Thermador PRD486GDHU/01, PRD486GDHC/07, PRD486GDHC/05, PRD486GDHC/06, PRD486GDHC/04 Installation Guide
...
INSTALLATION MANUAL
For Thermador Professional ®
PRO-HARMONY TM Dual Fuel Ranges
MANUEL D'INSTALLATION
Pour toutes les cuisinieres mixtes
Thermador Professional ® PRO-HARMONY TM
MANUAL DE INSTALACION
Para Estufas de Todo Tipo de Gas Thermador
Professional ® PRO-HARMONY TM
Models/
Modeles /
Modelos:
PRD30
PRD36
PRD48
Table of Contents
Safety Instructions .............................. 2
Important Installation Information ................. 2
Step 1: Ventilation Requirements ...................................... 3
Step 2: Cabinet Preparation ........................................... 4
Step 3: Unpacking, Moving and Placing the Range ........................ 9
Step 4: Installing Anti-Tip Device ..................................... 11
Step 5: Gas Requirements and Hookup ................................ 13
Step 6: Electrical Requirements, Connection & Grounding ................ 14
Step 7: Backguard Installation ........................................ 17
Step 8: Door Removal and Reinstallation ............................... 18
Step 9: Burner Test and Adjustment ................................... 19
Installer Checklist .................................................. 20
To Clean and Protect Exterior Surfaces ........... 20
This Thermador Appliance is made by
BSH Home Appliances Corporation
5551 McFadden Ave.
Huntington Beach, CA 92649
Questions?
1-800-735-4328
www.thermador.com
We look forward to hearing from you!
For Massachusetts Installations:
1. Installation must be performed by a qualified or licensed contractor,
plumber or gas fitter qualified or licensed by the state, province or region
where this appliance is being installed.
2. Shut-off valve must be a "T" handle gas cock.
3. Flexible gas connector must not be longer than 36 inches.
WARNING
If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage, personal injury or
death.
• Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
WARNING
• All Ranges can tip
• Injury to Persons could result
• Install Anti-Tip Device
• See Installation Instructions
TO REDUCE THE RISK OF TIPPING OF THE APPLIANCE, IT
MUST BE SECURED BY A PROPERLY INSTALLED ANTI-TIP
DEVICE. VERIFY THAT THE ANTI-TIP DEVICE IS ENGAGED
PER INSTALLATION INSTRUCTIONS. (NOTE: ANTI-TIP DEVICE
IS REQUIRED ON ALL 30" AND 36" RANGES).
English 1
Safety Instructions
-- READ AND SAVE THESE INSTRUCTIONS
Important Safety Instructions
APPROVED FOR ALL RESIDENTIAL APPLIANCES
FOR RESIDENTIAL USE ONLY
IMPORTANT: Save these Instructions for the Local
Electrical and Gas Inspectors' use.
INSTALLER: Please leave these Instructions with this unit
for the owner.
OWNER: Please retain these instructions for future
reference.
WARNING
Disconnect power before installing. Before
turning power ON, be sure that all controls are in
the OFF position.
Important:
Local codes vary. Installation, gas connections and
grounding must comply with all applicable codes.
,_ WARNING:
Disconnect power before installing. Before turning power
ON, be sure that all controls are in the OFF position.
Note:
This Range is NOT designed for installation in
manufactured (mobile) homes or for installation in
Recreational Park Trailers.
Do Not install this range outdoors.
Do not use a flame of any kind to check for gas
leaks.
Important Installation Information
GAS type verification
Verify the type of gas supplied to the location. Ensure that
the appliance is connected to the type of gas for which it is
certified. All models are certified for use with natural gas.
Field conversion of the appliance for use with propane gas
supply will require a conversion kit.
WARNING:
To avoid possible burn or fire hazard, a
backguard designed specifically for this range
must be installed whenever the range is used.
Refer to "Chart C: Backguard Kit Model Numbers" on
page 18, for the correct backguard models that are
designed for this range. After selecting the correct
backguard, the range must be installed properly, using the
minimum clearances to combustible surfaces specified in
the Cabinet Preparation instructions on page 4.
Important:
• A backguard must be utilized when there is less than a
12" horizontal clearance between combustible
materials and the back edge of the range. A
Thermador backguard must be ordered separately and
installed at the rear of the range (A Low Back is
supplied with 30" model). For island installations and
other installations with more than 12" clearance, an
optional stainless steel Island Trim is available to cover
the backguard mounting flanges.
• Verify that the appliance is correct for the type of gas
being provided. Refer to "Step 5: Gas Requirements
and Hookup" on page 13 before proceeding with the
installation.
This appliance has been tested in accordance with ANSI
Z21.1, Standard for Household Cooking Appliances (USA)
and in accordance with CAN 1.1-M81 Domestic Gas
Ranges (Canadian).
It is stronqlv recommended that this appliance be installed
in conjunction with a suitable overhead vent hood. (See
"Step 1: Ventilation Requirements" on page 3.) Due to the
English 2
highheatcapabilityofthisunit,particularattentionshould
bepaidtothehoodandductworkinstallationtoassureit
meetslocalbuildingcodes.
Duetothehighheatofthecooktopburners,installinga
microwaveovenwithaventilationsystemoverthecooktop
isnotrecommended.
Checklocalbuildingcodesforthepropermethodof
applianceinstallation.Localcodesvary.Installation,
electricalconnectionsandgroundingmustcomplywithall
applicablecodes.Intheabsenceoflocalcodesthe
applianceshouldbeinstalledinaccordancewiththe
NationalFuelGasCodeANSIZ223.I/NFPA54current
issueandNationalElectricalCodeANSI/NFPA70-current
issue.InCanada,installationmustbeinaccordancewith
theCAN1-B149.1and.2- InstallationCodesforGas
BurningAppliancesand/orlocalcodes.
Gas Supply:
Natural Gas -- 6 inch water column. (14.9 mb) min., 14
inch (34.9 mb) maximum
Propane Gas -- 11 inch water column. (27.4 mb) min., 14
inch (34.9 mb) maximum
Electric Power Supply:
(See page 14 for specifications.)
CAUTION:
When connecting the unit to propane gas, make
certain the propane gas tank is equipped with its
own high-pressure regulator in addition to the
pressure regulator supplied with the range. The
maximum gas pressure to this appliance
must not exceed 14.0 inches water column
(34.9 mb) from the propane gas tank to the
pressure regulator.
CAUTION:
This unit is designed as a cooking appliance.
Based on safety considerations, never use it for
warming or heating a room.
This appliance complies with one or more of the following
standards:
• UL 858, Standard for the Safety of Household Electric
Ranges
• UL 923, Standard for the Safety of Microwave Cooking
Appliances
• UL 507, Standard for the Safety of Electric Fans
• ANSI Z21.1, American National Standard for
Household Cooking Gas Appliances
• CAN/CSA-C22.2 No. 113-M1984 Fans and Ventilators
• CAN/CSA-C22.2 No. 61-M89 Household Cooking
Ranges
CAUTION"
To eliminate risk of burns or fire caused by
reaching over heated surface units, cabinet
storage located above the surface units should
be avoided.
Step 1: Ventilation
Requirements
It is stron,qlv recommended that a suitable exhaust hood be
installed above the range. Downdraft ventilation should not
be used. The Table on page 4 indicates the ventilation
hood options and blower capacity guidelines that are
recommended for use with all Thermador ranges.
. Select Hood and Blower Models:
For wall installations, the hood width must, at a
minimum, equal the width of the range cooking surface.
Where space permits, a hood larger in width than the
cooking surface may be desirable for improved
ventilation performance.
For island installations, the hood width should
overhang the range cooking surface by a minimum of
3" on each side.
Important:
Ventilation hoods and blowers are designed for use with
single wall ducting. However, some local building codes or
inspectors may require double wall ducting. Consult local
building codes and/or local agencies, before starting, to
assure that hood and duct installation will meet local
requirements.
Do not install a microwave oven/ventilator combination
above the range, as these type of units do not provide the
proper ventilation and are not suitable for use with the
range.
2. Hood Placement:
For best smoke elimination, the lower edge of the hood
should be installed 30" above the range cooking
surface. (See Figure 1).
If the hood contains any combustible materials (i.e. a
wood covering), it must be installed a minimum of 40"
above the cooking surface.
It is the responsibility of the owner and the installer to
determine if additional requirements and/or standards
apply to specific installations.
NOTICE:
Most range hoods contain combustible components which
must be considered when planning the installation.
English 3
3. Consider Make-Up Air:
• Due to the high volume of ventilation air, a source of
outside replacement air is recommended. This is
30" 4 burners 800 CFM
4 burners with griddle
36"
48"
Important Notes:
It is recommended that a Thermador Professional wall or island hood or custom insert is used with Thermador
Professional Ranges.
The HPWB Professional Series Wall Hoods or the Professional Series Custom Inserts are recommended ventilation
solutions for these ranges. The PH Professional Series Wall Hoods are also a viable option, however the 27" depth of
the PH series may not be suitable to all applications.
6 burners
6 burners with griddle
1,000 CFM
1,100 CFM
1,300 CFM
particularly important for tightly sealed and insulated
homes.
A qualified heating and ventilating contractor should be
consulted.
30" or 36" Pro Wall Hood
30" or 36" Custom Insert w/optional blower
42" Island Hood w/optional blower
36" or 42" Pro Wall Hood
36" Custom Insert w/optional blower
42" or 48" Island Hood w/optional blower
48.... or 54" Pro Wall Hood
48" Custom Insert w/optional blower
54" Island Hood w/optional blower
Refer to www.Thermador.com for a complete selection of Professional Ventilation options, Blowers, and Accessories.
* For high output gas ranges (60,000 BTU or greater), the minimum of one (1) CFM of ventilation per 100 BTU is
recommended. If the range has a griddle, add 200 CFM to the estimated blower capacity. Additional blower capacity
may be required for longer duct runs.
For island applications, it is recommended to use a hood width that exceeds the width of the range by 6" (overlapping
the range by a minimum of 3" on each end).
**Not all 48" Pro Wall Hood models can accommodate a 1,300 CFM blower option.
CFM = "cubic feet per minute" (standard blower capacity rating).
Step 2: Cabinet Preparation
In these installations, the door and cabinet can
cause a pinching hazard.
zones shown in Figure 3a.
1. The range is a free standing unit. If the unit is to be
placed adjacent to cabinets, the clearances shown in
Figure 1 are required. The same clearances apply to
island installations, except for the overhead cabinets,
which must have a space wide enough to accept the
flared island hood, as indicated in Figure 1.
2. These ranges may be recessed into the cabinets
beyond the edge of the front face of the oven (See
Figure 2 and Figure 3b).
,_ CAUTION
3. The gas and electrical supply should be within the
Note:
The maximum depth of over head cabinets installed on
either side of the hood is 13".
A 40-inch minimum clearance is required between the top
of the cooking surface and the bottom of an unprotected
cabinet. A 30-inch clearance can be used when the bottom
of the wood or metal cabinet is protected by not less than
1/4 inch of a flame retardant material covered with not less
English 4
thanNo.28MSGsheetsteel,0.015inch(0.4mm)thick
stainlesssteel,0.024inch(0.6mm)aluminum,or0.020
inch(0.5mm)thickcopper.Flameretardantmaterialsbear
thefollowingmark:
UNDERWRITERS LABORATORIES INC. CLASSIFIED
MINERAL AND FIBER BOARDS SURFACE BURNING
CHARACTERISTICS
Followed by the flame spread and smoke ratings. These
designations are shown as "FHC (Flame Spread/Smoke
Developed)." Materials with "0" flame spread ratings are
flame retardant. Local codes may allow other flame spread
ratings.
the range above the cooking surface, a Thermador
Low Back or Pot and Pan Shelf must be installed. (See
Figure 2). When clearance to combustible material A
is over 12", a Thermador Flush Island Trim may be
used. Figure 2 indicates the space required for each
type of backguard.
,
Always keep appliance area clear and free from
combustible materials, gasoline and other flammable
vapors and liquids.
,
Do not obstruct the flow of combustion and ventilation
air to the unit.
8.
A (10) inch minimum clearance is needed when the
range is installed beside a combustible side wall.
4. Any openings in the wall behind the range and in the
floor under the range must be sealed.
5. When there is less than a 12" horizontal clearance
between combustible material A and the back edge of
A As defined in the "National Fuel Gas Code" (ANSI
Z223.1, Current Edition).
English 5
30"or36"WideHood
For 30" Ranges { 36"or42"forlsland
]
18"
Min.
oo l
I
30" minimumfrombottomof
overhead Hoodto cooking
surface (40"min. ifhood
contains combustible
materialsA)
t
o
For 36" Ranges { 36"or42"WideHood
For 48" Ranges ' 48", 54", or 60" Wide Hood
42"or48"forlsland
t 54" or 60" for Island
d CombustibleMaterialA
30"Range- 30"
36"Range- 36"
48" Range - 48" 13" Max.
Rangewidth
30",36",or48"
Cooking
Surface
I
ForElectricalandGasSupplyZone,see
Figure3A.
Cabinet }
Depth
10" Min. to
combustible
_ sidewall
material A,
(bothsides)
i
1
io
0
CAUTION:
See Figure 2
40" Min. to
combustible
material A ,
from cooking
surface
_L
0
"35-7/8"Min.RangeHeight
with Leveling Legs fully
retracted
"36-3/4" Max. Range Height
with Leveling Legs fully
extended.
\
Z_ as defined in the "National Fuel Gas Code" (ANSI Z223.1,
Current Edition). *The range height is adjustable. The level
of the range top must be at the same level or above the
countertop level.
Figure 1: Cabinet Clearances
English 6
40"min.to,
combust-
iblesa
27 5/8"
26 1/2"
,_;combustible
" materialsA
40" min. to
combustiblesA
12" min. to
combustiblesA
with island trim
36 3/4" max.
35 7/8" min.
Pot and
Pan Shelf -F_ _ _ ::
i
I
LowBack Guard_
--24 5/8"
e-----23 7/8" max,---------,
Front Face
24 3/4"
1/4"
,,4_,!
BackWall
island trim
2"
_,,
(3(
Countertop
36 3/4" max.
35 7/8" min.
front face
INSTALLATION WITH "FLUSH ISLAND TRIM"
_------_-' 23" _,
INSTALLATION WITH "LOW BACK"
OR "POT AND PAN SHELF"
Aas defined in the "National Fuel Gas Code"
(ANSI Z223.1, Current Edition).
Figure 2: Side View
* Refers to 30", 36" and 48" range models.
Note:
With the oven door fully open, the top of the door extends to 44-7/8" from the back wall, behind the range when installed.
Installation must allow ample clearance for movement around the door when fully opened.
English 7
Gas and Electric Supply
Gas & Electrical Supply Locations for 30" and 36" Dual Fuel Ranges
Gas & Electrical
Supply Zone
B
30" (30" models)
36" (36" models)
Model A B C D
30" 5-3/4" 18-7/16" 5-13/16" 2-15/16"
36" 8-1/16" 19-13/16" 8-1/8" 3-3/16"
Gas & Electrical Supply Locations for 48" Dual Fuel Ranges
Gas
Supply Zone
Electrical
Supply Zone
English 8
48"
Figure 3a: Gas & Electrical Supply Locations for Dual Fuel Ranges
Note:
If not already present, install gas shut-off valve in an easily
accessible location. Make sure all users know where and
how to shut off the gas supply to the range.
Note:
The installer should inform the consumer of the location of
the gas shut-off valve.
Note:
Any opening in the wall behind the appliance and any
opening in the floor under the appliance must be sealed.
Note:
Canadian models have power cord supplied with range.
Note:
When using a 240VAC receptacle having its own housing,
it will be necessary to recess the receptacle's housing into
the rear wall. Mount the receptacle securely to a wall stud,
then seal around the receptacle's housing. Follow all local
electrical codes.
The dual fuel ranges may be connected to the power
supply with a range supply cord kit or by hard-wiring to the
power supply. It is the responsibility of the installer to
provide the proper wiring components (cord or conduit and
wires) and complete the electrical connection as dictated
by local codes and ordinances, and/or the National Electric
Code. The units must be properly grounded. Refer to Step
6 for details. Canadian models have power cord supplied.
The range must be connected only to the type of gas
for which it is certified. If the range is to be connected to
propane gas, ensure that the propane gas supply tank is
equipped with its own high pressure regulator in addition to
the pressure regulator supplied with the range. (See
Step 5.)
Note:
The range is designed for flush installation to the back wall.
For a successful installation, it may be necessary to
reposition the gas-supply line and electrical cord as the
range is pushed back to its final position.
SUGGESTION: This may be accomplished by carefully
pulling on a rope or twine looped around the gas or
electrical supply line as the range is pushed back into
its final installed position.
2-1/2" maximum--_
i
i
.... _1 -2-1/2" maximum
when plugged in
Power Cord & Junction Box
Receptacle & Conduit
Figure 3b: Wall Connection
Step 3: Unpacking, Moving
Electrical Supply
Installation of the range must be planned so that rough-in
of junction box for the receptacle or conduit connection will
allow maximum clearance to the rear of the unit.
When the power supply cord or conduit is connected to the
mating receptacle or junction box cover, the combined
plug/receptacle or junction box cover/conduit connector
should protrude no more than 2-1/2" from the rear wall. See
Figure 3b.
Refer to Figure 10 and Figure 11 on page 15 for location of
junction box on unit. To minimize binding when the unit is
connected to the receptacle or junction box, orient the
receptacle or conduit connector, and slide back into
position.
and Placing the Range
CAUTION
Proper equipment and adequate manpower
must be used in moving the range to avoid
injury, and to avoid damage to the unit or the
floor. The unit is heavy and should be handled
accordingly.
• The range has an approximate shipping weight as
shown in Chart A. It is recommended that the grates,
griddle plate and frame, burner caps, front kick panel
and oven racks be removed to facilitate handling. This
will reduce the weight as shown in Chart A and allow
the range to pass through 30" doorways. See Figure 2
on page 7. Do not remove the griddle assembly.
• Remove the outer carton and packing material from the
shipping base. The dual fuel ranges are held to the
pallet by four (4) bolts (see Figure 4). After removing
English 9
thebolts,therangemustbeliftedandremovedfrom
thepallet.
Important:
DO NOT lift the range by the oven door handle, as this may
damage the door hinges and cause the door to fit
incorrectly to the oven cavity.
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Shipping Weight 351 Ibs. 371 Ibs. 499 Ibs.
Weight without 403 Ibs.
packing materials
Without doors, 318 Ibs.
burner caps, front
kick panel and oven
racks
228 Ibs. 270 Ibs.
185 Ibs. 221 Ibs.
PROTECTED BEFORE PUSHING THE UNIT INTO
POSITION. The anti-tip device must be installed (Step
4), gas and electrical connections should be made
(Step 5 and Step 6), and the backguard installed (Step
7) before the range is placed in its final position.
• For proper performance, the range must be level.
(This is very important for all products that have the
griddle feature.) The range is leveled by adjusting the
legs with a wrench.
• Replace the kick panel. It is important that the
screws retaining the kick panel are secure to
prevent accidental access to hot surfaces.
• Ensure that the burner caps are correctly seated on the
burner bases of the range's cooktop.
Range
Must be
Uniformly
Supported
by Braces
Provided
on Bottom
of Range
/
Pallet
Figure 4: Removal of the Four (4) Shipping Bolts
Note:
Leave adhesive-backed foam layer over brushed-metal
surfaces, to protect finish from scratches, until the range is
installed in final position.
• Due to the weight, a dolly with soft wheels should be
used to move this unit. The weight must be supported
uniformly across the bottom (See Figure 5).
• After transporting the range by dolly close to its final
location, the range can be tipped back and supported
on the rear legs while the dolly is carefully removed.
THE FLOOR UNDER THE LEGS SHOULD BE
Figure 5: Dolly Positioning
Remove all tape and packaging before using the
appliance. Destroy the packaging after unpacking the
appliance. Never allow children to play with packaging
material.
Important:
DO NOT lift the range by the oven door handle, as this may
damage the door hinges and cause the door to fit
incorrectly to the oven cavity.
Griddle Tilt Adjustment (Not All Models)
If the range is equipped with an electric griddle, check the
griddle frame adjustment by pouring two tablespoons of
water on the back of the griddle plate. The water should
slowly roll into the grease tray. If not, adjust the two screws
under the back of the frame. Start with one half turn
counterclockwise (CCW) of the screws. Further adjustment
should be made by one-quarter turn until water slowly flows
into the grease tray.
English 10
Step 4: Installing Anti-Tip
Device
For 30" and 36" ranges, an anti-tip device must be installed
as per these instructions.
ATTENTION - PROPERTY DAMAGE
• Contact a qualified installer or contractor to determine
the proper method for drilling holes through the wall or
floor material (such as ceramic tile, hardwood, etc.)
• Do not slide the range across an unprotected floor.
• Failure to follow these instructions may result in
damage to wall or floor coverings.
_ ARNING - RANGE TIPPING
HAZARD
• All ranges can tip and injury can result. To
prevent accidental tipping of the range,
attach it to the floor, wall or cabinet by
installing the Anti-Tip Device supplied.
• A risk of tip-over may exist if the appliance
is not installed in accordance with these
instructions.
• If the range is pulled away from the wall for
cleaning, service or any other reason,
ensure that the Anti-Tip Device is properly
reengaged when the range is pushed back
against the wall. In the event of abnormal
usage (such as a person standing, sitting,
or leaning on an open door), failure to take
this precaution can result in tipping of the
range. Personal injury might result from
spilled hot liquids or from the range itself.
HAZARD
WARNING - ELECRICAL SHOCK
• Use extreme caution when drilling holes
into the wall or floor. There may be
concealed electrical wires located behind
the wall or under the floor.
• Identify the electrical circuits that could be
affected by the installation of the Anti-Tip
Device, then turn off power to these
circuits.
• Failure to follow these instructions may
result in electrical shock or other personal
injury.
_ WARNING:
All Ranges can tip
Tools Needed for Installation of Anti-Tip Device:
• Screwdriver, Phillips
• Drill, electric or hand
• Measuring tape or ruler
• 1/8" drill bit (wood or metal wall or floor)
• Hammer
• Pencil or other marker
• 3/16" carbide-tipped masonry drill bit (concrete or
concrete block wall or floor)
• 3/16" anchors, drywall or concrete, 4 each (not
required if mounting bracket is being attached to solid
wood or metal)
For 30" and 36" Dual Fuel Ranges (Figure 6 and
Figure 7)
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:___ ______________________________________________________________________________________________________________________________________________________________________________________________
415078 4 Screw, Phillips, #10 x 1-1/2"
647936 1 Anti-Tip Bracket, Floor-
Important Installation Information:
• The anti-tip bracket may be attached to a solid wood
cabinet having a minimum wall thickness of 3/4".
• The thickness of the wall or floor may require use of
longer screws, available at your local hardware store.
• In all cases, at least two (2) of the bracket mounting
screws must be fastened to solid wood or metal.
• Use appropriate anchors when fastening the mounting
bracket to any material other than hard-wood or metal.
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Mounted
Injury to Persons could result
Install Anti-Tip Device
See Installation Instructions
English 11
Left
Cabinet
Figure 6: Anti-tip Bracket
Wall Line _"
\---
Floor
FrontEdoeo' lX
Right Cabinet typical -
""t
I I
I
I
I
I
I
either side
}I_I X I_ from edge ofrange
I I
/
X = 4-1/2" (for 30" range)
X = 6-3/4" (for 36" range)
Figure 7: Placement of Anti-Tip Bracket (Top View)
X
Prepare holes at fastener locations as identified below:
• For walls, wall studs, or floors composed of solid
wood or metal, drill 1/8" pilot holes.
• For walls or floors composed of drywall, sheet-rock
or other soft materials, drill 3/16" holes to a mini-
mum depth of 1-3/4", then tap plastic anchors into
each of the holes using a hammer.
• For walls or floors composed of concrete or con-
crete block, drill 3/16" holes to a minimum depth of
1-3/4", then tap concrete anchors into each of the
holes using a hammer.
• For walls or floors havinq ceramic tile coverinq, drill
3/16" holes through the tile only, then drill into the
material behind the tile as indicated immediately
above.
English 12
• If the range is moved to a new location, the Anti-Tip
Device must be removed and reinstalled.
Mounting Anti-Tip Bracket
The alternative floor mounted bracket shall be installed as
follows:
,
Place bracket on floor in position shown in Figure 7
(Bracket may be used in either corner of the installation
area).
,
Secure to floor or wall stud.
3.
Later, when the unit is installed, the adjustable leg will
slide under the bracket.
Step 5: Gas Requirements and
Hookup
Verify the type of gas being used at the installation site.
The appliance is shipped from the factory for use with
natural gas. It must be converted for use with propane.
A qualified technician or installer must do the
conversion. Make certain the range matches the type of
gas available at this location.
For installation of the appliance at high altitude, please
consult your local gas company for their recommendation
of the correct orifice sizes and any other necessary
adjustments that will provide proper gas combustion at
specified altitudes.
The field conversion kit for this series of Dual Fuel Ranges
is Thermador Model PALPKITHC. Obey all instructions in
this kit for correct conversion of the gas regulator and
settings for the gas valves.
CAUTION
When connecting unit to propane gas, make
certain the propane gas tank is equipped with its
own high pressure regulator in addition to the
pressure regulator supplied with the appliance.
The pressure of the gas supplied to the
appliance regulator must not exceed 14" (34.9
mb) water column.
Natural Gas Requirements:
Inlet Connection: 1/2" NPT internal
(Minimum 3/4" dia. flex line)
Supply Pressure: 6" min. to 14" max. water column
(14.9 to 34.9 mb)
Manifold Pressure: 5" water column (12.5 mb)
Propane Gas Requirements:
Inlet Connection:
Supply Pressure:
Manifold Pressure:
Gas line must not come in contact with any
WARNING
components inside back cover of range.
1/2" NPT internal
(Minimum 3/4" dia. flex line)
11"min. to 14"max. water column
(27.4 mb to 34.9 mb)
10" water column (24.9 mb)
Hook Up
• A manual gas shut-off valve must be installed external to
the appliance, in alocation accessible from the front, for
the purpose of shutting off the gas supply. The supply
line must not interfere with the back of the unit. Make
sure the gas supply is turned off at the manual shut-off
valve before connecting the appliance.
• The range is supplied with its own pressure regulator
that has been permanently mounted within the range
body.
• Use 3/4" flex line to connect between the gas supply
and the appliance gas inlet. The gas supply line
connection is located at the lower right portion of all
range models. (See Figure 8 and Figure 9). The
appliance gas inlet connection is 1/2" NPT. Use caution
to avoid crimping the 3/4" flex line when making bends.
Suggested length of flex line is 48"; however, please
check local codes for your area's requirements before
installation.
• The gas supply connections shall be made by a
competent technician and in accordance with local
codes or ordinances. In the absence of local codes, the
installation must conform to the National Fuel Gas Code
ANSI Z223.1/NFPA54- current issue.
• Always use pipe sealing compound or Teflon® tape on
the pipe threads, and be careful not to apply excessive
pressure when tightening the fittings.
• Leak testing of the appliance shall be in accordance with
the following instructions.
• Turn on gas and check supply line connections for
leaks using a soap and water solution.
• Bubbles forming indicate a gas leak. Repair all leaks
immediately after finding them.
_ WARNING
-- gas leaks.
Do not use a flame of any kind to check for
CAUTION
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5
kPa.).
The appliance and its individual shut off valve
must be disconnected from the gas supply
piping system during any pressure testing of the
system at test pressures in excess of 1/2 psig
(3.5 kPa.). When checking the manifold gas
pressure, the inlet pressure to the regulator
should be at least 6" W.C. (14.9 mb) for natural
gas or 11" W.C. (27.4 mb) for propane.
Do not attempt any adjustment of the pressure
regulator.
English 13
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Figure 9: Location of Gas Supplylnlet Connection on 48"
Ranges
Step 6: Electrical
Figure 8: Location of Gas Supply Inlet Connection
on 30" and 36" Ranges
Requirements, Connection &
Grounding
Prior to servicing appliance, always disconnect
appliance electrical supply cord, if so equipped, from
wall receptacle. If appliance is hard-wired to power
supply, disconnect power to unit by turning off the
proper circuit breaker or disconnecting the proper fuse.
Lock service panel to prevent power from being turned
ON accidentally.
Dual Fuel range models can be connected or hardwired to
the power supply as described on page 15.
30" 240/208 VAC 35 Amps 60 Hz. Single
36" 240/208 VAC 35 Amps 60 Hz. Single
48" 240/208 VAC 50 Amps 60 Hz. Single
A neutral supply wire must be provided from the power
source (breaker/fuse panel) because critical range
components, including the surface burner spark
reignition module, require 120 VAC to operate safely
and properly. An improper 120/240 VAC power supply
will cause malfunction, damage this appliance, and
English 14
possibly create a condition of shock hazard. If the
correct power supply circuit is not provided, it is the
responsibility and obligation of the installer and user to
have proper power supply connected. This must be
accomplished in accordance with all applicable local
codes and ordinances by a qualified electrician. In the
absenceof localcodesandordinances,thepower
supplyconnectionshallbeinaccordancewiththe
NationalElectricCode.
Observeallgoverningcodesandordinanceswhen
grounding.Intheabsenceofthesecodesor
ordinancesobserveNationalElectricalCodeANSI/
NFPANo.70currentissue.Seepage16forgrounding
method.
• Electricalwiringdiagramsandschematicshavebeen
placedinthetoekickareaoftherangeforaccessbya
qualifiedservicetechnician.
• TheDualFuelRangesmaybeconnectedtoa240/208
VACpowersupply.
Therangemustbeconnectedtothepowersupplyutilizing
oneofthefollowingmethods.Forallmethodsof
connection,thelengthofthecordorconduit/wiringmust
allowtheunittobeslidcompletelyoutofthecabinet
withouthavingtounplugordisconnecttheunitfromthe
powersupply.Recommendedminimumfreelengthofcord
orconduitisfourfeet.Electricalinstallationsandgrounding
mustbeinaccordancewithalllocalcodesandordinances,
and/ortheNationalElectricCode,asapplicable.
block provided. Secure the ground lead to the junction
box with the screw previously used to secure the
ground strap. Refer to Figure 13. The free end of the
conduit must be connected to a junction box provided
in the gas and electrical supply zone, as shown in
Figure 3a on page 8.
Figure 10: Location of Junction Box on 30" and 36" Ranges
4-CONDUCTOR CORD m NORMALLY, A UNIT
MUST BE CONNECTED TO THE POWER SUPPLY
WITH A 3-POLE, 4-CONDUCTOR CORD KIT RATED
125/250 VOLTS, 50 AMPERES, AND MARKED FOR
USE WITH RANGES. The cord kit must be attached to
the range junction box with a strain relief which will fit a
1" diameter hole. If not already equipped, the cord
must have 1/4" faston closed-loop lugs attached to the
free ends of the individual conductors, preferably
soldered in place.
PERMANENT CONNECTION (HARD WIRING) --
Units may be hard wired to the power supply. The
installer must provide approved flexible aluminum
conduit, 3/4" trade size, maximum 6 feet long. Locate
the junction box on the rear of the unit and remove
cover. Refer to Figure 10. Remove the ground strap
retaining screw and bend the ground strap up. Refer to
Figure 14. The conduit must be installed to the junction
box using an approved conduit connector.
Wiring for the unit is to be brought into the junction box
through the conduit. The ends of the wiring must have
1/4" faston closed-loop lugs attached, preferably
soldered in place. Make the connections to the terminal
Figure 11: Location of Junction Box on 48" Ranges
English 15
4UpperNut
CuppedWasher
SupplyWire
Washer
Figure 12: Conductor Securement
3-CONDUCTOR CORD m WHERE LOCAL CODES
AND ORDINANCES PERMIT GROUNDING
THROUGH NEUTRAL, AND CONVERSION OF
SUPPLY TO 4 WIRE IS IMPRACTICAL, UNIT MAY
BE CONNECTED TO THE POWER SUPPLY WITH A
3-POLE, 3-CONDUCTOR CORD KIT RATED 125/250
VOLTS, 50 AMPERES, AND MARKED FOR USE
WITH RANGES. The cord kit must be attached to the
range junction box with a strain relief which will fit a 1"
diameter hole. If not already equipped, the cord must
have 1/4" faston closed-loop lugs attached to the free
ends of the individual conductors, prefer-ably soldered
in place.
Installer -- show the owner the location of the circuit
breaker or fuse. Mark it for easy reference.
4
L1Black`#'
4
Neutral
White
Figure 13:3 Wire Connection
L2 Red
4-Wire Connection
,
Remove upper nuts only from the terminal block studs.
Do not remove lower nuts which secure range
internal wiring leads.
,
Remove ground strap screw and bend the strap up as
shown in Figure 14.
3.
Secure the neutral wire to the center stud of the
terminal block with nut.
4.
Secure the L1 (black) and L2 (red) power leads to the
outside terminal studs (brass colored) with nuts.
5.
Secure the bare copper ground lead to the range
chassis using the ground screw previously used for the
ground strap. Be sure that neutral and ground
terminals do not touch.
6. Tighten all connections securely.
A 3- or 4-conductor supply may be connected to the
terminal block.
3-Wire Lead Connection
1. Remove upper nuts only from the terminal block studs.
Do not remove nuts which secure range internal
wiring leads.
2. Secure the neutral, grounded wire of the supply circuit,
to the center stud of the terminal block with nut. (See
Figure 13).
3. Secure the L1 (black) and L2 (red) power leads to the
outside terminal block studs (brass colored) with nuts.
4. Tighten nuts securely.
English 16
O
Bend Ground Strap Up
Figure 14: Ground Strap
WARNING
• To avoid possible burn or fire hazard, a
backguard designed specifically for this
range must be installed whenever the
range is used.
• DO NOT attempt to install a Thermador
series backguard, which has air holes in
the back panel to supply (only) one cooling
fan. [See Figure 16]
4
L2 Red
L1 Black
_1 Ground Wire
Figure 15: Secure Neutral Wire
Step 7: Backguard Installation
Front of Range
See Chart C for the correct size of Backguard Kit to match
the range.
• The backguard must be attached before sliding the
range into the final, installed position. A Low Back or
Pot-and-Pan Shelf must be installed when there is less
than 12" clearance from a combustible back wall and
the back of the range above the cooking surface.
• A Flush Island Trim is available for covering the
backguard area of the range for island installations;
however, the Flush Island Trim can only be used where
there is a minimum of 12" horizontal clearance
between a combustible back wall and the back of the
range.
• The backguard is inserted inside the guide channels on
the back of the range, as shown in Figure 16. (Remove
the griddle assembly for sufficient installation clearance
on models with griddle.) Using a T-20 size Torx driver,
fasten the backguard with four (4) Torx-head screws to
the range side panels.
• The Pot-and-Pan Shelf models require pre-assembly of
the top panel to the shell using nine (9) of the enclosed
Torx-head screws. For sufficient load strength, YOU
MUST attach two (2) screws through the back corners
of the top down into the shell.
• To secure the front of the back guard, install three (3)
of the Torx head screws through the lower front panel
of the backguard, into the flange at the back of the
range's cooktop.
• The Pot-and-Pan Shelf models provide a shelf above
the cooktop to keep foods hot or store cooking pans.
OBSERVE CAUTIONS CONCERNING ITEMS
PLACED ON TOP OF THE SHELF.
Thebackpanelofbackguardispositionedinside
thesetwoguidechannelsonthebackoftherange,
Figure 16: Backguard Positioning
CAUTION
The Pot and Pan Shelf can get very hot!
DO NOT place the following items on top of the
Pot and Pan Shelf:
• plastics or containers that can melt
• flammable items
• a total load over 30 pounds (13.6kg)
English 17
Step 8: Door Removal and
Reinstallation
_ AUTION
USE CAUTION WHEN REMOVING THE
DOOR. THE DOOR IS VERY HEAVY.
• Make sure oven is cool and power to oven
has been turned off before removing the
door. Failure to do so could result in
electrical shock or burns.
• The oven door is heavy and fragile. Use
both hands to remove or replace the door.
• Grasp only the sides of the oven door
when removing or replacing it.
• Failure to grasp the oven door firmly and
properly could result in personal injury and
product damage.
• With the door off, never release the levers
and try to close the hinges. Without the
weight of the door, the powerful springs will
snap the hinges closed with great force.
To Remove the Oven Door:
1. Fully open the oven door.
2. Flip the hinge clip toward you (see Photo B.)
3. Close the door until it stops; the open hinge clip will
hold the door about halfway open.
4. Grasp the door on the sides. The door is heavy and
fragile - always use both hands. Lift the door up and
out (there will be some spring resistance to overcome).
When the front of the door is high enough, you will be
able to pull the door straight out.
5. Place the door in a safe and stable location.
Photo A: Hinge bracket in closed position
Photo B: Flip hinge clip toward you
English 18
To Reinstall the Oven Door:
1. Hold door on both sides. Insert hinges into hinge slots.
The door will be about halfway open.
It may be necessary to press firmly inward on the lower
portion of the door, using a rocking motion to fully seat
the door's hinges.
2. Open door all the way to expose hinge clips. Push
hinge clips away from you (toward the oven) until they
meet the hinge.
3. Close and open the door slowly to test the installation.
It should open and close smoothly and be straight, not
crooked.
Test Flame: High Setting. Turn burner on to HI. See
Figure 17 for appropriate flame characteristics.
Yellow Flames:
Further adjustment is required.
Yellow Tips on Outer Cones:
Normal for LP Gas.
Soft Blue Flames:
Normal for Natural Gas.
If the flame is completely or mostly yellow, verify
that the regulator is set for the correct fuel. After
adjustment, retest.
Some orange-colored streaking is normal during
the initial start-up.
Allow unit to operate 4-5 minutes and re-evaluate
before making adjustments.
Figure 17: Flame Characteristics
Photo C: Hinge removed from oven
Step 9: Burner Test and
Adjustment
Install any loose components, such as burner caps and
grates, that may have been removed earlier. Be certain that
burner caps seat properly into the burner bases. Before
testing operation of the appliance, verify that the unit and
the gas supply have been carefully checked for leaks and
that the unit has been connected to the electrical power
supply. Turn the manual gas shut-off valve to the open
position.
Test Rangetop Burners
Test Burner Ignition. Select a rangetop burner knob.
Push in and turn counterclockwise to HI. The ignitor/spark
module will produce a clicking sound. Once the air has
been purged from the supply lines, the burner should light
within four (4) seconds.
If any of the rangetop burners continue to burn mostly or
completely yellow, verify that the burner cap is positioned
properly on the burner base, then retest. If flame
characteristics do not improve, call Thermador.
Test Flame: Low Setting. Turn burner on to SlM. Verify
that the flame completely surrounds the burner. There
should be a flame at each burner port and there should be
no air gap between the flame and the burner. If any burners
do not carry over, call Thermador.
The two rangetop burners on the left side feature XLO,
causing the flame to cycle on and off when the knob is set
to the XLO range. This is normal operation.
Repeat the Ignition and Flame Test procedures, described
above for each rangetop burner.
When Flame is Properly Adjusted:
There should be a flame at each burner port. There should
be no air gap between the flame and burner port.
Call Thermador if:
1. Any of the burners do not light.
2. Any of the burners continue to burn yellow.
English 19
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