1

66-7182 24 66-6609 FITTING - adapter 1

25 66-6996 FITTING - saddle 1 26 91-7120 BOX - junction (see 117F5) 1 27 44-5519 CABLE - power 1

• SWITCH - only

• CAP - valve (brass)

• CAP - valve (plastic)

•• GASKET - brass cap

•• GASKET - plastic cap

115D14)

• SWITCH - only

• CAP - fitting

1 1 1 1

Page 42

123B13

CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).

COMPRESSOR GROUP (M19.7, M19.8)

Revised

2/6/01

Page 43

Revised 2/6/01

COMPRESSOR GROUP (M19.7, M19.8)

123B13

Page 44

COMPRESSOR GROUP (M19.9, M19.10) 129C2 2/6/01

129C2

COMPRESSOR GROUP (M19.9, M19.10)

Revised

2/6/01

Page 45

Revised 2/6/01

COMPRESSOR GROUP (M19.9, M19.10)

129C2

REF PART# DESCRIPTION QTY

1 8102-743 COMPRESSOR - service (see 133D7, 460V) 1 2 41-1626 SWITCH - high pressure cutout (blue band, for connectors

see 115D14) 3 55-2505 ELBOW - switch 1 4 41-444 SENSOR - heat (liquid injection) 1 5 55-8311 ADAPTER (o-ring seal) 1 6 91-6623 BRACKET - injection valve 1 7 55-2363 LOCKWASHER 2 8 55-3300 NUT - bracket 2 9 66-8055 VALVE - discharge 1

10 66-3015

66-2296 33-350 33-3007

11 33-2542 GASKET - discharge valve 1 12 66-7812 ADAPTER - elbow 1 13 55-3565 SCREW - valve 2 14 55-8423 WASHER - belleville 4 15 66-6610 FITTING - charge port (highside) 1 16 66-7182

17 55-2747 SCREW - compressor 4 18 55-2159 LOCKWASHER 4 19 55-2173 FLATWASHER 4

91-1754 PAD (plastic) 4 20 91-6208 CHANNEL - compressor 1 21 91-3227 NUTSTRIP - compressor 2

55-3044 RIVET - nutstrip 4 22 55-2969 SCREW - channel 2 23 55-2958 FLATWASHER 2 24 55-4727 WASHER - spacer 2 25 33-920 O-RING 2 26 99-2767 BOX - junction (see 117F5) 1 27 44-5519 CABLE - power 1 28 91-6435 ANGLE - lifting 1

55-7564 SCREW - angle 1

55-2159 LOCKWASHER 1

• CAP - valve (brass)

• CAP - valve (plastic)

•• GASKET - brass cap

•• GASKET - plastic cap

• CAP - fitting

1 1 1 1

Page 46

COMPRESSOR 133D7 2/6/01

133D7

COMPRESSOR

Revised

2/6/01

Page 47

Revised 2/6/01

COMPRESSOR

133D7

REF PART# DESCRIPTION QTY

1 8102-743 COMPRESSOR - service (460V) 1 1 22-1002

2 *33-2218 3 22-1132

22-1051

4 *33-2510 5 22-775 6 22-379 7 *33-2220 8NSS

9 *33-2224 10 NSS 11 NSS 12 NSS 13 *33-2221 14 22-408 15 22-398

*33-2222

*33-2223 16 22-780 17 *33-2225 18 22-781 19 22-776 20 *33-2226 21 44-9256

44-9257

*33-1106

*33-1107

41-485

*30-199 KIT - gasket (incl all compressor gaskets) 1

203-516 OIL - compressor (gallon) A/R

• HEAD - cylinder

• GASKET - cylinder head

• KIT - valve plate (incl 2 & 4, used only on Copeland com-

pressors 3DST-07500-XXX-XXX)

• KIT - valve plate (incl 2 & 4, used only on Delta Wing com-

pressors 3DSTA075E-XXX-XXX)

• GASKET - valve plate to body

• TEE - oil pump (Schrader)

• KIT - oil pump

• GASKET - oil pump

• COVER - housing

• GASKET - housing cover

• CRANKSHAFT - assembly

• PISTON, PIN & ROD - group

• COVER - oil screen

• GASKET - oil screen cover plate

• SCREEN - oil (behind plate)

• KIT - sight glass (incl glass, gaskets & mounting screws)

•• O-RING - oil sight glass

•• GASKET - oil sight glass (flat)

• KIT - bottom plate

• GASKET - bottom plate

• SCREEN - suction strainer (internal behind suction valve)

• COVER - stator

• GASKET - stator cover

• TERMINAL PLATE, STUD & INSULATOR

• PLATE - terminal mounting (includes terminal, fusite, gas-

kets, bo lts)

• GASKET - terminal plate

• O-RING - terminal fusite

• PROTECTOR - motor

1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1

Page 48

COMPRESSOR OIL FILTER GROUP (Before 6/

97) 133D8 2/6/01

133D8

COMPRESSOR OIL FILTER GROUP (Before 6/97)

Revised

2/6/01

Page 49

Revised 2/6/01

COMPRESSOR OIL FILTER GROUP (Before 6/97)

133D8

REF PART# DESCRIPTION QTY

20-157 1 55-8689 2 66-8054

203-393 3 66-6607

66-7183 4 60-237

5 91-6964 6 55-1587 7 55-1800 8 55-3059 9 66-7800

10 33-2545 11 33-1936 12 91-7506 13 55-3300 14 55-2363 15 55-2959 16 55-2114 17 55-8460 18 55-8461 19 66-8051 20 55-8425 21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1

22 91-7754 EXTRUSION - rubber 1

• KIT - oil filter

• ADAPTER - tee

• ELBOW

• SEALER - Loctite (red)

• FITTING - refrigerant

• CAP - fitting

• TUBE (incl 2.0 rings, 33-2545, bracket 91-7506 & extrusion

91-7754)

• STRAP - filter

• SCREW - strap

• LOCKWASHER

• NUT - captive

• FILTER - oil

• O-RING

• BRACKET - oil filter

• NUT

• LOCKWASHER

• NUT

• STUD - bracket

• TUBE - filter to compressor

• ADAPTER

A/R

1 1 1

1 1 1 1 1 3 1 1 2 2 1 1 2 1 1 1

Page 50

COMPRESSOR JUNCTION BOX 117F5 2/16/96

117F5

COMPRESSOR JUNCTION BOX

Revised

2/16/96

Page 51

Revised 2/16/96

COMPRESSOR JUNCTION BOX

117F5

REF PART# DESCRIPTION QTY

1 91-7120 BOX - junction (compressor) 1 2 33-2792 GASKET 1

55-3559 SCREW - box 4

55-2964 LOCKWASHER 4

55-2001 FLATWASHER 4 3 44-4341 BOARD - terminal 1

55-2991 SCREW - block 2

55-2001 FLATWASHER 2

55-2996 LOCKWASHER 2 4 99-2847 COVER 1

55-3027 SCREW - cover 4

55-2964 LOCKWASHER 4

55-2001 FLATWASHER 4 5 33-976 GASKET 1 6 55-5018 NUT 1 7 55-6141 CONNECTOR 1 8 55-2995 SCREW - ground 1

55-3496 LOCKWASHER 1

55-2001 FLATWASHER 1 9 99-6519 PAD (neoprene) 1

10 91-6207 NAMEPLATE - danger 1

Page 52

ELECTRICAL COMPONENTS 123B4 2/6/01

123B4

ELECTRICAL COMPONENTS

Revised

2/6/01

Page 53

Revised 2/6/01

ELECTRICAL COMPONENTS

123B4

REF PART# DESCRIPTION QTY

1 104-608 MOTOR - evaporator (see 123B3) 2 2 44-6565 SENSOR - defrost 1 3 44-5568 SENSOR - return air 1 4 44-5448 SENSOR - discharge air (M7, M8) 1

41-806 SENSOR - discharge air (M9, M10) 1 5 45-1682 HEATER - evaporator coil (see 102B10) 2 6 45-1683 HEATER - drip pan (see 102B10) 1 7 NSS BOX - remote monitor (see 102C2) 1 8 203-382 BATTERY & HARNESS (see 123B10) 1 9 104-607 MOTOR - condenser fan (see 102B4) 1

10 66-7789 VALVE - modulating (see 123A8) 1 11 41-1626 SWITCH - high pressure cutout (for connectors see 1 15D14) 1

41-811

12 8102-743 COMPRESSOR - service (see 133D7, 460V) 1 13 44-9249 HARNESS - sensor (USDA, see 113A12) 1 14 NSS BOX - control (see 123B5) 1 15 44-6930 SWITCH - low pressure cutout (for connectors see 115D14) 1 16 44-5840 SWITCH - 2 speed condenser fan (see 123B13) 1 17 66-7622 VALVE - solenoid (liquid/refrigeration, see 124E2) 1 18 44-8844 HARNESS - heater 1 19 44-7112 HARNESS - condenser motor 1 20 44-9169 HARNESS - evaporator motor (#1) 1 21 44-9170 HARNESS - evaporator motor (#2) 1

11-3305 SLEEVING - hose (25 ft, pvc) A/R

22 41-757 HARNESS - main (M7, M8, for connectors see 115D14) 1

41-1694 HARNESS - main (M9, M10, for connectors see 115D14) 1

23 45-1612 CABLE - power (69 ft) 1 24 33-2631 BUSHING - cable 1 25 44-4051 PLUG - power (MIPCO) 1

41-1976 PLUG - power (Minnekes) 1

41-2820 PLUG - power (ESL) 1

44-9891 TERMINAL - pin (cable end) 3

44-6310 TERMINAL - pin (plug end) 4

26 91-3238 BRACKET - cable restraint 1

55-2977 SCREW - bracket 3

55-2086 FLATWASHER 6

55-4953 NUT 3

27 91-2197 BRACKET - sensor 1

55-5639 SCREW - bracket 2

28 91-2203 BRACKET - sensor 1 29 55-6388 CLAMP - sensor 2

55-3031 SCREW - clamp 2

• SWITCH - only

Page 54

123B4

ELECTRICAL COMPONENTS

Revised

2/6/01

Page 55

Revised 2/6/01

ELECTRICAL COMPONENTS

123B4

REF PART# DESCRIPTION QTY

55-2001 FLATWASHER 4

55-4560 NUT 2

30 91-2462 BRACKET - sensor 1

55-1587 SCREW - bracket 3

55-1800 LOCKWASHER 3

55-2086 FLATWASHER 3

31 66-7618 VALVE - solenoid (liquid injection, M19.7, M19.8) 1

66-7798 VALVE - solenoid (liquid injection, M19.9, M19.10) 1

41-767

32 44-8987 MOTOR - air compressor (see 123B14) 1 33 NSS CONTROLLER - humidity (see 98B11) 1 34 44-8985 SENSOR - humidity (see 123B14) 1

• COIL - valve

Page 56

115D14

WEATHER PACK CONNECTORS 115D14 1/5/01

WEATHER PACK CONNECTORS

Revised

1/5/01

Page 57

Revised 1/5/01

WEATHER PACK CONNECTORS

115D14

REF PART# DESCRIPTION QTY

1 44-5836 TERMINAL - male (14-16 gauge) A/R

44-5883 TERMINAL - male (18-20 gauge) A/R

44-8851 TERMINAL - male (22 gauge) A/R 2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R

44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R

44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R

44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R

44-7812 PLUG - cavity (green, no hole) A/R 3 44-7330 SHROUD (1 pin) 1 4 44-7327 TOWER (1 pin) 1 5 44-5839 TERMINAL (14-16 gauge, female) A/R

44-5884 TERMINAL (18-20 gauge, female) A/R

44-8853 TERMINAL (22 gauge, female) A/R 6 44-5835 SHROUD (2 pin) 1 7 44-5838 TOWER (2 pin) 1 8 44-9569 SHROUD (3 pin) 1 9 44-6959 TOWER (3 pin) 1

10 44-7881 SHROUD (4 pin) 1 11 44-7880 TOWER (4 pin) 1 12 44-8294 SHROUD (6 pin) 1 13 44-7872 TOWER (6 pin) 1 14 44-7884 SHROUD (22 pin) 1 15 44-7829 TOWER (22 pin) 1 16 44-7811 LOCK - secondary 2 17 41-1527 TOWER (4 pin) 1 18 41-1310 SHROUD (4 pin) 1

Page 58

CONTROL BOX 123B5 1/11/99

123B5

CONTROL BOX

Revised

1/11/99

Page 59

Revised 1/11/99

CONTROL BOX

123B5

REF PART# DESCRIPTION QTY

1 98-3860 BOX - control 1

55-2977 SCREW - box 4

55-2086 FLATWASHER 4

55-1800 LOCKWASHER 4 2 91-6198 COVER - remote monitor 1 3 33-2630 GASKET - cover 1 4 55-4437 SCREW - cover 4

55-2359 FLATWASHER 8

55-2360 LOCKWASHER 4

55-2361 NUT 4 5 44-2368 SWITCH - on/off (2pdt) 1 6 44-2099 SWITCH - defrost (1p) 1

55-2998 LOCKWASHER 4 7 99-8981 ANGLE 1

55-3028 WASHER - sealing 2

55-4953 NUT 2 8 99-8149 LATCH - door 1 9 55-4953 NUT 1

55-2086 FLATWASHER 3

55-2363 LOCKWASHER 1

10 99-8994 SPACER - tube 1 11 99-8993 BRACKET - latch 1 12 55-2957 SCREW 1 13 99-9240 ANGLE - microcontroller 1

55-2991 SCREW - angle 2

55-3008 WASHER - sealing 2

55-2001 FLATWASHER 2

55-4560 NUT 2

14 55-4953 NUT 1 15 99-8151 SPACER 1

203-393 SEALER - Loctite A/R

203-392 SEALER - antiseize A/R

16 55-2086 FLATWASHER 2 17 55-2977 SCREW - roller 1 18 91-4999 WINDOW 1 19 91-230 NAMEPLATE - On/Off Defrost 1 20 91-4998 COVER - control box 1 21 99-8986 STRIP - gasket (25 ft) A/R 22 55-3473 PIN 2 23 44-8910 BOARD - pc/LED (see 120G1) 1

55-6036 SCREW - board 2

55-3023 WASHER - sealing 2

Page 60

123B5

CONTROL BOX

Revised

1/11/99

Page 61

Revised 1/11/99

CONTROL BOX

123B5

REF PART# DESCRIPTION QTY

24 99-8161 SHIELD - light 2

55-7149 RIVET - shield (plastic) 8

25 99-9401 NAMEPLATE - Lights Display 1 26 55-4954 NUT - cover 2 27 55-2958 FLATWASHER 4 28 55-3034 WASHER - sealing 2 29 55-2959 LOCKWASHER 2 30 55-2114 NUT - cover 2 31 55-3059 NUT - captive 3 32 45-1629 CONTROLLER - microprocessor (see 123B7) 2 33 99-8162 ROLLER - door latch 1 34 44-739 BOOT - switch 2 35 99-7900 ROD - cover 2 36 33-2631 BUSHING - cable 1 37 45-1612 CABLE - power (69 ft) 1 38 44-4051 PLUG - power cable (MIPCO) 1

41-1976 PLUG - power (Minnekes) 1

41-2820 PLUG - power (ESL) 1

44-9891 TERMINAL - pin (cable end) 3

44-6310 TERMINAL - pin (plug end) 4

39 91-3238 BRACKET - pow er cable 1

55-2977 SCREW - bracket 3

55-2086 FLATWASHER 6

55-4953 NUT 3

40 91-5713 BRACKET - post 1 41 44-5114 POST - binding 1 42 204-209 LEAD - thermistor 1 43 33-385 GROMMET 1 44 NSS TRAY - high voltage (see 123B6) 1 45 NSS BREAKER - circuit (see 135E5) 1

Page 62

120G1

BOARD ASSEMBLY - PC/LED 120G1 11/22/99

BOARD ASSEMBLY - PC/LED

Revised

11/22/99

Page 63

Revised 11/22/99

BOARD ASSEMBLY - PC/LED

120G1

REF PART# DESCRIPTION QTY

1 44-8910 BOARD - pc/LED (complete) 1 2 41-2558

3 91-4424 4 91-3254 NAMEPLATE - Mode Lite Indicator 1

5 55-6036 SCREW - board to cover 2 6 55-3023 WASHER - sealing 2 7 55-3844 SCREW - board to block 2 8 55-3800 LOCKWASHER 2 9 55-2201 FLATWASHER 2

10 91-7656 BRACKET - board 1 11 55-8745 STANDOFF - bracket 2

• BOARD - pc/LED

•• BLOCK - mounting board

1 2

Page 64

HIGH VOLTAGE TRAY (M37.3, M37.7) 123B6 6/12/97

123B6

HIGH VOLTAGE TRAY (M37.3, M37.7)

Revised

6/12/97

Page 65

Revised 6/12/97

HIGH VOLTAGE TRAY (M37.3, M37.7)

123B6

REF PART# DESCRIPTION QTY

1 91-5623 PANEL - high voltage 1

99-8982 SEALER - tape (roll) A/R 2 55-5018 NUT 5 3 55-2788 FITTING - barb 5 4 44-8812 CONTACTOR 6

55-3842 SCREW - contactor 12

55-2964 LOCKWASHER 12

55-2001 FLATWASHER 12 5 44-8813 INTERLOCK - contactor 2 6 44-8811 TRANSFORMER 1 7 44-8832 TRANSFORMER - current 1

55-3022 SCREW - transformer 2

55-2202 LOCKWASHER 2

55-2201 FLATWASHER 2 8 44-9251 TRANSFORMER 1

55-2989 SCREW - transformer 2

55-2202 LOCKWASHER 2

55-2001 FLATWASHER 2 9 55-5111 CONNECTOR - cable 10

10 55-5885 CONNECTOR - cable 2 11 55-1587 SCREW - panel to box 12 12 55-3028 WASHER - sealing 12 13 55-2086 FLATWASHER 12 14 55-4953 NUT 12 15 55-3000 SCREW - ground 3

55-3008 WASHER - sealing 3

16 55-2996 LOCKWASHER 6

55-2001 FLATWASHER 6

17 55-2965 NUT 6 18 41-1971 CONTACTOR - phase correction (see 119G3) 1

55-2269 SCREW - contactor 4

55-2964 LOCKWASHER 4

55-2201 FLATWASHER 4

19 44-3710 JUMPER 1 20 99-3522 NAMEPLATE - Caution 460 Volts 1

55-3842 SCREW - transformer 4

55-2964 LOCKWASHER 4

55-2001 FLATWASHER 4

21 33-1435 GROMMET - connector 1 22 33-2753 GROMMET 1 23 41-758 HARNESS - high voltage tray to microprocessor 1 24 41-761

• SOCKET - liquid injection sensor (2 circuit)

Page 66

123B6

HIGH VOLTAGE TRAY (M37.3, M37.7)

Revised

6/12/97

Page 67

Revised 6/12/97

REF PART# DESCRIPTION QTY

25 91-6195 BRACKET - transformer 1

55-3842 SCREW - bracket 2

55-2964 LOCKWASHER 2

55-2001 FLATWASHER 2

HIGH VOLTAGE TRAY (M37.3, M37.7)

123B6

Page 68

119G3

CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) 119G3 1/14/99

CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V)

Revised

1/14/99

Page 69

Revised 1/14/99

CONTACTOR ASSEMBLY (PHASE CORRECTION,

460V)

119G3

REF PART# DESCRIPTION QTY

41-1971 CONTACTOR - phase correction (complete) 1 1 44-5752

2 44-4889 3 40-333 4 99-6511 5 55-2869 6 55-3014 7 55-3013 8 99-5225 9 55-3256

10 44-2812 11 55-2330

41-1980

12 99-5226 13 44-5149

55-2012

14 44-3832 15 41-1970 16 55-4438 17 55-2998 18 55-2999

• CONTACTOR

•• COIL - contactor

•• KIT - points

• BRACKET - resistor

• SCREW - bracket

• LOCKWASHER

• FLATWASHER

• BRACKET - capacitor

• SCREW - bracket

• CAPACITOR (0.5 UF)

• BANDWRAP

• BOARD - phase correction

•• BRACKET - pc board

•• BOARD - pc

•• RIVET - board

•• RECTIFIER

•• RESISTOR

• SCREW - resistor

• LOCKWASHER

• NUT

1 1 1 2 4 8 8 1 4 1 1 1 1 1 4 2 2 4 4 4

Page 70

MICROPROCESSOR CONTROLLER (M19.7, M19.8, M19.9, M19.10) 123B7 11/23/98

123B7

MICROPROCESSOR CONTROLLER (M19.7, M19.8, M19.9, M19.10)

Revised

11/23/98

Page 71

Revised 11/23/98

MICROPROCESSOR CONTROLLER (M19.7, M19.8,

M19.9, M19.10)

123B7

REF PART# DESCRIPTION QTY

1 45-1629 CONTROLLER - microprocessor (A+) 1 2 44-5571

3 41-1101 4 44-7253 5 91-6574 6 55-3845

55-3014

55-3013 7 99-8166

55-4199

55-3014

55-2999 8 99-8167

55-2997

55-3014

55-3013 9 91-3458

91-6573

10 44-6564

55-3427

11 44-7468

44-7469

12 91-2304

91-1109

13 99-9341

55-4437

55-2359

55-2360

55-2361

14 55-6771 15 55-5396

55-3059

16 44-9393 17 Not Used

18 203-439 19 33-1264 20 55-5425 21 91-6575

• RELAY - microprocessor

• JUMPER - terminal (7 fin)

• JUMPER - terminal (3 fin)

• PANEL - microprocessor (rear)

• SCREW - rear panel

• LOCKWASHER

• FLATWASHER

• HINGE

• SCREW - hinge

• LOCKWASHER

• NUT

• BLOCK - hinge

• SCREW - block

• LOCKWASHER

• FLATWASHER

• COVER - assembly

• NAMEPLATE - cover

• CONNECTOR & CABLE - data port

• SCREW - connector

• BULB - alarm

• LENS (red)

• COVER (top)

•• NAMEPLATE - digital display

• COVER - connector

• SCREW - cover

• FLATWASHER

• LOCKWASHER

• NUT

• SCREW - assembly

• SCREW

• NUT - captive

• KEYPAD

• BATTERY - lithium (3.5V)

• STRIP - gasket

• PLUG - button

• NAMEPLATE - Real Time Clock

9 1 1 1 6 6 6 4 4 4 4 2 4 4 4 1 1 1 2 1 1 1 1 1 2 2 2 2 3 2 2 1

1 1 1 1

Page 72

123B7

MICROPROCESSOR CONTROLLER (M19.7, M19.8, M19.9, M19.10)

Revised

11/23/98

Page 73

Revised 11/23/98

MICROPROCESSOR CONTROLLER (M19.7, M19.8,

M19.9, M19.10)

123B7

REF PART# DESCRIPTION QTY

22 91-4019 23 44-8187 24 99-8168 HINGE 2

25 99-8169 ANGLE - hinge 1

55-2995 SCREW - angle & hinge 7

55-3008 WASHER - sealing (angle) 3

55-2001 FLATWASHER - hinge 4

55-4560 NUT - hinge 4

26 204-635 INSTALLER - integrated circuit 1 27 204-636 REMOVER - integrated circuit 1 28 204-622 WRIST STRAP - electrostatic 1

NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a com-

plete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMOGUARD Microprocessor Controllers The Thermoguard Microprocessor, like all micro-electronic circuits in use today, requires special precautions in handling to avoid damaging sensitive electronic components. While these circuits are extremely reliable and immune to most environmental extremes, they are sensitive to static electricity and damage from certain external causes. Precautions must be taken when servicing units and/or containers with these Controllers installed to ensure that the Controller and other sensitive electronic components are not damaged. If these precautionary measures are not followed, the risk of significant damage to the electronic components of the unit is possible. The primary risk potential results from the failure to wear adequate electrostatic discharge preventative equipment when handling and/or servicing the Controller. The second cause results from electric welding on the unit and/or container chassis without taking precautionary steps.

• NAMEPLATE - Caution, Sensitive Electronic Devices

• JUMPER

1 1

Page 74

126G13

HARNESS GROUP

- REMOTE MONITOR 126G13 2/28/96

HARNESS GROUP - REMOTE MONITOR

Revised

2/28/96

Page 75

Revised 2/28/96

HARNESS GROUP - REMOTE MONITOR

126G13

REF PART# DESCRIPTION QTY

1 44-7337 CONNECTOR & CABLE - remote monitor 1 2 44-8972

3 41-1220 4 99-9604 BRACKET - connector 2

55-7136 SCREW - connector 2

55-2359 FLATWASHER 4

55-2360 LOCKWASHER 2

55-2361 NUT 2 5 44-7336 HARNESS - remote monitor 1 6 41-1218

7 41-1217 8 41-1219

• CONNECTOR (15 pin, female)

• CONNECTOR (15 pin, male)

• COVER - connector

• DIODE

2 1

1 1 1

Page 76

CIRCUIT BREAKER ASSEMBLY 135E5 7/17/96

135E5

CIRCUIT BREAKER ASSEMBLY

Revised

7/17/96

Page 77

Revised 7/17/96

CIRCUIT BREAKER ASSEMBLY

135E5

REF PART# DESCRIPTION QTY

1 91-7655 BRACKET - circuit breaker 1

55-2991 SCREW - bracket 3

55-3008 WASHER - sealing 3 2 91-6197 COVER - circuit breaker 1

55-3256 SCREW - cover 4

55-3014 LOCKWASHER 4 3 44-3280 RECTIFIER 1

203-395 MASTIC - heat transfer A/R

55-2997 SCREW - rectifier 2

55-3013 FLATWASHER 4

55-3014 LOCKWASHER 4

55-2999 NUT 2 4 91-6196 COVER - hourmeter 1

55-3256 SCREW - cover 2

55-3014 LOCKWASHER 2

55-3013 FLATWASHER 2

55-5754 NUT 2 5 55-8746 PLUG - button 3 6 91-6194 NAMEPLATE - Circuit Breaker 1 7 41-756 HARNESS - circuit breaker 1 8 44-8973

9 44-6558 BREAKER - circuit (1.5 amp) 1

10 44-6557 BREAKER - circuit (3.0 amp) 4 11 44-5996 BREAKER - circuit (5.0 amp) 2 12 91-6593 NAMEPLATE - HV Part Identification 1 13 44-6949 BREAKER - circuit (25 amp, M10) 4

• CONNECTOR

Page 78

REMOTE MONITOR BOX 102C2 2/19/98

102C2

REMOTE MONITOR BOX

Revised

2/19/98

Page 79

Revised 2/19/98

REMOTE MONITOR BOX

102C2

REF PART# DESCRIPTION QTY

1 91-125 COVER - box 1 2 33-2632 GASKET - cover 1 3 55-2977 SCREW - cover 1

55-2086 FLATWASHER 1

55-3319 WASHER - sealing 1 4 99-5454 NAMEPLATE - Caution 460 Volt 1 5 41-1810 MONITOR 1

55-4953 NUT - board 2

55-2086 FLATWASHER 2 6 40-656

7 99-9607 BOX - remote monitor 1

55-4953 NUT - box 4

55-2086 FLATWASHER 4 8 44-7342 BOARD - terminal (7 terminal) 1 9 44-7341 BOARD - terminal (6 terminal) 1

55-2748 SCREW - block 4

55-3023 WASHER - sealing 4

55-2201 FLATWASHER 4

55-4223 NUT 4

10 55-5111 CONNECTOR - harness 2 11 41-759 CABLE - power (remote monitor) 1 12 55-3059 NUT - captive 1 13 91-3383 BRACKET - mounting (lower) 1 14 91-4033 BRACKET - mounting (upper) 1

55-2977 SCREW - cover 4

55-2086 FLATWASHER 4

55-1800 LOCKWASHER 4

15 See Note CABLE - Transfresh 1 16 55-2993 LOCKWASHER (internal tooth) 2

55-2086 FLATWASHER 1

55-1801 NUT - ground 1

17 204-635 INSTALLER - integrated circuit 1 18 204-636 REMOVER - integrated circuit 1 19 204-622 WRIST STRAP - electrostatic 1

• CHIP - IC

NOTE: Trans Fresh components are not available from Thermo King Service Parts.

Page 80

123B10

BATTERY & BATTERY CHARGER GROUP 123B10 4/14/99

BATTERY & BATTERY CHARGER GROUP

Revised

4/14/99

Page 81

Revised 4/14/99

BATTERY & BATTERY CHARGER GROUP

123B10

REF PART# DESCRIPTION QTY

1 91-3377 BRACKET - battery & box 1 2 91-6199 BOX - battery charger 1

55-1587 SCREW - bracket/box 6

55-1800 LOCKWASHER 6

55-2086 FLATWASHER 6 3 91-3382 COVER - battery 1 4 203-507 BATTERY & HARNESS (for connectors see 115D14) 1 5 99-7246 STRIP (neoprene, 50 ft) A/R 6 55-3027 SCREW - battery terminal 2

55-2964 LOCKWASHER 2

55-2001 FLATWASHER 2

55-2965 NUT 2 7 55-3000 SCREW - ground 1

55-3008 WASHER - sealing 1

55-2996 LOCKWASHER 2

55-2001 FLATWASHER 1

55-2965 NUT 2 8 91-6200 COVER - box 1 9 99-8986 STRIP - gasket (.75 in wide x 25 ft) A/R

10 91-6201 BRACKET - battery charger 1

55-4560 NUT - bracket 2

55-2001 FLATWASHER 2

11 91-6202 MARKSTRIP 2 12 44-5534 BOARD - ter minal 1

55-2201 FLATWASHER 2

55-4223 NUT 2

13 91-6205 MARKSTRIP 1 14 55-5111 CONNECTOR - liquid tite 1 15 40-534 HARNESS - battery charger (for connectors see 115D14) 1 16 44-6591 CHARGER - battery 1 17 55-2977 SCREW - cover 1

55-3319 WASHER - sealing 1

55-2086 FLATWASHER 1

18 55-3059 NUT - captive 1

Page 82

102B10

DEFROST GROUP 102B10 2/21/96

DEFROST GROUP

Revised

2/21/96

Page 83

Revised 2/21/96

DEFROST GROUP

102B10

REF PART# DESCRIPTION QTY

1 98-2985 PAN - drain (auxilliary) 1

55-1587 SCREW - pan 8

55-1800 LOCKWASHER 8

55-2086 FLATWASHER 8

55-4953 NUT 4

55-3059 NUT - captive 4 2 99-8964 BRACKET - drain pan 1 3 45-1682 HEATER - evaporator coil 2 4 91-3228 BRACKET - heater 4 5 99-8973 BRACKET - drip pan heater 4

55-5639 SCREW - bracket 20 6 45-1683 HEATER - drip pan 1 7 99-7103 HOSE - drain 2

55-2332 BANDWRAP 2 8 99-9230 CLIP - drain tube retainer 2 9 99-8977 TUBE - drain 2

Page 84

113A12

USDA HARNESS GROUP 113A12 1/10/95

USDA HARNESS GROUP

Revised

1/10/95

Page 85

Revised 1/10/95

USDA HARNESS GROUP

113A12

REF PART# DESCRIPTION QTY

1 91-5546 BRACKET - connectors 1

55-2969 SCREW - bracket 2

55-2958 FLATWASHER 4

55-6157 WASHER - special 2

55-4954 NUT 2 2 44-9249 HARNESS - sensor (USDA) 1 3 44-8329

4 44-8333 5 44-8334 6 99-3685 7 91-5547 NAMEPLATE - USDA connectors 1

8 55-3427 SCREW - connector 4

55-2359 FLATWASHER 4

55-2360 LOCKWASHER 4

55-2361 NUT 4

• RECEPTACLE

• CAP - dust (receptacle)

• STRAIN - relief

• CHAIN - cap

1 1 1 1

Page 86

123B14

HUMIDITY MOTOR, COMPRESSOR & TANK GROUP 123B14 2/16/96

HUMIDITY MOTOR, COMPRESSOR & TANK GROUP

Revised

2/16/96

Page 87

Revised 2/16/96

HUMIDITY MOTOR, COMPRESSOR & TANK GROUP

123B14

REF PART# DESCRIPTION QTY

1 91-2767 BRACKET - nozzle 1 2 11-7380 NOZZLE - humidity (see 120A12) 1 3 11-4860 ELBOW (1/4) 2 4 10-243 KIT - sleeve & eyelet (1/4) 2 5 11-4841 NUT - hose (1/4) 2 6 11-4367 HOSE - liquid (1/4, 35 ft) A/R 7 11-4959 ELBOW (3/8) 3 8 10-242 KIT - sleeve & eyelet (3/8) 3 9 11-4941 NUT (3/8) 3

10 11-4372 HOSE - air (35 ft) A/R 11 44-8985 SENSOR - humidity 1 12 91-2762 HOSE (5/8 id x 74 in) 1 13 11-7381 TANK - water 1

55-2977 SCREW - tank 2

55-1800 LOCKWASHER 2

55-2086 FLATWASHER 2

14 91-2770 NAMEPLATE - humidity system 1 15 99-8301 CAP & CHAIN - overflow tank (see 119E11) 1

55-3024 SCREW - chain 1

55-2964 LOCKWASHER 1

16 55-6905 FITTING - hose 1

203-385 SEALER - thread A/R

17 91-2761 HOSE (5/8 id x 74 in) A/R 18 55-7151 DRAIN COCK 1 19 91-6235 NOZZLE - body 1 20 91-6236 SCREEN - filter 1 21 91-6237 ADAPTER - outlet 1 22 55-7150 CLAMP - hose 5 23 102-529 COMPRESSOR - air (see 123D6) 1

55-2977 SCREW - compressor 4

55-2086 FLATWASHER 4

55-1800 LOCKWASHER 4

24 77-2013 COUPLING - compressor/motor 1 25 91-2768 BRACKET - shield 1

55-3021 SCREW - shield 2

55-2086 FLATWASHER 2

55-1800 LOCKWASHER 2

55-6526 INSERT - threaded 2

26 44-8987 MOTOR - air compresso r drive 1

77-1401

44-9002

33-2139

• BEARING - motor

• PROTECTOR - overload

• SEAL - shaft

2 1 1

Page 88

123B14

HUMIDITY MOTOR, COMPRESSOR & TANK GROUP

Revised

2/16/96

Page 89

Revised 2/16/96

HUMIDITY MOTOR, COMPRESSOR & TANK GROUP

123B14

REF PART# DESCRIPTION QTY

55-6153 CONNECTOR - liquid tite 1

91-3390 SHIM - motor A/R

55-2963 SCREW - motor 4

55-4727 WASHER - special 4

55-2959 LOCKWASHER 4

27 91-2748 BRACKET - compressor & motor 1

55-2977 SCREW - bracket 4

55-1800 LOCKWASHER 4

55-8117 FLATWASHER 4

28 91-2769 NUTSTRIP - motor 2 29 99-7752 NUTSTRIP - compressor 2

55-3010 RIVET - nutstrip 8

30 55-6349 TEE - hose connection 1 31 91-2822 BRACKET - tank (top) 1 32 91-6234 BRACKET - sensor 1

55-2969 SCREW - bracket 2

55-2958 FLATWASHER 4

55-4954 NUT 2

55-3022 SCREW - sensor 4

55-2201 FLATWASHER 8

55-4223 NUT 4

33 91-2823 BRACKET - tank (bottom) 1

Page 90

HUMIDITY CONTROLLER GROUP 98B11 7/17/96

98B11

HUMIDITY CONTROLLER GROUP

Revised

7/17/96

Page 91

Revised 7/17/96

HUMIDITY CONTROLLER GROUP

98B11

REF PART# DESCRIPTION QTY

1 91-2762 BOX - controller 1 2 91-2763 COVER - box 1 3 99-7246 STRIP - gasket (50 ft) A/R 4 55-3473 PIN - cover 1

203-392 SEALER - antiseize A/R

99-7900 ROD - pin 1

55-2114 NUT 2

55-2958 FLATWASHER 2

55-2959 LOCKWASHER 1

55-3034 WASHER - sealing 1 5 91-2764 WINDOW 1 6 55-5396 SCREW - cover 1

55-6772 WASHER - split 1

55-3059 NUT - captive 1 7 91-7657 BRACKET - controller 1

55-3029 SCREW - bracket 4

55-2201 FLATWASHER 4

55-2202 LOCKWASHER 4 8 44-2368 SWITCH (2pdt) 2

55-2998 LOCKWASHER 8 9 91-2766 NAMEPLATE - humidity 1

10 41-360 CONTROLLER - humidity (assembly) 1 11 41-1861 CONTACTOR 1

55-3256 SCREW - contactor 4

55-3014 LOCKWASHER 4

55-3013 FLATWASHER 4

12 55-2991 SCREW - ground 1

55-3008 WASHER - sealing 1

55-2996 LOCKWASHER (internal tooth) 2

55-2965 NUT 2

55-2001 FLATWASHER 2

13 55-5111 CONNECTOR - liquid tite 3 14 44-739 BOOT - switch 2 15 91-6229 NAMEPLATE - setpoint 1 16 91-5353 CLIP - retainer 1 17 41-1309 HARNESS - control (assembly) 1 18 41-1310

19 44-7330

• CONNECTOR (4 pin)

• CONNECTOR (1 terminal, see 115D14)

1 1

Page 92

AIR COMPRESSOR 123D6 1/10/95

123D6

AIR COMPRESS OR

Revised

1/10/95

Page 93

Revised 1/10/95

AIR COMPRESSOR

123D6

REF PART# DESCRIPTION QTY

102-529 COMPRESSOR - air 1 1NSS

2NSS 3 22-842 4NSS 5*NSS 6*NSS 7NSS 8NSS 9*NSS

10 NSS 11 *NSS 12 *NSS 13 *NSS 14 NSS 15 NSS 16 NSS

20-132 KIT - service 1

• FAN

• SHROUD

• VALVE - safety

• HEAD - cylinder

• GASKET - head

• VAL VE - outlet

• PLATE - valve

• VALVE - inlet

• GASKET - cylinder

• CYLINDER

• RING - piston

• SEAL - piston

• RING - rider

• ROD - piston

• ECCENTRIC & COUNTER WEIGHT

• KEY - flat

1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

Page 94

120A12

NOZZLE ASSEMBLY - HUMIDITY 120A12 1/5/95

NOZZLE ASSEMBLY - HUMIDITY

Revised

1/5/95

Page 95

Revised 1/5/95

NOZZLE ASSEMBLY - HUMIDITY

120A12

REF PART# DESCRIPTION QTY

11-7380 NOZZLE - humidity 1 1 55-6907

2 33-2137 3 55-6908 4 91-5866 5 33-2531 6 91-5867 7 33-2532 8 55-7770

• ADAPTER - thin wall

• GASKET - adapter

• NUT

• CAP - fluid/air

• GASKET - fluid/air spray

• BODY - nozzle

• GASKET - plug

• PLUG - body

1 1 1 1 1 1 1 1

Page 96

119E11

CAP & CHAIN ASSEMBLY 119E11 8/1/95

CAP & CHAIN ASSEMBLY

Revised

8/1/95

Page 97

Revised 8/1/95

REF PART# DESCRIPTION QTY

1 99-8301 CAP & CHAIN - overflow tank 1 2 99-3685

3 55-2991 4 55-2965 5 55-4560

• CHAIN

• SCREW - chain

• NUT

• LOCKNUT

CAP & CHAIN ASSEMBLY

119E11

1 1 1 1

Page 98

STRUCTURAL COMPONENTS 123B8 7/23/98

123B8

STRUCTURAL COMPONENTS

Revised

7/23/98

Page 99

Revised 7/23/98

STRUCTURAL COMPONENTS

123B8

REF PART# DESCRIPTION QTY

1 98-4663 FRAME - unit (foamed, complete, M19.7, 19.8) 1

98-5087 FRAME - unit (foamed, complete, M19.9) 1

98-5345 MOUNT - cable tie 17

55-2988 RIVET - blind 17 2 91-1753 NUTSTRIP - door 24

55-3044 RIVET - nutstrip 48 3 98-4046 SCREEN - air (poly) 1

55-3055 RIVET 4

55-2359 FLATWASHER 6 4 98-4572 PANEL - upper 1 5 33-1693

6 99-8967

55-3010

55-7527 SCREW - panel 15

55-5223 WASHER - special 15 7 98-4345 PANEL (lower, rear) 1

55-3098 SCREW 25

55-5223 WASHER - spacer 25

55-3059 NUT 21 8 33-1694 GASKET - panel (rear, bottom) 2

55-2988 RIVET 32 9 99-6968 STRIP - gasket (horizontal, 50 ft) A/R

10 98-3202 GRILLE - condenser (see 117F1) 1 11 99-9702

12 98-4552 PANEL - compressor 1

98-5345 FRAME - unit (foamed, complete, M19.10) 1

55-1587 SCREW - panel 4

55-2086 FLATWASHER 4

55-1800 LOCKWASHER 4

13 98-3056 SCREEN - evaporator (rear) 1 14 99-9233 SCREEN - evaporator (side) 2

55-2841 RIVET - container 8

55-2001 FLATWASHER 12

55-2864 RIVET - blind 12

15 99-9531 MEMBER - screen (right) 1 16 99-9530 MEMBER - screen (left) 1 17 91-731 ANGLE - screen support 1 18 98-3423 CHANNEL - stiffener 4

55-2988 RIVET 24

19 91-5661 BRACKET - reefer tag 1

55-2864 RIVET - bracket 2

• GASKET - panel (rear, top)

• STRIP - gasket support

• RIVET

• STRIP - gasket (grille)

2 2 6

Page 100

125B10

DOOR ASSEMBLY SENSOR 125B10 9/2/97

DOOR ASSEMBLY SENSOR

Revised

9/2/97