Section II -presents installation instructions, including unpacking, interface cabling,
Section
Section
Section
Section
Section
preparation
III
-provides descriptions
help procedures, interface
IV -explains principles
V -describes maintenance, including troubleshooting, assembly removal
and
preventive maintenance.
VI -contains assembly drawings
VII -presents logic diagrams
and
testing.
of
the
control
information,
and
theory
and
and
electrical schematics.
panels
and
of
operation
and
indicators,
software commands.
of
the
associated parts lists.
operating
mechanism
instructions, self-
and
electronics.
and
replacement,
and
initial
iii
Various options available for the Model 810 Printer are identified throughout this manual by a threeletter configuration code. The options installed in your printer can be determined from the
on
configuration label
the underside
figure for ready reference to the user
PRINTER
__
BSC
FLC
__
VFC
__
FCO
__
VCO
__
PROCESSOR
OPTIONS
NDE
__
DNB
__
IRC
__
LB
__
BRO
__
of
the access door. We suggest you copy this information onto the
of
(-22°F)
90% (no condensation)
95% (no condensation)
cm
(8
cm
(25-3/4 inches)
cm
(20 inches)
to
(55
inches)
+70°C (+158°F)
pounds)
(+l04°F)
to
-15%)
250
250
V fuse
V fuse
1-2
1.2
DESCRIPTION.
The Model 810 Printer
is
a receive-only, forms programmable, impact printer. The printer features a
microprocessor system which controls all character recognition, printing, and paper movement. Basic
operating,
data
processing,
and
self-test routines for the microprocessor system are resident in read-
only memory (ROM). Random-access memory (RAM) stores vertical format control routines which
or
are locally programmable by the operator
remotely programmable through the communications
line.
dot
A single printhead produces a seven-dot column which forms the 9 x 7
A).
generation (see Appendix
B)
set (see Appendix
of
150
rate
characters per second. A full 132-character line
and
Standard print format
is
cally. An option
available
printer produces one original and up
38.1 centimeters (3 to
In
addition to the standard serial interface, a parallel interface
available as
an
option.
15
The ASCII 64-character set
other character sets are available
is
ten characters per inch horizontally and six
to
add 16.5 characters per inch (compressed print) capability. The
to
five
copies using sprocket-fed paper in widths from 7.62
-0002 only) for asserted signal HIGH
(standard). Connect Berg connector between terminals E7 and E8 for asserted signal
(lRC printer).
. • Bell option. Disconnect R99 connection on Power Supply board
1.5 OPTIONAL FEATURES.
The following features (identified
by
configuration code in parentheses) are offered as options:
Full ASCII 95-character set (FUL)
to
disable bell.
LOW
European (DNF, DNL,
Texas Instruments-compatible
TTY
20-mA neutral current loop (TTY)
Selectable forms lengths
SWF,
(FCO
SWL,
UKF, or UKL) and
(PL T)
or
FLC)
Vertical Format Control, non-volatile eight-channel memory
(FCO
Compressed print 16.5 characters per inch
or
Elapsed Time Indicator
Line Buffer
Option Kit (See Appendix F for installation instructions).
1.6 ACCESSORIES.
The following items are available
as
accessories:
Paper Basket
other
VCO)
character sets
(VCO
or
VFC)
Floor Mounting Stand
Interface Cable (See cabling information in Section II for selection
1-4
of
cables.)
SECTION
INSTALLATION
2.1
INTRODUCTION.
This section provides information for selecting the installation site, unpacking
printer,
2.2
The printer occupies a flat surface area 65.4 centimeters (25.75 inches) wide by 58.4 centimeters (23
inches) deep including cable clearance of7.6 centimeters
dimensions. Space must be provided for adequate ventilation. Particular care must be taken to
prevent blocking the cooling fan intake and exhaust louvers
unobstructed paper feed
method
not used. The printer should be so located as
should not be placed in
Section I may be exceeded. A sturdy table capable
is
care must be taken
the printer
and
ensuring
SPACE
suitable if the optional floor mounting stands are
REQUIREMENTS.
of
holding the printed output must also be provided if the optional paper basket accessory
and
is
that
the printer
path
must be provided behind
an
environment where humidity, temperature,
to
ensure
not
that
subjected to any pressure which could deform it.
is
operating properly.
to
allow easy access
the paper chute underneath the printer does
II
(3
inches) . See Figure
(on
either side
or
below the printer for the paper supply. A
to
the
of
adequately supporting
not
used. Regardless
and
setting up the
2-1
for printer outline
of
the printer).
operator
or
other specifications listed in
controls. The printer
25
kilograms
of
the mounting selected,
not
bear any weight
(55
pounds)
An
is
of
I
~
65.4
(253/4
A0001246
UNPACKING
2.3
To
remove the printer from its 'shipping carton and place the printer in its normal operating location,
perform the following procedure.
I.
Examine shipping carton for apparent damage.
damage and follow local procedure for handling damaged shipments.
2.4.2 PARALLEL INTERFACE CABLE. The optional parallel interface connector 118
is
located
above the serial interface connector. The parallel interface connector requires a 36-pin connector
(Amphenol
57-30360 or equivalent) with signal lines connected as follows:
SIGNAL
-5
31
32
34
1
2
3
4
6
7
8
9
10
11
12
13
15
16
17
18
PIN
RETURN
19
20
21
22
23
24
25
26
27
28
29
33
30
14
35
PIN*
Signals which list a return pin require twisted pair lines with
is
mended maximum length
9 meters (30 feet).
SIGNAL
Data
Strobe
Data 1
Data 2
Data 3
Data 4
Data 5
Data 6
Data 7
Data 8
Acknowledge
Busy
PE
(Paper Out)
SLCT (On Line)
OSCXT (External Clock)
Logic
Ground
Chassis G rou nd
+5VDC
REMRST
Fault
Line
Count
the
return
NAME
to
logic ground. Recom-
2.4.3 TTY INTERFACE CABLE. The TTY interface connector 119 requires a nine-pin connector
or
(Cannon DEC-9P
*Pins I and 2 are for one twisted pair and pins 4 and 5 are for the other twisted pair. Recommended maximum length
feet).
equivalent) with signal lines connected as follows:
PIN*
2
3
4
5
SIGNAL
TTY
Transmit
TTY
Transmit
Ground
TTY Receive Data
TTY
Receive Data
NAME
Data
Data Return
Return
is
300 meters (1000
2-5
2.5 INITIAL
In
addition
are required
PREPARATION.
to
the unpacking and setting up instructions, the procedures in the following paragraphs
to
ensure that the printer
is
ready for normal operation.
2.5.1 LINE VOLTAGE SELECTION. The printer operates on any one
120, 220,
or
240 Vac.
To
adapt the printer to another line voltage, refer to Figure 2-5
follows:
CAUTION
To
prevent possible damage to the printer, do not apply power
until the proper line voltage selection has been made.
1.
Check the line voltage
2.
At left rear
of
printer, disconnect power cord
at
the ac wall receptacle.
and
slide clear plastic cover
fuse compartment.
3.
Remove line fuse by pulling
4.
Rotate
PC
FUSE
board.
PULL
lever fully upward and use a ball point pen
out
and upward
on
FUSE
PULL
of
four line voltages: 100,
and
up
to
gain access to
lever.
or
similar device
proceed as
to
remove
COMPARTMENT
FUSE
)\),
'~I
III'-f---
PLASTIC
""'----
COVER
FUSE
PULL
VOLTAGE
LEVER
SELECTION
PC
BOARD
Figure 2-5. Line Voltage Selection
2-6
PC
Board and Fuse Compartment
5.
Select operating voltage. (Line voltage must be within
6.
7.
Orient
Push
board
PC
board so
PC
board firmly into slot. (Only selected voltage marking should be visible after the
is
installed.)
that
selected voltage marking
CAUTION
To
prevent possible damage
to
the printer, be sure
fuse value for the voltage selected.
8.
Push
FUSE
PULL
lever down, select proper fuse, and place fuse in fuse holder.
is
+10%
at
to
-15%
of
top
and faces fuse area.
to
use proper
voltage selected.)
PC
VOLTAGE
SELECTED
100 or 120 volts
or 240 volts
220
9. Slide clear plastic cover down.
10.
2.5.2
Check that
11.
Connect power cord to receptacle and
SUPPLIES
ON/OFF
INSTALLATION.
paper loading procedures in
2.5.3
the following procedures in
OPERATIONAL CHECKOUT.
Section III.
Procedure
Turn
On
Procedure
Self-Test Diagnostic
(If
applicable) Programming
(If
applicable) Programming Vertical
Turn
Off Procedure
switch
is
To
Section III.
Form
FUSE TYPE
5.0 ampere, 250 V
ampere, 250 V
2.5
in
OFF
position.
to
power source.
TI
PART NUMBER
416434-0503
416434-0004
install the supplies, perform the ribbon installation and
To
provide
an
operational checkout
of
the printer, perform
Paragraph
Length
Format
Control
3.4.17
and
3.4.16
3.4.18
3.4.19
3.4.3
3.4.6
2-7/2-8
SECTION
III
OPERATION
3.1
INTRODUCTION.
This section contains detailed information
AND
INTERFACE
on
INFORMATION
the printer controls
and
indicators,
information for the standard serial interface as well as for the optional parallel
General operating
and
indicators are located
access door) except for the power
operator control locations. The power
printer,
and
and
the printhead adjust lever
indicators which are most often used in normal operation are located
and
programming information is also provided. All operator available controls
on
the control panel
ON/OFF
POWER ON/OFF SWITCH
and
the auxiliary control panel (located under the
switch
ON/OFF
is
located under the right side
and
the print head adjust lever. See Figure
switch is located
on
the back left corner
of
the access door. These controls
on
and
signal interface
and
TTY interfaces.
3-1
of
the control panel.
for
the
COO01253
i.ttttttitit.t~~Si~Itt1~HrPRINTHEAD
E
AUXILIARY
CONTROL
PANEL
Figure 3-1. Con trol Locations
3-1
ADJUST
LEVER
CONTROLPANEL·
3.2 CONTROL PANEL CONTROLS
The following paragraphs describe the control and indicator functions available
five
There are
switches on the control panel which have an alternate function (marked in red) in
AND
INDICATORS.
at
the control panel.
the
vertical format programming mode. These alternate functions are active only when the auxiliary
control panel
of
layout
the control panel.
NORMAL/TEST
/VFC
switch
is
set to the TEST
/VFC
position. See Figure
3-2
for the
PAPER
0
0
ERROR
OUT
0
TABC]
ON
LINE
C]
RESET
..
FORM
ALIGN
C]TAB
C]TAB
FORM
ALIGN
SET
CLEAR
SET
OF
TOPC]
FORM
LINEC]
FEED
FORM
FEED
LINE
FEED
•
AOOO1254
Figure 3-2. Control
3.2.1 PAPER OUT INDICATOR. Indicator lights when paper out switch
tone (bell) beeps
switch
3.2.2
is
pressed.
ERROR
1.
The
symbol"
five
times. This indicator
INDICATOR. The
ERROR
indicator lights steady when a parity error
ERROR
is
extinguished when paper
indicator has two functions:
• " will be printed.) "
Panel'
is
detected. (A special parity error
POWER
0
is
activated. The audible
is
loaded and the RESET
2.
F or a printhead carriage fault, indicator blinks if the printhead carriage runs into
or
if the microprocessor loses encoder pulses for any reason. Power
is
turned off. The audible tone (bell) beeps five times.
is
used to clear these error indications.
The
RESET switch
3.2.3
ON LINE SWITCH AND INDICATOR. Pressing this switch places the printer in the ON
motor
LINE condition. Pressing this pushbutton switch a second time places the printer in the
condition. The indicator lights
printer to receive data from
ON LINE upon receipt of a remote ASCII
ASCII DC3 control code (printhead initializes to the left margin). The
to
the interface
go busy; partial data lines remain in the buffer.
to
the printhead carriage
to
indicate ON LINE condition. The ON LINE condition allows the
an
external source (EIA, TTY,
DCI
control code and
or
parallel interface). The printer also goes
OFF
LINE upon receipt of an
OFF
LINE condition causes
3-2
an
obstacle
OFF
LINE
3.2.4
paper
clearing a carriage fault condition. The alternate TAB function
vertical format control mode. When active, pressing the switch advances the paper
tab
RESET
out
which has been set.
/T
AB
condition
SWITCH.
or
either
The
normal
of
the two error conditions. The printhead moves
RESET
function
of
this pushbutton switch clears the
of
this switch is active only in the
to
the left margin after
to
the next vertical
3.2.5
this pushbutton switch causes the paper
switch
accelerate
function
pushbutton switch sets a vertical
3.2.6
of
paper will continue
The alternate TAB
When active, pressing this pushbutton switch clears the vertical
3.2.7
pushbutton switch causes the paper
printed before paper motion occurs. This switch is active both off line and
TOP
active, pressing this pushbutton switch sets the top
FORM
3.2.8
moved up one line (twelve steps for six lines per inch
buffer
off line. The normal
FORM
is
FORMALIGN
this pushbutton switch causes the paper
FORM
OF
LENGTH
LINE
is
not
ALIGN
held down, three small steps will be taken
paper
of
FORM
movement. This switch is active
this switch
FEED/SET
function
FEED/LINE
empty, its contents will be printed before paper motion occurs. This switch
..
/TAB
is
active only in the vertical format control mode. When active, pressing this
..
/TABCLEARSWITCH.ThenormalFORMALIGN
to
move in 0.014 inch increments. This switch
CLEAR
switch setting.
and
function
TOP
of
this switch
FEED
alternate functions
SET
SWITCH.
to
move up 0.014 inches (refer
tab
at
the present line.
to
of
this switch is active only in the vertical format control mode.
OF
FORM
to
move to the top
SWITCH.
SWITCH.
is
active only in the vertical format control mode. When
Each time this pushbutton switch is pressed, the
of
The normal
and
both
off line
move 0.014 inches down.
The normal
of
the next form. Contents
of
form
and
nine steps for eight lines per inch).
this switch are the same.
FORM
then full line feeds will be executed
and
on
line. The alternate TAB
is
active both off line
tab
at
FORM
or
causes the microprocessor
ALIGN
to
paragraph 4.2.5).
If
the switch
the present line.
on
line. The alternate
..
..
is
FEED
function
of
the line buffer are
is
function
If
the
SET
function
held down,
and
on
line.
of
this
SET
to
read the
paper
If
the line
active'only
of
to
3.2.9
3.3
There are five versions
These are illustrated
indic~tor
configuration code
POWER
AUXILIARY
Basic
Forms Length Control
Vertical Format Control
Forms Length and Compressed
Vertical Format Control and Compressed Print
functions. The letters in parentheses after the name
INDICATOR.
CONTROL
of
the auxiliary control panel:
Panel Type
and
identified in Figure 3-3. The following paragraphs describe the control
of
the control panels shown in Figure 3-3. -
The
POWER
PANEL
Print
indicator lights when the 5 volt supply comes up.
CONTROLS
AND
INDICATORS.
Configuration Code
BSC
FLC
VFC
Fca
VCo
of
the control
3-3
or
indicator refer
to
and
the
(OPT) 3.3.S
3.3.1
3.3.2
-----tl§~~§§§l
NORMAL
-+--------~~
_+--O-:N"J
1 2 3 4 5 6
BASIC
TESTIVFC
71
(994292-0001)
BSC
3.3.3
(OPT) 3.3.S
3.3.4
3.3.2
0
FORM
LENGTH
6 7 . 8
"~.'
4
3.5
3
PROG
0::
11
2
34
5 6
FORMS
LENGTH
(994293-0001)
14
NORMAL
,------+--3.3.1
cQ)
11
TESTIVFC
12
(OJ'~----7----+-
71
0
AND
COMPRESSED
FCO
3.3.7
PRINT
(OPT) 3.3.S
0
3.3.4
3.3.2
~
FORM
LENGTH
7
6
8
"~.'
4
3.5
ON
OFF
3
PROG
11
12
14
NORMAL
~
TESTIVFC
-------+-
-------+--
0
3.3.1
3.3.3
'0
FORMS
LENGTH
(OPT) 3.3.S
-----II§§~~~§)l
.:"v.v~
3.3.5--;-~(~~'.\
ON
3.3.2
-+-----l~
OFF
r------,
L--
__
--'
(994292-0002)
TESTIVFC
RECALL
.~....-----+-
He
,;-----+--
loJ~--+--
3.3.1
3.3.6
3.3.3
(OPT) 3.3.S
3.3.5
3.3.2
-----r~ES±i~~±2J~~l
NORMAL
_+-
__
~:~:10~
~
_-+---O-:N"
11
2 3 4 5 6
F
VERTICAL
COMPRESSED
NOTE:
1.
AUXILIARY
ARE
IDENTIFIED
OPTION,
AND
CONFIGURATION
2.
REFER
CALLED
NUMBER
FUNCTION
TO
TESTIVFC
71
FORMAT
PRINT
(994293-0002)
CONTROL
PRINTER
BY
PARAGRAPHS
OUT
BY
PARAGRAPH
FOR
CONTROL
EXPLANATION.
r------1--
STORE
~..---+--
RECALL
R.r.--'*---+--3.3.7
CONTROL
TYPE
PART
AND
VCO
PANELS
OF
NUMBER
CODE.
3.3.1
3.3.6
VERTICAL
A0001255
FORMAT
(994292-0003)
CONTROL
VFC
Figure 3-3. Auxiliary Control Panels
3-4
3.3.1
NORMAL/TEST
/VFC
SWITCH
(BSC,
FLC,
VFC,
FCO,
this switch enables normal operation of the printer. With this switch in
II F mode selected, pressing the
pole). With this switch in the
function switches TAB, TAB
ON
LINE switch will initiate a rotating character test
TEST
IVFC
SET, TAB CLEAR, SET
position (and the printer
TOP
OF
enabled for vertical format control programming.
VCO).
In
NORMAL
TEST / VFC
is
OFF
LINE), the alternate
FORM
and LINE
position,
position
and
pattem(barber
FEED
serial
are
PENCIL SWITCHES (BSC, FLC, VFC, FCO, VCO). All auxiliary control panels
3.3.2
1,
pencil switches. Switches
or
4800,
9600 baud
or
2, and 3 are used
parallel input. Switches 4 and 5 are used
to
select baud rates
of
110, 150, 300, 1200, 2400,
to
select odd, even,
parity. Switch 6 activates the automatic line feed. Switch 7 activates the
perforation skip. The automatic perforation skip causes the printer
of
ing the first line
is
off
line.
3.3.3 8
LPI
the next form. Changes in pencil switch settings take effect while the printer
SWITCH
AND
INDICATOR
(BSC, FLC, VFC).
to
skip three lines before print-
In
the 8
top
of
LPI
-have
seven
or
ignore
form automatic
position, this
momentary three-position, center-off switch selects the eight lines per inch mode. This mode is also
software programmable through the communications interface. This indicator lights when the printer
is
in the eight lines per inch mode. Reactivating this switch returns the printer
to
the six lines per inch
mode.
3.3.4
FORM
rotary switch allows the operator
6,
7, 8, 8.5,
form lengths from the front panel from 4
3.3.5 VFC
selects one
LENGTH
11,
12,
and
SWITCH
of
eight non-volatile vertical format programs. These eight channels are also software
ROTARY
14
inches.
to
In
select
the
SWITCH
anyone
PROG
to
112
(FLC, FCO). The 12-position
of
the following J 1 fixed form lengths:
FORM
position, this switch allows the operator
lines.
LENGTH
3,3.5,4,5.5,
to
program
(VFC, VCO). The eight-position vertical format control channel rotary switch
programmable through the communications interface.
3.3.6
STORE/RECALL
SWITCH
position, center-off switch stores manually programmed vertical tabs, form length and lines per inch
spacing in the selected VFC channel.
is
selected VFC channel
recalled into working memory. STORE
vertical format control mode
interface.
3.3.7 16.5
CPI/8
LPI
SWIT~H
momentary three-position, center-off switch selects the
mode. This mode
is
also software programmable through the communications interface. The 16.5
indicator lights when the printer
position a second time returns the printer
printhead initializes to the left margin each time a change
inch.
In
the 8
LPI
position, this switch selects the eight lines per inch mode.
(VFC, VCO).
In
the
RECALL
and
both
are software programmable through the communications
AND
INDICATORS
is
in the compressed print mode. ,Setting this switch
to
In
the
position, the format program stored in the
(FCO, VCO).
16.5
the standard
is
3-5
STORE
position this momentary, three-
and
RECALL
In
the
characters per inch compressed print
10
characters per inch print mode. The
made between
are active only in the
16.5
CPI
position, this
to
the 16.5
10
and
16.5
characters per
The 8 LPI
indicator lights
CPI
CPI
when the printer
the communications interface. Setting this switch
printer
3.3.8
to
the six lines per inch mode.
ELAPSED
is
in the eight lines per inch mode. This mode
to
the 8
TIME
INDICATOR
(OPTIONAL). The optional elapsed time indicator shows
is
also software programmable through
LPI
position a second time returns the
accumulated ribbon motion time to 2000 hours.
3.3.9 BAUD RATE OPTION (BRO). This option
gives
you an additional baud rate family. See
Paragraph 3.4.9.
OPERATING
3.4
PROCEDURES.
Before the printer can be placed in service, the operator must determine the following:
1.
Printer configuration: BSC, FLC, VFC, FCO,
of
underside
the access door,
or
identify the printer from Figure 3-3 by the type
or
VCO. (See the configuration label
control panel installed.)
on
of
auxiliary
the
2. Baud rate
printers only)
3. Parity selection: odd, even,
Perform those procedures in the following paragraphs which apply
your printing requirements. The title
parentheses)
procedures;
or
procedures in paragraph
of
the received serial data,
is
to
to
which it applies.
if the
ERROR
3-5.
be received.
or
ignore.
of
If
the printer does
indicator lights;
or
whether parallel
data
(optional
to
your printer configuration and
on
PLC
orPLT
each paragraph identifies the printer configuration (in
not
perform as indicated in the following
or
if the audible tone (bell)
is
heard, consult the self-help
3.4.1 RIBBON INSTALLATION (ALL PRINTERS). The printer uses a 1/2-inch wide nylon ribbon (TI
bon, refer
Part No. 996241-0001 or equivalent) mounted on two 3 1/4-inch spools. To install the rib-
to
Figure 3-4 and proceed
1.
Check that the power switch
2. Open access door.
that
3. Check
LEFT
END PLATE
ribbon
is
attached
as
follows:
(at
to
left rear
both
spools.
of
printer)
is
set
to
OFF
(down).
,RIBBON
A0001256
PATH
PRINTHEAD
~
lJ
RIBBON
LSHIFTARM
(RIGHT)
~--
SUPPLY SPOOL -
Figure 3-4. Ribbon Installation
3-6
PRINTHEAD1
ADJUST LEVER RIBBON
/
GUIDES
\
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You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.