TEXAS INSTRUMENTS UC1525A, 27A, UC2525A, UC3525A Technical data

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Regulating Pulse Width Modulators
UC1525A/27A UC2525A/27A UC3525A/27A
FEATURES
8 to 35V Operation
5.1V Reference Trimmed to±1%
Separate Oscillator Sync Terminal
Adjustable Deadtime Control
Internal Soft-Start
Pulse-by-Pulse Shutdown
Input Undervoltage Lockout with
Hysteresis Latching PWM to Prevent Multiple
Pulses Dual Source/Sink Output Drivers
BLOCK DIAGRAM
DESCRIPTION
The UC1525A/1527A series of pulse width modulator integrated circuits are de signed to offer improved performance and lowered external parts count when used in designing all types of switching power supplies. The on-chip +5.1V ref erence is trimmed to±1% and the input common-mode range of the error ampli fier includes the reference voltage, eliminating external resistors. A sync input to the oscillator allows multiple units to be slaved or a single unit to be synchro nized to an external system clock. A single resistor between the C charge terminals provides a wide range of dead-time adjustment. These devices also feature built-in soft-start circuitry with only an external timing ca pacitor required. A shutdown terminal controls both the soft-start circuitry and the output stages, providing instantaneous turn off through the PWM latch with pulsed shutdown, as well as soft-start recycle with longer shutdown commands. These functions are also controlled by an undervoltage lockout which keeps the outputs off and the soft-start capacitor discharged for sub-normal input volt ages. This lockout circuitry includes approximately 500mV of hysteresis for jit ter-free operation. Another feature of these PWM circuits is a latch following the comparator. Once a PWM pulse has been terminated for any reason, the out­puts will remain off for the duration of the period. The latch is reset with each clock pulse. The output stages are totem-pole designs capable of sourcing or sinking in excess of 200mA. The UC1525A output stage features NOR logic, giving a LOW output for an OFF state. The UC1527A utilizes OR logic which results in a HIGH output level when OFF.
and the dis
T
-
-
-
-
-
-
-
-
OSC
VR EF
OUT
16
4
13
NOR
11
NOR
14
UC1525AO utput S tage
13
OR
11
OR
14
UC1527AO utput S tage
5k
UVLO
Lockout
COMP
V
REF
50 µA
F lip
Flop
R
S
PWM La tch
S
3k
Reference
Regulator
Error Amp
OSC
To inte rna l
circuitry
15
+VIN
SYNC
NI INP UT
RT
CT
12
3
6
5
7
9
1
2
8
10
GROUND
DISCHARG E
COMPENSATION
INV INPUT
SOFTSTART
SHUTDO WN OUTPUT B
VC
OUTPUT A
OUTPUT B
VC
OUTPUT A
SLUS191B - February 1997 - Revised June 2005
UC1525A/27A UC2525A/27A UC3525A/27A
ABSOLUTE MAXIMUM RATINGS(Note 1)
Supply Voltage, (+VIN)............................+40V
Collector Supply Voltage (V
)......................+40V
C
Logic Inputs ............................–0.3V to +5.5V
Analog Inputs............................–0.3V to +V
IN
Output Current, Source or Sink ...................500mA
Reference Output Current ........................50mA
Oscillator Charging Current ........................5mA
Power Dissipation at T Power Dissipation at T
= +25°C (Note 2)..........1000mW
A
= +25°C (Note 2) .........2000mW
C
Operating Junction Temperature ..........–55°C to +150°C
Storage Temperature Range .............–65°C to +150°C
Lead Temperature (Soldering, 10 seconds) .........+300°C
Note 1: Values beyond which damage may occur. Note 2: Consult packaging Section of Databook for thermal
limitations and considerations of package.
CONNECTION DIAGRAMS
DIL-16 (TOP VIEW) J or N Package
RECOMMENDED OPERATING CONDITIONS
(Note 3)
Input Voltage (+VIN) .......................+8Vto+35V
Collector Supply Voltage (V
Sink/Source Load Current (steady state) ........0to100mA
Sink/Source Load Current (peak) ..............0to400mA
Reference Load Current ......................0to20mA
Oscillator Frequency Range..............100Hz to 400kHz
Oscillator Timing Resistor ..................2kΩ to 150kΩ
Oscillator Timing Capacitor ................001µFto.01µF
Dead Time Resistor Range ....................0to500
Operating Ambient Temperature Range
UC1525A, UC1527A..................–55°C to +125°C
UC2525A, UC2527A...................–25°C to +85°C
UC3525A, UC3527A.....................0°Cto+70°C
Note 3: Range over which the device is functional and parame
ter limits are guaranteed.
PLCC-20, LCC-20 (TOP VIEW) Q, L Package
)...............+4.5V to +35V
C
PACKAGE PIN FUNCTION
FUNCTION PIN
N/C 1 Inv. Input 2 N.I. Input 3 SYNC 4 OSC. output 5 N/C 6 C
T
R
T
7
8 Discharge 9 Softstart 10 N/C 11 Compensation 12 Shutdown 13 Output A 14 Ground 15 N/C 16 V
C
17 Output B 18 +V V
IN
REF
19
20
-
2
ELECTRICAL CHARACTERISTICS:+V
UC1525A/27A UC2525A/27A UC3525A/27A
= 20V, and over operating temperature, unless otherwise specified, TA=T
IN
.
J
PARAMETER TEST CONDITIONS
UC1525A/UC2525A UC1527A/UC2527A
UC3525A UC3527A
MIN TYP MAX MIN TYP MAX
Reference Section
Output Voltage T Line Regulation V Load Regulation I
= 25°C 5.05 5.10 5.15 5.00 5.10 5.20 V
J
= 8 to 35V 10 20 10 20 mV
IN
= 0 to 20mA 20 50 20 50 mV
L
Temperature Stability (Note 5) Over Operating Range 20 50 20 50 Total Output Variation (Note 5) Line, Load, and Temperature 5.00 5.20 4.95 5.25 V Shorter Circuit Current V Output Noise Voltage (Note 5) Long Term Stability (Note 5) T
=0,TJ= 25°C 80 100 80 100 mA
REF
≤°
10Hz 10kHz, T = 25 C
= 125°C 20 50 20 50 mV
J
J
40 200 40 200
Oscillator Section(Note 6)
Initial Accuracy (Notes5&6) T Voltage Stability (Notes5&6) V Temperature Stability (Note 5) Over Operating Range Minimum Frequency R Maximum Frequency R Current Mirror I
= 25°C
J
=8to35V
IN
± 2 ± 6 ± 2 ± 6
± 0.3 ± 1 ± 1 ± 2
± 3 ± 6 ± 3 ± 6
= 200k,CT= 0.1µF 120 120 Hz
T
=2kΩ,CT= 470pF 400 400 kHz
T
= 2mA 1.7 2.0 2.2 1.7 2.0 2.2 mA
RT
Clock Amplitude (Notes5&6) 3.0 3.5 3.0 3.5 V Clock Width (Notes5&6) T
= 25°C 0.3 0.5 1.0 0.3 0.5 1.0
J
Sync Threshold 1.2 2.0 2.8 1.2 2.0 2.8 V Sync Input Current Sync Voltage = 3.5V 1.0 2.5 1.0 2.5 mA
Error Amplifier Section(V
CM
= 5.1V) Input Offset Voltage 0.5 5 2 10 mV Input Bias Current 1 10 1 10 Input Offset Current 1 1 DC Open Loop Gain R Gain-Bandwidth Product
10M 60 75 60 75 dB
L
= 0dB, TJ= 25°C 1 2 1 2 MHz
A
V
(Note 5)
DC Transconductance
=25°C, 30kΩ≤RL≤ 1MΩ 1.1 1.5 1.1 1.5 mS
T
J
(Notes5&7) Output Low Level 0.2 0.5 0.2 0.5 V Output High Level 3.8 5.6 3.8 5.6 V Common Mode Rejection V Supply Voltage Rejection V
= 1.5 to 5.2V 60 75 60 75 dB
CM
= 8 to 35V 50 60 50 60 dB
IN
Note 5: These parameters, although ensured over the recommended operating conditions, are not 100% tested in production. Note 6: Tested at f
f
=
CR
TTD
Note 7: DC transconductance (g
= 40kHz (RT= 3.6kW,CT= 0.01mF, RD=0W). Approximate oscillator frequency is defined by:
OSC
1
+
0.7 3R()
) relates to DC open-loop voltage gain (AV) according to the following equation: AV=gMR
M
where RLis the resistance from pin 9 to ground. The minimum gMspecification is used to calculate minimum AVwhen the error amplifier output is loaded.
UNITS
µVrm s
% % %
µs
µA
µA
L
3
ELECTRICAL CHARACTERISTICS:+V
UC1525A/27A UC2525A/27A UC3525A/27A
= 20V, and over operating temperature, unless otherwise specified, TA=T
IN
.
J
PARAMETER TEST CONDITIONS
UC1525A/UC2525A UC1527A/UC2527A
UC3525A UC3527A
MIN TYP MAX MIN TYP MAX
PWM Comparator
Minimum Duty-Cycle 0 0 % Maximum Duty-Cycle (Note 6) 45 49 45 49 % Input Threshold (Note 6) Zero Duty-Cycle 0.7 0.9 0.7 0.9 V
Maximum Duty-Cycle 3.3 3.6 3.3 3.6 V
Input Bias Current (Note 5) .05 1.0 .05 1.0
Shutdown Section
Soft Start Current V Soft Start Low Level V Shutdown Threshold To outputs, V Shutdown Input Current V Shutdown Delay (Note 5) V
Output Drivers(Each Output) (V
C
Output Low Level I
Output High Level I
Under-Voltage Lockout V
OFF Current (Note 7) VC= 35V 200 200
V
C
Rise Time (Note 5) C Fall Time (Note 5) C
= 0V, VSS=0V 255080255080
SD
= 2.5V 0.4 0.7 0.4 0.7 V
SD
= 5.1V, TJ= 25°C 0.6 0.8 1.0 0.6 0.8 1.0 V
SS
= 2.5V 0.4 1.0 0.4 1.0 mA
SD
= 2.5V, TJ= 25°C 0.2 0.5 0.2 0.5 µs
SD
= 20V)
= 20mA 0.2 0.4 0.2 0.4 V
SINK
= 100mA 1.0 2.0 1.0 2.0 V
I
SINK SOURCE
I
SOURCE
= 20mA 18 19 18 19 V = 100mA 17 18 17 18 V
and VSS= High 678678V
COMP
= 1nF, TJ= 25°C 100 600 100 600 ns
L
= 1nF, TJ= 25°C 50 300 50 300 ns
L
Total Standby Current
Supply Current V
= 35V 14 20 14 20 mA
IN
UNITS
µA
µA
µA
Note 5: These parameters, although ensured over the recommended operating conditions, are not 100% tested in production.
Note 6: Tested at f
= 40kHz (RT= 3.6kW,CT= 0.01mF, RD=0W)
OSC
Note 7: Collector off-state quiescent current measured at pin 13 with outputs low for UC1525A and high for UC1527A.
4
PRINCIPLES OF OPERATION AND TYPICAL CHARACTERISTICS
UC1525A output circuit (1/2 circuit shown). UC1525A output saturation characteristics.
UC1525A/27A UC2525A/27A UC3525A/27A
For single-ended supplies, the driver outputs are grounded. The V totem-pole source transistors on alternate oscillator cycles.
The low source impedance of the output drivers provides rapid charging of power FET Input capacitance while minimizing external components.
terminal is switched to ground by the
C
In conventional push-pull bipolar designs, forward base drive is controlled by R1-R3. Rapid turn-off times for the power devices are achieved with speed-up capacitors C1 and C2.
Low power transformers can be driven by the UC1525A. Automatic reset occurs during dead time, when both ends of the primary winding are switched to ground.
5
UC1525A/27A UC2525A/27A UC3525A/27A
UC1525A oscillator schematic.
PRINCIPLES OF OPERATION AND TYPICAL CHARAC­TERISTIC SHUTDOWN OPTIONS
(See Block Diagram) Since both the compensation and soft-start terminals
(Pins 9 and 8) have current source pull-ups, either can readily accept a pull-down signal which only has to sink a maximum of 100µA to turn off the outputs. This is subject to the added requirement of discharging whatever exter nal capacitance may be attached to these pins.
An alternate approach is the use of the shutdown circuitry of Pin 10 which has been improved to enhance the avail able shutdown options. Activating this circuit by applying a positive signal on Pin 10 performs two functions; the PWM latch is immediately set providing the fastest
turn-off signal to the outputs; and a 150µA-current sink begins to discharge the external soft-start capacitor. If the shutdown command is short, the PWM signal is termi­nated without significant discharge of the soft-start ca­pacitor, thus, allowing, for example, a convenient implementation of pulse-by-pulse current limiting. Holding Pin 10 high for a longer duration, however, will ultimately discharge this external capacitor, recycling slow turn-on
­upon release.
Pin 10 should not be left floating as noise pickup could conceivably interrupt normal operation. All transitions of
­the voltage on pin 10 should be within the time frame of one clock cycle and not repeated at a frequency higher than 10 clock cycles.
Oscillator Charge Time vs RTand C
. Oscillator Discharge Time vs R
T
6
and CT.
D
UC1525A/27A UC2525A/27A UC3525A/27A
RLis impedance from pin 9 to ground. Values below 30k will begin to limit the maximum duty cycle.
Maximum value RDvs minimum value RT.
Error amplifier voltage gain and phase vs frequency.
Lab test fixture.
7
REVISION HISTORY
REVISION DATE CHANGE
SLUS191B 6/28/05 Updated pin 10 description in the Principles of Operation and Typical
UC1525A/27A UC2525A/27A UC3525A/27A
Characteristics Shutdown Options Section.
8
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