100−Tb/200−Tb
(Serial No. 3232247603138− |
) |
Orbio Solution Transport Unit
Generador de soluciones de limpieza
Générateur de Solution de Nettoyage
Operator and Parts Manual EN
Manual de funcionamiento y lista de componentes ES
Manuel de fonctionnement et liste des pièces FR
AT20012 — 100-Tb
AT20015 — 200-Tb
North America
DM20016
Rev. 01 (1-2013)
www.orbiotechnologies.com |
*DM20016* |
This manual is furnished with each new model. It provides necessary operation and maintenance instructions.
Read this manual completely and understand the machine before operating or servicing it.
This machine will provide excellent service. However, the best results will be obtained at minimum costs if:
SThe machine is operated with reasonable care according to instructions provided.
SThe machine is maintained regularly - per the machine maintenance instructions provided.
SThe machine is maintained with manufacturer supplied or equivalent parts.
When ordering replacement parts use the Parts List section in this manual. Before ordering parts or supplies, be sure to have your machine model number and serial number.
WARRANTY STATEMENT:
Warranty void if used with any solution other than Orbio Multi−Surface Clearner. Please review Commercial Warranty Policy on the back cover of this manual.
PROTECT THE ENVIRONMENT
Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations.
Always remember to recycle.
MACHINE DATA
Please fill out at time of installation for future reference.
Model No. −
Serial No. −
Sales Rep. −
Sales Rep. phone no. −
Customer Number −
Installation Date −
Orbio Technologies
701 North Lilac Drive Minneapolis, MN 55440
Phone: (800) 553−8033 or (763) 513−2850 www.orbiotechnologies.com
Specifications and parts are subject to change without notice.
Original Instructions, copyright E 2012, 2013 Orbio Technologies from TENNANT COMPANY, Printed in U.S.A.
OPERATION EN
CONTENTS
Page
IMPORTANT SAFETY INSTRUCTIONS
(SAVE THESE INSTRUCTIONS) . . . . . . . . 2 INTENDED USE . . . . . . . . . . . . . . . . . . . . . . 2 SAFETY PRECAUTIONS . . . . . . . . . . . . . . 2 SAFETY LABELS . . . . . . . . . . . . . . . . . . . . . 3 COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . 4 CLEANING SOLUTION . . . . . . . . . . . . . . . . 5 REQUIRMENTS . . . . . . . . . . . . . . . . . . . . . . 5
OPERATING INSTRUCTIONS . . . . . . . . . . . . . 6 CHARGING INSTRUCTIONS . . . . . . . . . . . 6 WALL BRACKET INSTALLATION . . . . . . . 6 BATTERY CHARGING . . . . . . . . . . . . . . . . . 6 FILLING UNIT . . . . . . . . . . . . . . . . . . . . . . . . 7 SOLUTION TRANSFER . . . . . . . . . . . . . . . . 8 USER−MAINTENANCE INSTRUCTIONS 9 TROUBLESHOOTING . . . . . . . . . . . . . . . . . 10 ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . 10 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 11
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
100−Tb/200−Tb DM20016 (7−2012) |
1 |
EN OPERATION
IMPORTANT SAFETY INSTRUCTIONS (SAVE THESE INSTRUCTIONS)
INTENDED USE
This machine is intended for commercial use only. The machine is designed for storing, transporting on flat surfaces, and dispensing Orbio Multi−Surface Cleaner in an indoor environment. It is not intended for any other use.
SAFETY PRECAUTIONS
The following precautions are used throughout this manual as indicated in their description:
WARNING: To warn of hazards
or unsafe practices that could result in severe personal injury or death.
CAUTION: To warn of unsafe practices that could result in minor or moderate personal injury.
FOR SAFETY: To identify actions that must be followed for safe operation of equipment.
The following information signals potentially dangerous conditions to the operator or equipment. Read this manual carefully. Know when these conditions can exist. Locate all safety devices on the machine. Then, take necessary steps to train machine operators. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition.
WARNING: Electrical Hazard.
−Disconnect battery before servicing machine
−Do not modify battery or charger connections.
−If the power cord to the charger is damaged or broken, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid hazard.
WARNING: Electrical Shock
Hazard. DO NOT Use Outdoors. Do Not Expose expose to rain or moisture. Store indoors
WARNING: Do not push on inclines. 2% maximum grade.
Follow safety instructions of chemical manufacturer (MSDS).
FOR SAFETY:
1.Do not operate machine:
−Unless trained and authorized.
−Unless operator manual is read and understood.
−Unless mentally and physically capable of following machine instructions.
−In an area where flammable vapors/liquids or combustable dusts are present.
−Unless in proper operating condition.
−With damaged wires or cords.
−Unless on a flat, level surface.
2.Before operating machine:
−Follow safety guidelines concerning wet floors.
−Make sure all safety devices are in place and operate properly.
3.When using machine:
−Do not push on inclines.
−Always stop the machine on a flat level surface and engage the wheel lock before dispensing cleaning solution.
−Report machine damage or faulty operation immediately.
−Never allow children to play on or around machine.
−Do not point dispensing nozzle at other persons.
−Wipe up any spills.
2 |
100−Tb/200−Tb DM20016 (7−2012) |
OPERATION EN
4.When servicing machine:
−Always stop the machine on a flat level surface and engage the wheel lock before dispensing cleaning solution.
−Disconnect battery.
−All repairs must be performed by a trained service mechanic.
−Use manufacturer supplied or approved replacement parts.
−Do not modify the machine from its original design.
−Wear protective gloves and eye protection when handling batteries and battery cables. Avoid contact with battery acid.
−Do not power spray or hose off the machine. Electrical malfunction may occur.
SAFETY LABELS
The safety labels appear on the equipment in the locations indicated. Replace damaged labels.
5.When using cleaning solution:
−Do not mix Orbio Multi−surface Cleaner with conventional cleaning chemicals.
−Do not drink cleaning solution.
−Refer to MSDS (Material Safety Data Sheet) for additional safety information and precautions.
6.When transporting machine:
−Turn the toggle switch to the “OFF” position.
−Get assistance or use a mechanical lift when lifting machine
−Do not wheel up or down stairs.
−Do not tilt on rear wheels or front casters.
−Use tie−down straps to secure machine when transporting by vehicle.
−Do not expose to freezing conditions.
7.After using machine:
−Store unit with toggle switch in the “OFF” position.
−Store indoors.
−Do not store in freezing conditions.
FOR SAFETY: Do not operate machine unless operator manual is read and understood.
WARNING: Do not push on inclines. 2% maximum grade.
100−Tb/200−Tb DM20016 (7−2012) |
3 |
EN OPERATION
COMPONENTS
Tank Lid
Dispensing Nozzle
Wheel Lock
Discharge Hose
Battery Charger |
Battery Level Gauge |
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Receptacle |
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Toggle Switch |
Circuit Breaker |
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Battery Box |
4 |
100−Tb/200−Tb DM20016 (7−2012) |
OPERATION EN
CLEANING SOLUTION
The Orbio Multi−Prupose Cleaner will clean most soiled or dirty surfaces (nylon and polyester carpeting, glass, metal, ceramic, laminate, painted surfaces, and other non-porous surfaces), but is not recommended for cleaning heavy petroleum based oils and greases. The Orbio Multi−Prupose Cleaner also does not kill bacteria, so it must not be used to sanitize or disinfect surfaces.
Note: Always check carpet manufacturer specification for color stability and shrinkage properties before using a water-based solution on carpeting.
Do not dilute the Orbio Multi−Prupose Cleaner with water. Water will diminish the cleaning effectiveness. The Orbio Multi−Prupose Cleaner is ready to use after dispensing.
FOR SAFETY: Do not mix Orbio Multi−Prupose Cleaner with conventional cleaning chemicals. Do not drink. Refer to MSDS(Material Safety Data Sheet) for additional safety information and precautions.
The Orbio Multi−Prupose Cleaner does not pose a skin or eye hazard. The concentration of sodium hydroxide in the cleaning solution is approximately 0.001%. For good hygiene practice, it is recommended that personnel wear appropriate protective gear when cleaning.
The Orbio Multi−Prupose Cleaner will remain effective for 30 days or more when stored in a clean sealed container. Test the cleaning solution to verify the pH level is at the correct level if the solution has been stored for longer than 30 days. Refer to TESTING THE CLEANING SOLUTION in MAINTENANCE of your 5000-Sc manual for additional testing information.
NOTE: The temperature for the room / location where the Orbio Multi−Prupose Cleaner is stored should be between 50°-110°F (10° to 43°C).
REQUIRMENTS
120 VAC outlet for charger in a dry location.
100−Tb/200−Tb DM20016 (7−2012) |
5 |
EN OPERATION
OPERATING INSTRUCTIONS
MACHINE SETUP
CONNECTING BATTERY
1.Loosen the two thumb screws on both sides of the battery box.
2. Lift off the battery box cover.
3.Connect the loose cables to the battery’s positive (+) terminal.
CHARGING INSTRUCTIONS
This unit can dispense approximately 1000 gallons (3785L) of Orbio MultiSurface Cleaner per battery charge. The battery level gauge will indicate when the unit requires charging. Return the unit to the charging station when the gauge indicates “E”.
Typical battery recharge time from 80% discharge is 8- 10 hours. Charging can be done at anytime; the battery level gauge does not have to be at “E” to connect the charger. You may leave the battery connected to the charger for extended periods of time without damage to the battery.
Note: Battery must be charged for at least 10 hours before first use.
WALL BRACKET INSTALLATION
A wall bracket for the battery charger is included with this machine. The battery bracket is intended to protect the charger from damage and loss.
This bracket should be mounted in a dry location near a 12V GFI protected circuit in an area designated for charging. Use the enclosed screws or other fasteners appropriate for your wall type.
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This bracket should be mounted within 70” (178 |
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cm) of the electrical outlet. |
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4.Replace the battery box cover and tighten the two thumb screws.
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100Tb/200Tb DM20016 (1- 2013) |
OPERATION EN
BATTERY CHARGING
FOR SAFETY: Always stop machine on a flat level surface and engage the wheel lock before servicing the machine.
1. To charge, bring unit to location of charger.
2.Plug the charger cord into the battery charger receptacle.
3.Yellow light on the charger indicates the unit is charging.
4.Charging may take several hours (charging occurs at 1.25 amps − allow 8−14 hrs to charge from “E” to 100%).
5.Green light indicates that the charging is complete.
6.Unplug charger from battery charger receptacle.
100−Tb/200−Tb DM20016 (7−2012) |
7 |
EN OPERATION
REPLACING BATTERY
FOR SAFETY: Always stop machine on a flat level surface and engage the wheel lock before servicing the machine.
NOTE: Make sure battery charger is disconnected from battery charger recpticle before replacing battery.
1.Loosen the two thumb screws on both sides of the battery box.
FOR SAFETY: When servicing machine, wear protective gloves and eye protection when handling batteries and battery cables. Avoid contact with battery acid.
3.Disconnect the red positive (+) cables first then black negative (−) cables from the battery. Carefully remove battery from machine.
(−) (+)
2. Lift off the battery box cover.
4.Install new battery. Connect the black cables to negative (−) terminal first then red cables to positive (+) terminal.
5.Dispose of old battery in an environmentally safe way according to your local regulations. Contact your local regulatory authorities for proper transporting and disposal instructions. Remove battery prior to machine disposal.
Help preserve the environment − Recycle!
8 |
100−Tb/200−Tb DM20016 (7−2012) |
OPERATION EN
FILLING UNIT
FOR SAFETY: Always stop the machine on a flat level surface and engage the wheel lock before dispensing cleaning solution.
1.Bring the machine to the Orbio Multi−Surface Cleaner generator. Engage wheel lock.
2. Lift open tank lid.
3.Fill unit from the Orbio Multi−Surface Cleaner generator.
4. Close tank lid. Make sure lid is secured.
FOR SAFETY: Wipe up any spills
SOLUTION TRANSFER
1.Wrap the dispensing hose securly around the handle of the machine.
2. Disengage wheel lock.
3. Move unit to reservoir/tank fill location.
WARNING: Do not push on inclines. 2% maximum grade.
100−Tb/200−Tb DM20016 (7−2012) |
9 |
EN OPERATION
4. Engage wheel lock.
5. Move toggle switch to the ON position.
6.Unwrap dispensing hose from the machine and place dispensing nozzle into reservoir to be filled. Squeeze trigger to dispense solution until full.
FOR SAFETY: Wipe up any spills
7. Move toggle switch to the OFF position.
IMPORTANT: When finished using the machine, store unit in a dry location in an upright position. Do not expose to rain, direct sunlight or freezing conditions.
USER−MAINTENANCE INSTRUCTIONS
This machine requires NO routine maintenance by the operator.
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100−Tb/200−Tb DM20016 (7−2012) |
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OPERATION EN |
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TROUBLESHOOTING |
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Problem |
Cause |
Remedy |
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Dispensing nozzle not dispensing |
Battery charge low |
Return machine to charger and |
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recharge battery |
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Battery no longer holds charge |
Replace battery |
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Circuit breaker tripped |
Reset Circuit Breaker |
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Toggle switch in OFF position |
Turn toggle ON/OFF switch to |
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the ON position. |
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ELECTRICAL DIAGRAM |
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+ POSITIVE LEAD (RED) |
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12V |
CIRCUIT BREAKER |
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PRESSURE |
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POS |
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SWITCH |
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15 A |
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D/C |
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PUMP |
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TOGGLE |
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MOTOR |
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SWITCH |
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12 VDC |
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−NEGATIVE LEAD (BLACK) |
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NEG |
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14 AMP |
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BATTERY |
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METER |
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100−Tb/200−Tb DM20016 (7−2012) |
11 |
EN OPERATION
SPECIFICATIONS
ITEM |
100−Tb Dimensions/Capacity |
200−Tb Dimensions/Capacity |
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Length |
26 in (660 mm) |
35 in (889 mm) |
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Width |
20 in (508 mm) |
26 in (660 mm) |
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Height |
36 in (914 mm) |
43 in (1092 mm) |
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Weight (Empty) |
65 lbs (29.5 kg) |
85 lbs (38.6 kg) |
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Weight (Full) |
257 lbs (116.5 kg) |
469 lbs (212.7 kg) |
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Tank Capacity |
23 gallons (87 L) |
46 gallons (174 L) |
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Output |
5 gpm (19 lpm) |
5 gpm (19 lpm) |
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Hose |
10 ft, ½ in I.D. |
10 ft, ½ in I.D. |
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(3.3 m, 12.7 mm I.D.) |
(3.3 m, 12.7 mm I.D.) |
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Liquid Temp |
50°F to 110°F (10°C to 43°C |
50°F to 110°F (10°C to 43°C |
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Decibel Rating at |
62 dB(A) |
62 dB(A) |
Operator’s Ear |
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Vibration at Hand Hontrols |
<2.5m/s2 |
<2.5m/s2 |
Pump Motor |
12V 5gpm |
12V 5gpm |
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Battery |
12 Volt, 21 Amp Hr, Sealed Lead |
12 Volt, 21 Amp Hr, Sealed Lead |
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Acid |
Acid |
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Battery Charger |
Off−Board, 1.25 Amp Automatic |
Off−Board, 1.25 Amp Automatic |
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Output per Charge |
1000 gallons (3785 L) |
1000 gallons (3785 L) |
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Battery Recharge Time |
8−10 hours |
8−10 hours |
from 80% discharge |
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12 |
100−Tb/200−Tb DM20016 (7−2012) |
OPERATION EN
MACHINE DIMENSIONS
100−Tb |
200−Tb |
36 in |
43 in |
(941 mm) |
(1092 mm) |
26 in |
20 in |
26 in |
35 in |
(660 mm) |
(508 mm) |
(660 mm) |
(889 mm) |
100−Tb/200−Tb DM20016 (7−2012) |
13 |
ES FUNCIONAMIENTO
Este manual se incluye en todos los modelos nuevos. Proporciona la información necesaria para su utilización y mantenimiento.
Lea todo el manual detenidamente para comprender el funcionamiento de la máquina antes de utilizarla o revisarla.
Esta máquina ofrece un funcionamiento excelente. Sin embargo, los resultados serán óptimos a un coste mínimo si:
SLa máquina se maneja con un cuidado razonable de acuerdo con las instrucciones adjuntas.
SRevisa la máquina periódicamente, de acuerdo con las instrucciones de mantenimiento adjuntas.
SRealiza el mantenimiento de la máquina con piezas suministradas por el fabricante o equivalentes.
Utilice la sección Lista de piezas de este manual para realizar pedidos de recambios. Antes de realizar los pedidos de piezas o suministros, asegúrese de disponer del número de modelo y número de serie de la máquina.
DECLARACIÓN DE GARANTÍA:
Se anulará la garantía si se utiliza con cualquier solución distinta al limpiador de multisuperficies Orbio. Revise la política de garantía comercial de la contraportada de este manual.
PROTECCIÓN DEL MEDIO AMBIENTE
Deseche el material de embalaje, las piezas usadas de la máquina y fluidos peligrosos de forma segura para el medio ambiente, de acuerdo con las normativas locales sobre desecho de residuos.
No olvide reciclar.
DATOS DE LA MÁQUINA
Rellénelos durante la instalación de la máquina para poder utilizarlos como referencia en el futuro.
Nº de modelo −
Nº de serie −
Rep. ventas −
Nº de teléf. rep. ventas −
Número de cliente −
Fecha de instalación −
Las características técnicas y las piezas están sujetas a modificaciones sin previo aviso.
Instrucciones originales, Copyright E 2012, 2013 Orbio Technologies de TENNANT COMPANY. Impreso en EE.UU.
14 |
100−Tb/200−Tb DM20016 (7−2012) |
FUNCIONAMIENTO ES
ÍNDICE
Página
INSTRUCCIONES DE SEGURIDAD
IMPORTANTES (CONSERVE ESTAS INSTRUCCIONES) . . . . . . . . . . . . . . . . . . . . . . . 16
USO PREVISTO . . . . . . . . . . . . . . . . . . . . . . 16 MEDIDAS DE SEGURIDAD . . . . . . . . . . . . 16 ETIQUETAS DE SEGURIDAD . . . . . . . . . . 18 COMPONENTES . . . . . . . . . . . . . . . . . . . . . 19 SOLUCIÓN DE LIMPIEZA . . . . . . . . . . . . . . 20 REQUISITOS . . . . . . . . . . . . . . . . . . . . . . . . . 20
INSTRUCCIONES DE FUNCIONAMIENTO . 21 INSTRUCCIONES DE CARGA . . . . . . . . . . 21 INSTALACIÓN DE SOPORTE DE PARED 21 CARGA DE LA BATERÍA . . . . . . . . . . . . . . . 21 SUSTITUCIÓN DE LA BATERÍA . . . . . . . . 23 LLENADO DE LA UNIDAD . . . . . . . . . . . . . 24 TRANSFERENCIA DE LA SOLUCIÓN . . . 24 INSTRUCCIONES DE MANTENIMIENTO
PARA EL USUARIO . . . . . . . . . . . . . . . . 25 SOLUCIÓN DE PROBLEMAS . . . . . . . . . . 26 ESQUEMA ELÉCTRICO . . . . . . . . . . . . . . . 26 ESPECIFICACIONES . . . . . . . . . . . . . . . . . . 27 DIMENSIONES DE LA MÁQUINA . . . . . . . 28
LISTA DE PIEZAS . . . . . . . . . . . . . . . . . . . . . . . . 44
100−Tb/200−Tb DM20016 (7−2012) |
15 |