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PROGRAMMABLE SENSOR CONDITIONER
PGA309
SBOS292A − DECEMBER 2003 − REVISED AUGUST 2004
Voltage Output
FEATURES
D COMPLETE BRIDGE SENSOR CONDITIONER
D VOLTAGE OUTPUT: Ratiometric or Absolute
D DIGITAL CAL: No Po tent io meters/ Sen so r Trims
D SENSOR ERROR COMPENSATION
− Span, Offset, and Temperature Drifts
D LOW ERROR, TIME-STABLE
D SENSOR LINEARIZATION CIRCUITRY
D TEMPERATURE SENSE: Internal or External
D CALIBRATION LOOKUP TABLE LOGIC
− Uses External EEPROM (SOT23-5)
D OVER/UNDER-SCALE LIMITING
D SENSOR FAULT DETECTION
D +2.7V TO +5.5V OPERATION
D −40° C to +125° C OPERATION
D SMALL TSSOP-16 PACKAGE
APPLICATIONS
D BRIDGE SENSORS
D REMOTE 4-20mA TRANSMITTERS
D STRAIN, LOAD, AND WEIGH SCALES
D AUTOMOTIVE SENSORS
EVALUATION TOOLS
D HARDWARE DESIGNER’S KIT (PGA309EVM)
− Temperature Eval of PGA309 + Sensor
− Full Programming of PGA309
− Sensor Compensation Analysis Tool
P
psi
0
50
No nlinear
Bridge
Transducer
DESCRIPTION
The PGA309 is a programmable a nalog s ignal c onditioner
designed for bridge sensors. The analog signal path amplifies the sensor signal and provides digital calibration for
zero, span, zero drift, span drift, and sensor linearization
errors with a ppl ie d s tress ( pre ssure , strain, e tc.). The calibration is done via a One-Wire digital serial interfac e or
through a Two-Wire industry-standard connection. The
calibration paramet ers are stored in external nonvolatile
memory (typically SOT23-5) to eliminate manual trimming
and achieve long-term st ability.
The all-analog signal path contains a 2x2 input m ultiplexer (mux), auto-zero programmable-gain instrum entation
amplifier, linearization circuit, voltage refer ence, internal
oscillator, control logic, and an output amplifier. Programmable level shifting compens ates for sensor DC offsets.
The core of the PGA309 is the precision, low-drift, no 1/f
noise Front-End PGA (Programmable Gain Amplifier).
The overall gain of the Front-End PGA + Output Amplifier
can be adjusted from 2.7V/V to 1152V/V. The polarity of
the inputs can be switched through the input mux to accommodate sens ors with unknown polarity output. The
Fault Monit or cir cuit detects and signals sens or burnout,
overload, and syst em fault condit ions .
For deta iled applic at ion infor ma tion, s ee t he PGA309
User’s Gui de (SBO U024), avai lable for dow nload at
www.ti.c om .
V
PGA309
EXC
Analog Sensor Linearization
V
S
Linearization
Circuit
Ref
Lin DAC
Fault
Monitor
+125_ C
Digital
T
− 40_C
semiconductor products and disclaimers thereto appears at the end of this data sheet.
All trademarks are the property of their respective owners.
! !
Ext Temp
www.ti.com
Temperature
Compensation
ExtTemp
Auto−Zero
PGA
IntTemp
Temp
ADC
Copyright 2003−2004, Texas Instruments Incorporated
Over/Under
Scale Limiter
AnalogSignalConditioning
Control Register
Interface Circuitry
Linear
V
OUT
DigitalCal
EEPROM
(SOT23−5
"#$%
SBOS292A − DECEMBER 2003 − REVISED AUGUST 2004
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(1)
−0.3V to VSA +0.3V . . . . . . . . . . . . . . . . . . . . .
(1)
TEMPERATURE
+7.0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
± 150mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFIED
RANGE
proper handling and installation procedures can cause damage.
ESD damage can range from subtle performance degradation to
complete device failure. Precision integrated circuits may be more
susceptible t o damage because very small parametric changes could
cause the device not to meet its published specifications.
PACKAGE/ORDERING INFORMATION
PACKAGE
PRODUCT PACKAGE−LEAD
PGA309 TSSOP-16 PW −40° C to +125° C PGA309
(1)
For the most current package and ordering information, refer to our web site at www.ti.com.
DRAWING
ABSOLUTE MAXIMUM RATINGS
Over operating free-air temperature range unless otherwise noted.
Supply Voltage, VSD, V
Input Voltage, V
Input Current, VFB, V
Input Current ±10mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Current Limit 50mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage Temperature Range −60°C to +150°C . . . . . . . . . . . . . . . . . . . . . . . .
Operating Temperature Range −55°C to +150°C . . . . . . . . . . . . . . . . . . . . . .
Junction Temperature +150°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lead Temperature (soldering, 10s) +300°C . . . . . . . . . . . . . . . . . . . . . . . . . . .
ESD Protection (Human Body Model) 4kV . . . . . . . . . . . . . . . . . . . . . . . . . . .
(1)
Stresses above these ratings may cause permanent damage.
IN1
, V
SD
IN2
OUT
(2)
Exposure to absolute maximum conditions for extended periods
may degrade device reliability. These are stress ratings only , an d
functional operation of the device at these or any other conditions
beyond those specified is not implied.
(2)
Input terminals are diode-clamped to the power-supply rails.
Input signals that can swing more than 0.5V beyond the supply
rails should be current limited to 10mA or less.
PACKAGE
MARKING
ORDERING
NUMBER
PGA309AIPWR Tape and Reel, 2500
PGA309AIPWT Tape and Reel, 250
TRANSPORT MEDIA,
QUANTITY
This integrated circuit can be damaged by ESD. Texas
Instruments recommends that all integrated circuits be
handled with appropriate precautions. Failure to observe
2
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SBOS292A − DECEMBER 2003 − REVISED AUGUST 2004
ELECTRICAL CHARACTERISTICS
BOLDFACE limits apply over the specified temperature range: TA = −40°C to +125°C
TA = +25° C, VSA = VSD = +5V (VSA = V
unless otherwise noted.
PARAMETER CONDITIONS MIN TYP MAX UNITS
FRONT-END PGA + OUTPUT AMPLIFIER
V
V
V
V
V
External Sensor Output Sensitivity VSA = VSD = V
FRONT-END PGA
Auto-Zero Internal Frequency 7 kHz
Offset Voltage (RTI)
Linear Input Voltage Range
Input Bias Current 0.1 1.5 nA
Input Impedance: Differential 30 || 6 GΩ || pF
Input Impedance: Common-Mode 50 || 20 GΩ || pF
Input Voltage Noise 0.1Hz to 10Hz, GF = 128 4 µ V
PGA Gain
Output Voltage Range 0.05 to VSA − 0.1 V
Bandwidth Gain = 4 400 kHz
COARSE OFFSET ADJUST
(RTI OF FRONT-END PGA)
Range ± (14)(V
Resolution ± 14 steps, 4-Bit + Sign 4 mV
FINE OFFSET ADJUST (ZERO DAC)
(RTO of the Front-End PGA)
Programming Range 0 V
Output Range 0.1 VSA−0.1 V
Resolution 65,536 steps, 16-Bit DAC 73 µ V
Integral Nonlinearity 20 LSB
Differential Nonlinearity 0.5 LSB
Gain Error 0.1 %
Gain Error Drift 10 ppm/° C
Offset 5 mV
Offset Drift 10 µ V/° C
OUTPUT FINE GAIN ADJUST (GAIN DAC)
Range 0.33 to 1 V/V
Resolution 65,536 steps, 16-Bit DAC 10 µ V/V
Integral NonLinearity 20 LSB
Differential NonLinearity 0.5 LSB
Differential Signal Gain Range
OUT/VIN
Slew Rate 0.5 V/µ s
OUT
Settling Time (0.01%) V
OUT
Settling Time (0.01%) V
OUT
Nonlinearity 0.002 %FSR
OUT
(2)
vs Temperature +0.2 µ V/° C
vs Supply Voltage, V
vs Common-Mode Voltage GF = Front-End PGA Gain 1500/GF6000/G
Gain Range Steps 4, 8, 16, 23.27, 32, 42.67, 64, 128 4 to 128 V/V
Initial Gain Error GF = 4 to 42 0.2 ± 1 %
vs Temperature 10 ppm/° C
vs Temperature 0.004 %/° C
SA
SUPPLY ANALOG
(1)
(3)
(2)
, VSD = V
SUPPLY DIGITAL
Front-End PGA Gains: 4, 8, 16, 23.27, 32, 42.67, 64, 128
Output Amplifier Gains: 2, 2.4, 3, 3.6, 4.5, 6, 9
OUT/VIN
OUT/VIN
Fine Gain Adjust = 1
Differential Gain = 8, RL = 5kΩ || 200pF 6 µ s
Differential Gain = 191, RL = 5kΩ || 200pF 4.1 µ s
Coarse Offset Adjust Disabled ±3 ±50 µV
; VSA must equal VSD), GNDD = GNDA = 0, and V
= +5V 1 to 245 mV/V
EXC
GF = 64 0.25 ± 1.2 %
GF = 128 0.3 ± 1.6 %
Gain = 128 60 kHz
)(0.00085) ± 56 ± 59.5 ± 64 mV
REF
= REFIN/REF
REF
PGA309
8 to 1152 V/V
± 2 µ V/V
0.2 VSA−1.5 V
REF
OUT
µ V/V
F
= +5V ,
PP
V
3
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SBOS292A − DECEMBER 2003 − REVISED AUGUST 2004
ELECTRICAL CHARACTERISTICS (continued)
BOLDFACE limits apply over the specified temperature range: TA = −40°C to +125°C
TA = +25° C, VSA = VSD = +5V (VSA = V
unless otherwise noted.
PARAMETER UNITS MAX TYP MIN CONDITIONS
OUTPUT AMPLIFIER
Offset Voltage (RTI of Output Amplifier)
vs Temperature 5 µ V/° C
vs Supply Voltage, V
Common-Mode Input Range 0 VSA−1.5 V
Input Bias Current 100 pA
Amplifier Internal Gain
Gain Range Steps 2, 2.4, 3, 3.6, 4.5, 6, 9 2 to 9 V/V
Initial Gain Error 2, 2.4, 3.6 0.25 ± 1 %
vs Temperature 2, 2.4, 3.6 5 ppm/° C
Output Voltage Range
Open Loop Gain 115 dB
Gain-Bandwidth Product 2 MHz
Phase Margin Gain = 2, CL = 200pF 45 Degrees
Output Resistance AC Small-Signal, Open-Loop, f = 1MHz, IO = 0 675 Ω
OVER- AND UNDER-SCALE LIMITS (V
Over-Scale Thresholds Ratio of V
Over-Scale Comparator Offset +6 +60 +114 mV
Over-Scale Comparator Offset Drift +0.37 mV/° C
Under-Scale Thresholds Ratio of V
Under-Scale Comparator Offset −7 −50 +93 mV
Under-Scale Comparator Offset Drift −0.15 mV/° C
FAULT MONITOR CIRCUIT
INP_HI, INN_HI Comparator Threshold See Note 5 VSA−1.2 or V
INP_LO, INN_LO Comparator Threshold 40 100 mV
A1SAT_HI, A2SAT_HI Comparator Threshold VSA−0.12 V
A1SAT_LO, A2SAT_LO Comparator Threshold VSA−0.12 V
A3_VCM Comparator Threshold VSA−1.2 V
Comparator Hysteresis 20 mV
SA
(4)
SUPPLY ANALOG
(2)
, VSD = V
Ratio of V
Ratio of V
Ratio of V
Ratio of V
Ratio of V
Ratio of V
Ratio of V
Ratio of V
Ratio of V
Ratio of V
Ratio of V
Ratio of V
Ratio of V
SUPPLY DIGITAL
, Register 5—Bits D5, D4, D3 = ‘000’ 0.9708
REF
, Register 5—Bits D5, D4, D3 = ‘001’ 0.9610
REF
, Register 5—Bits D5, D4, D3 = ‘010’ 0.9394
REF
, Register 5—Bits D5, D4, D3 = ‘011’ 0.9160
REF
, Register 5—Bits D5, D4, D3 = ‘100’ 0.9102
REF
, Register 5—Bits D5, D4, D3 = ‘101’ 0.7324
REF
, Register 5—Bits D5, D4, D3 = ‘110’ 0.5528
REF
, Register 5—Bits D2, D1, D0 = ‘111’ 0.0605
REF
, Register 5—Bits D2, D1, D0 = ‘110’ 0.0547
REF
, Register 5—Bits D2, D1, D0 = ‘101’ 0.0507
REF
, Register 5—Bits D2, D1, D0 = ‘100’ 0.0449
REF
, Register 5—Bits D2, D1, D0 = ‘011’ 0.0391
REF
, Register 5—Bits D2, D1, D0 = ‘010’ 0.0352
REF
, Register 5—Bits D2, D1, D0 = ‘001’ 0.0293
REF
, Register 5—Bits D2, D1, D0 = ‘000’ 0.0254
REF
; VSA must equal VSD), GNDD = GNDA = 0, and V
4.5 0.3 ± 1.2 %
6 0.4 ± 1.5 %
9 0.6 ± 2.0 %
4.5 5 ppm/° C
6 15 ppm/° C
9 30 ppm/° C
RL = 10kΩ 0.1 4.9 V
= 4.096)
REF
= REFIN/REF
REF
PGA309
3 mV
30 µ V/V
−0.1 V
EXC
OUT
= +5V ,
4
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SBOS292A − DECEMBER 2003 − REVISED AUGUST 2004
ELECTRICAL CHARACTERISTICS (continued)
BOLDFACE limits apply over the specified temperature range: TA = −40°C to +125°C
TA = +25° C, VSA = VSD = +5V (VSA = V
unless otherwise noted.
SUPPLY ANALOG
PARAMETER UNITS MAX TYP MIN CONDITIONS
INTERNAL VOLTAGE REFERENCE
V
REF1
V
Drift vs Temperature +10 ppm/° C
REF1
V
REF2
V
Drift vs Temperature +10 ppm/° C
REF2
Input Current REFIN/REF
Output Current REFIN/REF
OUT
OUT
TEMPERATURE SENSE CIRCUITRY (ADC)
Internal Temperature Measurement Register 6, Bit D9 = 1
Accuracy ± 2 ° C
Resolution 12-Bit + Sign, Two’s Complement Data Format ±0.0625 °C
Temperature Measurement Range −55 +150 ° C
Conversion Rate R1, R0 = ‘11’, 12-Bi t + Sign Resolu tion 24 ms
TEMPERATURE ADC
External Temperature Mode Temp PGA + Temp ADC
Gain Range Steps G
Analog Input Voltage Range GND−0.2 VSA+0.2 V
Temperature ADC Internal REF (2.048V) Register 6, Bit D8 = 1
Full-Scale Input Voltage (+Input) − (−Input) ± 2.048/G
Differential Input Impedance 2.8/G
Common-Mode Input Impedance G
Resolution R1, R0 = ‘00’, ADC2X = ‘0’, Conversion Time = 8ms 11 Bits + Sign
Integral Nonlinearity 0.004 %
Offset Error G
Offset Drift G
Offset vs V
SA
Gain Error 0.05 0.50 %
Gain Error Drift 5 50 ppm/° C
Noise All Gains < 1 LSB
Gain vs V
Common-Mode Rejection At DC and G
SA
, VSD = V
SUPPLY DIGITAL
; VSA must equal VSD), GNDD = GNDA = 0, and V
= REFIN/REF
REF
OUT
PGA309
Register 3, Bit D9 = 1 2.46 2.5 2.53 V
Register 3, Bit D9 = 0 4.0 4.096 4.14 V
Internal V
VSA > 2.7V for V
VSA > 4.3V for V
Disabled 100 µ A
REF
= 2.5V 1 mA
REF
= 4.096V 1 mA
REF
= 1, 2, 4, 8 1 to 8 V/V
PGA
PGA
= 1 3.5 MΩ
PGA
G
= 2 3.5 MΩ
PGA
G
= 4 1.8 MΩ
PGA
G
= 8 0.9 MΩ
PGA
PGA
MΩ
R1, R0 = ‘01’, ADC2X = ‘0’, Conversion Time = 32ms 13 Bits + Sign
R1, R0 = ‘10’, ADC2X = ‘0’, Conversion Time = 64ms 14 Bits + Sign
R1, R0 = ‘11’, ADC2X = ‘0’, Conversion Time = 128ms 15 Bits + Sign
= 1 1.2 mV
PGA
G
= 2 0.7 mV
PGA
G
= 4 0.5 mV
PGA
G
= 8 0.4 mV
PGA
= 1 1.2 µ V/° C
PGA
G
= 2 0.6 µ V/° C
PGA
G
= 4 0.3 µ V/° C
PGA
G
= 8 0.3 µ V/° C
PGA
G
= 1 800 µ V/V
PGA
G
= 2 400 µ V/V
PGA
G
= 4 200 µ V/V
PGA
G
= 8 150 µ V/V
PGA
80 ppm/V
= 8 105 dB
At DC and G
PGA
= 1 100 dB
PGA
= +5V ,
V
5
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SBOS292A − DECEMBER 2003 − REVISED AUGUST 2004
ELECTRICAL CHARACTERISTICS (continued)
BOLDFACE limits apply over the specified temperature range: TA = −40°C to +125°C
TA = +25° C, VSA = VSD = +5V (VSA = V
unless otherwise noted.
SUPPLY ANALOG
PARAMETER UNITS MAX TYP MIN CONDITIONS
TEMPERATURE ADC (CONTINUED)
Temp ADC Ext. REF (V
Full-Scale Input Voltage (+Input) − (−Input) ± V
REFT
= V
REF
, V
, or VSA) Register 6, Bit D8 = 0
EXC
Differential Input Impedance 2.4/G
Common-Mode Input Impedance G
Resolution R1, R0 = ‘00’, ADC2X = ‘0’, Conversion Time = 6ms 11 Bits + Sign
Integral Nonlinearity 0.01 %
Offset Error G
Offset Drift G
Gain Error −0.2 %
Gain Error Drift 2 ppm/° C
Gain vs V
Common-Mode Rejection At DC and G
External Temperature Current Excitation I
Current Excitation 5.8 7 8 µ A
SA
TEMP
Temperature Drift 5 nA/° C
Voltage Compliance VSA−1.2 V
LINEARIZATION ADJUST AND EXCITATION VOLTAGE (V
Range 0 Register 3, Bit D11 = 0
Linearization DAC Range With Respect to V
Linearization DAC Resolution ± 127 Steps, 7-Bit + Sign 1.307 mV/V
V
Gain With Respect to V
EXC
Gain Error Drift 25 ppm/° C
Range 1 Register 3, Bit D11 = 1
Linearization DAC Range With Respect to V
Linearization DAC Resolution ± 127 Steps, 7-Bit + Sign 0.9764 mV/V
V
Gain With Respect to V
EXC
Gain Error Drift 25 ppm/° C
V
Range Upper Limit I
EXC
I
EXC SHORT
DIGITAL INTERFACE
Two-Wire Compatible Bus Speed 1 400 kHz
One-Wire Serial Speed Baud Rate 4.8K 38.4K Bits/s
Maximum Lookup Table Size
(6)
Two-Wire Data Rate PGA309 to EEPROM (SCL frequency) 65 kHz
LOGIC LEVELS
Input Levels (SDA, SCL, PRG, TEST) Low 0.2 • V
(SDA, SCL, PRG, TEST) High 0.7 • V
(SDA, SCL) Hysteresis 0.1 • V
Pull-Up Current Source (SDA, SCL) 55 85 125 µ A
Pull-Down Current Source (TEST) 15 25 40 µ A
Output LOW Level (SDA, SCL, PRG) Open Drain, I
, VSD = V
SUPPLY DIGITAL
; VSA must equal VSD), GNDD = GNDA = 0, and V
= REFIN/REF
REF
OUT
PGA309
REFT/GPGA
= 1 8 MΩ
PGA
G
= 2 8 MΩ
PGA
G
= 4 8 MΩ
PGA
G
= 8 8 MΩ
PGA
PGA
R1, R0 = ‘01’, ADC2X = ‘0’, Conversion Time = 24ms 13 Bits + S ign
R1, R0 = ‘10’, ADC2X = ‘0’, Conversion Time = 50ms 14 Bits + S ign
R1, R0 = ‘11’, ADC2X = ‘0’, Conversion Time = 100ms 15 Bits + Sign
= 1 2.5 mV
PGA
G
= 2 1.25 mV
PGA
G
= 4 0.7 mV
PGA
G
= 8 0.3 mV
PGA
= 1 1.5 µ V/° C
PGA
G
= 2 1.0 µ V/° C
PGA
G
= 4 0.7 µ V/° C
PGA
G
= 8 0.6 µ V/° C
PGA
80 ppm/V
= 8 100 dB
At DC and G
PGA
= 1 85 dB
PGA
Register 6, Bit D11 = 1
)
EXC
−0.166 to +0.166 V/V
0.83 V/V
−0.124 to +0.124 V/V
0.52 V/V
Short-Circuit V
EXC
FB
REF
FB
REF
= 5mA VSA − 0.5 V
Output Current 50 mA
EXC
17 x 3 x 16 Bits
SD
SD
SD
= 5mA 0.4 V
SINK
= +5V ,
V
MΩ
V
V
V
6