TEXAS INSTRUMENTS TPS5102 Technical data

G
TPS5102
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
INV1
FB1
C R
GND
REF STBY1 STBY2
V
CC
COMP
FB2
INV2
DBT PACKAGE
(TOP VIEW)
1
30
2
29
3
28
4
27 5 6 7 8 9 10 11 12 13 14 15
26
25
24
23
22
21
20
19
18
17
16
T T
LH1 OUT1_u LL1 OUT1_d OUTGND1 TRIP1 VCC_CNTP TRIP2 VREF5 REG5V_IN OUTGND2 OUT2_d LL2 OUT2_u LH2
D
Dual, Step-Down for Notebook System Power
D
4.5 V to 25 V Input Voltage Range
D
Adjustable Output Voltage
D
95% Efficiency Achievable
D
PWM/Skip Mode Control Maintains High Efficiency Under Light Load Conditions
D
Fixed-Frequency Operation
D
Resistorless Current Protection
D
Fixed High-Side Driver Voltage
D
Low Quiescent Current (0.6 mA, <1 µA for Standby)
D
Small 30-Pin TSSOP
D
EVM Available (TPS5102EVM-135)
description
SOFTSTART1
PWM_SKIP
SOFTSTART2
The TPS5102 is a dual, high efficiency controller designed for notebook system power requirements. Under light load conditions, high efficiency is maintained as the controller switches from the PWM mode to the lower frequency Skip mode.
These two operating modes, along with the synchronous-rectifier drivers, dead-time, and very low quiescent current, allow power to be conserved and the battery life extended, under all load conditions.
The resistor-less current protection and fixed high-side driver voltage simplify the system design and reduce the external parts count. The wide input voltage range and adjustable output voltages allow flexibility for using the TPS5102 in notebook power supply applications.
5 V
+
C1
ND
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
C2
R2
C4
C5
R3
R1
C8
R4
C3
C6
R5
C7
C9
R7
TPS5102DBT
R6
U1
C10
C11
D1
D2
R8
R11
R9
R10
Q1
Q2
Q3
Q4
L1
Vo1
+
C12
C13
+
Vo2
L2
PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters.
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
Copyright 1999, Texas Instruments Incorporated
1
TPS5102 DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
functional block diagram
V
CC
To Channel 2
STNBY2 STNBY1
VREF5
REF
COMP
PWM/SKIP
SOFTSTART
1.185 V
+ _
3.8 V
+ _
1.1 V
_ +
UVLO
SOFTSTART
Skip Comp
REF
To Channel 2
Channel 2
To Channel 2
VREF5
_ +
4.5 V
OSC
To Channel 2
To
1 Shot
Sync.
Signal
To
Channel 2
REG5V_IN
RT CT
LH OUT_U LL
OUT_D OUTGND
VCC_CNTP
_
_
INV
FB
2
+ +
1.185 V
Error Amp
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
+
PWM Comp
+ _
TRIP
I/O
DESCRIPTION
TPS5102
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
AVAILABLE OPTIONS
T
A
–40°C to 85°C TPS5102IDBT TPS5102EVM-135
TERMINAL
NAME NO.
COMP 12 I/O Voltage monitor comparator input C
T
FB1 2 O CH1 error amp output FB2 14 O CH2 error amp output GND 7 Control GND INV1 1 I CH1 inverting input INV2 15 I CH2 inverting input LH1 30 I/O CH1 boost capacitor connection LH2 16 I/O CH2 boost capacitor connection LL1 28 I/O CH1 boost circuit connection LL2 18 I/O CH2 boost circuit connection OUT1_d 27 I/O CH1 low-side gate-drive output OUT2_d 19 O CH2 low-side gate-drive output OUT1_u 29 O CH1 high-side drive output OUT2_u 17 O CH2 high-side drive output OUTGND1 26 Output GND 1 OUTGND2 20 Output GND 2 PWM_SKIP 4 I PWM/SKIP mode select
REF 8 O 1.185-V reference voltage output REG5V_IN 21 I External 5-V input R
T
SOFTSTAR T1 3 I/O External capacitor connection for CH1soft start timing. SOFTSTART2 13 I/O External capacitor connection for CH2 soft start timing. STBY1 9 I CH1 stand-by control STBY2 10 I CH2 stand-by control TRIP2 23 I External resistor connection for CH2 over current protection. TRIP1 25 I External resistor connection for CH1 over current protection. V
CC
V
5 22 O 5-V internal regulator output
ref
VCC_CNTP 24 I Supply voltage sense input
5 I/O External capacitor connection for switching frequency adjustment
L:PWM mode H:SKIP mode
6 I/O External resistor connection for switching frequency adjustment
11 Supply voltage input
PACKAGE EVM
TSSOP(DBT)
TPS5102IDBTR
Terminal Functions
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
3
TPS5102 DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
detailed description
Vref (1.185 V)
The reference voltage is used to set the output voltage and the overvoltage protection (COMP).
Vref5 (5 V)
The internal linear voltage regulator is used for the high-side driver bootstrap voltage. Since the input voltage range is from 4.5 V to 25 V, this feature offers a fixed voltage for the bootstrap voltage greatly simplifying the drive design. It is also used for powering the low side driver. The tolerance is 6%.
5-V Switch
If the internal 5 V switch senses a 5-V input from REG5V_IN pin, the internal 5-V linear regulator will be disconnected from the MOSFET drivers. The external 5 V will be used for both the low-side driver and the high side bootstrap, thus increasing the efficiency.
PWM/SKIP
This pin is used to change between PWM and Skip mode. If the pin is lower than 0.5-V , the IC is in regular PWM mode; if a minimum 2-V is applied to this pin, the IC works in Skip mode. In light load condition (<0.2 A), the skip mode gives a short pulse to the low-side FET instead of a full pulse. By this control, switching frequency is lowered, reducing switching loss; also the output capacitor energy discharging through the output inductor and the low-side FET is prevented. Therefore, the IC can achieve high efficiency at light load conditions (< 0.2 A).
err-amp
Each channel has its own error amplifier to regulate the output voltage of the synchronous-buck converter. It is used in the PWM mode for the high output current condition (>0.2A). Voltage mode control is applied.
skip comparator
In Skip mode, each channel has its own hysteretic comparator to regulate the output voltage of the synchronous-buck converter. The hysteresis is set internally and typically at 8.5 mV. The delay from the comparator input to the driver output is typically 1.2 µs.
low-side driver
The low-side driver is designed to drive low-Rds(on) n-channel MOSFETs. The maximum drive voltage is 5 V from Vref5. The current rating of the driver is typically 1 A, source and sink.
high-side driver
The high side driver is designed to drive low-Rds(on) n-channel MOSFETs. The current rating of the driver is 1 A, source and sink. When configured as a floating driver, the bias voltage to the driver is developed from V ref5, limiting the maximum drive voltage between OUT_u and LL to 5 V. The maximum voltage that can be applied between LHx and OUTGND is 30 V.
deadtime control
Deadtime prevents shoot–through current from flowing through the main power FETs during switching transitions by actively controlling the turn-on time of the MOSFETs drivers. The typical deadtime from low-side-driver-off to high-side-driver-on is 70 ns, and 85 ns from high-side-driver-off to low-side-driver-on.
4
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
detailed description (continued)
current protection
Current protection is achieved by sensing the high-side power MOSFET drain-to-source voltage drop during on-time at VCC_CNTP and LL. An external resistor between Vin and TRIP pin in serial with the internal current source adjusts the current limit. When the voltage drop during the on-time is high enough, the current comparator triggers the current protection and the circuit is reset. The reset repeats until the over-current condition is removed.
COMP
COMP is an internal comparator used for any voltage protection such as the output under-voltage protection for notebook power applications. If the core voltage is lower than the setpoint, the comparator turns off both channels to prevent the notebook from damage.
SOFT1, SOFT2
Separate softstart terminals make it possible to set the start-up time of each output for any possibility.
STBY1, STBY2
Both channels can be switched into standby mode separately by grounding the STBY pin. The standby current is as low as 1 µA.
TPS5102
ULVO
When the input voltage goes up to about 4 V, the IC is turned on, ready to function. When the input voltage is lower than the turn-on value, the IC is turned off. The typical hysteresis is 40 mV.
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
5
TPS5102
Input voltage, V
V
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
absolute maximum ratings over operating free-air temperature (unless otherwise noted)
Supply voltage, Vcc (see Note 1) -0.3 V to 27 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input voltage, INV -0.3 V to 7 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOFTSTART -0.3 V to 7 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMP -0.3 V to 6 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REG5_IN -0.3 V to 6 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STBY -0.3 V to 15 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver current 3 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRIP -0.3 V to 27 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C
-0.3 V to 7 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T
RT -0.3 V to 7 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LL -0.3 V to 27 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LH -0.3 V to 32 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OUT_u -0.3 V to 32 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OUT_d -0.3 V to 7 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PWM/SKIP -0.3 V to 7 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VCC_Sense -0.3 V to 27V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power dissipation (T
= 25°C) 874 mW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A
Operating temperature (TA) -40°C to 85°C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating temperature (TJ) -40°C to 125°C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage temperature (T
Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
NOTES: 1. All voltage values are with respect to the network ground terminal.
2. This rating is specified at duty ≤10% on output rise and fall each pulse. Each pulse width (rise and fall) for the peak current should not exceed 2 µs.
3. See Dissipation Rating Table for free-air temperature range above 25°C.
-55°C to 150°C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STG)
DISSIPATION RATING TABLE
PACKAGE
DBT 874 mW 6.993 mW/°C 454 mW
TA 25°C
POWER RATING
DERATING FACTOR
ABOVE TA = 25°C
TA = 85°C
POWER RATING
recommended operating conditions
PARAMETERS MIN NOM MAX UNIT
Supply voltage, Vcc 4.5 25 V
INV1/2 CT RT, PWM/SKIP, SOFTSTART 6
p
Oscillator frequency
Operation temperature range, T
I
A
5 V_IN -0.1 5.5 STBY1, STBY2 12 TRIP1/2 VCC_SENSE -0.1 25
C
T
R
T
f
PWM 200 KHz
osc
100 pF
82 k
-40 85 °C
6
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
Vref
Reference voltage
V
fosc change
V
H-level output voltage
V
V
L-level output voltage
V
TPS5102
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
electrical characteristics over recommended operating free-air temperature range, VCC = 7 V (unless otherwise noted)
reference voltage
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
TA = 25°C, I I
= 50 µA 1.155 1.215
vref
Regin Line regulation Vcc = 4.5, 25V, I = 50 µA 0.2 12 mV Regl Load regulation I = 0.1 µA to 1 mA 0.5 10 mV
quiescent current
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Icc Operating current without switching Iccs Stand-by current Both STBY < 0.5 V, Vin = 4.5 – 25 V 1 1000 nA
Both STBY > 2.5 V, No switching, Vin = 4.5 – 25 V
oscillator
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
fosc Frequency PWM operation 500 kHz R fdv fdt
oscH
oscL
T
Timing resistor 56 k
Vcc = 4.5 V to 25 V 0.1% TA = -40°C to 85°C 2%
p
p
DC, includes internal comparator error 1 1.1 1.2 Fosc = 200 kHz, Includes internal comparator error 1.17 Includes internal comparator error 0.4 0.5 0.6 Fosc = 200 kHz, Includes internal comparator error 0.43
= 50 µA 1.167 1.185 1.203
vref
0.6 1.5 mA
error amp
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Vio Input offset voltage TA = 25°C ±2 ±10 mV Av Open-loop voltage gain 50 dB GB Unity-gain bandwidth 0.8 MHz Isnk Output sink current Vo = 0.4 V 30 45 µA Isrc Output source current Vo = 1 V 300 µA
skip comparator
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Vhys Vhoff Offset voltage 2 mV Ihbias Bias current 10 pA T
LHT
T
LH
Vhys is assured by design.
The total delay in the table includes the driver delay.
Hysteresis window 6 9.5 13 mV
Propagation delay‡ from INV to OUTxU TTL input signal 0.7 µs
10 mV overdrive on hysteresis band signal 1.2 µs
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
7
TPS5102
STBY1, STBY2
V
STBY to driver output
s
Threshold voltage
Threshold voltage
Internal current source
A
Vo
V
A
Vo
V
A
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
electrical characteristics over recommended operating free-air temperature range, VCC = 7 V (unless otherwise noted) (continued)
driver deadtime
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
T
DRVLH
T
DRVHL
standby
V
IH
V
IL
T
turnon
T
turnoff
5V regulator
V
O
Regin Line regulation Vcc = 5.5 V, 25 V, I = 10 mA 20 mV Regl Load regulation I = 1 V, 10 mA, Vcc = 5.5 V 40 mV Ios Short-circuit output current Vref = 0 V 80 mA
Low side to high side 70 nS High side to low side 85 nS
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
H-level input voltage L-level input voltage Propagation delay Propagation delay
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Output voltage I = 10 mA 4.7 5.3 V
p
2.5
0.5
1.5
1.8
µ
5-V internal switch
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
V
TLH
V
THL
V
hys
Hysteresis 30 150 mV
UVLO
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
V
TLH
V
THL
V
hys
Hysteresis 10 40 150 mV
current limit
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Input offset voltage 2.5 mV
driver output
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
OUT_u sink current OUT_d sink current OUT_u source current OUT_d source current
4.2 4.8 V
4.1 4.7 V
3.7 4.2 V
3.6 4.1 V
PWM mode 10 15 20 Skip mode 3 5 7
= 3
= 3
0.5 1.2
0.5 1.2 –1 –1.7 –1 –1.5
µ
8
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
Threshold voltage (skip mode)
V
Threshold
V
Dela
ns
TPS5102
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
electrical characteristics over recommended operating free-air temperature range, VCC = 7 V (unless otherwise noted) (continued)
softstart
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
I
CTRL
V
TLH
V
THL
output voltage protection (COMP)
The delay time in the table includes the driver delay.
PWM/SKIP
Soft-start current 1.8 2.5 3 µA Maximum discharge current 0.92 mA
p
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Threshold voltage 0.9 1.1 1.3 V Progagation delay†, 50% duty cycle,
No capacitor on COMP or OUT_u pin, Frequency = 200 kHz
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
y
Turnon 900 ns
Turnoff (with channel on) 400 ns
High to low 0.5 Low to high 2 High to low 550 Low to high 400
3.4 3.9 4.7
1.8 2.6 3.4
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
9
TPS5102 DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
TYPICAL CHARACTERISTICS
QUIESCENT CURRENT (BOTH CHANNELS ON)
vs
INPUT VOLTAGE
800
700
Aµ
600
500
400
300
200
IQ – Quiescent Current –
100
0
010
TJ = 125°C
TJ = 25°C
VCC - Supply Voltage - V
TJ = -40°C
20 30
Figure 1
DRIVE CURRENT (SOURCE)
vs
DRIVE VOLTAGE
6
QUIESCENT CURRENT (BOTH CHANNELS STANDBY)
vs
INPUT VOLTAGE
160
140
120
100
80
60
– Quiescent Current – nA
40
Off
I
20
0
4.5 7 10 15
TJ = 125°C
TJ = -40°C
TJ = 25°C
20 25
VCC - Supply Voltage - V
Figure 2
DRIVE CURRENT (SINK)
vs
DRIVE VOLTAGE
3.5
5
4
3
2
– Driver Output Voltage – V
(src)
V
1
0
TJ = 25°C
0.1 0.5 I
- Driver Source Current - A
(src)
Figure 3
TJ = -40°C
TJ = 125°C
3
2.5
2
1.5
– Driver Output Voltage – V
1
(snk)
V
0.5
1
0
0.1 0.5 I
(snk)
TJ = 125°C
TJ = 25°C
TJ = -40°C
1
- Driver Sink Current - A
Figure 4
10
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
TPS5102
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
TYPICAL CHARACTERISTICS
CURRENT PROTECTION SOURCE CURRENT
(SKIP MODE)
vs
INPUT VOLTAGE
5.2
5.1 5
Aµ
4.9
4.8
4.7
4.6
– Source Current –
4.5
(protec)
I
4.4
4.3
4.2
010
TJ = 125°C
TJ = 25°C
TJ = -40°C
20 30
VCC - Supply Voltage - V
Figure 5
CURRENT PROTECTION SOURCE CURRENT
(PWM MODE)
vs
INPUT VOLTAGE
14
TJ = 125°C
13.8
Aµ
13.6
13.4
13.2
– Source Current –
13
(trip)
I
12.8
12.6
4.5 7 10 15 VCC - Supply Voltage - V
TJ = 25°C
TJ = -40°C
Figure 6
20 25
PWM/SKIP THRESHOLD VOLTAGE
1
0.9
0.8
0.7
0.6
0.5
0.4
– Threshold Voltage – V
0.3
T
V
0.2
0.1 0
010
TJ = 25°C
VI - Supply Voltage - V
vs
INPUT VOLTAGE
TJ = -40°C
TJ = 125°C
20 30
Figure 7
5.1
5
4.9
4.8
– Voltage – V
4.7
ref5
V
4.6
4.5
V
VOLTAGE
ref5
vs
CURRENT
TJ = 125°C
TJ = 25°C
TJ = -40°C
0 –10 –20 –30
Ir - Current - mA
Figure 8
–40 –50
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
11
TPS5102 DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
TYPICAL CHARACTERISTICS
MAXIMUM OUTPUT VOLTAGE
SWITCHING FREQUENCY
2.5
2
1.5
1
Maximum Output Voltage
0.5
0
110
Switching Frequency – kHz
vs
Figure 9
100 1000
1000
–3
–2.5
–2
–1.5
–1
Soft Start Charge Current
–0.5
0
–40 –20 0 25 50 70 95
SWITCHING FREQUENCY
vs
TIMING RESISTOR
SOFT START CHARGE CURRENT
vs
JUNCTION TEMPERATURE
125
TJ - Junction Temperature - °C
Figure 10
100
Switching Frequency
Ct = 100 pF
Ct = 150 pF
Ct = 220 pF
10
10 100
Ct = 47 pF
Ct = 330 pF
1000
Timing Resistor - k
Figure 11
12
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
timing diagram
TPS5102
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
TYPICAL CHARACTERISTICS
Err. Amplifier Output
Oscillator Output
OUTx_u
OUTx_d
Over-Current
Protection
Inductor Current
LLx Voltage
Delay
(100 nS Typ.)
Delay
(100 nS Typ.)
Duty
Current Limit
1.17 V Typ.
0.43 V Typ. High
Low High
Low
Detected Over Current
High Low
IL = 0
TRIPx Voltage
GND
-Vf
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
13
TPS5102 DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
The design shown in this application report is a reference design for notebook applications. An evaluation module (EVM), TPS5102EVM-135 (SLVP135), is available for customer testing and evaluation. The intent is to allow a customer to fully evaluate the given design using the plug-in EVM supply shown here. For subsequent customer board revisions, the EVM design can be copied onto the users’ PCB to shorten design cycle.
The following key design procedures will aid in the design of the notebook power supply using the TPS5102:
SLVP135 EVM
TP27
C6
R6 C7
C14
R11
R3
R15
R16
R18
R19
C19
Q1
Q4
Q3
Q2
J15 J16
C2
C3
GND GND
L1
+
D1
C4
C5
D2
+
L2
C23
R1
+
C22
+
C1
+
R2
TP26
R4
D3
TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8
TP9 TP10 TP11 TP12 TP13 TP14 TP15
C16
TP28
TP24 TP23
TP22
TP21
TP20 TP19
TP18
TP17 TP16
C17
C21
D4
C20
R17
C18
R21
R20
TP25
JP2
R10
R12
JP1
R5
C8
R8
C9
C10
R9
C11
C12
C13
C15
R13
R14
J1 J2 J3 J4 J5 J6 J7 J8
J9 J10 J11 J12 J13 J14
RS1 Vo1 Vo1 Vo1GND Vo1GND Vin Vin Input GND Input GND Vo2GND Vo2GND Vo2 Vo2 RS2
Vin Iin Vo1 Io1 Vo2 Io2
6 V to 15 V 6 A 3.3 V 4 A 5 V 4 A
16 V to 25 V 3.3 V 2.5 A 5 V 2.5 A
output voltage setpoint calculation
The output voltage is set by the reference voltage and the voltage divider. In the TPS5102, the reference voltage is 1.185-V , and the divider is composed of two resistors in the EVM design that are R4 and R5, or R14 and R15. The equation for the setpoint is:
R
1
R
2
+
Where R1 is the top resistor (kΩ) ( R4 or R15); R2 is the bottom resistor (kΩ) ( R5 or R14); Vo is the required output voltage (V); Vr is the reference voltage (1.185 V in TPS5102).
Example: R1 = 1 k; Vr = 1.185 V; Vo = 3.3 V, then R2 = 560 Ω. Some of the most popular output voltage setpoints are calculated in the table below:
R1 (top) (kΩ) 1 V 1 V 1 V 1 V 1 V 1 V R2 (bottom) (kΩ) 10 V 3.7 V 1.9 V 0.9 V 0.56 V 0.31 V
Vo–Vr
V
O
Vr
1.3 V 1.5 V 1.8 V 2.5 V 3.3 V 5 V
14
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
output voltage setpoint calculation (continued)
If a higher precision resistor is used, the voltage setup can be more accurate. In some applications, the output voltage is required to be lower than the reference voltage. With a few extra
components, the lower voltage can be easily achieved. The drawing below shows the method.
V
CC
V
O
TPS5102
z2
R
(top)
R
(bottom)
INV
TPS5102
R
Zener
z1
R
In the schematic, the Rz1, the Rz2, and the zener are the extra components. Rz1 is used to give the zener enough current to build up the zener voltage. The zener voltage is added to INV through Rz2. Therefore, the voltage on the INV is still equal to the IC internal voltage (1.185 V) even if the output voltage is regulated at a lower setpoint. The equation for setting up the output voltage is shown below:
)VrVz(
2Rz
=
Rtop
)VoVr(
+
Vr
Rbtm
When Rz2 is the adjusting resistor for low output voltage; Vz is the zener voltage; Vr is the internal reference voltage; Rtop is the resistor of the voltage sensing network; Rbtm is the bottom resistor of the sensing network;VO is the required output voltage setpoint.
Example: Assuming the required output voltage setpoint is VO = 0.8 V , VZ = 5 V; Rtop = 1 k; Rbottom = 1 kΩ, Then the Rz2 = 2.43 kΩ.
output inductor ripple current
The output inductor current ripple can affect not only the efficiency, but also the output voltage ripple. The equation is exhibited below:
Vin*Vout*Iout
+
is the peak-to-peak ripple current (A) through the inductor;
Where
Iripple
Iripple
output voltage (V);
Iout
is the output current;
Lout
(
Rdson)R
)
L
D
Rdson
is the on-time resistance of MOSFET (Ω); D is the duty cycle;
Ts
Vin
is the input voltage (V);
Vout
is the
and Ts is the switching cycle (S). From the equation, it can be seen that the current ripple can be adjusted by changing the output inductor value.
Example: Vin = 5 V; Vout = 1.8 V; Iout = 5 A; Rdson = 10 mΩ; RL = 5 mΩ; D = 0.36; Ts = 10 µS; Lout = 6 µH Then, the ripple Iripple = 2 A.
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
15
TPS5102 DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
output capacitor RMS current
Assuming the inductor ripple current totally goes through the output capacitor to ground, the RMS current in the output capacitor can be calculated as:
D
+
I
Ǹ
12
Iorms
Where current (A).
Example: I = 2 A, so Io(rms) = 0.58 A
Io(rms)
is the maximum RMS current in the output capacitor (A); I is the peak-to-peak inductor ripple
input capacitor RMS current
Assuming the input ripple current totally goes into the input capacitor to the power ground, the RMS current in the input capacitor can be calculated as:
2
Iirms
Where peak-to-peak output inductor ripple current; highest input RMS current usually occurs at the lowest input voltage, so it is the worst case design for input capacitor ripple current.
Example: Io = 5 A; D = 0.36; Iripple = 2 A, Then, Ii(rms) = 2.42 A
Ǹ
+
Io
D
Ii(rms
) is the input RMS current in the input capacitor (A); Io is the output current (A); Iripple is the
(1–D)
)
1
12
D Iripple
D
2
is the duty cycle. From the equation, it can be seen that the
soft-start
The soft-start timing can be adjusted by selecting the soft-start capacitor value. The equation is
C
soft
+2
T
soft
Where Example: Tsoft = 5 mS, so Csoft = 0.01 µF.
16
C
is the soft-start capacitance (µF) (C9 or C13 in EVM design); T
soft
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
is the start-up time (S).
soft
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
current protection
The current limit in TPS5102 on each channel is set using an internal current source and an external resistor (R18 or R19). The sensed high side MOSFET drain-to-source voltage drop is compared to the set point, if the voltage drop exceeds the limit, the internal oscillator is activated, and it continuously reset the current limit until the over-current condition is removed. The equation below should be used for calculating the external resistor value for current protection setpoint:
TPS5102
Rcl
+
Rds(on
) (
Itrip)Iind(p-p
0.000015
)ń2)
In skip mode,
Rcl
+
Rds(on
) (
Itrip)Iind(p-p
0.000005
)ń2)
Where Rcl is the external current limit resistor (R10 or R11); Rds(on) is the high side MOSFET (Q1 or Q3) on-time resistance. Itrip is the required current limit; Iind(p-p) is the peak-to-peak output inductor current.
Example for voltage mode: Rds(on) = 10 m, Itrip = 5 A, Iind = 2 A, so Rcl = 4 kΩ.
loop-gain compensation
Voltage mode control is used in this controller for the output voltage regulation. To achieve fast, stabilized control, two parts are discussed in this section: the power stage small signal modeling and the compensation circuit design.
For the buck converter, the small signal modeling circuit is shown below:
Z
V
ap
d
ac
i
a
+
V
I
D
Ic d
+
­i
D
1
p
c
L
R
L
L
C
Z
RC
R
C
V
O
R
From this equivalent circuit, several control transfer functions can be derived: input-to-output, output impedance, and control-to-output. Typically the control-to-output transfer function is used for the feedback control design.
Assuming Rc and RL are much smaller than R, the simplified small signal control-to-output transfer function is:
Vod
+
Vo
d
+
1
)
sƪC
(1
)
ǒ
Rc)R
sCRc
Ǔ
L
)
)
L
ƫ
)
R
s2LC
Where C is the output capacitance; Rc is the equivalent serial resistance (ESR) in the output capacitor; L is the output inductor; RL is the equivalent serial resistance (DCR) in the output inductor; R is the load resistance.
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
17
TPS5102 DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
loop-gain compensation (continued)
T o achieve fast transient response and the better output voltage regulation, a compensation circuit is added to improve the feedback control. The whole system is shown:
V
ref
PWM
Compensation
Power
Stage
The typical compensation circuit used as an option in the EVM design is a part of the output feedback circuit. The circuitry is displayed below:
C3
R4
C2
_ +
To PWM
C1
R3
R2R1
V
ref
This circuit is composed of one integrator, two poles, and two zeros: Assuming R1 << R2 and C2 << C3, the equation is:
Comp
+
(
1
)sC3R4) (1
sC3R
2(1
)sC2R4)(1
)sC2R2
)sC1R1
)
)
Therefore,
Pole
Pole
+
+
1
2
pC1R1
1
2
pC2R4
Zero
Zero
1
2
1
2
+
+
1
2
pC2R2
1
2
pC3R4
A simplified version used in the EVM design is exhibited below:
18
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
Integrator
+
1
2
pC3R2
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
APPLICATION INFORMATION
loop-gain compensation (continued)
TPS5102
SLVS239 - SEPTEMBER 1999
V
O
C3
R4
C2
_ +
To PWM
R3
R2
V
ref
Assuming C2 << C3, the equation is:
Comp
+
(
sC3R
1
)sC3R4
2(1
)
)sC2R4
)
There is one pole, one zero and one integrator:
Zero
+
1
2
pC3R4
Integrator
+
1
2
pfC3R2
Pole
+
1
2
pC2R4
The loop-gain concept is used to design a stable and fast feedback control. The loop-gain equation is derived by the control-to-output transfer function times the compensation:
Loop–gain+Vod Comp
The amplitude and the phase of this equation can be drawn with software such as MathCad. In turn, the stability can be easily designed by adjusting the compensation parameters. The sample bode plot is shown below to explain the phase margin, gain margin, and the crossover frequency.
The gain is drawn as 20 log (loop-gain), and the phase is in degrees. To explain them clearer, 180 degrees is added to the phase, so that the gain and phase share the same zero.
The crossover frequency is the point at which the gain curve touches zero. The higher this frequency , the faster the transient response, since the transient recovery time is 1/(crossover frequency). The phase is the phase margin. The phase margin should be at least 60 degrees to cover all changes such as temperature. The gain margin is the gap between the gain curve and the zero when the phase curve touches zero. This margin should be at least 20 dB to guarantee stability over all conditions.
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
19
TPS5102 DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
180 166
20 Log (Loop-Gain)
180 + Phase
152 138 124
110
96 82
68 54 40 26 12
–2 –16 –30 –44 –58 –72 –86
–100
Gain
10 100 10
Phase
Margin
Phase
Crossover
f – Frequency – Hz
Gain Margin
3
10
4
10
5
10
6
synchronization
Some applications require switching clock synchronization. There are two methods that can be used for synchronization: the triangle wave synchronization and the square wave synchronization.
The triangle wave synchronization is displayed below:
TPS5102
740 mV
740 mV
It can be seen that both Rt and Ct are removed from the circuit. Therefore, two components are saved. This method is good for the synchronization between two controllers. If the controller needs to be synchronized with a digital circuit such as DSP, the square-type clock signal is usually used. The configuration exhibited below is for this type of application:
Ct
Rt
20
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
synchronization (continued)
TPS5102
Ct
Rt
An external resistor is added into the circuit, but Rt is still removed. Ct is kept to be a part of RC circuit generating triangle waveform for the controller. Assuming the peak value of the square is known, the resistor and the capacitor can be adjusted to achieve the correct peak-to-peak value and the offset value.
layout guidelines
TPS5102
Good power supply results will only occur when care is given to proper design and layout. Layout will affect noise pickup and generation and can cause a good design to perform with less than expected results. With a range of currents from milliamps to tens or even hundreds of amps, good power supply layout is much more difficult than most general PCB designs. The general design should proceed from the switching node to the output, then back to the driver section and, finally , parallel the low-level components. Below are several specific points to consider
D
All sensitive analog components should be referenced to ANAGND. These include components connected to Vref5, Vref, INV, LH, and COMP.
D
Analog ground and drive ground should be isolated as much as possible. Ideally , analog ground will connect to the ground side of the bulk storage capacitors on VO, and drive ground will connect to the main ground plane close to the source of the low-side FET.
D
Connections from the drivers to the gate of the power FETs should be as short and wide as possible to reduce stray inductance. This becomes more critical if external gate resistors are not being used.
D
The bypass capacitor for VCC should be placed close to the TPS5102.
D
When configuring the high-side driver as a floating driver, the connection from LL to the power FETs should be as short and as wide as possible.
D
When configuring the high-side driver as a floating driver, the bootstrap capacitor (connected from LH to LL) should be placed close to the TPS5102.
D
When configuring the high-side driver as a ground-referenced driver, LL should be connected to DR VGND.
D
The bulk storage capacitors across VIn should be placed close to the power FETS. High-frequency bypass capacitors should be placed in parallel with the bulk capacitors and connected close to the drain of the high-side FET and to the source of the low-side FET.
before
the layout of a TPS5102 design begins.
D
High-frequency bypass capacitors should be placed across the bulk storage capacitors on VO.
D
LH and LL should be connected very close to the drain and source, respectively , of the high-side FET. LH and LL should be routed very close to each other to minimize differential-mode noise coupling to these traces.
D
The output voltage sensing trace should be isolated by either ground trace or Vcc trace.
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
21
TPS5102 DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
95
Output = 3.3 V
90
85
80
75
Efficiency – %
70
65
60
0 0.2 0.4 0.6
100
95
PWM AND SKIP MODE EFFICIENCY
COMPARISON
PWM Mode
Skip Mode
0.8 1 1.2
IO - Output Current - A
Figure 12
EFFICIENCY
vs
OUTPUT CURRENT
Output = 3.3 V
PWM AND SKIP MODE EFFICIENCY
100
Output = 5 V
95
90
85
80
Efficiency – %
75
70
65
60
0 0.2 0.4 0.6
100
95
Output = 5 V
COMPARISON
PWM Mode
Skip Mode
0.8 1 1.2
IO - Output Current - A
Figure 13
EFFICIENCY
vs
OUTPUT CURRENT
90
85
80
Efficiency – %
75
70
65
60
22
PWM Mode
Skip Mode
0123
IO - Output Current - A
Figure 14
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
45
90
85
80
Efficiency – %
75
70
65
60
Skip Mode
0123
IO - Output Current - A
Figure 15
PWM Mode
45
TPS5102
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
EFFICIENCY
OUTPUT CURRENT
100
Dual Output Efficiency
95
90
85
80
Efficiency – %
75
70
65
60
0204060
Output Current – %
Figure 16
OUTPUT LOAD REGULATION
vs
80 100
OUTPUT LOAD REGULATION
3.4 Output Load = 3.3 V
3.38
3.36
3.34
3.32
3.3
3.28
– Output Voltage – V
O
V
3.26
3.24
3.22
3.2
0123
IO - Output Current - A
Figure 17
OUTPUT LINE REGULATION
45
5.1 Output Load = 5 V
5.08
5.06
5.04
5.02
5
4.98
– Output Voltage – V
O
V
4.96
4.94
4.92
4.9
0123
IO - Output Current - A
Figure 18
45
3.4 Output Line = 3.3 V
3.38
3.36
3.34
3.32
3.3
3.28
– Output Voltage – V
O
V
3.26
3.24
3.22
3.2
010
20 30
VI - Input Voltage - V
Figure 19
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
23
TPS5102 DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
5.1
5.09
5.08
5.07
5.06
5.05
5.04
– Output Voltage – V
O
V
5.03
5.02
5.01 5
OUTPUT LINE REGULATION
Output Line = 5 V
5101520
VI - Input Voltage - V
Figure 20
3.3–V OUTPUT VOLTAGE RIPPLE
25 30
DIODE VERSION EFFICIENCY
95
Output Diode Version = 3.3 V
90
85
80
75
Efficiency – %
70
65
60
0123
IO - Output Current - A
Figure 21
5–V OUTPUT VOLTAGE RIPPLE
45
24
Figure 22
Figure 23
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
TPS5102
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
Table 1. Bill of Materials
REF. PN DESCRIPTION MANUFACTURER SIZE
C1 RV-35V221MH10-R Capacitor, electrolytic, 220 µF, 35 V ELNA 10x10mm C1†opt 10TPB220M Capacitor, POSCAP, 220 µF, 10 V Sanyo 7.3x4.3mm C2 GMK325F106ZH Capacitor, ceramic, 10 µF, 35 V Taiyo Yuden 1210 C3 GMK325F106ZH Capacitor, ceramic, 10 µF, 35 V Taiyo Yuden 1210 C4 4TPB470M Capacitor, POSCAP, 470 µF, 4 V Sanyo 7.3x4.3mm C5 10TPB220M Capacitor, POSCAP, 220 µF, 10 V Sanyo 7.3x4.3mm C5†opt 6TPB330M Capacitor, POSCAP, 330 µF , 6.3 V Sanyo 7.3x4.3mm
C6 C7 Standard Capacitor, ceramic, 0,01 µF, 16 V 805 C8 Standard Capacitor, ceramic, 220 pF, 16 V 805 C9 Standard Capacitor, ceramic, 0.01 µF, 16 V 805 C10 Standard Capacitor, ceramic, 100 pF, 16 V 805 C11 Standard Capacitor, ceramic, 1 µF, 16 V muRata 805 C12 GMK316F225ZG Capacitor , ceramic, 2.2 µF, 35 V Taiyo Yuden 1206 C13 Standard Capacitor, ceramic, 0.01 µF, 16 V 805 C14 Standard Capacitor, ceramic, 220 pF, 16 V 805 C15 Standard Capacitor, ceramic, 0.1 µF, 16 V 805
C16 C17 GMK316F225ZG Capacitor , ceramic, 2.2 µF, 35 V Taiyo Yuden 1206 C18 Standard Open 805 C19 Standard Open 805 C20 GMK325F106ZH Capacitor, ceramic, 10 µF, 35 V Taiyo Yuden 1210 C21 GMK316F225ZG Capacitor , ceramic, 2.2 µF, 35 V Taiyo Yuden 1206
C22
C23 D1 MBRS340T3 Diode, Schottky, 40 V, 3 A Motorola SMC D2 MBRS340T3 Diode, Schottky, 40 V, 3 A Motorola SMC D3 SD103-AWDICT-ND Diode, Schottky, 40 V, 200 mA Digikey 3.5x1.5mm D4 SD103-AWDICT-ND Diode, Schottky, 40 V, 200 mA Digikey 3.5x1.5mm L1 DO3316P-682 Inductor, 6.8 µH, 4.4 A Coilcraft 0.5x0.37in L2 DO3316P-682 Inductor, 6.8 µH, 4.4 A Coilcraft 0.5x0.37in J1-J16 CA26DA-D36W-OFC Edge connector, surface mount, 0.040” board, 0.090”
JP1 S1132-2-ND Header, straight, 2-pin, 0.1 ctrs, 0.3” pins Sullins DigiKey # 1132-2-ND JP1 shunt S1132-14-ND Shunt, jumper, 0.1” Sullins DigiKey #
JP2 S1132-14-ND Header, straight, 2-pin, 0.1 ctrs, 0.3” pins Sullins DigiKey # 1132-2-ND R1 Standard Resistor, 5.1 Ω, 5% 805 R2 Standard Resistor, 5.1 Ω, 5% 805
R3 R4 Standard Resistor, 1.21 kΩ, 1% 805 R5 Standard Resistor, 680 Ω, 1% 805 R6 Standard Resistor, 5.1 kΩ, 5% 805 R8 Standard Resistor, 1 kΩ, 5% 805
Option table
Standard Open, capacitor, ceramic, 0.22 µF, 16 V 805
Standard Open, capacitor, ceramic, 0.1 µF, 16 V 805
7.3x4.3mm
7.3x4.3mm
NAS Interplex 0.040in
standoff
929950-00-ND
Standard Open 805
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
25
TPS5102
()
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
Table 1. Bill of Materials (continued)
REF. PN DESCRIPTION MANUFACTURER SIZE
R9 Standard Resistor, 82 kΩ, 5% 805 R10 Standard Resistor, 1 kΩ, 5% 805 R11 Standard Resistor, 0 Ω, 5% 805 R12 Standard Resistor, 1 kΩ, 5% 805 R13 Standard Reistor, 1 kΩ, 5% 805 R14 Standard Resistor, 310 kΩ, 1% 805 R15 Standard Resistor, 1 kΩ, 1% 805
R16 R17 Standard Resister, 15 Ω, 5% 805 R18 Standard Resistor, 7.5 kΩ, 5% 805 R19 Standard Resistor, 7.5 kΩ, 5% 805 R20 Standard Resistor, 15 Ω, 5% 805 R21 Standard Open 805 Q1 Si4410DY Transistor, MOSFET, n-ch, 30 V, 10 A, 13 mΩ, Siliconix SO-8 Q2 Si4410DY Transistor, MOSFET, n-ch, 30 V, 10 A, 13 mΩ, Siliconix SO-8 Q3 Si4410DY Transistor, MOSFET, n-ch, 30 V, 10 A, 13 mΩ, Siliconix SO-8 Q4 Si4410DY Transistor, MOSFET, n-ch, 30 V, 10 A, 13 mΩ, Siliconix SO-8 U1 TPS5102 IC, Dual Controller TI TSSOP
Option table
Standard Open resistor, 5.1 , 5% 805
This EVM is designed to cover as many applications as possible. For some more specific applications, the circuit can be simpler. The table below gives some recommendations.
Table 2. EVM Application Recommendations
5V INPUT VOLTAGE <3–A OUTPUT CURRENT DIODE VERSION
Change C1 to low profile capacitor Sanyo 10TPB220M (220 µF, 10 V) Or 6TPB330M (330 µF, 6.3 V)
Remove R12
Change Q1/Q2 and Q3/Q4 to dual pack MOS­FET, IRF7311 to reduce the cost.
Remove Q2 and Q4 to reduce the cost.
Table 3. Vendor and Source Information
MATERIAL SOURCE PART NUMBER DISTRIBUTORS
MOSFETS (Q1–Q4)
INPUT CAPACITORS (C1) In EVM Design RV–35V221MH10–R (ELNA) Bell Microproducts
MAIN DIODES (D1 – D2) In EVM Design MBRS340T3 (Motorola) Local Distributors
INDUCTORS (L1 – L2) In EVM Design DO3316P–682 (Coilcraft) 972–248-3575
CERAMIC CAPACITORS (C2, C3) (C12, C17, C21)
In EVM Design Si4410DY (SILICONIX) Second Source IRF7811 (International Rectifier)
Second Source 35CV330AX/GX (Sanyo) 870–633–5030
UUR1V221MNR1GS (Nichicon) Future Electronics (Local Office)
Second Source U3FWJ44N (Toshiba) Local Distributors
Second Source CTDO3316P–682 (Inductor Warehouse) 800–533–8295
IN EVM Design GMK325F106ZH
GMK316F225ZG (Taiyo Yuden)
Taiyo Yuden, Representative e–mail: mike@millsales.com
Local Distributor
972–783–4191
SMEC 512–331–1877
26
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
TPS5102
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
Top Layer
Bottom Layer (Top View)
Top Assembly
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
27
TPS5102 DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
Load
0 – 4 A
Power Supply
5–V, 5–A Supply
NOTE: All wire pairs should be twisted.
+
Load
+
Test Setup
0 – 4 A
28
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
APPLICATION INFORMATION
High current applications are described in table . The values are recommendations based on actual test circuits. Many variations are possible based on the requirements of the user. Performance of teh circuit is dependent upon the layout rather than the on specific components, if the device parameters are not exceeded. The power stage, having the highest current levels and greatest dv/dt rates, should be given the most attention, as both the supply and load can be severly affected by the power levels and edge rates.
Table 4. High Current Applications
TPS5102
REFERENCE
DESIGNATIONS
C1 Input Bulk Capacitor
C2 (C3) Input Bypass Capacitor
L1 (L2) Output Filter Indicator
C4 (C22) Output Filter Capacitor
C5 (C23) Output Filter Capacitor
Q1 (Q3) Power Switch
Q2 (Q4) Power Switch R17 (R20) Gate Drive Resistor 7 5 4
R18 (R19) Current Limit Resistor 10 k 15 k 20 k Switching Frequency 200 kHz 150 kHz 100 kHz
FUNCTION 8-A OUTPUT 12-A OUTPUT 16-A OUTPUT
2x ELNA RV-35V221MH10-R 220 µF, 35 V
2x Taiyo Yuden GMK325F106ZH 10 µF, 35 V
Coiltronics UP3B-2R2
2.2 µH, 9.2 A 2x Sanyo 4TPB470M
470 µF, 4 V 2x Sanyo 6TPB330M
330 µF, 6.3 V 2x Siliconix Si4410DY
30 V, 10 A, 13 m 2x Siliconix Si4410DY
30 V, 10 A, 13 m
3x ELNA RV-35V221MH10-R 220 µF, 35 V
3x Taiyo Yuden GMK325F106ZH 10 µF, 35 V
Coiltronics UP4B-1R5
1.5 µH, 13.4 A
3x Sanyo 4TPB470M 470 µF, 4 V
3x Sanyo 6TPB330M 330 µF, 6.3 V
3x Siliconix Si4410DY 30 V, 10 A, 13 m
3x Siliconix Si4410DY 30 V, 10 A, 13 m
4x ELNA RV-35V221MH10-R 220 µF, 35 V
4x Taiyo Yuden GMK325F106ZH 10 µF, 35 V
MicorMetals T68-8/90 Core w/7T, #16
1.0 µH, 25 A 4x Sanyo 4TPB470M
470 µF, 4 V 4x Sanyo 6TPB330M
330 µF, 6.3 V 4x Siliconix Si4410DY
30 V, 10 A, 13 m 4x Siliconix Si4410DY
30 V, 10 A, 13 m
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
29
TPS5102 DUAL, HIGH-EFFICIENCY CONTROLLER FOR NOTEBOOK PC POWER
SLVS239 - SEPTEMBER 1999
DBT (R-PDSO-G**) PLASTIC SMALL-OUTLINE PACKAGE
30 PINS SHOWN
0,50
30
1
1,20 MAX
0,27 0,17
16
4,50 4,30
15
A
Seating Plane
0,15 0,05
0,08
M
0,15 NOM
6,60 6,20
Gage Plane
0,25
0°-8°
0,75 0,50
0,10
PINS **
DIM
A MAX
A MIN
NOTES: A. All linear dimensions are in millimeters.
B. This drawing is subject to change without notice. C. Body dimensions do not include mold flash or protrusion. D. Falls within JEDEC MO-153
28
7,90
7,70
30
7,90
7,70
38
9,80 11,10
44
50
12,60
12,409,60 10,90
4073252/D 09/97
30
POST OFFICE BOX 655303 DALLAS, TEXAS 75265
IMPORTANT NOTICE
T exas Instruments and its subsidiaries (TI) reserve the right to make changes to their products or to discontinue any product or service without notice, and advise customers to obtain the latest version of relevant information to verify, before placing orders, that information being relied on is current and complete. All products are sold subject to the terms and conditions of sale supplied at the time of order acknowledgement, including those pertaining to warranty, patent infringement, and limitation of liability.
TI warrants performance of its semiconductor products to the specifications applicable at the time of sale in accordance with TI’s standard warranty. Testing and other quality control techniques are utilized to the extent TI deems necessary to support this warranty . Specific testing of all parameters of each device is not necessarily performed, except those mandated by government requirements.
CERTAIN APPLICATIONS USING SEMICONDUCTOR PRODUCTS MAY INVOLVE POTENTIAL RISKS OF DEATH, PERSONAL INJURY, OR SEVERE PROPERTY OR ENVIRONMENTAL DAMAGE (“CRITICAL APPLICATIONS”). TI SEMICONDUCTOR PRODUCTS ARE NOT DESIGNED, AUTHORIZED, OR WARRANTED TO BE SUITABLE FOR USE IN LIFE-SUPPORT DEVICES OR SYSTEMS OR OTHER CRITICAL APPLICA TIONS. INCLUSION OF TI PRODUCTS IN SUCH APPLICATIONS IS UNDERST OOD TO BE FULLY AT THE CUSTOMER’S RISK.
In order to minimize risks associated with the customer’s applications, adequate design and operating safeguards must be provided by the customer to minimize inherent or procedural hazards.
TI assumes no liability for applications assistance or customer product design. TI does not warrant or represent that any license, either express or implied, is granted under any patent right, copyright, mask work right, or other intellectual property right of TI covering or relating to any combination, machine, or process in which such semiconductor products or services might be or are used. TI’s publication of information regarding any third party’s products or services does not constitute TI’s approval, warranty or endorsement thereof.
Copyright 1999, Texas Instruments Incorporated
Loading...