Thermo King CF-II M19.7, CF-II M19.8, CF-II M19.9, CF-II M19.10 Reference Sheet

Page 1
CF-II M19.7, M19.8,
M19.9, M19.10
TK 40847-3.40
Printed (
Wednesday, August 22, 2001)
Printed (August 22, 2001)
Copyright © 1995 - Thermo King Corp. - Minneapolis, MN U.S.A. Electronically printed in U.S.A.
Page 2
General Information
Tables of Contents
This Parts Manual contains a numerical table of con­tents listing each assembly name, its associated Grid number and page number. The numerical table of con­tents is arranged numerically by Grid number. There are references in a parts list referring to other Grid num­bers, the numerical table of contents is arranged to facil­itate finding the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and alphabetical. The indexes contain all of the part num­bers and descriptions which appear in this manual.
Assemblies and Subassemblies
When parts are indented in the description list, they are preceded with a bullet ( part(s) is available separately or included in an assem­bly .
). This indicates that the
GRID NO. 67D6 SWITCH PANEL ASSEMBLY
REF PART# DESCRIPTION QTY
45-1239 PANEL - assy, switch 1
1 99-1960
99-6280
2 33-743
For example: the switch panel nameplate (99-6280) is availabl e separately, available as part of the switch panel (99-1960) and with the panel assembly (45-1239).
PANEL
• • NAMEPLATE - panel
GASKET
ABBREVIATIONS The following abbreviations appear in parts manuals
1 1 1
A ac. . . . . . . . . . alternating
current
A/R . . . . . . . . as required
accum . . . . . . accumulator
adj . . . . . . . . . adjusting
al . . . . . . . . . . aluminum
alt. . . . . . . . . . alternator
amp . . . . . . . . ampere
assy. . . . . . . . assembly
B bd . . . . . . . . . board
brg. . . . . . . . . bearing
brkr . . . . . . . . breaker
brkt . . . . . . . . bracket
C C . . . . . . . . . . Celsius
cw . . . . . . . . . clockwise
ccw . . . . . . . . counter-
clockwise
cam . . . . . . . . camshaft
compr . . . . . . compressor
cond. . . . . . . . condenser
conn. . . . . . . . connecting,
connector
cyl . . . . . . . . . cylinder
D def . . . . . . . . . defrost
deg . . . . . . . . degree
dehyd. . . . . . . dehydrator
dia . . . . . . . . . diameter
dc. . . . . . . . . . direct current
disc . . . . . . . . discharge
diff . . . . . . . . . differential
E EMI . . . . . . . . Extended
. . . . . . . . . . . Maintenance
Interval
EEC. . . . . . . . European
Economic
Community
eng . . . . . . . . engine
E (continued)
evap. . . . . . . . evaporator
exch . . . . . . . . exchanger
exp . . . . . . . . . expansion
ext . . . . . . . . . external
F F. . . . . . . . . . . Farenheit
fill . . . . . . . . . . fillister
fi . . . . . . . . . . . fuel injection
fl . . . . . . . . . . . flare
fpt. . . . . . . . . . female pipe
thread
ft. . . . . . . . . . . feet
ftg. . . . . . . . . . fitting
H hex . . . . . . . . . hexagon
hh. . . . . . . . . . hexagon head
hd. . . . . . . . . . head
hp. . . . . . . . . . horsepower
hsg . . . . . . . . . housing
I id . . . . . . . . . . inside diameter
in . . . . . . . . . . inch (2.54
centimeters)
incl . . . . . . . . . includes
inj . . . . . . . . . . injection
int . . . . . . . . . . internal
int th . . . . . . . . internal tooth
L liq . . . . . . . . . . liquid
lg . . . . . . . . . . long
M mm. . . . . . . . . milimeter
mpt. . . . . . . . . male pipe thread
mod . . . . . . . . modulating
N neg. . . . . . . . . negative
No. . . . . . . . . . number
NS . . . . . . . . . not supplied
NSS . . . . . . . . not sold
separately
O os . . . . . . . . . . oversized
od . . . . . . . . . . outside diameter
P pcb . . . . . . . . . printed circuit
board
pkg . . . . . . . . . package
ph . . . . . . . . . . phase
pos . . . . . . . . . positive
psi. . . . . . . . . . pounds per
square inch
R rad . . . . . . . . . radiator
rcvr . . . . . . . . . receiver
ref . . . . . . . . . . reference
reg . . . . . . . . . regulator
req . . . . . . . . . required
rpm . . . . . . . . . revolutions per
minute
S sec . . . . . . . . . second
sld. . . . . . . . . . solder
soc hd. . . . . . . socket head
sol. . . . . . . . . . solenoid
spl. . . . . . . . . . special
sq . . . . . . . . . . square
ss . . . . . . . . . . stainless steel
std. . . . . . . . . . standard
stl . . . . . . . . . . steel
suct. . . . . . . . . suction
sw. . . . . . . . . . switch
T term . . . . . . . . terminal
temp . . . . . . . . temperature
thk. . . . . . . . . . thick
U us . . . . . . . . . . undersize
V vib. . . . . . . . . . vibrasorber
W w. . . . . . . . . . . watt
w/ . . . . . . . . . . with
w/o . . . . . . . . . without
Page 3
CF-II M19.7, M19.8, M19.9, M19.10 Contents
Name Grid Page
CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE SHEET . . . . . . . . .2U27. . . . . . . . . . . . . . . . . . . . . .3
HUMIDITY CONTROLLER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .98B11. . . . . . . . . . . . . . . . . . . .89
CONDENSER COIL & MOTOR GROUP . . . . . . . . . . . . . . . . . . . . . . .102B4. . . . . . . . . . . . . . . . . . . . .7
DEFROST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102B10. . . . . . . . . . . . . . . . . . .81
REMOTE MONITOR BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102C2. . . . . . . . . . . . . . . . . . . .77
USDA HARNESS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113A12. . . . . . . . . . . . . . . . . . .83
WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . . .55
COMPRESSOR JUNCTION BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . .117F5 . . . . . . . . . . . . . . . . . . . .49
CAP & CHAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119E11. . . . . . . . . . . . . . . . . . .95
CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) . . . . . . . .119G3. . . . . . . . . . . . . . . . . . . .67
NOZZLE ASSEMBLY - HUMIDITY . . . . . . . . . . . . . . . . . . . . . . . . . . . .120A12. . . . . . . . . . . . . . . . . . .93
BOARD ASSEMBLY - PC/LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120G1. . . . . . . . . . . . . . . . . . . .61
MODULATION VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .123A8. . . . . . . . . . . . . . . . . . . .33
AIR EXCHANGER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B2. . . . . . . . . . . . . . . . . . . . .5
EVAPORATOR COIL & BLOWER GROUP . . . . . . . . . . . . . . . . . . . . .123B3. . . . . . . . . . . . . . . . . . . .11
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B4. . . . . . . . . . . . . . . . . . . .51
CONTROL BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B5. . . . . . . . . . . . . . . . . . . .57
HIGH VOLTAGE TRAY (M37.3, M37.7) . . . . . . . . . . . . . . . . . . . . . . . .123B6. . . . . . . . . . . . . . . . . . . .63
MICROPROCESSOR CONTROLLER (M19.7, M19.8, M19.9, M19.10)
STRUCTURAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B8. . . . . . . . . . . . . . . . . . . .97
NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B9. . . . . . . . . . . . . . . . . . .101
BATTERY & BATTERY CHARGER GROUP . . . . . . . . . . . . . . . . . . . .123B10. . . . . . . . . . . . . . . . . . .79
COMPOUND PRESSURE GAUGE (SUCTION TUBE) . . . . . . . . . . . .123B11. . . . . . . . . . . . . . . . . . .37
REFRIGERATION COMPONENTS (M19.7, M19.8). . . . . . . . . . . . . . .123B12. . . . . . . . . . . . . . . . . . .15
COMPRESSOR GROUP (M19.7, M19.8) . . . . . . . . . . . . . . . . . . . . . . .123B13. . . . . . . . . . . . . . . . . . .39
HUMIDITY MOTOR, COMPRESSOR & TANK GROUP. . . . . . . . . . . .123B14. . . . . . . . . . . . . . . . . . .85
AIR COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123D6. . . . . . . . . . . . . . . . . . . .91
VALVE ASSEMBLY - SOLENOID. . . . . . . . . . . . . . . . . . . . . . . . . . . . .124E2. . . . . . . . . . . . . . . . . . . .35
DOOR ASSEMBLY SENS OR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125B10. . . . . . . . . . . . . . . . . . .99
HARNESS GROUP - REMOTE MONITOR. . . . . . . . . . . . . . . . . . . . . .126G13. . . . . . . . . . . . . . . . . . .73
REFRIGERATION COMPONENTS (M19.9). . . . . . . . . . . . . . . . . . . . .129C1. . . . . . . . . . . . . . . . . . . .21
COMPRESSOR GROUP (M19.9, M19.10) . . . . . . . . . . . . . . . . . . . . . .129C2. . . . . . . . . . . . . . . . . . . .43
COMPRESSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133D7. . . . . . . . . . . . . . . . . . . .45
COMPRESSOR OIL FILTER GROUP (Before 6/97) . . . . . . . . . . . . . .133D8. . . . . . . . . . . . . . . . . . . .47
REFRIGERATION COMPONENTS (M19.10). . . . . . . . . . . . . . . . . . . .135E4. . . . . . . . . . . . . . . . . . . .27
CIRCUIT BREAKER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135E5. . . . . . . . . . . . . . . . . . . .75
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B7. . . . . . . . . . . . . . . . . . . .69
Page 4
CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE SHEET 2U27 12/12/96
2U27
CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE SHEET
Revised
12/12/96
3
Page 5
Revised 12/12/96
B/M DESCRIPTION Date
090205 CF-II M19.7 8/94 090208 CF-II M19.8 9/94 090225 CF-II M19.9 7/95 090239 CF-II M19.10 6/96
CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE
SHEET
2U27
4
Page 6
AIR EXCHANGER GROUP 123B2 8/15/95
123B2
AIR EXCHANGER GROUP
Revised
8/15/95
5
Page 7
Revised 8/15/95
AIR EXCHANGER GROUP
123B2
REF PART# DESCRIPTION QTY
1 98-4044 DOOR - evaporator (upper) 1 2 98-3540 DOOR - air exchanger 1
55-2979 SCREW - door 28 55-2086 FLATWASHER 28 55-1800 LOCKWASHER 28 91-6206 COVER - air exchange 1
3 91-581 4 33-2015 5 99-6748 6 55-4012 7 55-2550 8 55-5120
9 98-2998 DUCT - air exchanger 1 10 99-7115 STRIP - gasket (door, 2 5 ft) A/R 11 99-6784 NAMEPLATE - Fresh Air Exchange Rate 1 12 33-1712 GASKET - air exchanger 1 13 99-6783 NAMEPLAT E - arrow 1 14 91-374 BRACKET - duct 1
55-3049 SCREW - duct 3
55-2001 FLATWASHER 3 15 33-1318 GASKET - duct 3 16 NSS FRAME - Transfresh (Transfresh components are not avail-
COVER - air exchanger
GASKET - air exchanger
BRACKET - air exchanger
WASHER - special
PIN - cotter
SCREW - wing
able from Thermo King)
1 2 1 1 1 1
1
6
Page 8
CONDENSER COIL & MOTOR GROUP 102B4 6/5/97
102B4
CONDENSER CO IL & MOTOR G R OUP
Revised
6/5/97
7
Page 9
Revised 6/5/97
CONDENSER COIL & MOTOR GROUP
102B4
REF PART# DESCRIPTION QTY
1 67-1383 COIL - condenser (incl 7, 12, 13) 1
67-1383 COIL - condenser (incl 7, 12, 13; M19.10 only) 1
55-2969 SCREW - coil 3
55-2959 LOCKWASHER 3
55-2958 FLATWASHER 3
2 99-5966 STRIP - gasket (condenser, 50 ft) A/R 3 98-4236 BRACKET - condenser motor 1
55-4931 WASHER - special 4
55-4955 NUT 4
55-7422 INSERT - threaded (1/4-20) 6
4 104-607 MOTOR - condenser (M19.9, M19.10) 1
44-6259
41-1778
41-1779
77-1498
55-2969 SCREW - motor 4
55-4727 WASHER - special 4
55-2958 FLATWASHER 4
55-4954 NUT 4
5 44-7112 HARNESS - condenser 1
11-3305 SLEEVING - hose (25 ft, pvc) A/R
6 78-520 FAN - condenser 1
55-3089
55-2959
55-2958
7 99-7088 NUTSTRIP 3
55-3010 RIVET - nutstrip 6
8 91-7474 BRACKET - orifice 2
55-1587 SCREW - bracket 6
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
9 98-3035 ORIFICE - condenser 1
10 98-3202 GRILLE - condenser (M19.1, M19.2, M19.4, M19.5, M19.7,
98-4292 GRILLE - condenser (M19.4) 1
55-2977 SCREW - grille (1.00 lg) 2
55-2979 SCREW - grille (1.25 lg) 2
55-4742 WASHER - special 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 4
55-5691 INSERT - threaded 4 11 99-9702 STRIP - gasket (grille) 2
PROTECTOR - motor
PROTECTOR - high speed
PROTECTOR - low speed
BEARING - motor
SCREW - hub
LOCKWASHER
FLATWASHER
M19.8, M19.9, M19.10)
1 1 1 2
2 2 2
1
8
Page 10
102B4
CONDENSER CO IL & MOTOR G R OUP
Revised
6/5/97
9
Page 11
10
Revised 6/5/97
CONDENSER COIL & MOTOR GROUP
102B4
REF PART# DESCRIPTION QTY
12 91-6153 BRACKET - coil 1
55-2969 SCREW - bracket 6
55-2959 LOCKWASHER 6
55-2958 FLATWASHER 6 13 99-9338 ANGLE - condenser coil 1
55-1587 SCREW - angle 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
55-3059 NUT 4 14 44-5316 CONNECTOR - barb (1/2 mpt) 1
55-2788 FITTING - barb (3/4 mpt) 1
55-5018 LOCKNUT (3/4 mpt) 1 15 55-3264 KEY - motor 1 16 91-6961 INSULATION - motor 1
Page 12
11
EVAPORATOR COIL & BLOWER GROUP 123B3 6/2/98
123B3
EVAPORAT OR COIL & BLOWER GROUP
Revised
6/2/98
Page 13
12
Revised 6/2/98
EVAPORATOR COIL & BLOWER GROUP
123B3
REF PART# DESCRIPTION QTY
1 99-8958 ORIFICE - blower 4
55-1587 SCREW - orifice 12
55-2086 FLATWASHER 12
55-5223 WASHER - special 12
55-1800 LOCKWASHER 12
55-3059 NUT - captive 12
2 99-8960 DOOR - blower housing 2
55-2995 SCREW - door 8
55-2964 LOCKWASHER 8
55-2001 FLATWASHER 8
55-4526 NUT - captive 2
3 91-6210 PLATE - blower housing 2
55-1587 SCREW - plate 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
55-1801 NUT 4
4 98-2982 HOUSING - blower (curbside) 1
55-1587 SCREW - housing 12
55-1800 LOCKWASHER 12
55-2086 FLATWASHER 12
55-7422 INSERT - threaded 12
5 78-551 WHEEL - blower (curbside) 1
55-2962
55-2958
55-2959
203-392 SEALER - antiseize A/R
6 99-7099 BAND - motor 2
55-2958 FLATWASHER 4
55-4954 NUT 4
7 104-608 MOTOR - evaporator blower (M19.7, M19.8) 2
44-6944
44-6945
104-608 MOTOR - evaporator blower (M19.9, M19.10) 1
41-1567
41-1568
77-1498
55-2995 SCREW - motor 8
55-2001 FLATWASHER 8
55-2964 LOCKWASHER 8
8 78-550 WHEEL - blower (roadside) 1
55-2962
SCREW - hub to shaft
FLATWASHER
LOCKWASHER
PROTECTOR - high speed
PROTECTOR - low speed
PROTECTOR - high speed
PROTECTOR - low speed
BEARING - motor
SCREW - hub to shaft
2 6 6
1 1
1 1 2
2
Page 14
13
123B3
EVAPORAT OR COIL & BLOWER GROUP
Revised
6/2/98
Page 15
14
Revised 6/2/98
EVAPORATOR COIL & BLOWER GROUP
123B3
REF PART# DESCRIPTION QTY
55-2958
55-2959
9 98-2983 HOUSING - blower (roadside, see item 4 for hardware) 1
10 33-1725 GASKET - evaporator 2
55-3035 RIVET - gasket 8 11 99-9529 MOUNT - motor 2
55-1587 SCREW - mount 8
55-1800 LOCKWASHER 8
55-2086 FLATWASHER 8
55-7422 INSERT - threaded 8 12 91-5659 BRACKET - support 2 13 98-4573 SUPPORT - motors/blowers 1
55-2969 SCREW - support 2
55-2959 LOCKWASHER 2
55-2958 FLATWASHER 10
55-4954 NUT 8 14 33-810 GROMMET 2 15 44-5316 CONNECTOR - barb (M19.7, M19.8) 2
55-2788 FITTING - barb (M19.9, M19.10) 2
55-5018 LOCKNUT - barb (M19.9, 19.10) 2 16 91-3371 PLATE - defrost switch access 1 17 33-1724 GASKET - plate 1
55-5636 SCREW - plate 4 18 67-1391 COIL - evaporator 1
67-1384 COIL - evaporator (M19.10 only) 1
55-2969 SCREW - coil 2
55-4954 LOCKNUT 10
55-2958 FLATWASHER 12 19 99-8963 BLOCK - air (neoprene, 5 wide x 62 lg) 1 20 99-5966 STRIP - gasket (.25 thk) A/R
99-6968 STRIP - gasket (.12 thk) A/R 21 55-6010 PLUG (black poly) 2 22 33-2511 GROMMET 2 23 99-9168 ANGLE - coil support 1 24 55-2324 KEY - blower 2
FLATWASHER
LOCKWASHER
6 6
Page 16
15
123B12
REFRIGERATION COMPONENTS (M19.7, M19.8) 123B12 3/16/01
REFRIGERATION COMPONENTS (M19.7, M19.8)
Revised
3/16/01
Page 17
16
Revised 3/16/01
REFRIGERATION COMPONENTS (M19.7 , M19.8)
123B12
REF PART# DESCRIPTION QTY
1 67-1391 COIL - evaporator 1 2 66-6601 VALVE - expansion 1
66-9378
66-6567
3 66-5367 TUBE - equalizer 1 4 66-5366 TUBE - exchanger to expansion valve 1 5 67-1073 HEAT EXCHANGER (incl 6, 7, 8) 1
99-6968 STRIP - sealing (50 ft) A/R
6 66-4537 TUBE - exchanger to coil 1 7 66-6403 TUBE - suction 1 8 66-4466 TUBE - liquid 1 9 66-7621 TUBE - dehydrator to tee 1
55-302 NUT - tube 1 10 66-6603 VALVE - dehydrator inlet 1 11 66-9015 DEHYDRATOR 1
55-2070 GASKET - flare nut 2 12 66-5888 TUBE - receiver to dehydrator 1 13 N/A T ANK - receiver (see note) 1
67-1343 TANK - receiver 1
55-1587 SCREW - tank 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2 14 66-7623 TUBE - condenser to receiver tank 1
55-3295 15 66-7392 VALVE - relief 1
33-1015 16 66-6143 TUBE - exchanger to modulating 1
66-3615 17 66-4538 TUBE - exchanger to coil 1
18 66-7395 TUBE - valve to coil 1 19 66-3942 VALVE - discharge (see 123B13) 1 20 55-6020 CLAMP - suction tube (plastic) 1
91-1779 CLAMP - suction tube (stainless steel) 5
91-5790 SPACER - clamp 1
55-4811 SCREW - clamp 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2 21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1 22 55-6388 CLAMP - tube (liquid injection) 4
55-2979 SCREW - clamp 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
HOSE - engine to radiator
ELEMENT - power
FITTING
O-RING - relief valve
FITTING - saddle
1 1
1
1
1
Page 18
17
123B12
REFRIGERATION COMPONENTS (M19.7, M19.8)
Revised
3/16/01
Page 19
18
Revised 3/16/01
REFRIGERATION COMPONENTS (M19.7 , M19.8)
123B12
REF PART# DESCRIPTION QTY
55-4953 NUT 4 23 66-1955 ELBOW - flange 1
55-2747 SCREW - flange 2
55-2159 LOCKWASHER 2
55-2173 FLATWASHER 2 24 66-7617 TUBE - suction (see 123B11) 1 25 33-920 O-RING - suction 1 26 67-1383 COIL - condenser (see 102B4) 1 27 66-5748 VALVE - modulation (for connectors see 115D14) 1
66-5749 28 44-6930 SWITCH - low pressure cutout 1
33-768 GASKET - flare 1 29 55-308 ELBOW - low pressure cutout 1 30 55-4390 HANGER - dehydrator 1
55-3121 SCREW - dehydrator 1
55-1587 SCREW - hanger 1
55-2086 FLATWASHER 4
55-4953 NUT 2 31 66-7359 TUBE - compound gauge 1
66-5752 FITTING - tube 1 32 91-5627 BRACKET - solenoid 1
55-4954 NUT 1 33 66-6610 FITTING - charge port (highside) 1
66-7182 34 66-7618 VALVE - solenoid (for connectors see 115D14) 1
41-767 35 66-7619 TUBE - tee to solenoid valve 1
36 66-7622 VALVE - solenoid (see 124E2, for connectors see 115D14) 1 37 66-7620 TUBE - solenoid to tee 1 38 55-2181 TEE (1/2 x 3/8 x 1/2) 1 39 91-6209 CLAMP - exchanger 2
55-3101 RIVET - clamp 4 40 66-6870 INDICATOR - liquid (for 67-995) 2
66-7420 INDICATOR - liquid (for 67-1343) 2
203-393 SEALER - Loctite A/R 41 91-1874 BRACKET - valve 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-7422 INSERT - threaded 2 42 55-5211 U-BOLT - valve 2
55-2001 FLATWASHER - u-bolt 2
VALVE - modulation (see 123A8)
CAP - fitting
COIL - valve
1
2
1
Page 20
19
123B12
REFRIGERATION COMPONENTS (M19.7, M19.8)
Revised
3/16/01
Page 21
20
Revised 3/16/01
REF PART# DESCRIPTION QTY
NOTE: Receiver tank 67-975 has been replaced with 67-1343 after 12/95.
REFRIGERATION COMPONENTS (M19.7 , M19.8)
55-4560 NUT - u-bolt 2
123B12
Page 22
21
REFRIGERATION COMPONENTS (M19.9) 129C1 3/16/01
129C1
REFRIGERATION COMPONENTS (M19.9)
Revised
3/16/01
Page 23
22
Revised 3/16/01
REFRIGERATION COMPONENTS (M19.9)
129C1
REF PART# DESCRIPTION QTY
1 67-1391 COIL - evaporator 1 2 66-6601 VALVE - expansion 1
66-9378
66-6567
3 66-5367 TUBE - equalizer 1 4 66-5366 TUBE - exchanger to expansion valve 1 5 67-1073 HEAT EXCHANGER 1 6 66-4537
7 66-6403 8 66-4466 9 66-7621 TUBE - dehydrator to tee 1
55-302 NUT - tube 1 10 66-6603 VALVE - dehydrator inlet 1 11 66-9015 DEHYDRATOR 1
55-2070 GASKET - flare nut 2 12 66-5888 TUBE - receiver to dehydrator 1 13 N/A T ANK - receiver (see note) 1
67-1343 TANK - receiver 1
55-1587 SCREW - tank 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2 14 66-7623 TUBE - condenser to receiver tank 1
55-3295
66-7392 VALVE - relief 1
33-1015 16 66-8075 TUBE - exchanger to modulating 1
66-3615 17 66-4538 TUBE - exchanger to coil 1
18 66-7811 TUBE - valve to coil 1 19 66-8055 VALVE - discharge (see 129C2) 1 20 55-6020 CLAMP - suction tube (plastic) 1
91-1779 CLAMP - suction tube (stainless steel) 5
91-5790 SPACER - clamp 1
55-4811 SCREW - clamp 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2 21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1 22 55-6388 CLAMP - tube (liquid injection) 4
55-2979 SCREW - clamp 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
HOSE - engine to radiator
ELEMENT - power
TUBE - exchanger to coil
TUBE - suction
TUBE - liquid
FITTING
O-RING - relief valve
FITTING - saddle
1 1
1 1 1
1
1
1
Page 24
23
129C1
REFRIGERATION COMPONENTS (M19.9)
Revised
3/16/01
Page 25
24
Revised 3/16/01
REFRIGERATION COMPONENTS (M19.9)
129C1
REF PART# DESCRIPTION QTY
55-4953 NUT 4 23 66-1955 ELBOW - flange 1
55-2747 SCREW - flange 2
55-2159 LOCKWASHER 2
55-2173 FLATWASHER 2 24 66-7617 TUBE - suction (see 123B11) 1 25 33-920 O-RING - suction 1 26 67-1383 COIL - condenser (see 102B4) 1 27 66-7793 VALVE - modulating (for connectors see 115D14) 1
66-7789 28 44-6930 SWITCH - low pressure cutout 1
33-768 GASKET - flare 1 29 55-308 ELBOW - low pressure cutout 1
55-4390 HANGER - dehydrator 1
55-3121 SCREW - dehydrator 1
55-1587 SCREW - hanger 1
55-2086 FLATWASHER 4
55-4953 NUT 2 31 66-7359 TUBE - compound gauge 1
66-5752 FITTING - tube 1 32 91-5627 BRACKET - solenoid 1
55-4954 NUT 1 33 66-6610 FITTING - charge port (highside) 1
66-7182 34 66-7817 VALVE - solenoid (for connectors see 115D14) 1
66-7798 VALVE & COIL 1
41-767 35 66-7619 TUBE - tee to solenoid valve 1
36 66-7622 VALVE - solenoid (see 124E2, for connectors see 115D14) 1 37 66-7620 TUBE - solenoid to tee 1 38 55-2181 TEE (1/2 x 3/8 x 1/2) 1
91-6624 CLAMP - exchanger 2
55-3101 RIVET - clamp 4 40 66-4571 INDICATOR - liquid (for 67-995) 2
66-7420 INDICATOR - liquid (for 67-1343) 2
203-393 SEALER - Loctite A/R
91-1874 BRACKET - valve 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-7422 INSERT - threaded 2
55-5211 U-BOLT - valve 2
VALVE - modulation (see 123A8)
CAP - fitting
•• COIL - valve
1
2
1
Page 26
25
129C1
REFRIGERATION COMPONENTS (M19.9)
Revised
3/16/01
Page 27
26
Revised 3/16/01
REFRIGERATION COMPONENTS (M19.9)
129C1
REF PART# DESCRIPTION QTY
55-2001 FLATWASHER - u-bolt 2
55-4560 NUT - u-bolt 2 43 91-6962 INSULATION - exchanger 1 44 66-6996 FITTING - saddle 1 45 44-5840 SWITCH - condenser fan (for connectors see 115D14) 1
44-5841
NOTE: Receiver tank 67-975 has been replaced with 67-1343 after 12/95.
SWITCH - only
1
Page 28
27
REFRIGERATION COMPONENTS (M19.10) 135E4 3/16/01
135E4
REFRIGERATION COMPONENTS (M19.10)
Revised
3/16/01
Page 29
28
Revised 3/16/01
REFRIGERATION COMPONENTS (M19.10)
135E4
REF PART# DESCRIPTION QTY
1 67-1384 COIL - evaporator (see 123B3) 1 2 66-6601 VALVE - expansion 1
66-9378
66-6567
3 66-5367 TUBE - equalizer 1 4 66-5366 TUBE - exchanger to expansion valve 1 5 67-1073 HEAT EXCHANGER (incl 6, 7, 8) 1 6 66-4537 TUBE - exchanger to coil 1 7 66-6403 TUBE - suction 1 8 66-4466 TUBE - liquid 1 9 66-8475 TUBE - dehydrator to solenoid 1
55-302 NUT - tube 1 10 66-6603 VALVE - dehydrator inlet 1 11 66-9015 DEHYDRATOR 1
55-2070 GASKET - flare nut 2 12 66-5888 TUBE - receiver to dehydrator 1 13 67-1343 TANK - receiver 1
55-1587 SCREW - tank 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2 14 66-7623 TUBE - condenser to receiver tank 1
55-3295
66-7392 VALVE - relief 1
33-1015 16 66-8075 TUBE - exchanger to modulating 1
66-3615 17 66-4538 TUBE - exchanger to coil 1
18 66-7811 TUBE - valve to coil 1 19 66-8055 VALVE - discharge (see 129C2) 1 20 55-6020 CLAMP - suction tube (plastic) 1
91-1779 CLAMP - suction tube (stainless steel) 5
91-5790 SPACER - clamp 1
55-4811 SCREW - clamp 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2 21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1 22 55-6388 CLAMP - tube (liquid injection) 4
55-2979 SCREW - clamp 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
55-4953 NUT 4 23 66-1955 ELBOW - flange 1
SCREEN - inlet
ELEMENT - power
FITTING
O-RING - relief valve
FITTING - saddle
1 1
1
1
1
Page 30
29
135E4
REFRIGERATION COMPONENTS (M19.10)
Revised
3/16/01
Page 31
30
Revised 3/16/01
REFRIGERATION COMPONENTS (M19.10)
135E4
REF PART# DESCRIPTION QTY
33-2805 GASKET - flange 1
55-2747 SCREW - flange 2
55-2159 LOCKWASHER 2
55-2173 FLATWASHER 2 24 66-7617 TUBE - suction (see 123B11) 1 25 33-920 O-RING - suction 1 26 67-1383 COIL - condenser (see 102B4) 1 27 66-7793 VALVE - modulating (for connectors see 115D14) 1
66-7789 28 44-6930 SWITCH - low pressure cutout 1
33-768 GASKET - flare 1 29 55-308 ELBOW - low pressure cutout 1
55-4390 HANGER - dehydrator 1
55-3121 SCREW - dehydrator 1
55-1587 SCREW - hanger 1
55-2086 FLATWASHER 4
55-4953 NUT 2 31 66-7359 TUBE - compound gauge 1
66-5752 FITTING - tube 1 32 91-5627 BRACKET - solenoid 1
55-4954 NUT 1 33 66-6610 FITTING - charge port (highside) 1
66-7182 34 66-7798 VALVE - solenoid (for connectors see 115D14) 1
41-767 35 66-8474 TUBE - tee to solenoid valve 1
36 66-7622 VALVE - solenoid (see 124E2, for connectors see 115D14) 1 37 66-8476 TUBE - solenoid to tee 1 38 55-2181 TEE (1/2 x 3/8 x 1/2) 1
91-6624 CLAMP - exchanger 2
55-3101 RIVET - clamp 4 40 66-7420 INDICATOR - liquid 2
203-393 SEALER - Loctite A/R
91-1874 BRACKET - valve 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-7422 INSERT - threaded 2
55-5211 U-BOLT - valve 2
55-2001 FLATWASHER - u-bolt 2
55-4560 NUT - u-bolt 2 43 91-6962 INSULATION - exchanger 1
VALVE - modulation (see 123A8)
CAP - fitting
•• COIL - valve
1
2
1
Page 32
31
135E4
REFRIGERATION COMPONENTS (M19.10)
Revised
3/16/01
Page 33
32
Revised 3/16/01
REF PART# DESCRIPTION QTY
44 66-6996 FITTING - saddle 1 45 44-5840 SWITCH - condenser fan (for connectors see 115D14) 1
44-5841
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
REFRIGERATION COMPONENTS (M19.10)
SWITCH - only
135E4
1
Page 34
33
MODULATION VALVE ASSEMBLY 123A8 9/20/95
123A8
MODULATION VALVE ASSEMBLY
Revised
9/20/95
Page 35
34
Revised 9/20/95
REF PART# DESCRIPTION QTY
1 60-203 KIT - repair 1 2 44-5175
3 66-7791 SCREEN - inlet strainer (1.375 dia tube) 1
66-7790 SCREEN - inlet strainer (1.125 dia tube) 1
MODULATION VALVE ASSEMBLY
COIL
123A8
1
Page 36
35
VALVE ASSEMBLY
- SOLENOID 124E2 2/16/96
124E2
VALVE ASSEMBLY - SOLENOID
Revised
2/16/96
Page 37
36
Revised 2/16/96
VALVE ASSEMBLY - SOLENOID
124E2
REF PART# DESCRIPTION QTY
66-7622 VALVE - solenoid (complete) 1
60-205
1NSS 2NSS 3NSS 4NSS 5NSS 6NSS 7NSS 8NSS 9NSS
KIT - valve repair (incl 1, 2, 3, 4, 5, 6, 7, 8)
RETAINER - coil
PLATE - voltage
COIL - assembly
TUBE - enclosing
SPRING - plunger
PLUNGER
GASKET
PISTON - assembly
BODY
1 1 1 1 1 1 1 1 1 1
Page 38
37
123B11
COMPOUND PRESSURE GAUGE (SUCTION TUBE) 123B11 10/3/94
COMPOUND PRESSURE GAUGE (SUCTION TUBE)
Revised
10/3/94
Page 39
38
Revised 10/3/94
COMPOUND PRESSURE GAUGE (SUCTION TUBE)
123B11
REF PART# DESCRIPTION QTY
1 66-7031 GAUGE - compound 1 2 99-9402 BRACKET - gauge 1
55-2991 SCREW - bracket 2
55-2001 FLATWASHER 4
55-4560 NUT 2
3 66-7359 TUBE - compound gauge 1 4 66-7617 TUBE - suction 1 5 66-5752 FITTING - tube 1 6 66-6605 FITTING - adapter 1 7 66-1955 ELBOW - flange 1 8 66-6607 FITTING - charge port 1 9 66-7183
CAP - fitting
1
Page 40
39
123B13
COMPRESSOR GROUP (M19.7, M19.8) 123B13 2/6/01
COMPRESSOR GROUP (M19.7, M19.8)
Revised
2/6/01
Page 41
40
Revised 2/6/01
COMPRESSOR GROUP (M19.7, M19.8)
123B13
REF PART# DESCRIPTION QTY
1 8102-743 COMPRESSOR - service (see 133D7, 460V) 1 2 41-1626 SWITCH - high pressure cutout (blue band, for connectors
see 115D14)
41-811
3 66-6090 ADAPTER - discharge 1 4 33-2548 GASKET - adapter 1 5 66-7394 TUBE - adapter to flange 1 6 91-3226 BRACKET - discharge tube 1
55-3300 NUT - bracket 2
55-2363 LOCKWASHER 2
7 06-794 FLANGE - discharge valve 1 8 33-2805 GASKET - discharge valve 1 9 66-3942 VALVE - discharge 1
10 66-3015
66-2296
33-350
33-3007 11 55-2921 PLUG - pipe 1
12 44-5840 SWITCH - condenser fan (red band, for connectors see
44-5841 13 55-4553 SCREW - valve 2
14 55-7469 WASHER - belleville 4 15 55-2959 LOCKWASHER 2 16 55-2640 NUT 2 17 55-2747 SCREW - compressor 4 18 55-2159 LOCKWASHER 4 19 55-2173 FLATWASHER 4 20 91-6208 CHANNEL - compressor 1
55-2969 SCREW - channel 2
55-4727 WASHER - spacer 2
55-2958 FLATWASHER 2 21 91-3227 NUTSTRIP - compressor 2
55-3044 RIVET - nutstrip 4 22 41-444 SENSOR - heat (liquid injection) 1 23 66-6610 FITTING - charge port (highside) 1
66-7182 24 66-6609 FITTING - adapter 1
25 66-6996 FITTING - saddle 1 26 91-7120 BOX - junction (see 117F5) 1 27 44-5519 CABLE - power 1
SWITCH - only
CAP - valve (brass)
CAP - valve (plastic)
•• GASKET - brass cap
•• GASKET - plastic cap
115D14)
SWITCH - only
CAP - fitting
1
1
1 1 1 1
1
1
1
Page 42
41
123B13
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
COMPRESSOR GROUP (M19.7, M19.8)
Revised
2/6/01
Page 43
42
Revised 2/6/01
COMPRESSOR GROUP (M19.7, M19.8)
123B13
Page 44
43
COMPRESSOR GROUP (M19.9, M19.10) 129C2 2/6/01
129C2
COMPRESSOR GROUP (M19.9, M19.10)
Revised
2/6/01
Page 45
44
Revised 2/6/01
COMPRESSOR GROUP (M19.9, M19.10)
129C2
REF PART# DESCRIPTION QTY
1 8102-743 COMPRESSOR - service (see 133D7, 460V) 1 2 41-1626 SWITCH - high pressure cutout (blue band, for connectors
see 115D14) 3 55-2505 ELBOW - switch 1 4 41-444 SENSOR - heat (liquid injection) 1 5 55-8311 ADAPTER (o-ring seal) 1 6 91-6623 BRACKET - injection valve 1 7 55-2363 LOCKWASHER 2 8 55-3300 NUT - bracket 2 9 66-8055 VALVE - discharge 1
10 66-3015
66-2296 33-350 33-3007
11 33-2542 GASKET - discharge valve 1 12 66-7812 ADAPTER - elbow 1 13 55-3565 SCREW - valve 2 14 55-8423 WASHER - belleville 4 15 66-6610 FITTING - charge port (highside) 1 16 66-7182
17 55-2747 SCREW - compressor 4 18 55-2159 LOCKWASHER 4 19 55-2173 FLATWASHER 4
91-1754 PAD (plastic) 4 20 91-6208 CHANNEL - compressor 1 21 91-3227 NUTSTRIP - compressor 2
55-3044 RIVET - nutstrip 4 22 55-2969 SCREW - channel 2 23 55-2958 FLATWASHER 2 24 55-4727 WASHER - spacer 2 25 33-920 O-RING 2 26 99-2767 BOX - junction (see 117F5) 1 27 44-5519 CABLE - power 1 28 91-6435 ANGLE - lifting 1
55-7564 SCREW - angle 1
55-2159 LOCKWASHER 1
CAP - valve (brass)
CAP - valve (plastic)
•• GASKET - brass cap
•• GASKET - plastic cap
CAP - fitting
1
1 1 1 1
1
Page 46
45
COMPRESSOR 133D7 2/6/01
133D7
COMPRESSOR
Revised
2/6/01
Page 47
46
Revised 2/6/01
COMPRESSOR
133D7
REF PART# DESCRIPTION QTY
1 8102-743 COMPRESSOR - service (460V) 1 1 22-1002
2 *33-2218 3 22-1132
22-1051
4 *33-2510 5 22-775 6 22-379 7 *33-2220 8NSS
9 *33-2224 10 NSS 11 NSS 12 NSS 13 *33-2221 14 22-408 15 22-398
*33-2222
*33-2223 16 22-780 17 *33-2225 18 22-781 19 22-776 20 *33-2226 21 44-9256
44-9257
*33-1106
*33-1107
41-485
*30-199 KIT - gasket (incl all compressor gaskets) 1
203-516 OIL - compressor (gallon) A/R
HEAD - cylinder
GASKET - cylinder head
KIT - valve plate (incl 2 & 4, used only on Copeland com-
pressors 3DST-07500-XXX-XXX)
KIT - valve plate (incl 2 & 4, used only on Delta Wing com-
pressors 3DSTA075E-XXX-XXX)
GASKET - valve plate to body
TEE - oil pump (Schrader)
KIT - oil pump
GASKET - oil pump
COVER - housing
GASKET - housing cover
CRANKSHAFT - assembly
PISTON, PIN & ROD - group
COVER - oil screen
GASKET - oil screen cover plate
SCREEN - oil (behind plate)
KIT - sight glass (incl glass, gaskets & mounting screws)
•• O-RING - oil sight glass
•• GASKET - oil sight glass (flat)
KIT - bottom plate
GASKET - bottom plate
SCREEN - suction strainer (internal behind suction valve)
COVER - stator
GASKET - stator cover
TERMINAL PLATE, STUD & INSULATOR
PLATE - terminal mounting (includes terminal, fusite, gas-
kets, bo lts)
GASKET - terminal plate
O-RING - terminal fusite
PROTECTOR - motor
1 1 1
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1
Page 48
47
COMPRESSOR OIL FILTER GROUP (Before 6/
97) 133D8 2/6/01
133D8
COMPRESSOR OIL FILTER GROUP (Before 6/97)
Revised
2/6/01
Page 49
48
Revised 2/6/01
COMPRESSOR OIL FILTER GROUP (Before 6/97)
133D8
REF PART# DESCRIPTION QTY
20-157 1 55-8689 2 66-8054
203-393 3 66-6607
66-7183 4 60-237
5 91-6964 6 55-1587 7 55-1800 8 55-3059 9 66-7800
10 33-2545 11 33-1936 12 91-7506 13 55-3300 14 55-2363 15 55-2959 16 55-2114 17 55-8460 18 55-8461 19 66-8051 20 55-8425 21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1
22 91-7754 EXTRUSION - rubber 1
KIT - oil filter
ADAPTER - tee
ELBOW
SEALER - Loctite (red)
FITTING - refrigerant
CAP - fitting
TUBE (incl 2.0 rings, 33-2545, bracket 91-7506 & extrusion
91-7754)
STRAP - filter
SCREW - strap
LOCKWASHER
NUT - captive
FILTER - oil
O-RING
O-RING
BRACKET - oil filter
NUT
LOCKWASHER
LOCKWASHER
NUT
STUD - bracket
STUD - bracket
TUBE - filter to compressor
ADAPTER
A/R
1 1 1
1 1 1
1 1 1 1 1 3 1 1 2 2 1 1 2 1 1 1
Page 50
49
COMPRESSOR JUNCTION BOX 117F5 2/16/96
117F5
COMPRESSOR JUNCTION BOX
Revised
2/16/96
Page 51
50
Revised 2/16/96
COMPRESSOR JUNCTION BOX
117F5
REF PART# DESCRIPTION QTY
1 91-7120 BOX - junction (compressor) 1 2 33-2792 GASKET 1
55-3559 SCREW - box 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4 3 44-4341 BOARD - terminal 1
55-2991 SCREW - block 2
55-2001 FLATWASHER 2
55-2996 LOCKWASHER 2 4 99-2847 COVER 1
55-3027 SCREW - cover 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4 5 33-976 GASKET 1 6 55-5018 NUT 1 7 55-6141 CONNECTOR 1 8 55-2995 SCREW - ground 1
55-3496 LOCKWASHER 1
55-2001 FLATWASHER 1 9 99-6519 PAD (neoprene) 1
10 91-6207 NAMEPLATE - danger 1
Page 52
51
ELECTRICAL COMPONENTS 123B4 2/6/01
123B4
ELECTRICAL COMPONENTS
Revised
2/6/01
Page 53
52
Revised 2/6/01
ELECTRICAL COMPONENTS
123B4
REF PART# DESCRIPTION QTY
1 104-608 MOTOR - evaporator (see 123B3) 2 2 44-6565 SENSOR - defrost 1 3 44-5568 SENSOR - return air 1 4 44-5448 SENSOR - discharge air (M7, M8) 1
41-806 SENSOR - discharge air (M9, M10) 1 5 45-1682 HEATER - evaporator coil (see 102B10) 2 6 45-1683 HEATER - drip pan (see 102B10) 1 7 NSS BOX - remote monitor (see 102C2) 1 8 203-382 BATTERY & HARNESS (see 123B10) 1 9 104-607 MOTOR - condenser fan (see 102B4) 1
10 66-7789 VALVE - modulating (see 123A8) 1 11 41-1626 SWITCH - high pressure cutout (for connectors see 1 15D14) 1
41-811
12 8102-743 COMPRESSOR - service (see 133D7, 460V) 1 13 44-9249 HARNESS - sensor (USDA, see 113A12) 1 14 NSS BOX - control (see 123B5) 1 15 44-6930 SWITCH - low pressure cutout (for connectors see 115D14) 1 16 44-5840 SWITCH - 2 speed condenser fan (see 123B13) 1 17 66-7622 VALVE - solenoid (liquid/refrigeration, see 124E2) 1 18 44-8844 HARNESS - heater 1 19 44-7112 HARNESS - condenser motor 1 20 44-9169 HARNESS - evaporator motor (#1) 1 21 44-9170 HARNESS - evaporator motor (#2) 1
11-3305 SLEEVING - hose (25 ft, pvc) A/R
22 41-757 HARNESS - main (M7, M8, for connectors see 115D14) 1
41-1694 HARNESS - main (M9, M10, for connectors see 115D14) 1
23 45-1612 CABLE - power (69 ft) 1 24 33-2631 BUSHING - cable 1 25 44-4051 PLUG - power (MIPCO) 1
41-1976 PLUG - power (Minnekes) 1
41-2820 PLUG - power (ESL) 1
44-9891 TERMINAL - pin (cable end) 3
44-6310 TERMINAL - pin (plug end) 4
26 91-3238 BRACKET - cable restraint 1
55-2977 SCREW - bracket 3
55-2086 FLATWASHER 6
55-4953 NUT 3
27 91-2197 BRACKET - sensor 1
55-5639 SCREW - bracket 2
28 91-2203 BRACKET - sensor 1 29 55-6388 CLAMP - sensor 2
55-3031 SCREW - clamp 2
SWITCH - only
1
Page 54
53
123B4
ELECTRICAL COMPONENTS
Revised
2/6/01
Page 55
54
Revised 2/6/01
ELECTRICAL COMPONENTS
123B4
REF PART# DESCRIPTION QTY
55-2001 FLATWASHER 4
55-4560 NUT 2
30 91-2462 BRACKET - sensor 1
55-1587 SCREW - bracket 3
55-1800 LOCKWASHER 3
55-2086 FLATWASHER 3
31 66-7618 VALVE - solenoid (liquid injection, M19.7, M19.8) 1
66-7798 VALVE - solenoid (liquid injection, M19.9, M19.10) 1
41-767
32 44-8987 MOTOR - air compressor (see 123B14) 1 33 NSS CONTROLLER - humidity (see 98B11) 1 34 44-8985 SENSOR - humidity (see 123B14) 1
COIL - valve
1
Page 56
55
115D14
WEATHER PACK CONNECTORS 115D14 1/5/01
WEATHER PACK CONNECTORS
Revised
1/5/01
Page 57
56
Revised 1/5/01
WEATHER PACK CONNECTORS
115D14
REF PART# DESCRIPTION QTY
1 44-5836 TERMINAL - male (14-16 gauge) A/R
44-5883 TERMINAL - male (18-20 gauge) A/R
44-8851 TERMINAL - male (22 gauge) A/R 2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R
44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R
44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R
44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R
44-7812 PLUG - cavity (green, no hole) A/R 3 44-7330 SHROUD (1 pin) 1 4 44-7327 TOWER (1 pin) 1 5 44-5839 TERMINAL (14-16 gauge, female) A/R
44-5884 TERMINAL (18-20 gauge, female) A/R
44-8853 TERMINAL (22 gauge, female) A/R 6 44-5835 SHROUD (2 pin) 1 7 44-5838 TOWER (2 pin) 1 8 44-9569 SHROUD (3 pin) 1 9 44-6959 TOWER (3 pin) 1
10 44-7881 SHROUD (4 pin) 1 11 44-7880 TOWER (4 pin) 1 12 44-8294 SHROUD (6 pin) 1 13 44-7872 TOWER (6 pin) 1 14 44-7884 SHROUD (22 pin) 1 15 44-7829 TOWER (22 pin) 1 16 44-7811 LOCK - secondary 2 17 41-1527 TOWER (4 pin) 1 18 41-1310 SHROUD (4 pin) 1
Page 58
57
CONTROL BOX 123B5 1/11/99
123B5
CONTROL BOX
Revised
1/11/99
Page 59
58
Revised 1/11/99
CONTROL BOX
123B5
REF PART# DESCRIPTION QTY
1 98-3860 BOX - control 1
55-2977 SCREW - box 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4 2 91-6198 COVER - remote monitor 1 3 33-2630 GASKET - cover 1 4 55-4437 SCREW - cover 4
55-2359 FLATWASHER 8
55-2360 LOCKWASHER 4
55-2361 NUT 4 5 44-2368 SWITCH - on/off (2pdt) 1 6 44-2099 SWITCH - defrost (1p) 1
55-2998 LOCKWASHER 4 7 99-8981 ANGLE 1
55-3028 WASHER - sealing 2
55-4953 NUT 2 8 99-8149 LATCH - door 1 9 55-4953 NUT 1
55-2086 FLATWASHER 3
55-2363 LOCKWASHER 1
10 99-8994 SPACER - tube 1 11 99-8993 BRACKET - latch 1 12 55-2957 SCREW 1 13 99-9240 ANGLE - microcontroller 1
55-2991 SCREW - angle 2
55-3008 WASHER - sealing 2
55-2001 FLATWASHER 2
55-4560 NUT 2
14 55-4953 NUT 1 15 99-8151 SPACER 1
203-393 SEALER - Loctite A/R
203-392 SEALER - antiseize A/R
16 55-2086 FLATWASHER 2 17 55-2977 SCREW - roller 1 18 91-4999 WINDOW 1 19 91-230 NAMEPLATE - On/Off Defrost 1 20 91-4998 COVER - control box 1 21 99-8986 STRIP - gasket (25 ft) A/R 22 55-3473 PIN 2 23 44-8910 BOARD - pc/LED (see 120G1) 1
55-6036 SCREW - board 2
55-3023 WASHER - sealing 2
Page 60
59
123B5
CONTROL BOX
Revised
1/11/99
Page 61
60
Revised 1/11/99
CONTROL BOX
123B5
REF PART# DESCRIPTION QTY
24 99-8161 SHIELD - light 2
55-7149 RIVET - shield (plastic) 8
25 99-9401 NAMEPLATE - Lights Display 1 26 55-4954 NUT - cover 2 27 55-2958 FLATWASHER 4 28 55-3034 WASHER - sealing 2 29 55-2959 LOCKWASHER 2 30 55-2114 NUT - cover 2 31 55-3059 NUT - captive 3 32 45-1629 CONTROLLER - microprocessor (see 123B7) 2 33 99-8162 ROLLER - door latch 1 34 44-739 BOOT - switch 2 35 99-7900 ROD - cover 2 36 33-2631 BUSHING - cable 1 37 45-1612 CABLE - power (69 ft) 1 38 44-4051 PLUG - power cable (MIPCO) 1
41-1976 PLUG - power (Minnekes) 1
41-2820 PLUG - power (ESL) 1
44-9891 TERMINAL - pin (cable end) 3
44-6310 TERMINAL - pin (plug end) 4
39 91-3238 BRACKET - pow er cable 1
55-2977 SCREW - bracket 3
55-2086 FLATWASHER 6
55-4953 NUT 3
40 91-5713 BRACKET - post 1 41 44-5114 POST - binding 1 42 204-209 LEAD - thermistor 1 43 33-385 GROMMET 1 44 NSS TRAY - high voltage (see 123B6) 1 45 NSS BREAKER - circuit (see 135E5) 1
Page 62
61
120G1
BOARD ASSEM­BLY - PC/LED 120G1 11/22/99
BOARD ASSEMBLY - PC/LED
Revised
11/22/99
Page 63
62
Revised 11/22/99
BOARD ASSEMBLY - PC/LED
120G1
REF PART# DESCRIPTION QTY
1 44-8910 BOARD - pc/LED (complete) 1 2 41-2558
3 91-4424 4 91-3254 NAMEPLATE - Mode Lite Indicator 1
5 55-6036 SCREW - board to cover 2 6 55-3023 WASHER - sealing 2 7 55-3844 SCREW - board to block 2 8 55-3800 LOCKWASHER 2 9 55-2201 FLATWASHER 2
10 91-7656 BRACKET - board 1 11 55-8745 STANDOFF - bracket 2
BOARD - pc/LED
•• BLOCK - mounting board
1 2
Page 64
63
HIGH VOLTAGE TRAY (M37.3, M37.7) 123B6 6/12/97
123B6
HIGH VOLTAGE TRAY (M37.3, M37.7)
Revised
6/12/97
Page 65
64
Revised 6/12/97
HIGH VOLTAGE TRAY (M37.3, M37.7)
123B6
REF PART# DESCRIPTION QTY
1 91-5623 PANEL - high voltage 1
99-8982 SEALER - tape (roll) A/R 2 55-5018 NUT 5 3 55-2788 FITTING - barb 5 4 44-8812 CONTACTOR 6
55-3842 SCREW - contactor 12
55-2964 LOCKWASHER 12
55-2001 FLATWASHER 12 5 44-8813 INTERLOCK - contactor 2 6 44-8811 TRANSFORMER 1 7 44-8832 TRANSFORMER - current 1
55-3022 SCREW - transformer 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2 8 44-9251 TRANSFORMER 1
55-2989 SCREW - transformer 2
55-2202 LOCKWASHER 2
55-2001 FLATWASHER 2 9 55-5111 CONNECTOR - cable 10
10 55-5885 CONNECTOR - cable 2 11 55-1587 SCREW - panel to box 12 12 55-3028 WASHER - sealing 12 13 55-2086 FLATWASHER 12 14 55-4953 NUT 12 15 55-3000 SCREW - ground 3
55-3008 WASHER - sealing 3
16 55-2996 LOCKWASHER 6
55-2001 FLATWASHER 6
17 55-2965 NUT 6 18 41-1971 CONTACTOR - phase correction (see 119G3) 1
55-2269 SCREW - contactor 4
55-2964 LOCKWASHER 4
55-2201 FLATWASHER 4
19 44-3710 JUMPER 1 20 99-3522 NAMEPLATE - Caution 460 Volts 1
55-3842 SCREW - transformer 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
21 33-1435 GROMMET - connector 1 22 33-2753 GROMMET 1 23 41-758 HARNESS - high voltage tray to microprocessor 1 24 41-761
SOCKET - liquid injection sensor (2 circuit)
1
Page 66
65
123B6
HIGH VOLTAGE TRAY (M37.3, M37.7)
Revised
6/12/97
Page 67
66
Revised 6/12/97
REF PART# DESCRIPTION QTY
25 91-6195 BRACKET - transformer 1
55-3842 SCREW - bracket 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
HIGH VOLTAGE TRAY (M37.3, M37.7)
123B6
Page 68
67
119G3
CONTACTOR ASSEMBLY (PHASE CORREC­TION, 460V) 119G3 1/14/99
CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V)
Revised
1/14/99
Page 69
68
Revised 1/14/99
CONTACTOR ASSEMBLY (PHASE CORRECTION,
460V)
119G3
REF PART# DESCRIPTION QTY
41-1971 CONTACTOR - phase correction (complete) 1 1 44-5752
2 44-4889 3 40-333 4 99-6511 5 55-2869 6 55-3014 7 55-3013 8 99-5225 9 55-3256
10 44-2812 11 55-2330
41-1980
12 99-5226 13 44-5149
55-2012
14 44-3832 15 41-1970 16 55-4438 17 55-2998 18 55-2999
CONTACTOR
•• COIL - contactor
•• KIT - points
BRACKET - resistor
SCREW - bracket
LOCKWASHER
FLATWASHER
BRACKET - capacitor
SCREW - bracket
CAPACITOR (0.5 UF)
BANDWRAP
BOARD - phase correction
•• BRACKET - pc board
•• BOARD - pc
•• RIVET - board
•• RECTIFIER
•• RESISTOR
SCREW - resistor
LOCKWASHER
NUT
1 1 1 2 4 8 8 1 4 1 1 1 1 1 4 2 2 4 4 4
Page 70
69
MICROPROCES­SOR CONTROL­LER (M19.7, M19.8, M19.9, M19.10) 123B7 11/23/98
123B7
MICROPROCESSOR CONTROLLER (M19.7, M19.8, M19.9, M19.10)
Revised
11/23/98
Page 71
70
Revised 11/23/98
MICROPROCESSOR CONTROLLER (M19.7, M19.8,
M19.9, M19.10)
123B7
REF PART# DESCRIPTION QTY
1 45-1629 CONTROLLER - microprocessor (A+) 1 2 44-5571
3 41-1101 4 44-7253 5 91-6574 6 55-3845
55-3014
55-3013 7 99-8166
55-4199
55-3014
55-2999 8 99-8167
55-2997
55-3014
55-3013 9 91-3458
91-6573
10 44-6564
55-3427
11 44-7468
44-7469
12 91-2304
91-1109
13 99-9341
55-4437
55-2359
55-2360
55-2361
14 55-6771 15 55-5396
55-3059
16 44-9393 17 Not Used
18 203-439 19 33-1264 20 55-5425 21 91-6575
RELAY - microprocessor
JUMPER - terminal (7 fin)
JUMPER - terminal (3 fin)
PANEL - microprocessor (rear)
SCREW - rear panel
LOCKWASHER
FLATWASHER
HINGE
SCREW - hinge
LOCKWASHER
NUT
BLOCK - hinge
SCREW - block
LOCKWASHER
FLATWASHER
COVER - assembly
NAMEPLATE - cover
CONNECTOR & CABLE - data port
SCREW - connector
BULB - alarm
LENS (red)
COVER (top)
•• NAMEPLATE - digital display
COVER - connector
SCREW - cover
FLATWASHER
LOCKWASHER
NUT
SCREW - assembly
SCREW
NUT - captive
KEYPAD
BATTERY - lithium (3.5V)
STRIP - gasket
PLUG - button
NAMEPLATE - Real Time Clock
9 1 1 1 6 6 6 4 4 4 4 2 4 4 4 1 1 1 2 1 1 1 1 1 2 2 2 2 3 2 2 1
1 1 1 1
Page 72
71
123B7
MICROPROCESSOR CONTROLLER (M19.7, M19.8, M19.9, M19.10)
Revised
11/23/98
Page 73
72
Revised 11/23/98
MICROPROCESSOR CONTROLLER (M19.7, M19.8,
M19.9, M19.10)
123B7
REF PART# DESCRIPTION QTY
22 91-4019 23 44-8187 24 99-8168 HINGE 2
25 99-8169 ANGLE - hinge 1
55-2995 SCREW - angle & hinge 7
55-3008 WASHER - sealing (angle) 3
55-2001 FLATWASHER - hinge 4
55-4560 NUT - hinge 4
26 204-635 INSTALLER - integrated circuit 1 27 204-636 REMOVER - integrated circuit 1 28 204-622 WRIST STRAP - electrostatic 1
NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a com-
plete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMO­GUARD Microprocessor Controllers The Thermoguard Microprocessor, like all micro-electronic circuits in use today, requires special precautions in handling to avoid damaging sensitive electronic components. While these circuits are extremely reliable and immune to most environmental extremes, they are sensitive to static electricity and damage from certain external causes. Precautions must be taken when servicing units and/or containers with these Controllers installed to ensure that the Control­ler and other sensitive electronic components are not damaged. If these precautionary measures are not followed, the risk of significant damage to the electronic components of the unit is possible. The primary risk potential results from the failure to wear adequate electrostatic discharge preventative equipment when handling and/or servicing the Controller. The second cause results from electric weld­ing on the unit and/or container chassis without taking precautionary steps.
NAMEPLATE - Caution, Sensitive Electronic Devices
JUMPER
1 1
Page 74
73
126G13
HARNESS GROUP
- REMOTE MONI­TOR 126G13 2/28/96
HARNESS GROUP - REMOTE MONITOR
Revised
2/28/96
Page 75
74
Revised 2/28/96
HARNESS GROUP - REMOTE MONITOR
126G13
REF PART# DESCRIPTION QTY
1 44-7337 CONNECTOR & CABLE - remote monitor 1 2 44-8972
3 41-1220 4 99-9604 BRACKET - connector 2
55-7136 SCREW - connector 2
55-2359 FLATWASHER 4
55-2360 LOCKWASHER 2
55-2361 NUT 2 5 44-7336 HARNESS - remote monitor 1 6 41-1218
7 41-1217 8 41-1219
CONNECTOR (15 pin, female)
CONNECTOR (15 pin, male)
CONNECTOR (15 pin, male)
COVER - connector
DIODE
2 1
1 1 1
Page 76
75
CIRCUIT BREAKER ASSEM­BLY 135E5 7/17/96
135E5
CIRCUIT BREAKER ASSEMBLY
Revised
7/17/96
Page 77
76
Revised 7/17/96
CIRCUIT BREAKER ASSEMBLY
135E5
REF PART# DESCRIPTION QTY
1 91-7655 BRACKET - circuit breaker 1
55-2991 SCREW - bracket 3
55-3008 WASHER - sealing 3 2 91-6197 COVER - circuit breaker 1
55-3256 SCREW - cover 4
55-3014 LOCKWASHER 4 3 44-3280 RECTIFIER 1
203-395 MASTIC - heat transfer A/R
55-2997 SCREW - rectifier 2
55-3013 FLATWASHER 4
55-3014 LOCKWASHER 4
55-2999 NUT 2 4 91-6196 COVER - hourmeter 1
55-3256 SCREW - cover 2
55-3014 LOCKWASHER 2
55-3013 FLATWASHER 2
55-5754 NUT 2 5 55-8746 PLUG - button 3 6 91-6194 NAMEPLATE - Circuit Breaker 1 7 41-756 HARNESS - circuit breaker 1 8 44-8973
9 44-6558 BREAKER - circuit (1.5 amp) 1
10 44-6557 BREAKER - circuit (3.0 amp) 4 11 44-5996 BREAKER - circuit (5.0 amp) 2 12 91-6593 NAMEPLATE - HV Part Identification 1 13 44-6949 BREAKER - circuit (25 amp, M10) 4
CONNECTOR
1
Page 78
77
REMOTE MONI­TOR BOX 102C2 2/19/98
102C2
REMOTE MONITOR BOX
Revised
2/19/98
Page 79
78
Revised 2/19/98
REMOTE MONITOR BOX
102C2
REF PART# DESCRIPTION QTY
1 91-125 COVER - box 1 2 33-2632 GASKET - cover 1 3 55-2977 SCREW - cover 1
55-2086 FLATWASHER 1
55-3319 WASHER - sealing 1 4 99-5454 NAMEPLATE - Caution 460 Volt 1 5 41-1810 MONITOR 1
55-4953 NUT - board 2
55-2086 FLATWASHER 2 6 40-656
7 99-9607 BOX - remote monitor 1
55-4953 NUT - box 4
55-2086 FLATWASHER 4 8 44-7342 BOARD - terminal (7 terminal) 1 9 44-7341 BOARD - terminal (6 terminal) 1
55-2748 SCREW - block 4
55-3023 WASHER - sealing 4
55-2201 FLATWASHER 4
55-4223 NUT 4
10 55-5111 CONNECTOR - harness 2 11 41-759 CABLE - power (remote monitor) 1 12 55-3059 NUT - captive 1 13 91-3383 BRACKET - mounting (lower) 1 14 91-4033 BRACKET - mounting (upper) 1
55-2977 SCREW - cover 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
15 See Note CABLE - Transfresh 1 16 55-2993 LOCKWASHER (internal tooth) 2
55-2086 FLATWASHER 1
55-1801 NUT - ground 1
17 204-635 INSTALLER - integrated circuit 1 18 204-636 REMOVER - integrated circuit 1 19 204-622 WRIST STRAP - electrostatic 1
CHIP - IC
1
NOTE: Trans Fresh components are not available from Thermo King Service Parts.
Page 80
79
123B10
BATTERY & BAT­TERY CHARGER GROUP 123B10 4/14/99
BATTERY & BATTERY CHARGER GROUP
Revised
4/14/99
Page 81
80
Revised 4/14/99
BATTERY & BATTERY CHARGER GROUP
123B10
REF PART# DESCRIPTION QTY
1 91-3377 BRACKET - battery & box 1 2 91-6199 BOX - battery charger 1
55-1587 SCREW - bracket/box 6
55-1800 LOCKWASHER 6
55-2086 FLATWASHER 6 3 91-3382 COVER - battery 1 4 203-507 BATTERY & HARNESS (for connectors see 115D14) 1 5 99-7246 STRIP (neoprene, 50 ft) A/R 6 55-3027 SCREW - battery terminal 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
55-2965 NUT 2 7 55-3000 SCREW - ground 1
55-3008 WASHER - sealing 1
55-2996 LOCKWASHER 2
55-2001 FLATWASHER 1
55-2965 NUT 2 8 91-6200 COVER - box 1 9 99-8986 STRIP - gasket (.75 in wide x 25 ft) A/R
10 91-6201 BRACKET - battery charger 1
55-4560 NUT - bracket 2
55-2001 FLATWASHER 2
11 91-6202 MARKSTRIP 2 12 44-5534 BOARD - ter minal 1
55-2201 FLATWASHER 2
55-4223 NUT 2
13 91-6205 MARKSTRIP 1 14 55-5111 CONNECTOR - liquid tite 1 15 40-534 HARNESS - battery charger (for connectors see 115D14) 1 16 44-6591 CHARGER - battery 1 17 55-2977 SCREW - cover 1
55-3319 WASHER - sealing 1
55-2086 FLATWASHER 1
18 55-3059 NUT - captive 1
Page 82
81
102B10
DEFROST GROUP 102B10 2/21/96
DEFROST GROUP
Revised
2/21/96
Page 83
82
Revised 2/21/96
DEFROST GROUP
102B10
REF PART# DESCRIPTION QTY
1 98-2985 PAN - drain (auxilliary) 1
55-1587 SCREW - pan 8
55-1800 LOCKWASHER 8
55-2086 FLATWASHER 8
55-4953 NUT 4
55-3059 NUT - captive 4 2 99-8964 BRACKET - drain pan 1 3 45-1682 HEATER - evaporator coil 2 4 91-3228 BRACKET - heater 4 5 99-8973 BRACKET - drip pan heater 4
55-5639 SCREW - bracket 20 6 45-1683 HEATER - drip pan 1 7 99-7103 HOSE - drain 2
55-2332 BANDWRAP 2 8 99-9230 CLIP - drain tube retainer 2 9 99-8977 TUBE - drain 2
Page 84
83
113A12
USDA HARNESS GROUP 113A12 1/10/95
USDA HARNESS GROUP
Revised
1/10/95
Page 85
84
Revised 1/10/95
USDA HARNESS GROUP
113A12
REF PART# DESCRIPTION QTY
1 91-5546 BRACKET - connectors 1
55-2969 SCREW - bracket 2
55-2958 FLATWASHER 4
55-6157 WASHER - special 2
55-4954 NUT 2 2 44-9249 HARNESS - sensor (USDA) 1 3 44-8329
4 44-8333 5 44-8334 6 99-3685 7 91-5547 NAMEPLATE - USDA connectors 1
8 55-3427 SCREW - connector 4
55-2359 FLATWASHER 4
55-2360 LOCKWASHER 4
55-2361 NUT 4
RECEPTACLE
CAP - dust (receptacle)
STRAIN - relief
CHAIN - cap
1 1 1 1
Page 86
85
123B14
HUMIDITY MOTOR, COM­PRESSOR & TANK GROUP 123B14 2/16/96
HUMIDITY MOTOR, COMPRESSOR & TANK GROUP
Revised
2/16/96
Page 87
86
Revised 2/16/96
HUMIDITY MOTOR, COMPRESSOR & TANK GROUP
123B14
REF PART# DESCRIPTION QTY
1 91-2767 BRACKET - nozzle 1 2 11-7380 NOZZLE - humidity (see 120A12) 1 3 11-4860 ELBOW (1/4) 2 4 10-243 KIT - sleeve & eyelet (1/4) 2 5 11-4841 NUT - hose (1/4) 2 6 11-4367 HOSE - liquid (1/4, 35 ft) A/R 7 11-4959 ELBOW (3/8) 3 8 10-242 KIT - sleeve & eyelet (3/8) 3 9 11-4941 NUT (3/8) 3
10 11-4372 HOSE - air (35 ft) A/R 11 44-8985 SENSOR - humidity 1 12 91-2762 HOSE (5/8 id x 74 in) 1 13 11-7381 TANK - water 1
55-2977 SCREW - tank 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
14 91-2770 NAMEPLATE - humidity system 1 15 99-8301 CAP & CHAIN - overflow tank (see 119E11) 1
55-3024 SCREW - chain 1
55-2964 LOCKWASHER 1
16 55-6905 FITTING - hose 1
203-385 SEALER - thread A/R
17 91-2761 HOSE (5/8 id x 74 in) A/R 18 55-7151 DRAIN COCK 1 19 91-6235 NOZZLE - body 1 20 91-6236 SCREEN - filter 1 21 91-6237 ADAPTER - outlet 1 22 55-7150 CLAMP - hose 5 23 102-529 COMPRESSOR - air (see 123D6) 1
55-2977 SCREW - compressor 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
24 77-2013 COUPLING - compressor/motor 1 25 91-2768 BRACKET - shield 1
55-3021 SCREW - shield 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-6526 INSERT - threaded 2
26 44-8987 MOTOR - air compresso r drive 1
77-1401
44-9002
33-2139
BEARING - motor
PROTECTOR - overload
SEAL - shaft
2 1 1
Page 88
87
123B14
HUMIDITY MOTOR, COMPRESSOR & TANK GROUP
Revised
2/16/96
Page 89
88
Revised 2/16/96
HUMIDITY MOTOR, COMPRESSOR & TANK GROUP
123B14
REF PART# DESCRIPTION QTY
55-6153 CONNECTOR - liquid tite 1
91-3390 SHIM - motor A/R
55-2963 SCREW - motor 4
55-4727 WASHER - special 4
55-2959 LOCKWASHER 4
27 91-2748 BRACKET - compressor & motor 1
55-2977 SCREW - bracket 4
55-1800 LOCKWASHER 4
55-8117 FLATWASHER 4
28 91-2769 NUTSTRIP - motor 2 29 99-7752 NUTSTRIP - compressor 2
55-3010 RIVET - nutstrip 8
30 55-6349 TEE - hose connection 1 31 91-2822 BRACKET - tank (top) 1 32 91-6234 BRACKET - sensor 1
55-2969 SCREW - bracket 2
55-2958 FLATWASHER 4
55-4954 NUT 2
55-3022 SCREW - sensor 4
55-2201 FLATWASHER 8
55-4223 NUT 4
33 91-2823 BRACKET - tank (bottom) 1
Page 90
89
HUMIDITY CON­TROLLER GROUP 98B11 7/17/96
98B11
HUMIDITY CONTROLLER GROUP
Revised
7/17/96
Page 91
90
Revised 7/17/96
HUMIDITY CONTROLLER GROUP
98B11
REF PART# DESCRIPTION QTY
1 91-2762 BOX - controller 1 2 91-2763 COVER - box 1 3 99-7246 STRIP - gasket (50 ft) A/R 4 55-3473 PIN - cover 1
203-392 SEALER - antiseize A/R
99-7900 ROD - pin 1
55-2114 NUT 2
55-2958 FLATWASHER 2
55-2959 LOCKWASHER 1
55-3034 WASHER - sealing 1 5 91-2764 WINDOW 1 6 55-5396 SCREW - cover 1
55-6772 WASHER - split 1
55-3059 NUT - captive 1 7 91-7657 BRACKET - controller 1
55-3029 SCREW - bracket 4
55-2201 FLATWASHER 4
55-2202 LOCKWASHER 4 8 44-2368 SWITCH (2pdt) 2
55-2998 LOCKWASHER 8 9 91-2766 NAMEPLATE - humidity 1
10 41-360 CONTROLLER - humidity (assembly) 1 11 41-1861 CONTACTOR 1
55-3256 SCREW - contactor 4
55-3014 LOCKWASHER 4
55-3013 FLATWASHER 4
12 55-2991 SCREW - ground 1
55-3008 WASHER - sealing 1
55-2996 LOCKWASHER (internal tooth) 2
55-2965 NUT 2
55-2001 FLATWASHER 2
13 55-5111 CONNECTOR - liquid tite 3 14 44-739 BOOT - switch 2 15 91-6229 NAMEPLATE - setpoint 1 16 91-5353 CLIP - retainer 1 17 41-1309 HARNESS - control (assembly) 1 18 41-1310
19 44-7330
CONNECTOR (4 pin)
CONNECTOR (1 terminal, see 115D14)
1 1
Page 92
91
AIR COMPRES­SOR 123D6 1/10/95
123D6
AIR COMPRESS OR
Revised
1/10/95
Page 93
92
Revised 1/10/95
AIR COMPRESSOR
123D6
REF PART# DESCRIPTION QTY
102-529 COMPRESSOR - air 1 1NSS
2NSS 3 22-842 4NSS 5*NSS 6*NSS 7NSS 8NSS 9*NSS
10 NSS 11 *NSS 12 *NSS 13 *NSS 14 NSS 15 NSS 16 NSS
20-132 KIT - service 1
FAN
SHROUD
VALVE - safety
HEAD - cylinder
GASKET - head
VAL VE - outlet
PLATE - valve
VALVE - inlet
GASKET - cylinder
CYLINDER
RING - piston
SEAL - piston
RING - rider
ROD - piston
ECCENTRIC & COUNTER WEIGHT
KEY - flat
1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1
Page 94
93
120A12
NOZZLE ASSEM­BLY - HUMIDITY 120A12 1/5/95
NOZZLE ASSEMBLY - HUMIDITY
Revised
1/5/95
Page 95
94
Revised 1/5/95
NOZZLE ASSEMBLY - HUMIDITY
120A12
REF PART# DESCRIPTION QTY
11-7380 NOZZLE - humidity 1 1 55-6907
2 33-2137 3 55-6908 4 91-5866 5 33-2531 6 91-5867 7 33-2532 8 55-7770
ADAPTER - thin wall
GASKET - adapter
NUT
CAP - fluid/air
GASKET - fluid/air spray
BODY - nozzle
GASKET - plug
PLUG - body
1 1 1 1 1 1 1 1
Page 96
95
119E11
CAP & CHAIN ASSEMBLY 119E11 8/1/95
CAP & CHAIN ASSEMBLY
Revised
8/1/95
Page 97
96
Revised 8/1/95
REF PART# DESCRIPTION QTY
1 99-8301 CAP & CHAIN - overflow tank 1 2 99-3685
3 55-2991 4 55-2965 5 55-4560
CHAIN
SCREW - chain
NUT
LOCKNUT
CAP & CHAIN ASSEMBLY
119E11
1 1 1 1
Page 98
97
STRUCTURAL COMPONENTS 123B8 7/23/98
123B8
STRUCTURAL COMPONENTS
Revised
7/23/98
Page 99
98
Revised 7/23/98
STRUCTURAL COMPONENTS
123B8
REF PART# DESCRIPTION QTY
1 98-4663 FRAME - unit (foamed, complete, M19.7, 19.8) 1
98-5087 FRAME - unit (foamed, complete, M19.9) 1
98-5345 MOUNT - cable tie 17
55-2988 RIVET - blind 17 2 91-1753 NUTSTRIP - door 24
55-3044 RIVET - nutstrip 48 3 98-4046 SCREEN - air (poly) 1
55-3055 RIVET 4
55-2359 FLATWASHER 6 4 98-4572 PANEL - upper 1 5 33-1693
6 99-8967
55-3010
55-7527 SCREW - panel 15
55-5223 WASHER - special 15 7 98-4345 PANEL (lower, rear) 1
55-3098 SCREW 25
55-5223 WASHER - spacer 25
55-3059 NUT 21 8 33-1694 GASKET - panel (rear, bottom) 2
55-2988 RIVET 32 9 99-6968 STRIP - gasket (horizontal, 50 ft) A/R
10 98-3202 GRILLE - condenser (see 117F1) 1 11 99-9702
12 98-4552 PANEL - compressor 1
98-5345 FRAME - unit (foamed, complete, M19.10) 1
55-1587 SCREW - panel 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
13 98-3056 SCREEN - evaporator (rear) 1 14 99-9233 SCREEN - evaporator (side) 2
55-2841 RIVET - container 8
55-2001 FLATWASHER 12
55-2864 RIVET - blind 12
15 99-9531 MEMBER - screen (right) 1 16 99-9530 MEMBER - screen (left) 1 17 91-731 ANGLE - screen support 1 18 98-3423 CHANNEL - stiffener 4
55-2988 RIVET 24
19 91-5661 BRACKET - reefer tag 1
55-2864 RIVET - bracket 2
GASKET - panel (rear, top)
STRIP - gasket support
RIVET
STRIP - gasket (grille)
2 2 6
2
Page 100
99
125B10
DOOR ASSEMBLY SENSOR 125B10 9/2/97
DOOR ASSEMBLY SENSOR
Revised
9/2/97
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