Teledyne T102, 501 TRS Operation Manual

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MANUAL ADDENDUM

MODEL T102

TOTAL REDUCED SULFU R ANALYZER

with

MODEL 501 TRS

THERMAL CONVERTER

(to be used in conjunction with T101 Operation Manual, PN 07266)

9970 Carroll Canyon Road

SAN DIEGO, CA 92131-1106

USA

Toll-free Phone:

800-324-5190

Phone:

+1 858-657-9800

Fax:

+1 858-657-9816

Email:

api-sales@teledyne.com

Website:

http://www.teledyne-api.com/

07267B DCN6485

Teledyne API (TAPI)

11 June 2012

NOTICE OF COPYRIGHT

TRADEMARKS

All trademark s, regi ster ed trad emark s, bran d nam es or pr oduct names appearing in t hi s docu ment ar e the p rop ert y of thei r resp ect i ve ow ne rs and are used herein for identification purposes only.

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iii

SAFETY MESSAGES

Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert symbol, and are placed throughout this manual; the safety symbols are also located inside the instrument. It is imperative that you pay close attention to these messages, the descriptions of which are as follows:

WARNING: El ect rical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WAR NING/CAUTION: Read the accompanying message for

spec ific information.

CAUTION: Hot Surface Warning

Do Not Touch: Touching some parts of the instrument without protection or

proper tools could result in damage to the part(s) and/or the instrument.

Technician Symbol: All operations marked with this symbol are to be performed by qualified maintenance personnel only.

Electrical Grou nd: This symbol inside the instrument marks the central safety grounding point for the instrument.

CAUTION

This instrument should only be used for the purpose

and in the

manner described in this manual. If you use this instrument

in a

manner other than that for which

it was intended, unpredictable

behavior could ensue with possible hazardous consequences.

NEVER use any gas analyzer to sample combustible gas(es)!

Note

For Technical Assistance regarding the use and maintenance of this instrument or any other

Teledyne API product, contact Teledyne API’s Technical Support Department:

Telephone: 800-324-5190

Email: sda_techsupport@teledyne.com

or access any of the service options on our website at http://www.teledyne-api.com/

07267B DCN6485

CONSIGNES DE SÉCURITÉ

Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :

AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne

complémentaire pour des renseignements spécifiques

MISE EN GARDE : Surface chaude

Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou

sans les outils appropriés pourrait entraîner des dommages aux pièces ou à l’instrument.

Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent

être effectuées uniquement par du personnel de maintenance qualifié.

Mise à la terre

: Ce symbole à l’intérieur de l’instrument détermine le point central

de la mise à la terre sécuritaire de l’instrument.

MISE EN GARDE

Cet instrument doit être utilisé aux fins décrites e t de la manière décrite dans ce manuel. Si vous utilisez cet instrument d’une autre manière que celle pour laquelle il a été prévu, l’instrument pourrait se comporter de façon imprévisible et entraîner des conséquences dangereuses.

NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz combustibles!

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WARRANTY

WARRANTY POLICY (02024 F)

Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should

equipment failure occur, TAPI assures its customers that prompt service and support will be available.

COVERAGE

After the warranty period and throughout the equipment lifetime, TAPI stands ready to provide on-site or in-plant service at reasonable rates similar to those of other manufacturers in the industry. All maintenance and the first level of field troubleshooting are to be performed by the customer.

NON-TAPI MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by TAPI is warranted and will be repaired to the extent and according to the current terms and conditions of the respective equipment manufacturer’s warranty.

Product Return

All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.

The complete Terms and Conditions of Sale can be reviewed at

http://www.teledyne-api.com/terms_and_conditions.asp

CAUTION – Avoid Warranty Invalidation

Failure to comp ly wi th proper ant i-Electro-

Static Discharge (ESD) handling and packing

instructions and Retu

rn Merchandise Authorization (RMA) procedures when returning

parts for repair or calibration may void your warranty. For anti-

ESD handling and

packing i nstructions pl ease refer to “Pack ing Componen ts for Return t o Teledyne AP I’s Customer Ser v ice” in the Primer on Electro-Static Discharge section of this manual, and for RMA pro cedures pl ease ref er to our W ebsite at

http://www.teledyne-api.com under

Customer Support > Return Authorization.

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vii

ABOUT THIS MANUAL

This T102 Addendum, PN 07267, is comprised of multiple documents as follows.

Part

No.

Rev

Name/Description

07267 B T102 Addendum 05515 B T102 Menu Trees (inserted as Appendix A in this addendum) 07349 1/7/11 Spare Parts List (located in Appendix B of this addendum) 05517 C Repair Questionnaire (inserted as Appendix C in this addendum) 03404 L Assembly Diagram, M501TS Converter

05764

A Wiring Diagram, M501TS (034040100) (located in Appendix D of this

addendum)

NOTE

Please read this manual in its entirety before making any attempt made to ope r a te the in s tru me nt.

REVISION HISTORY

T102/501 TRS Addendum, PN07267

Date

Rev

DCN

Change Summary

2012 June 11

6485

Administrative updates

2011 February 4

5975

Initial Release

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TABLE OF CONTENTS

1. INTRODUCTION ..........................................................................................................................13

1.1. Reference Number in g Con vention .............................................................................................. 14

2. SPECIFICATIONS AND APPR O VAL S.............................................................................................15

2.1. Specifications .......................................................................................................................... 15

2.1.1. M501-TRS Specification s .................................................................................................... 15

2.2. EPA Equivalency Des ign a tion .................................................................................................... 15

2.3. CE Mark Compliance ................................................................................................................ 16

3. GETTING STARTED ......................................................................................................................17

3.1. Unpacking the T102 ................................................................................................................. 17

3.2. Unpacking the M501-TRS ......................................................................................................... 17

3.2.1. M501-TRS Ventilation Clear ance ......................................................................................... 17

3.3. Interna l L a youts ...................................................................................................................... 19

3.4. T102 and M501-TRS Internal Pneumatic Flow ............................................................................. 20

3.5. Rear Panel Layou t f or the T102 & M 501-TRS ............................................................................... 22

3.6. Initial Setup ............................................................................................................................ 23

3.6.1. Electrica l Connections ........................................................................................................ 23

3.6.1.1. T102 Analog Output Connections .................................................................................. 23

3.6.1.2. M501-TRS A la rm Output Connec tions ............................................................................ 24

4. PNEUMATIC CONNECTIONS ........................................................................................................25

4.1.1.1. Connections with Inte r nal Valve Options Installed ........................................................... 28

4.2. Initial Operation ...................................................................................................................... 30

4.2.1. Startup / Warm U p of the T 102 .......................................................................................... 30

4.2.2. Functional Check of the T102 ............................................................................................. 30

4.2.3. Startup / Warm U p of the M 501-TRS ................................................................................... 31

4.3. Initial Ca libr ation ..................................................................................................................... 32

5. OPTIONAL HARDWARE AND SOFTWARE .....................................................................................33

5.1. Rack Mount Kits (Opti on s 20a , 20b, 21, 22 & 81) ........................................................................ 33

5.2. Calibration Valves Options ........................................................................................................ 33

5.2.1. Zero/Span Va lv es (Opti on 50) & Internal Zero/Spa n Gas Generator (Option 51) ....................... 33

6. T102 OPERATING INSTRUCTIONS ..............................................................................................37

6.1.1. T102 Analog Output S ignals ............................................................................................... 37

6.1.2. Setting the T102 Ga s M ea s urement Mode ............................................................................ 38

6.2. SETUP – DIAG: Using the Diagnostics Functions .......................................................................... 38

6.2.1. T102 Analog I/O Configuration ........................................................................................... 38

6.2.2. T102 Test Channel O utput ................................................................................................. 39

6.3. SETUP – COMM: Setting Up the T102’s Communication P orts ........................................................ 39

6.3.1. T102 ID Code ................................................................................................................... 39

6.3.2. T102 Ethernet Host N a me .................................................................................................. 39

6.4. Remote Operation of the Analyzer ............................................................................................. 40

6.4.1. Control I nputs .................................................................................................................. 40

6.4.2. Using th e T102 with a Hessen P r otocol Network .................................................................... 41

6.4.2.1. T102 Hessen Protocol Gas ID List. ................................................................................ 41

6.4.2.2. Setting Hessen Protocol Status Flags ............................................................................ 42

7. M501-TRS OPERATING INSTRUCTIONS ......................................................................................43

7.1. Basic M501-TRS Controls .......................................................................................................... 43

7.2. To Display The Current Temper a ture .......................................................................................... 45

7.3. To Manually Adju s t the Converter Oven Temperatur e ................................................................... 45

7.4. Autotune the Tempera ture Controller ......................................................................................... 46

7.4.1. Initiating the Autotune Process ........................................................................................... 46

7.4.2. Aborting the Autotune Process ............................................................................................ 47

7.5. M501TRS Alarm Relay A djustment ............................................................................................. 47

8. CALIBRATION PROCEDURES .......................................................................................................49

8.1. T102 Calibration ...................................................................................................................... 49

8.2. M501-TRS Calibr a tion .............................................................................................................. 49

9.1. Additional and Update d M a intenance Procedures ......................................................................... 53

9.1.1. Maintaining the SO2 Scrubber ............................................................................................. 53

9.1.1.1. Predicting When to Replace the SO2 Scrubber ................................................................ 53

9.1.1.2. Checking the Function of the SO2 Scrubber .................................................................... 54

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TABLE OF CONTENTS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

9.1.1.3. Changing the SO2 Scrubber Material ............................................................................. 54

10. THEORY OF OPERATION ............................................................................................................55

10.1. Measurement Principle ........................................................................................................... 55

10.1.1. TRS Conversion .............................................................................................................. 55

10.1.2. SO2 Ultraviolet Fluorescence ............................................................................................. 56

10.2. The UV Light Path .................................................................................................................. 58

10.2.1. UV Lamp Shutter & PMT O ff s et ......................................................................................... 58

10.3. Pneumatic Operation .............................................................................................................. 59

10.3.1. Sample gas Flow ............................................................................................................. 59

10.3.2. M501 SO2 Scrubber ......................................................................................................... 59

10.4. Electronic O p eration ............................................................................................................... 60

10.4.1. Sensor Module ................................................................................................................ 60

10.4.1.1. Sample Cham ber ...................................................................................................... 61

10.4.1.2. Sample Cham ber Heating Circuit ................................................................................ 61

10.4.2. M501-TRS Elec tronics ...................................................................................................... 62

10.4.2.1. Thermal Sw itch ........................................................................................................ 62

10.4.2.2. Temperature A larms and Alarm Output ....................................................................... 63

11. TROUBLESHOOTING AND REPAIR .............................................................................................65

11.1.1. Fault Diagnosis with Warning Messages ............................................................................. 65

11.1.1.1. T102 Warning Mess a ges ............................................................................................ 65

11.1.1.2. M501-TRS Error Codes .............................................................................................. 65

11.1.2. Fault Diagnosis with Test Functions ................................................................................... 66

11.2. M501-TRS Trou b les hooting ..................................................................................................... 67

11.2.1. TRS Converter Not Heating: ............................................................................................. 67

11.3. Other Performance Problems ................................................................................................... 68

11.3.1. Excessive n oise ............................................................................................................... 68

11.4. Subsystem Checkout .............................................................................................................. 68

11.4.1. Checking th e Ef f ic iency of the M501-TRS SO2 Scrubber ........................................................ 68

11.4.2. Checking th e Ef f ic iency of the M501-TRS TRS  SO2 Converter ............................................ 68

11.5. Additional Repair Pro c edures ................................................................................................... 70

11.5.1. UV Lamp Adjustment and/or Replacement .......................................................................... 71

11.5.1.1. Adjusting the UV Lamp (Peaking the Lamp) ................................................................. 71

11.5.1.2. Replacing the UV La m p.............................................................................................. 72

11.5.2. Repla cing the U V Filter/ Lens .............................................................................................. 73

11.5.3. Replacing the PMT , HVPS or TEC ....................................................................................... 74

11.5.4. T102 PMT Hardw a re Ca libra tion (FACTORY CAL).................................................................. 77

11.5.5. Replacing the TRS C onverter Heating Tube ......................................................................... 80

11.5.6. Replacing the Ther m ocouple ............................................................................................. 81

11.6. Manually Progra m m in g the M501-TRS Temperature C ontroller .................................................... 84

11.6.1. Temperature Controller Primary Menu P a r a m eters ............................................................... 85

11.7. Technical Assistance .............................................................................................................. 87

LIST OF APPENDICES

APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION

APPENDIX A-1: T102 Software Menu Trees, Revision A.2 APPENDIX A-2: Setup Variables For Serial I/O, Revision A.2 APPENDIX A-3: Warnings and Test Functions, Revision A.2 APPENDIX A-4: T102 Signal I/O Definitions, Revision A.2

APPENDIX A-5: T102 iDAS Functions, Revision A.2 APPENDIX B - T102 SPARE PARTS LIST APPENDIX C - T102 REPAIR REQUEST FORM APPENDIX D - ELECTRONIC SCHEMATICS

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TABLE OF CONTENTS

LIST OF FIGURES

Figure 3-1. T102 Internal Layout .......................................................................................... 19

Figure 3-2. M501-TRS Internal Layout .................................................................................. 20

Figure 3-3. Internal Pneumatic Diagram of the T102 Standard Configuration ............................. 21

Figure 3-4. T102 Rear Panel (with Zero Air Scrubber attached) ................................................ 22

Figure 3-5. M501-TRS Rear Panel Layout ............................................................................... 22

Figure 3-6. Analog Output Connector .................................................................................... 23

Figure 4-1. Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator ................ 26

Figure 4-2. Pneumatic Connections–Basic Configuration–Using Bottled Span Gas ....................... 26

Figure 4-3. Basic Pneumatic Connections for Units with Zero/Span Valve Option ........................ 28

Figure 4-4. Pneumatic Connections for Formal Calibration of Units w/ IZS Valve Option .............. 29

Figure 4-5. Pneumatic Connections for Informal Calibration Checks of Units with IZS Valve Op t io n 29

Figure 4-6. M501-TRS Temperature Controller Startup ............................................................ 31

Figure 5-1. Internal Pneumatic Diagram of the T102 With Z/S Option Installed .......................... 34

Figure 5-2. Internal Pneumatic Diagram of the T102 with IZS Options Installed ......................... 35

Figure 6-1. Analog Output Connector .................................................................................... 37

Figure 6-2. Control Inputs with Local 5 V Power Supply ........................................................... 40

Figure 6-3. Control Inputs with External 5 V Power Supply ...................................................... 41

Figure 7-1. M501-TRS Temperature Controls ......................................................................... 43

Figure 10-1. UV Absorption in the T102 Reaction Cell .............................................................. 56

Figure 10-2. T102 Sensor Module ......................................................................................... 60

Figure 10-3. T102 Sample Chamber ..................................................................................... 61

Figure 10-4. M501-TRS Electronic Block Diagram ................................................................... 62

Figure 11-1. Shutter Assembly - Exploded View ..................................................................... 72

Figure 11-2. Disassembling the Shutter Assembly .................................................................. 73

Figure 11-3. PMT Assemb ly - Exploded View .......................................................................... 74

Figure 11-4. Pre-Amplifier Board Layout ................................................................................ 78

Figure 11-5. The rmo couple .................................................................................................. 82

Figure 11-6. C av ity for Thermocouple ................................................................................... 82

Figure 11-7. Thermocouple Installed ..................................................................................... 83

Figure 11-8. Ti e-W rap H old-Down Location ............................................................................ 83

LIST OF TABLES

Table 2-1: Model 501 Basic Unit Specifications ....................................................................... 15

Table 3-1. TRS – SO2 Switching Valve Operating Modes .......................................................... 21

Table 3-2. Analog output Pin Outs ........................................................................................ 23

Table 4-1. Table 3-3: Inlet / Outlet Connector Labels and Functions ..................................... 25

Table 4-2. NIST-SRM's Available for Traceability of H2S & SO2 Calibration Gases ....................... 28

Table 5-1. Zero/Span Valve Operating States......................................................................... 34

Table 5-2. IZS Valve Operating States .................................................................................. 35

Table 6-1. T102 Gas Measurement Modes ............................................................................. 38

Table 6-2. Analog Output Pin Assignments ............................................................................ 38

Table 6-3. Test Parameters Av ailable for Analog Output A4...................................................... 39

Table 6-4. T102 Control Input Pin Assignments ...................................................................... 40

Table 6-5. T102 Default Hessen Gas ID’s ............................................................................... 41

Table 6-6. Default Hessen Status Bit Assignments .................................................................. 42

Table 7-1. M501-TRS Temperature Controls and Definitions ..................................................... 44

Table 8-1. T102 Preventive Maintenance Schedule .................................................................. 51

Table 11-1. Test Functions - Possible Causes for Out-Of-Range Values ...................................... 66

Table 11-2. Test Functions - Possible Causes for Out-Of-Range Values ...................................... 66

Table 11-3. Temperature Controller – Primary Parameter Settings ............................................ 86

Table 11-4. Temperature Controller – Secondary Parameter Settings ........................................ 87

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TABLE OF CONTENTS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

xii

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1. INTRODUCTION

NOTE

The information contained in this addendum is pertinent to T102 analyzers running

software revision G.4. Some or all of the information may not be applicable to

previous revision of that software.

This addendum is based on the Model T101 Operators Manual (PN 07266). In most ways the T102 is identical to the T101 in design and operation; therefore most of the basic set up information, operating instructions as well as calibration, maintenance, troubleshooting and repair methods are found in that manual.

This addendum documents only those areas where the T102 is different in design or operating method from the T101.

Specifically:

• Areas where updates and improvements to the Model T10X software have been implemented since the publication date of the T101 Manual PN 07266.

• EXTERNAL TRS CONVERSION: Like the T101, which converts H

S to

then measures the amount of SO2 present using a UV fluorescence

technique, the T102 converts total reduced sulfur (TRS) gases into SO

before measuring the SO

using the same UV fluorescence method.

Unlike the T101, which performs the H2S  SO2 conversion internally, the T102 requires an external TRS converter, in this case a TAPI M501-TRS.

Therefore this addendum includes instructions and information regarding:

• Are as of operation and setup of the T102 that depart from the

method described by the T101 operator’s manual due to the TRS  SO2 conversion being performed externally.

• The proper setup and operation on the M501-TRS.

07267B DCN6485

INTRODUCTION Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

1.1. Reference Numbering Convention

Unless otherwise specified, chapter, section, figure and table reference numbers referred to within this text are relative to this document.

EXAMPLE: “Figure 2-1” refers to the figure, within this document, labeled as 2-1.

References to chapters, sections, figures and tables in the original document will be labeled as such.

EXAMPLE: “Front Panel Display Figure in Overview of Operating modes section of the T101 Operators Manual (PN 07266)”.

07267B DCN6485

2. SPECIFICATIONS AND APPROVALS

2.1. Specifications

As there are no significant differences between the performance specifications for the T102 an d the T101 please refer to in the Specification section of th e T101 Manual - PN

07266. However, the AC power specifications for the T102 are as follows:

T102 AC Power: 100V – 120V, 60Hz (200W); 220V – 240V, 50Hz (211W)

2.1.1. M501-TRS Specifications

Table 2-1: Model 501 Basic Unit Specifications

Minimum Converter Efficiency

S >95% COS >90% CS

>90%

Maximum TS Concentration for specified conversion efficiency

20 ppmv

Sample Flow Rate 650cc/min. ±10% - driven by T102 pneum atic sys te m Optimum Converter

Temperature

850°C (factory setup)

Maximum Converter Temperature

1100°C

Dimensions H x W x D 7" x 17" x 23.5" (178 mm x 432 mm x 597 mm) Weight

16 lbs (7.3 kg) 26 lbs (11.8 kg ) CE version

AC Power Rating

115 V, 50/60 Hz - 400 Watts; 230 V, 50/60 Hz - 575 Watts; CE Version

Internal Alarms

High Alarm Point: 900°C Low Alarm Point: 800°C

Alarm Output Relay

SPST - 1 point: Alarm output is energized should either the temperature controller’s high or low internal alarm set points be activ ate d.

Alarm Output Rating

220V AC/30V DC, 1A (resistive load)

Environmental Installation category (over-volta g e c ateg or y ) II ; Pollutio n d eg r ee 2 Certifications

IEC 1010-1 / 61010-1:93 (includes A1) + A2:95,

For indoor use at altitudes ≤ 2000m only

2.2. EPA Equivalency Designation

No EPA equivalency standards exist for TRS measurement, however, the T102 analyzer qualifies for EPA equivalency designation as Reference Method Number EQSA-0495100 per 40 CFR Part 53 when operated under the following conditions:

• Measurement Mode: SO2 single gas mode.

07267B DCN6485

SPECIFICATIONS AND APPROVALS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

• Range: Any range from 50 parts per billion (ppb) to 10 parts per million (ppm).

• Ambient temperature range of 5

C to 40 oC.

• Line voltage range of 105-125 VAC or 220-240 VAC, at 50 or 60 Hz.

• Sample filter: Equipped with PTFE filter element in the internal filter

assembly.

• Sample flow of 650 +/- 65 cc/min.

• Vacuum pump (internal or external) capable of 14"Hg Absolute pressure

@ 1 slpm or better.

• Software settings:

Dynamic span

OFF

Dynamic zero

OFF

Dilution factor

OFF

AutoCal

ON or OFF

Dual range

ON or OFF

Auto-range

ON or OFF

Temp/Pressu r e com pensation

Under the designation, the analyzer may be operated with or without the following optional equipment:

• Rack mount with chassis slides.

• Rack mount without slides, ears only.

• Zero/span valve options.

• Inter nal zero/span (IZS) option with either:

• SO2 permeation tube - 0.4 ppm at 0.7 liter per minute;

certified/uncertified.

• SO2 permeation tube - 0.8 ppm at 0.7 liter per minute;

certified/uncertified. Under the designat ion, the IZS option cannot be used as the sourc e of calibration.

• 4-20mA isolated ana log outputs.

• Status outputs.

• Control inputs.

• RS-232 output.

• Ethernet output.

• Zero air scrubber.

• 4-20mA, isolated o utput.

2.3. CE Mark Compliance

See Section titled CE Mark Compliance in the T101 Manual - PN 07266

07267B DCN6485

3. GETTING STARTED

3.1. Unpacking the T102

Unpack the T102 as per the directions in section titled Unpacking and Initial Setup in the T101 Manual - PN 07266.

There are no shipping screws to be removed in the T102.

3.2. Unpacking the M501-TRS

There are no shipping screws to be removed in the M501-TRS.

1. Inspect the shipping package for external damage. If damaged, please advise the shipper first, then Teledyne API (TAPI).

2. Carefully remove the top cover of the converter and check for internal shipping damage.

a. Remove the screws fastening the top cover to the unit (four per

side).

b. Lift the cover straight up.

WARNING

Never disconnect electronic circuit boards, wiring harnesses or

electronic sub assemblies while the unit is under power.

3. Inspect the interior of the instrument to make sure all components are in good shape and properly seated.

4. Check the connectors of the various internal wiring harnesses and pneumatic hoses to make sure they are firmly and properly seated.

5. Replace the top cover and fasten with original screws.

NOTE

The M501-TRS will not operate properly with the top cover removed.

The air cooling required to stabilize the temperature of the converter tube is

dependen t on air flow patterns that only exist with the top cover in place.

Without the top cover in place, the thermal cutout may overheat and shut off the

heating element.

3.2.1. M501-TRS Ventilation Clearanc e

Whether the M501-TRS is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance.

07267B DCN6485

GETTING STARTED Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

AREA MINIMUM REQUIRED CLEARANCE

Behind the instrument 10 cm / 4 inches

Sides of the instrument 2.5 cm / 1 inch

Above and below the instrument. 2.5 cm / 1 inch

NOTE

If the M501-TRS is installed in an instrument rack or any type of enclosure, make

sure that the rack/enclosure itself is ad equately ventilat ed.

Failure to provide proper ven tilation ca n result in the ambient temperat ure exceeding

the maximum operating temperature s pecification for the T102 (40°C)

07267B DCN6485

Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual GETTING STARTED

3.3. Internal Layouts

Figure 3-1 supersedes the T101 internal chassis layo ut i n the T101 Manual - PN 07266.

Figure 3-1. T102 Internal Layo ut

07267B DCN6485

GETTING STARTED Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

Figure 3-2. M501-TRS Internal Layout

3.4. T102 and M501-TRS Internal Pneumatic Flow

Figure 3-3 shows the internal pneumatic flow of the T102 in its Standard configuration. For information on instruments with the various zero/span valve options refer to Section

5.2, Figure 5-1 and Figure 5-2.

07267B DCN6485

Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual GETTING STARTED

COM

SAMPLE GAS

INLET

SPAN GAS INLET

ZERO AIR INLET

VACUUM MANIFOLD

FLOW CONTROL ASSY

EXHAUST TO OUTER

LAYER OF KICKER

SAMPLE FILTER

INSTRUMENT

CHASSIS

EXHAUST GAS

OUTLET

KICKER EXHAUST

TO PUMP

HYDROCARBON

SCRUBBER

(KICKER)

UV LAMP

PMT

SAMPLE

CHAMBER

FLOW

SENSOR

FLOW / PRESSURE

SENSOR PCA

SAMPLE

PRESSURE

SENSOR

PUMP

TRS / SO2

MODE

VALVE

Gas Flow in SO2 phase

of multigas mode or

when in SO2

measurement mode

CONVERTER

FROM

CONVERTER

M501-TRS

Scrubbe

CONVERTER OVEN

TRS  SO

ANALYZER

FROM

ANALYZER

Figure 3-3. Internal Pneumatic Diagram of the T102 Standard Configuration

Table 3-1. TRS – SO

Switching Valve Operating Modes

GAS

MODE

CONDITION OF TRS –SO2 SWITCHING VALVE VALVE PORT

CONNECTION

(FIG. 5-2)

TRS

Open to SO

Scrubber and Molybdenum Converter

COM  NO

SO2

Open to directly to Sample Chamber.

Bypasses M501-TRS

COM  NC

TRS –SO2

Switches between above two states every 10 minutes.

- -

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GETTING STARTED Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

3.5. Rear Panel Layout for the T102 & M501-TRS

Figure 3-4 and Figure 3-5 supersede Rear Panel Layout in the T101 Manual - PN 07266.

Figure 3-4. T102 Rear Panel (with Zero Air Scru bber attached)

Figure 3-5. M501-TRS Rear Panel Layout

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual GETTING STARTED

3.6. Initial Setup

3.6.1. Electrical Connections

The electrical connections for the T102 are the same as those described in the Electrical Connections Section of t he T101 Manual - PN 07266 except for the test channel analog

output.

3.6.1.1. T102 Analog Output Connections

This section supersedes the Analog Output Connections section in the T101 Manual PN 07266.

Attach a strip chart recorder and/or data-logger t o the appropriate contacts of the analog output connecter on the rear panel of the analyzer.

ANALOG OUT

A1 A2 A3 A4 + - + - + - + -

Figure 3-6. Analog Output Connector

The A1 and A2 channels output a signal that is proportional to the SO2 concentration of the sample gas.

The output, labeled A3 is special. It can be set by the user (see Test Channel Output section in the T101 Manual - PN 07266) to output any one of the parameters accessible through the <TST TST> keys of the units sample display.

Pin-outs for the Analog Output connector at the rear panel of the instrument are:

Table 3-2. Analog output Pin Outs

PIN ANALOG OUTPUT VOLTAGE OUTPUT CURRENT LOOP OPTION

V Out

I Out +

Ground

I Out -

V Out

I Out +

Ground

I Out -

V Out

I Out +

Ground

I Out -

Not Available

• The defa ult analog output voltage setting of the T102 UV Fluorescence SO

Analyzer is 0 – 5 VDC with a range of 0 – 500 ppb.

• To change these settings, see Analog I/O Configuration and SETUP – RNGE: Analog Output Reporting Range Configuration sections,

respectively, in the T101 Manual - PN 07266.

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GETTING STARTED Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

3.6.1.2. M501-TRS Alarm Output Connections

The rear panel of the M501-TRS includes a terminal strip by which connections can be made to the converter’s internal temperature alarm. For information on adjusting this alarm see Section 7.5).

• Connect the input leads of your alarm-sensing device (e.g. datalogger)

to the center two pins of the alarm output connector (see).

• Make sure the load does not exceed the rated capacity of the relay.

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Pneumatic Connections

4. PNEUMATIC CONNECTIONS

This section supersedes the information contained in the Pneumatic Connections section in the T101 Manual - PN 07266.

NOTE

To prevent dust from getting into the analyzer, it was shipped with small plugs

inserted into each of the pneumatic fittings on the rear panel. Make sure that all dust

plugs are removed before attaching exhaust and supply gas lines.

CAUTION

Sample and calibration gases should only come into contact with PTFE (Teflon) or glass materials. They should not come in co nta ct with FEP or stainless steel materials.

Figure 4-1 and Figure 4-2 show the most common configurations for gas supply and exhaust lines to the Model T102 Analyzer. Figure 4-3, Figure 4-4, and Figure 4-5 show the connections for units with valve options installed.

Please refer to Figure 3-4 and Figure 3-5 for the location of pneumatic connections at the rear panel of the T102 and the M501-TRS instruments.

Table 4-1. Table 3-3: Inlet / Outlet Connector Labels and Functions

T102 PNEMATIC CONNECTERS

REAR PANEL LABEL

FUNCTION

SAMPLE

Connects the sample gas to the analyzer. When operating the analyzer without zero/span option, this is also the inlet for any calibration gases.

EXHAUST

Exhausts the gas sampled by the analyzer. Connect to an outside area away from people.

SPAN

On units with zero/span/shutoff valve options installed, connect a gas line to the source of calibrated span gas here.

ZERO AIR

On Units with zero/span valve or IZS option installed, this port connects the zero air gas or the zero air cartridge to the analyzer.

TO CONVERTER

Sample gas leaves the T102 to be conditioned by the M501-TRS via this port.

FROM CONVERTER

Sample gas returns to the T102 after being conditioned by the M501-TRS via this port.

M501-TRS PNEUMATIC CONNECTERS

REAR PANEL LABEL

FUNCTION

FROM ANALYZER

Sample gas enters the M501-TRS from the T102 via this port.

TO ANALYZER

Sample gas leaves the M501-TRS to return to the T102 via this port.

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Pneumatic Connections Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

Figure 4-1. Pneumatic Connections–Basic Configuration–Using Gas D il ut ion Calibrator

VENT

Calibrated

Span GAS

Valve

Needle

valve to

control

flow

MODEL 701

Zero Air

Generator

Source of

SAMPLE Gas

Removed

during

Calibration

MODEL

T102

Sample

Zero Air

Exhaust

Span

To Converter

From Converter

M501-TRS

From Analyzer

To Analyzer

Figure 4-2. Pneumatic Connections–Basic Configuration–Using Bottled Span Gas

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Pneumatic Connections

1. Attach the 1/4" exhaust line to the exhaust port.

CAUTION

The exhaust from the instrument must be vented outside the immediate area or

shelter surrounding the instrument and conform to all safety requirements using

a maximum of 10 meters of 1/4” PTFE tubing.

2. Attach the sample line to the sample inlet port. Ideally, the pressure of the sample gas should be equal to ambient atmospheric pressure.

NOTE

Maximum pressure of any gas at the sample inlet should not exceed 1.5 in-Hg above ambient

pressure and ideally should equal ambient atmospheric pressure.

In applications where the sample gas is received from a pressurized manifold, a vent must be provided to equalize the sample gas with ambient atmospheric pressure before it enters the analyzer. The vented gas needs to be routed outside the immediate area or shelter surrounding the instrument.

3. Attach zero air and span gas supply lines as appropriate (s ee Figure 3-4 and Figure 3-5).

Zero air and span gas inlets should supply their respective gases in excess of the 700 cc

/min demand of the analyzer. Supply and vent lines should be of sufficient length and

diameter to prevent back diffusion and pressure effects. For this type of analyzer, zero air and span gas are defined as follows:

SPAN GAS

While it is possible to calibrate the T102 using SO2 as the span calibration gas by setting the analyzer’s gas measurement mode to SO

, TAPI r ecommends that H2S be used and that calibration operations be carried out with the analyzer’s TRS gas measurement mode selected. Please note that verifying converter efficiency requires that the instrument be calibrated on both TRS and SO

, and the slope factors compared between

the TRS and SO

modes.

It is recommended that the H

S span gas be equal to 90% of the analyzer’s selected

reporting range. O2 is a quenching agent in fluorescent Sulfur analyzers. If the balance gas is pure

nitrogen, then false positive readings will result, both at zero and span. Therefore the user should either use cylinders with zero air as the balance gas, or should use higher concentration cylinders with an N

balance, and dilute further with zero air using a

calibrator, such as the TAPI M700. EXAMPLE: If the selected reporting rang is 0 ppb  500 ppb, an appropriate span gas

concentration would be 450 ppb H

Cylinders of calibrated H

S gas traceable to NIST-Standard Reference Material specifications (also referred to as SRM’s or EPA protocol calibration gases) are commercially available. Table 3-4 lists specific NIST-SRM reference numbers for various concentrations of H

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Pneumatic Connections Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

Table 4-2. NIST-SRM's Available for Traceability of H2S & SO2 Calibration Gases

NIST-SRM4 TYPE

NOMINAL

CONCENTRATION

2730 2731

Hydrogen sulfide in N

Hydrogen sulfide in N2

5000 ppb

20 ppm

ZERO AIR

Zero air is similar in chemical composition to the earth’s atmosphere but without the gas(es) being measured by the analyzer, in this case total reduced sulfur (TRS). While TRS typically includes Hydrogen sulfide (H

S), Dimethyl sulfide (CH3)2 , Dimethyl

disulfide (CH

3)2S2

and Methyl mercaptan (MeSH), CH4S many other gases fall into this

category as well. Other interferent gases may be present in ambient air as well.

To ensure that high quality zero air is available, a zero air generator such as the TAPI Model 701 should be used.

If your analyzer is equipped with an IZS option, it is capable of creating zero air that is adequate for performing informal calibration checks, but a zero air generator such as the TAPI Model 701 is still recommended for performing formal calibration operations.

Once the appropriate pneumatic connections have been made, check all pneumatic fittings for leaks using a procedure similar to that defined in the Detailed Pressu re Le ak Check section in the T101 Manual - PN 07266.

4.1.1.1. Connections with Internal Valve Options Installed

If your analyzer is equipped with either the zero/span valve option (Option 50) or the internal zero/span option (Option 51), the pneumatic connections should be made as shown in Figure 4-3, Figure 4-4, and Figure 4-5.

Figure 4-3. Basic Pneumatic Connections for Units with Zero/Span Valve Option

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Pneumatic Connections

Figure 4-4. Pneumatic Connections for Formal Calibration of Units w/ I ZS Valve Option

Source of

SAMPLE Gas

VENT if input is pres surized

Ambient

Air

MODEL

T102

From Converter

Sample

Zero Air (Scrubber)

Exhaust

Span

M501-TRS

To Converter

From Analyzer

To Analyzer

Figure 4-5. Pneumati c Connections for Informa l Calibration Checks of Units with IZS

Valve Option

NOTE

Gas flow must be maintained at all times for units with IZS Options installed. The IZS

option requires a permeation tube (customer supplied) which emits H2S. Insufficient

gas flow can build up H2S to levels that will damage the instrument.

Remove the permeation device when taking the analyzer out of operation.

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Pneumatic Connections Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

4.2. Initial Operation

4.2.1. Startup / Warm Up of the T102

Startup procedures and warm up behavior of the T102 are identical to those described in the T101 Manual - PN 07266.

Possible Warning Messages at Start-Up

Warning messages for the T102 is the same as the list of warning messages included in Appendix A: Mode 101E Warnings and Test Measurements in the T101 Manual - PN 07266 with the exception that there is no CONV TEMP WARNING (converter Temperature Warning).

4.2.2. Functional Check of the T102

To performing an initial functional check of the T102, follow the steps contained in the Functional Check section in the T101 Manual - PN 07266.

Test Functions

The following diagram supersedes the diagram found in Step 2 of the Functional Check section in the T101 Manual - PN 07266.

Only appears if IZS option is

installed.

Only appears if analog output A4

is actively reporting a test function.

Shown as they appear when analyzer

is in TRS mode. In SO2 mode appear as SO2 STB, SO2 OFFS & SO2 SLOPE. In multigas mode, both versions appear.

RANGE

TRS STB

PRES SAMP FL PMT NORM PMT UV LAMP LAMP RATIO STR. LGT DARK PMT DARK LAMP TRS SLOPE

TRS OFFS

HVPS RCELL TEMP BOX TEMP PMT TEMP IZS TEMP

TEST

TIME

SAMPLE RANGE = 500.0 PPB TRS = X.X < TST TST >

CAL

SETUP

Refer to the T101

Manual for

definitions of these

test functions.

Toggle

<TST TST> to scroll

through list of functions

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual Pneumatic Connections

4.2.3. Startup / Warm Up of the M501-TRS

After electrical and pneumatic connections are made, turn on the instrument and pump power. The exhaust fan should start.

The M501-TRS’ temperature controller is preprogrammed at the factory so no special setup operation is required. The temperature controller (see Figure 4-6) should immediately come on in operation mode: the current temperature of the converter oven should the display immediately appear in the display area and the process value (PV) LED should be lit.

It may take as much as 30 minutes for the oven to reach its nominal operating temperature.

During that initial warm up period the high and low alarms and the M501-TRS single alarm output are disabled. Both the internal alarms and the alarm output will be automatically enabled once the converter oven temperature rises above the lower alarm limit.

Figure 4-6. M501-TRS Temperature Controller Startup

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Pneumatic Connections Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

4.3. Initial Calibration

Initial calibration of the T102 should be performed with:

• Zero air supplied by a zero air generator such as the TAPI Model 701;

• Calibrated H

S span gas of the appropriate concentration:

• With external pneumatic connections as described in Figure 4-1 through

Figure 4-5 of this addendum, and;

• Using the i n formation and procedure included in the Initial Calibration

section in the T101 Manual - PN 07266.

No initial calibration of the M501-TRS instrument is required.

NOTE

Once you have completed the above set-up procedures, please fill out the quality

questionnaire that was shipped with your unit and return it to TAPI. This informat i on

is vital to our efforts in continuously improving our service and our product s . Thank

you.

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5. OPTIONAL HARDWARE AND SOFTWARE

This section includes descriptions of the hardware and software options available for the Model T102 analyzer and M501-TRS converter that are different from or not included in the Options section of the T101 Manual - PN 07266. For all other available options see that manual.

For assistance with ordering these options please contact the sales department of TAPI at:

TOLL-FREE:

800-324-5190

TEL:

+1 858-657-9800

FAX:

+1 858-657-9816

E-MAIL:

apisales@teledyne.com

WEB SITE:

http://www.teledyne-api.com

5.1. Rack Mount Kits (Options 20a, 20b, 21, 22 & 81)

The following table supersedes the table included in Rack Mount Kits (Option 20a, 20b & 21) section in the T101 Manual - PN 07266.

OPTION NUMBER DESCRIPTION

OPT 20A

Rack mount brackets with 26 in. chassis slides.

OPT 20B

Rack mount brackets with 24 in. chassis slides.

OPT 21

Rack mount brackets only

OPT 22

Rack Mount for M501-TRS

OPT 81

Rack Mount for M501-TRS with slides

5.2. Calibration Valves Options

5.2.1. Zero/Span Valves (Option 5 0 ) & Inte rna l Zero/Span Gas Generator

(Option 51)

The description of the construction and operation for the zero span and IZS valve options for the T102 TRS is identical to that information contained in Calibration Valves Option section in the T101 Manual - PN 07266.

However, the internal pneumatic flow or the T102 with either of these options installed is different. See:

• Figure 5-1 for an illustration of t he T102 internal gas flow with the

zero/span valves option

• Figure 5-2 for an illustration of t he T102 internal gas flow with the IZS

valve option

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OPTIONAL HARDWARE AND SOFTWARE Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

3 2 1

SAMPLE/CAL

VALVE

ZERO/SPAN VALVE

3 2

SPAN GAS INLET

ZERO AIR INLET

VACUUM MANIFOLD

FLOW CONTROL ASSY

EXHAUST TO OUTER

LAYER OF KICKER

SAMPLE FILTER

T102

INSTRUMENT

CHASSIS

EXHAUST GAS

OUTLET

KICKER EXHAUST

TO PUMP

HYDROCARBON

SCRUBBER

(KICKER)

UV LAMP

PMT

SAMPLE

CHAMBER

FLOW

SENSOR

FLOW / PRESSURE

SENSOR PCA

SAMPLE

PRESSURE

SENSOR

PUMP

TRS / SO2

MODE

VALVE

Gas Flow in SO2 phase

of multigas mode or

when in SO2

measurement mode

CONVERTER

FROM

CONVERTER

M501-TRS

Scrubbe

CONVERTER OVEN

TRS  SO

ANALYZER

FROM

ANALYZER

SAMPLE GAS

INLET

Figure 5-1. Internal Pneumatic Diagram of the T102 With Z/S Option Installed

The following table describes the state of each valve during the analyzer’s various operational modes.

Table 5-1. Zero/Span Valve Operating States

MODE VALVE CONDITION VALVE PORT

CONNECTION

(FIG. 5-2)

SAMPLE

Sample/Cal Open to SAMPLE inlet

3  2

Zero/Span Open to ZERO AIR inlet

3  2

ZERO CAL

Sample/Cal Open to zero/span inlet

1  2

Zero/Span Open to ZERO AIR inlet

3  2

SPAN CAL

Sample/Cal Open to zero/span inlet

1  2

Zero/Span Open to SPAN GAS inlet

1  2

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual OPTIONAL HARDWARE AND SOFTWARE

FLOW

SENSOR

FLOW / PRESSURE

SENSOR PCA

SAMPLE

PRESSURE

SENSOR

EXHAUST TO OUTER LAYER

OF KICKER

3 2 1

SAMPLE/CAL

VALVE

ZERO/SPAN VALVE

3 2

ZERO AIR INLET

VACUUM MANIFOLD

CRITICAL FLOW ORIFICE

SAMPLE

FILTER

T102

INSTRUMENT

CHASSIS

EXHAUST GAS

OUTLET

KICKER EXHAUST

TO PUMP

HYDROCARBON

SCRUBBER

(KICKER)

UV LAMP

PMT

SAMPLE

CHAMBER

PUMP

TRS / SO2

MODE

VALVE

Gas Flow in SO2 phase

of multigas mode or

when in SO2

measurement mode

CONVERTER

FROM

CONVERTER

M501-TRS

Scrubbe

CONVERTER OVEN

TRS  SO

ANALYZER

FROM

ANALYZER

SAMPLE GAS

INLET

IZS

Permeation Tube

SO2 Source

ZERO AIR

SCRUBBER

CRITICAL FLOW ORIFICE

Figure 5-2. Internal Pneumatic Diagram of the T102 with IZS Options Installed

The following table describes the state of each valve during the analyzer’s various operational modes.

Table 5-2. IZS Valve Operating St ate s

MODE VALVE CONDITION VALVE PORT

CONNECTIONS

SAMPLE

Sample/Cal Open to SAMPLE inlet

3  2

Zero/Span Open to ZERO AIR inlet

3  2

ZERO CAL

Sample/Cal Open to zero/span valve

1  2

Zero/Span Open to ZERO AIR inlet

3  2

SPAN CAL

Sample/Cal Open to zero/span valve

1  2

Zero/Span Open to SPAN GAS inlet

1  2

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6. T102 OPERATING I NSTRUCTIONS

NOTE

For the most part the operation instruction for the T102are the same as those

described in Chapter 6 of the T101 Manual - PN 07266 with the exception that the

terms “TRS” & “total reduced sulfur” should be substituted for the terms “H2S” &

“hydrogen sulfide ” unless ot herwise stated in this a ddendum.

6.1.1. T102 Analog Output Signals

The information contained in the available Analog Output Signals section in the T101 Manual - PN 07266 is correct except that the test channel output is located on analog output A3 rather than A4 .

ANALOG OUT

A1 A2 A3 A4 + - + - + - + -

SO2 concentration

outputs

HIGH range when

DUAL mode is selected

Test Channel

Not Used

LOW range when

DUAL mode is selected

Figure 6-1. Analog Output Connector

NOTE

On analyzers with the SO2-TRS multigas gas measurement option available, the outputs

of A1 and A2 correspond to:

Output SO

SO2 – TRS TRS

Channel Mode Mode Mode A1



SO2



SO2



TRS



SO2



TRS



TRS

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T102 OPERATING INSTRUCTIONS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

As the instrument switches between TRS mode to SO2 mode , only the reporting range

and analog output associated with the gas currently being measured will be active. The

reporting range and analog output for the gas not being measured will continue to

report the last valid reading.

The output, labeled A3 is special. It can be set by the user (see Test Channel Output section in the T101 Manual - PN 07266) to output many of the parameters accessible through the <TST TST> buttons of the units Sample Display.

Output A4 is not available on the Model T102 Analyzer.

6.1.2. Setting the T102 Gas Measurement Mode

Setting the gas measurement mode on the T102 is identical to the method described in the Setting the Gas Measurement section in the T101 Manual - PN 07266 except that the available measurement modes are as described in the following table:

Table 6-1. T102 Gas Measurement Modes

GASMODE DESCRIPTION

TRS

The sample gas stream is stripped of any ambient SO

by a special chemical scrubber, then passed through a catalytic converter that changes the TRS present in to S O2 which is then measured using the UV Fluorescence method

SO2

The sample gas stream bypasses the SO

Scrubber and catalytic

converter allow ing the only ambient SO

to be measured.

TRS –SO2

The switching valve alternates the gas stream between the two paths at regular interv a ls allowing the in s trument to measur e b oth gases.

6.2. SETUP – DIAG: Using the Diagnostics Functions

6.2.1. T102 Analog I/O Configuration

The following table supersedes the Analog Output Pin Assignments table in the Analog I/O Configuration section of the T101 Manual - PN 07266

Table 6-2. Analog Output Pin Assignments

PIN ANALOG

OUTPUT

VOLTAGE

SIGNAL

CURRENT

SIGNAL

V Out I Out +

2 Ground I Out 3

V Out I Out +

4 Ground I Out 5

V Out not available

6 Ground not available

7-8

Not Used Not Used

See Figure 3-4 for the location of the analog output connector on the instrument’s rear panel.

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual T102 OPERATING INSTRUCTIONS

6.2.2. T102 Test Channel Output

The following table supersedes the Test Parameters Available for Analog Output A4 table in the Test Channel Output section in the T101 Manual - PN 07266

Table 6-3. Test Parameters Available for Analog Output A4

TEST CHANNEL TEST PARAMETER RANGE 1

NONE Test channel is turned off

PMT READING 0-5000 mV

UV READING 0-5000 mV

SAMPLE PRESSURE 0-40 in-Hg-A

SAMPLE FLOW 0-1000 cm³/min

RCELL TEMP 0-70° C

CHASSIS TEMP 0-70° C

IZS TEMP 0-70° C

PMT TEMP 0-50° C

CHASSIS TEMP 0-70° C

HVPS VOLTAGE 0-5000 V

This refers to the voltage r a nge of the parameter and

not the output sign a l of the test channel.

Once a TEST function is selected, the instrument begins to report a signal on the A36 output and adds TEST= to the list of test functions viewable on the display (just before the TIME display).

6.3. SETUP – COMM: Setting Up the T102’s Communication Ports

6.3.1. T102 ID Code

The default ID code for all T102 analyzers is 102. To edit the instrument’s ID code, see Analyzer ID Section of the T101 Manual - PN

07266.

6.3.2. T102 Ethernet Host Name

The default name for all TAPI Model T102 analyzers is T102. To change the Ethernet Host Name see Changing the Analyzer’s HOSTNAME section in

the T101 Manual - PN 07266.

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T102 OPERATING INSTRUCTIONS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

6.4. Remote Operation of the Analyzer

6.4.1. Control Inputs

The following table and figures supersede the Control Input Pin Assignment table and the figures for Control Inputs with Local 5 V Power Supply and Control Input with External 5 V Power Supply in the Control Inputs section in the T101 Manual - PN 07266 respectively.

Table 6-4. T102 Control Input Pin Assignments

INPUT STATUS CONDITION WHEN E NA BLED

A External Zero Cal

Zero calibration m ode is activated. T he mode field of the

display will read ZERO CAL R.

B External Span Cal

Span calibration mode is activated. T he mode field of the display will read SPAN CAL R.

C, D, E, & F

Unused

Digital Ground Provided to ground an external device (e.g., r ec order).

DC Power For Input Pull Ups

Input for +5 VDC r eq uired to activate inpu ts A - F. This voltag e can be taken from an external sourc e or from the “+” pin.

Internal +5v

Supply

Internal source of +5V which can be used to activate inputs

when connected to pin U.

CONTROL IN

A B C D E F U +

SPAN

ZERO

Figure 6-2. Control Inputs with Local 5 V Power Supply

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual T102 OPERATING INSTRUCTIONS

CONTROL IN

5 VDC Power

Supply

LOW SPAN

ZERO

SPAN

A B C D E F U +

Figure 6-3. Control Inputs with External 5 V Power Supply

6.4.2. Using the T102 with a Hessen Protocol Network

6.4.2.1. T102 Hessen Protocol Gas ID List.

The default Hessen Gas Id’s for all T102 analyzers are:

Table 6-5. T102 Default Hessen Gas ID’s

Gas Type Hessen Gas ID SO2 111 TRS 112

To edit the instrument’s ID code, see the Hessen Protocol Gas ID section in the T101 Manual - PN 07266.

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T102 OPERATING INSTRUCTIONS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

6.4.2.2. Setting Hessen Protocol Status Flags

The following table supersedes the Setting Hessen Protocol Status Flags Table in the T101 Manual - PN 07266 /

Table 6-6. Default Hessen Status Bit Assignments

STATUS FLAG NAME

DEFAULT BIT ASSIGNMENT

WARNING FLAGS

SAMPLE FLOW WARNING 0001 PMT DET WARNING 0002 UV LAMP WARNING 0002 HVPS WARNING 0004 DARK CAL WARNING 0008 RCELL TEMP WARNING 0010 IZS TEMP WARNING 0020 PMT TEMP WARNING 0040 CONV TE M P WARNING 1050 OPERATIONAL FLA GS In Manual Calibration Mode 0200 In Zero Calibration Mode 0400 In Span Calibration Mode 0800 UNITS OF MEASURE FLAGS UGM 0000 MGM 2000 PPB 4000 PPM 6000 SPARE/UNUSED BITS 0080, 0100, 1000,

8000 UNASSIGNED FL A G S Box Temp Warning Front Panel Warning Sample Press Warning Analog Cal Warning System Reset Cannot Dyn Zero Rear Board Not Detected Cannot Dyn Span Relay Board Warning Invalid Conc

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7. M501-TRS OPERATING INSTRUCTIONS

CAUTION!

DO NOT OPERATE WITHOUT THE COVER INSTALLED ON THE

M501TS CONVERTER. OVEN TEMPERATURE WILL NOT REGULATE

PROPERLY WITHOUT THE COVER IN PLACE.

NOTE:

Changing the Converter temperature from the value preprogrammed at the factory

may have undesirable effects on TRS converter’s efficiency.

Do not change the factory-preprogrammed value unles s absolutely necessary or

unless directed to do so by TAPI Technical Support.

7.1. Basic M501-TRS Controls

Figure 7-1. M501-TRS Temperature Controls

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M501-TRS OPERATING INSTRUCTIONS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

Table 7-1. M501-TRS Temperature Controls and Definitions

NAME FUNCTION

Process Value A 4-digit, 7 segment LED display on wh ich the current value of the PV and as

well as error codes and programming parameters and data are all displayed.

Set Value A 4-digit, 7 segment LED display which shows th e cu rre nt value of the S V. It

also displays the the param eter s ettings in parameter setting mode It flickers during Standyby Mode.

Select Key This key is used to switch between the 1st, 2nd or 3rd parameter block . It is

sued to switch between the para m eter a nd the data at the 1

, 2nd and 3rd

block.

To access the 1st parameter block press an d hold the select key for 1 sec.

To access the 2nd parameter block press an d hold the select key for 3 sec.

To access the 3rd parameter block press and hold the select key for 5 sec.

To return to the main display after entering a paremeter bl ock press and hold the key for 2 sec.

Used to confirm parameter value changes by pressing onc e.

Set value Indicator

Is lit indicates when a the set value (SV) is displayed.

Up Key Used to increase the numerical value. The numerical value is increased by

pressing the key once. Th e numerical value keeps oon increasing by pressing the key continuously.

Used to search for parameters within the 1

, 2nd and 3rd blocks.

Down Key Used to decrease the n umerical value. The numeric a l v a lue is increased by

pressing the key once. Th e numerical value keeps oon increasing by pressing the key continuously.

Used to search for parameters within the 1

, 2nd and 3rd blocks.

Autotune Indicator

The lamp blinks while the PID autotuning or self tuning is being performed.

Control

Indicator

Lit when the controller is actively c ontrolling the heater temperatu re.

Alarm

Indicator1

(AL1)

Lit when the PV equ a ls or exceeds the upper alarm limit.

Alarm

Indicator2

(AL2)

Lit when the PV equ a ls or falls below the low e r a larm limit.

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual M501-TRS OPERATING INSTRUCTIONS

7.2. To Display The Current Temperature

If the Process Value is displaying a numerical value, the process value is currently being displayed.

If it is not being displayed press the select key for 2 seconds.

7.3. To Manually Adjust the Converter Oven Temperature

CAUTION !

DO NOT SET THE TEMPERATURE HIGHER THAN 1050 ºC

4. Set the main display to show the current value of the set variable by pressing the PV/SV mode key.

5. To set each digit:

c. Press the up-arrow under that digit once. The digit will flash. d. To increment that digit press and hold the UP key until the

appropriate number is displayed.

e. To decrement that digit press and hold the DOWN key until the

appropriate number is displayed.

f. To increment/decrement the 1000’s digit it is necessary to adjust

increment/decrement the 100’s digit up and down. Each time the 100’s digit passes “0” the 1000s digit will increment or decrement correspondingly. See EXAMPLE table below.

6. Once the desired value is reached, press the ENT key to store the new set value

7. Return the main display to process mode by pressing the PV/SV mode button once.

EXAMPLE to change the set value from 950 to equal 1050.

ACTION RESULT

Press the PV/SV mode key The SV indicator w ill lit up and the displa y will

show 950. Press the 10’s UP key once The 10’s digit will begin to blink Press the DOWN key The 10’s digit will decremen t f r om “5”. Release

the DOWN key when the 10’s digi t r ea ds “5”. Press the 100’s UP Key once The 100’s digit will b egin to blink Press and hold the 100’s UP key Th e 10 0’s digit will increment from “9” . When it

passes “0” the 1000’s digit w ill inc r em ent to “1”.

Release the 100’s UP key.

-- The Display should n ow read “1050” Press the ENTER key The new set value is recorded Press the PV/SV mode key The current level of the process value will be

displayed.

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M501-TRS OPERATING INSTRUCTIONS Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

7.4. Autotune the Temperatur e Con t r olle r

The M501-TRS controller includes an auto tune feature which allows the controller to find and set optimum values for various process control parameters so that the controller can establish and maintain the converter oven at the temperature set value in the most stable and efficient manner.

NOTE

Before initiating the autotune feature make sure that the converter temperature oven

has reached a stable, constant temperature.

7.4.1. Initiating the Autotune P rocess

1. Press the SELECT key once. The main display will show

2. Use the SELECT , DOWN or 100’s UP key to scroll through the primary menu parameters until the display shows

(AT =Autotune).

3. Press the DATA key once. The display will show

(zero = Off).

4. Press the 1’s UP key once. The display will show

(1 = autotune based

on set point value).

5. Press the ENTER key to begin the autotune process. A blinking decimal point will appear at the bottom right-hand corner of the main display.

6. Wait until the blinking light stops. This may take up to 30 minutes.

7. The autotune process is finished. The autotune p arameter value will automatically reset to zero (off).

8. Press the PV/SV mode key to return to operational mode.

Note

The P-I-D parameters calculated by aut otu nin g will be retaine d even if the power is

lost. However, if the power is turned off during the auto-tuning process, you must

restart autotuning.

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual M501-TRS OPERATING INSTRUCTIONS

7.4.2. Aborting the Autotune Process

1. Press the DATA key once. The display will show (1).

2. Press the 1’s UP key once. The

will begin blinking

3. Press the DOWN key once. The display will show

(zero).

4. Press the ENTER k e y on ce.

5. Press the PV/SV mode key to return to operational mode.

Note

Auto-tuning MUST to be repeated if there is a significant change in the set value.

If the temperature begins to oscillate excessively around the set value, it may be

necessary to repeat the autotune procedure.

7.5. M501TRS Alarm Relay Adjustment

To set the High and Low Alarm points:

1. Press the SELECT key once. T he main display will show

2. Use the SELECT , DOWN or 100’s UP key to scroll through the primary

menu parameters until the display shows either

(AL = Alarm Low)

(AH = High Alarm) .

3. Press the DATA key once. The current value of the alarm limit will be

displayed.

4. To set each digit:

a. Press the up-arrow under that digit once. The digit will flash. b. To increment that digit, press and hold the digit until the appropriate

number is displayed.

c. To decrement that digit press and hold the DOWN key until the

appropriate number is displayed.

d. To increment/decrement the 1000’s digit it is necessary to adjust

increment/decrement the 100’s digit up and down. Each time the 100’s digit passes “0” the 1000s digit will increment or decrement correspondingly.

5. Once the desired value is reached, press the ENT key to store the new

set value

6. Press the PV/SV mode key to return to operational mode.

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8. CALIBRATION PROCEDURES

8.1. T102 Calibration

Calibration of the T102 should be performed according to the procedures described in the Calibration Procedures and EPA Protocol Calibration Chapters in the T101 Manual

- PN 07266.

NOTE

It is recommended that the T102 be calibrated in TRS gas measurement mode using

H2S as a span gas.

If you are using the T102 for US-EPA controlled monitoring of SO2, see the EPA Protocol Calibration Chapter in the T101 Manual (PN 07266) for information on the EPA calibration protocol.

8.2. M501-TRS Calibration

The M501-TRS converter does not require field calibration.

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9. INSTRUMENT MAINTENANCE

The following table supersedes the T101 Preventative Maintenance Table in the Maintenance Schedule section in the T101 Manual - PN 07266.

Table 8-1. T102 Preventive Maintenance Schedule

ITEM ACTION FREQUENCY

CAL

CHECK

T101 MANUAL

SECTION

DATE PERFORMED

M501 SO2 scrubber

Replace scrubber

material

As required Yes

9.1.1.3 of this addendum

Particulate filter Change particle filter Weekly

No 9.3.1

Verify test functions Review and evaluate Weekly No Appendix C

Zero/span check

Evaluate offset and

slope

Weekly -- 7.3, 7.6, 7.9

Zero/span

calibration

Zero and span

calibration

Every 3 months

7.2, 7.4, 7.5, 7.7, 7,8

External zero air

scrubber (option)

Exchange chemical Every 3 months

No 9.3.4

Perform flow check Check Flow Every 6 Months No 11.5.2

Sample chamber

optics

Clean windows and

filters

Annually or as

necessary

Yes 9.3.6

Critical flow orifice

& sintered filters

Replace Annually

Yes 9.3.7

Internal IZS

Permeation Tube

Replace Annually YES 9.3.2

Perform pneumatic

leak check

Verify Leak Tight

Annually or after repairs involving

pneumatics

Yes 11.5.1

Pump diaphr agm Replace

Every 2 years, or as

necessary

Yes

See instruction in

diaphragm kit

PMT sensor

hardware calibration

Low-level hardware

calibration

On PMT/ preamp

changes if 0.7 < SLOPE

or SLOPE >1.3

Yes 11.5.4

Desiccant bags Replace

Any time sensor assy

inspection plate is opened

(reference Section 11.5.3

)

These Items are required to maintain full warranty, all other items are strongly recommended.

A pump rebuild kit is available from TAPI Technical Support including all ins tructions and required parts (see Appendix B for part numbers).

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9.1. Additional and Updated Maintenance Procedures

The following procedures need to be performed regularly as part of the standard maintenance of the Mod el T102.

9.1.1. Maintaining the SO2 Scrubber

This section supersedes the Changing the SO2 Scrubber Material section in the T101 Manual - PN 07266.

Unlike the T101 which includes an internal scrubber to remove SO

from the sample gas

before the H

S  SO2 conversion takes place, the T102 relies on the SO2 scrubber of the

M501-TRS to perform the same function. The SO

scrubber of your M501-TRS utilizes a consumable compound to absorb SO2

from the sample gas before the TRS is converted to SO

. This material must be replaced periodically in order for the analyzer to continue measuring TRS accurately and reliability.

This material is capable of efficiently scrubbing SO

for up to 1000 ppm-hours. This

means that if the SO

content of the sample gas is typically around 100 ppb, the scrubber will function for approximately 10,000 hours, a little over 13 months. If, however, the typical ambient SO

level of the sample gas is 250 ppb, the scrubber would only last for

approximately 4000 hours or about 5 ½ months.

9.1.1.1. Predicting When to Replace the SO2 Scrubber

To determine how long the SO2 scrubber will operate efficiently:

1. Measure the amount of SO2 in the sample gas.

• If your T102 has the multigas measurement options activated, this can be done by following inst ructions found in the Setting the Gas Measurement Mode section in the T101 Manual (PN 07266) and selecting MEASURE MODE = SO

• Let the analyzer operate for 30 minutes, then note the SO

concentration.

2. Divide 1 000 by the SO

concentration.

EXAMPLE: If the SO

concentration is 125 ppb:

Operational hours = 1000 ppm/hr ÷ 0.125 ppm Operational hours = 100 000 ppb/hr ÷ 125 ppb Operational hours = 8000 hrs

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INSTRUMENT MAINTENANCE Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

9.1.1.2. Checking the Function of the SO2 Scrubber

To check to see if your SO2 scrubber is operating properly perform the following test:

1. Set the analyzer for TRS gas measurement mode (see Setting the Gas Measurement Mode section in the T101 Manual - PN 07266).

2. Set the reporting range to range of 1000 PPB (see Sections 6.7.4, 6.7.5 and 6.7.6 of the T101 Manual - PN 07266).

3. Introduce a gas mixture into the sample gas stream that includes 500 PPB of SO

An increase of more than 10 PPB in the TRS reading is an indication that the efficiency of the scrubber is decreasing to the point that the absorbing material should be replaced.

9.1.1.3. Changing the SO2 Scrubber Material

1. Input zero air for 5 minutes

2. Turn off the M501-TRS

3. Locates the SO2 scrubber cartridge on the right side of the converter: It looks like a big white cylinder (See Figure 3-2 of this addendum).

4. Undo the two 1/4 inch fittings on the top of the scrubber

5. Remove the two screws holding the scrubber to the instrument chassis and remove the scrubber

6. Take the two Teflon fittings off the instrument.

7. Empty the SO

scrubbing material into a hazmat bin.

8. Fill each side of the scrubber with new SO2 scrubber material until it is ½ inch from the bottom of the thread lines (about 1 inch from the to p of the scrubber), do not fill it too high or the fitting will compact the material, causing a restriction in the gas flow.

9. Remove the Teflon tape from both of the removed fittings, and wra p them with new Teflon tape.

10. Install both fittings back onto the scrubber.

11. Put the scrubber back into the a nalyzer and replace the two screws on

the bottom.

12. Screw the two 1/4” fittings back onto the top of the scrubber (either fitting can fit the inlet or the outlet). Return analyzer to normal operation

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10. THEORY OF OPERATION

The T102 is a modified T101 which, when used in conjunction with a M501-TRS determines the concentration of total reduced sulfur (TRS), in a sample gas drawn through the instrument In most ways the theory of operation of the T102 & M501-TRS system is identical to the T101 theory of operation as described in the Theory of Operation Chapter in the T101 Manual - PN 07266.

This section describes those areas where differences between the T102 and the T101 exist as well as updated information made available since the publication date of the T101 Manual - PN 07266.

10.1. Measurement Principle

This section supersedes the Measurement Principle section in the T101 Manual - PN 07266

10.1.1. TRS Conversion

The T102 TRS analyzer is basically an SO2 analyzer with a TRS  SO2 converter (the M501-TRS) inserted into the gas stream before the sample gas enters the sample chamber.

The M501-TRS, receives sample gas from the T102 after it has been passed through a particulate filter and has been scrubbed of hydrocarbon interferents. Once inside the M501-TRS the sample gas is scrubbed of all naturally occurring SO

, then passed through a special quartz converter which heats the gas to a very high temperature causing it to react with the O

present in the sample gas creating SO2 in the following

manner .

TRS + O2  SO2

Equation 10-1

For TRS compounds, the converter is most efficient when it operates at 850°C, converting >95% of the TRS into SO

. The c onverter temperature is viewable via the

front panel of the M501-TRS When the converter is operating at peak efficiency there is a nearly 1:1 relationship

between the amount of TRS entering the converter and the amount of SO

leaving it.

Therefore, by measuring the amount of SO

in the gas after it leaves the converter, the

amount of TRS originally present on the sample gas can be directly inferred.

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THEORY OF OPERATION Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

10.1.2. SO2 Ultraviolet Fluorescence

The physical principle upon which the T102’s measurement method is based is the fluorescence that occurs when sulfur dioxide (SO

) is changed to an excited state (SO2*)

by ultraviolet light with wavelengths in the range of 190 nm-230 nm. This reaction is a two-step process.

The first stage (Equation 9-2) occurs when SO

molecules are struck by photons (hv) of

the appropriate ultraviolet wavelength. (In the case of the Model T102, a band pass filter between the source of the UV light and the affected gas limits the wavelength of the light to approximately 214 nm). The SO

absorbs some of energy from the UV light causing one

of the electrons of each of the affected SO

molecules to move to a higher energy orbital

state.

22142

SOhvSO

→+

Equation 10-2

The amount of SO2 converted to SO2* in the sample chamber is dependent on the average intensity of the UV light (Ia) and not its peak intensity because the intensity of UV light is not constant in every part of the sample chamber. Some of the photons are absorbed by the SO

as the light travels through the sample gas.

Figure 10-1. UV Absorption in the T102 Reaction Cel l

The equation for defining the average intensity of the UV light (Ia) is:

( )( )

[ ]

SOaxexp1IIa −−=

Equation 10-3

Where:

= Intensity of the excitation UV light.

a = The absorption coefficient of SO

(a constant).

= Concentration of SO

in the sample chamber.

x = The distance between the UV source and the SO

molecule(s) being

affected (path length).

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual THEORY OF OPERATION

The second stage of this reaction occurs after the SO2 reaches its excited state (SO2*). Because the system will seek the lowest available stable energy state, the SO

* molecule

quickly returns to its ground state (Equation 10-3) by giving off the excess energy in the form of a photon (h

). The wavelength of this fluoresced light is also in the ultraviolet

band but at a longer (lower energy) wavelength centered at 330nm.

nm33022

hvSO*SO + →

Equation 10-4

The amount of detectable UV (F) given off by the decay of the SO2* is affected by the rate at which this reaction occurs (k).

( )

*SOkF

Equation 10-5

Where:

F = the amount of fluorescent light given of f. k = The rate at which the SO

* decays into SO

SO2*

= Amount of excited state SO

in the sample chamber.

Therefore:

( )

hvSOSO

33022

* +→

Equation 10-6

Furthermore, the function (k) is affected by the temperature of the gas. The warmer the gas, the faster the individual molecules decay back into their ground state and the more photons of UV light are given off per unit of time.

Given that the absorption rate (a) of SO

is constant, the amount of fluorescence (F) is a

result of:

• The amount of SO2* created which is affected by the variable factors

from equation 10-2 above: concentration of SO

; intensity of UV light

(

); path length of the UV light (x) and;

• The amount of fluorescent light created which is affected by the variable

factors from equation 10-5: the amount of SO

* present and the rate of

decay (k) which changes based on the temperature of the gas.

The amount of fluorescent light emitted (F) is directly related to the concentration of the SO

in the Sample Chamber, when:

• the intensity of the light (I0) is known

• the path length of excitation light is short (

• the temperature of the gas is known and compensated for so that the rate

of SO

*decay is constant (k)

• there are no interfering conditions present (such as interfering gases or

stray light)

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THEORY OF OPERATION Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

The Teledyne API UV Fluorescence SO2 Analyzer is specifically designed to create these circumstances.

• The light path is very short (x).

• A reference detector measures the intensity of the available excitation UV

light and is used to remove effects of lamp drift(

• The temperature of the sample gas is measured and controlled via

heaters attached to the sample chamber so that the rate of decay (k) is constant.

• A special hydrocarbon scrubber removes the most common interfering

gases from the sample gas.

• And finally, the design of the sample chamber reduces the effects of

stray light via its optical geometry and spectral filter ing.

The net result is that any variation in UV fluorescence can be directly attributed to changes in the concentration of SO

in the sample gas.

10.2. The UV Light Path

The following information is in addition to that contained in the UV Light Path section in the T101 Manual - PN 07266.

10.2.1. UV Lamp Shutter & PMT Offset

Inherent in the operation of both the reference detector and the PMT are minor electronic offsets. The degree of offset differs from detector to detector and from PMT to PMT and can change over time as these components age.

To account for these offsets the T102 includes a shutter, located between the UV Lamp and the source filter, that periodically cuts off the UV light from the sample chamber. This happens every 30 minutes. The analyzer records the outputs of both the reference detector and the PMT during this dark period and factors them into the SO

concentration calculation .

• The reference detector offset is stored as and viewable via the front

panel as the test function DRK LMP.

• The PMT offset is stored as and viewable via the front panel as the test

function DRK PMT

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual THEORY OF OPERATION

10.3. Pneumatic Operation

10.3.1. Sample gas Flow

See Figures 3-4. 4-1 and 4-2 for depictions of the internal pneumatic flow of both the T102 & the M501-TRS.

10.3.2. M501 SO2 Scrubber

In order to ensure that no ambient SO2 interferes with the analyzer’s TRS measurement the sample gas stream is passed through a chemical scrubber that removes SO

from the

sample stream before it is passed though the M501-TRS converter oven. The SO

scrubber is a Teflon encased, stand-alone unit containing a room-temperature

catalyst tube mounted in the right side of the converter case (see Figure 3.2). The SO

scrubber material is consumed as it removes SO2. If the expected

concentrations of SO

are very high, the lifetime of the scrubber will be short. The expected life of the scrubber is approximately 1000 ppm-hours. See Section 8.1.1.3 for information on when and how to replace the SO

scrubber material)

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THEORY OF OPERATION Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

10.4. Electronic Operation

10.4.1. Sensor Module

This Section replaces the Sensor Module and Sample Chamber section in the T101 Manual - PN 07266.

Electronically, the T102 sensor module is a group of components that: create the UV light that initiates the fluorescence reaction between SO

and O3; sense the intensity of

that fluorescence and generate various

electronic signals needed by the analyzer to

determine the SO

concentration of the sample gas (see Section 9.1) and sense and control key environmental conditions such as the temperature of the sample gas and the PMT.

Figure 10-2. T102 Sensor Module

These components are divided into two significant subassemblies. The sample chamber and the PMT assembly.

• Figure 9-3 shows an exploded view of the sample chamber assembly

• Figure 9-5 shows an exploded view of the PMT Assembly

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual THEORY OF OPERATION

10.4.1.1. Sample Chamber

The main electronic components of the sample chamber are the reference detector(see the Reference Detector section in the T101 Manual - PN 07266); the UV Lamp (see the UV source Lamp section in the T101 Manual - PN 07266) and its electronically operated shutter (see Section 10.2.1 of this addendum); and the sample chamber heating circuit,

Figure 10-3. T102 Sample Chamber

10.4.1.2. Sample Chamber Heating Circuit

In order to reduce temperature effects, the sample chamber is maintained at a constant 50°C, just above the high end of the instrument’s operation temperature range. Two AC heaters, one embedded into the top of the sample chamber, the other embedded directly below the reference detector’s light trap, provide the heat source. These heaters operate off of the instrument’s main AC power and are controlled by the CPU through a power relay on the relay board. A thermistor, also embedded in the bottom of the sample chamber, reports the cell’s temperature to the CPU through the thermistor interface circuitry of the motherboard.

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THEORY OF OPERATION Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

10.4.2. M501-TRS Electronics

Electronically the M501-TRS is a simple device. The nucleus of the instrument is a programmable, P-I-D temperature controller that manages the temperature of the instrument’s AC powered converter oven based on analog input from the thermocouple attached to the converter’s chamber.

HEATER

AC Heater

Control Relay

Quartz Converter Tube

Thermocouple

P-I-D

CONTROLLER

SPST ALARM

Thermal

Switch

Alarm Output

Connector

M501-TRS

Figure 10-4. M501-TRS Electronic Block Diagram

The P-I-D controller determines the differences between the actual temperature (called the Process Value or PV) of the oven, compares it to the target temperature (called the Set Point or SV) and changes the percentage of time the heater is turned on versus t he time it is turned off accordingly. The higher the proportion of ON-time versus OFF-time the faster the oven is heated. For instance, if the PV is much lower than the SV the P-I-D will keep the heater turned on 100% of the time resulting in a relatively rapid increase in the temperature of the oven. As the PV approaches the same temperature as the SV the ON cycles get shorter compared to the OFF cycles.

The M501-TRS’s P-I-D controller includes sophisticated software that allows the controller to track the rate change in temperature of the oven compared to the percentage of heater ON-time and predict the proportion needed to reach and maintain the proper oven temperature with a minimal amount of overshoot or fluctuation.

10.4.2.1. Thermal Switch

While the M501-TRS’s P-I-D Controller includes many safeguards that prevent runaway heating of the converter oven, as an additional safety backup the M501-TRS includes a heat sensitive switch which automatically interrupts power to the heater before the oven temperature reaches critical levels.

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual THEORY OF OPERATION

10.4.2.2. Temperature Alarms and Alarm Output

The M501-TRS’ controller has two user settable alarm points: High Alarm and Low Alarm. A single SPST alarm output is triggered should the PV rise above the set level of the high alarm point or fall below the level of the low alarm point.

The relay is normally open, and the contact closes in the alarm condition. The relay contacts are isolated (dry) SPST, 220VAC / 30 VDC 1 Amp, resistive load. This alarm output is available via a connector on the rear panel of the M501-TRS.

The M501-TRS temperature controller is programmed to hold off activation of either alarm until after the process value rises above the lower limit for the first time after power up.

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THEORY OF OPERATION Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

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11. TROUBLESHOOTING and REPAIR

This section includes various troubleshooting and repair information supplemental to that in the Troubleshooting and Repair section of the T101 manual (PN 07266).

CAUTION

The operations outlined in this section must be performed by qua lified

maintenance personnel only.

Please re a d the Troubleshooting and Repair section of the T101 Manual

(PN 07266) before attempting the following trouble shooting or repair

procedures

WARNING

Risk of electrical shock. Some operations need to be carried out with the

analyzer open and running. Exercise caution to avoid electrical shocks and

electrostatic or mechanical damage to the analyzer. Do not drop tools into

the analyzer or leave those after your procedures. Do not shorten or touch

electric connections with metallic tools while operating inside the

analyzer. Use common sense when operating inside a running an a lyzer.

11.1.1. Fault Diagnosis with Warning Messages

11.1.1.1. T102 Warning Messages

The warning messages for the T102 are identical to those included in the Fault Diagnosis with Warning Messages section in the T101 Manual (PN 07266) except that

there is no CONV TEMP WARNING.

11.1.1.2. M501-TRS Error Codes

The following error codes may appear on the temperature controller display of the M501-TRS

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TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

Table 11-1. Test Functions - Possible Causes for Out -Of-Range Values

ERROR

MESSAGE

CAUSE NOTES

Thermocouple burnt out or wiring between Thermocouple and Tem perature Controller is open.

The controller process value exceeds the upper input range set point by 5% of full scale.

Controller will automatically turn off the

converter heater a nd allow the TR S converter

to cool down.

• Check the thermocouple for shorts or opens.

• Check the condition of the wiring between the thermocoupl e and the controlle r .

When the control ler process value is below the lower input range set point by 5% of full scale.

When either the U pp er or lower limit of the input range is set improper ly (e.g. Upper limit is set to lower v alue than low er limit).

Controller will tu r n off heating elem ent until error is corrected.

Undefined fault in controller

Turn off M501-TRS. Call TAPI Technical Support.

11.1.2. Fault Diagnosis with Tes t Funct ions

The Following table supersedes the Test Functions-Possible Causes for Out-of-Range Values Table in the Fault Diagnosis with Test Functions section in the T101 Manual PN 07266.

Table 11-2. Test Functions - Possible Causes for Out-Of-Range Valu es

TEST

FUNCTION

NOMINAL VALUE(S)

POSSIBLE CAUSE(S)

STABIL

≤1 ppb with zero

air

Faults that cause high stability values are: pneumatic leak; low or very unstable UV lamp output; light leak; faulty HVPS; defective preamp board; aging PMT; PMT recently exposed to room light; dirty/contaminated reaction cell.

SAMPLE FL

650 cm

/min

± 10%

Faults can be caused by: c logged critical flow orifice; pneumatic leak; faulty flow sensor; sample line flow restriction.

PMT

-20 TO 150 mV with zero air

High or noisy readings could be due to: calibration error; pneumatic leak; light leak (improper assembly); aging UV filter; low UV reference output; PMT recently exposed to room light; light leak in reaction cell; reaction cell contaminated; HVPS problem.

It takes 24-48 hours for a PMT exposed to ambient light levels to return to normal functioning.

NORM PMT - -

Noisy Norm PMT value (assuming unchanging SO

concentration of sample gas): Calibration error; HVPS problem; PMT problem; UV refe re nce pr obl e m; UV lamp problem.

UV LAMP 2000 -4000 mV

This is the instantaneous reading of the UV lamp intensity. Low UV lamp intensity could be due to: aging UV lamp; UV lamp position out of alignment; faulty lamp transformer; aging or faulty UV detector; dirty optical components.

Intensity lower than 600 mV will cause UV LAMP WARNING.

LAMP RATIO 30 TO 120%

The current output of the UV reference detector divid ed by the reading store d in the CPU’s memory from the last time a UV Lamp calibration was performed . Out of range lamp ratio could be due to: malfunctioning UV lamp; UV lamp position out of alignment; faulty lamp transformer; aging or faulty UV detector; dirty optical components; pin holes or scratches in the UV optical filters; light leaks.

STR LGT 40-100 ppb

High stray light could be caused by: aging UV filter; contaminated reaction cell; light leak; pneumatic leak.

DRK PMT -50 - +200 mV

High dark PMT reading could be due to: light leak; shutter not closing completely; high pmt temperature; high electronic offset.

DRK LMP -50 - +200 mV

High dark UV detector could be caused by: light leak; shutter not closing completely; high electronic offset.

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TEST

FUNCTION

NOMINAL VALUE(S)

POSSIBLE CAUSE(S)

HVPS

≈ 400 V to 900 V

Incorrect HVPS reading could be caused by; HVPS broken; preamp board circuit problems.

RCELL TEMP 50ºC ± 1ºC

Incorrect temperature reading co uld be c aused by: malfunctioning heater; relay board communication (I

C bus); relay burnt out

BOX TEMP

ambient

+ ~ 5ºC

Incorrect temperature reading co uld be c aused by: Env ironment out of temperature operating range; broken thermistor; runaway heater

PMT TEMP

7ºC ± 2ºC

constant

Incorrect temperature reading co uld be c aused by: TEC coo ling c ir c ui t broken; High chassis temperature; 12V power supply

IZS TEMP

(OPTION)

50ºC ± 1ºC Malfunctioning heater; relay board communication (I

C bus); relay burnt out

PRESS

ambient

± 2 IN-HG-A

Incorrect SAMPLE pressure could be due to: pneumatic le ak; malfunc tioning valve; malfunctioning pump; clog ged f low orif ic e s ; sample inlet o v er pr ess ure; faulty pressure sensor

SLOPE 1.0 ± 0.3

Slope out of range could be due to: poor calibration quality; span gas concentration incorrec t; leaks; UV Lamp output decay.

OFFSET < 250 mV

High offset could be due to: incorrect span gas concentration/contaminated ze ro air/leak; low-level calibration off; light leak; aging UV filter; contaminated reaction cell; pneumatic leak.

TIME OF DAY Current time

Incorrect Time could be caused by: Internal clock drifting; move across time zones; daylight savings time?

11.2. M501-TRS Troubleshooting

11.2.1. TRS Converter Not Heati ng:

Problems with heating the If the TRS converter oven can have several causes.

• The “UUUU” error code shown on the M501-TRS temperature controller display indicating a problem with the thermoc ouple

• Check the resistance across the thermocouple leads for opens or shorts.

• Check to make sure that the thermocouple leads are securely connected to the wiring block at the back of the controller.

• Make sure that the wiring block/socket is correctly plugged onto socket on the back of the controller.

• The set point for the process value is set incorrectly.

• Check the set value; if it is incorrect, reset it.

• The controller is not in operational mode.

• Press the PV/SV switch to return it to operation mode.

• The heater is malfunctioning.

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CAUTION

Make sure the M501-TRS is turned off and no AC power is being

supplied to the heater before proceeding.

• Check the resistance across the heater coil. It should be approximately 16.5 ohms.

• Check the wiring between the heater and the power supply.

• Check to make sure the M501-TRS cooling fan is operating properly

and that the instrument is properly ventilated. Poor ventilation can cause the M501-TRS’ thermal switch to turn off the converter to prevent overheating.

• Check to make sure that the thermal switch and heater control relay are operating properly.

11.3. Other Performance Problems

11.3.1. Excessive noise

In addition to the causes listed in the Excessive noise section in the T101 Manual (PN

07266), an excessively noisy TRS measurement can be caused by hysteresis or fluctuations in the temperature of the TRS converter oven in the M501-TRS. If this is the case, perform the autotune procedure described in Section 7.4. of this addendum.

11.4. Subsystem Checkout

In addition to the information contained in the Subsystem Checkout section in the T101 Manual - PN 07266, the following diagnostic procedures are useful for troubleshooting and diagnosing problems with your T102 and M501-TRS.

11.4.1. Checking the Efficiency of the M501-TRS SO2 Scrubber

See Section 9.1.1.2 of this addendum

11.4.2. Checking the Efficiency of the M501-TRS TRS  SO2 Converter

To check to see if your TRS  SO2 converter is operating properly:

1. Set the analyzer to TRS measurement mode (see the Setting the Gas Measurement section in the T101 Manual - PN 07266).

2. Bypass the scrubber inside the M501-TRS. a. Unscrew the pneumatic fittings from the scrubber. b. Connect them with a stainless steel or Teflon

union.

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3. Supply a gas with a known concentration of SO2 to the sample gas inlet of the analyzer.

4. Wait until the analyzer’s output concentration measurement stabilizes. This can be determined by setting the analyzer’s display to show the TRS STB test function (see the Test Functions section in the T101 Manual - PN 07266). TRS STB should be 0.5 ppb or less before proceeding.

5. Record the stable SO

concentration (although the concentration is

labeled TRS, we are measuring SO

6. Supply a gas with a concentration of H

S equal to that of the SO2 gas used in steps 2 through 5 above, to the sample gas inlet of the analyzer.

7. Wait until the analyzer’s output concentration measurement stabilizes. This can be determined by setting the analyzer’s display to show the

TRS STB test function (see Section 6.2.1 of the T101 manual). TRS STB should be 0.5 ppb or less before proceeding.

8. Record the stable TRS concentration.

9. Divide the TRS concentration by the SO

concentration.

EXAMPLE: If the SO

and TRS concentration of the two test gases used

is 500 ppb: Measured SO

concentration = 499.1 ppb Measured TRS concentration = 490.3 ppb Conve rter Efficiency = 490.3 ÷ 499.1 Conve rter Efficiency = 0.982 (98.2%)

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10. If TRS  SO2 converter efficiency is below 90% check for one of the following possible causes:

• Pneumatic leak

• Perform a leak check (with the M501-TRS connected) as

described in the Detailed Pressure Leak Check section in the T101 Manual - PN 07266.

• Plugged or constricted pneumatic flow

• Perform a sample flow check as described in the Performing a

Sample Flow Check section in the T101 Manual - PN 07266. This tests the entire system

• Disconnect the gas feed line from the FROM ANALYZER port of the M501-TRS. Attach the flow meter to the port and repeat the test. Isolates the portions of the pneumatic system down stream from the TRS  SO

switching valve but includes the M501-TRS

in the flow test.

• Attach the flow meter to the FROM CONVERTER port at the back of the T102. Retest. This bypasses M501-TRS during the flow test.

• Improper Set point temperature

• Call Teledyne API’s Technical Support for advice.

• Incorrect/wrong concentration Span Gas used in efficiency

test

• Independently verify the concentration of the span gas.

• Contaminants in the converter chamber, pneumatic lines

• Sometimes contaminants such as tiny particles of scrubber

material from the M501-TRS’ SO

scrubber can get into the

converter tube and react with the TRS  SO

conversion process. This can oc cur if the filt er material inside the scrubber lets any particulates through.

• Call TAPI Technica l Support for instruc t io ns on cleaning the converter tube and M501-TRS pneumatic lines.

11.5. Additional Repair Procedures

The following repair procedures are in addition to those listed in the Repair Procedures section in the T101 Manual - PN 07266,

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11.5.1. UV Lamp Adjustment and/or Replacement

There are three ways in which ambient conditions can affect the UV Lamp output and therefore the accuracy of the TRS concentration measurement: lamp pow er supply f ailing, lamp aging, and lamp position ing.

Lamp Power Supply Failing

If the UV lamp power supply begins to fail, it can cause the UV lamp value to decrease in its output. Ensure the Lamp driver board has a Yellow Dot on the board. If it doesn’t, contact TAPI Technical Support for a replacement board.

Lamp Aging

Over a period of months, the UV energy will show a downward trend, usually 30% 50% in the first 90 days, and then a slower rate, until the end of useful life of the lamp. Periodically running the UV lamp calibration routine (see the Lamp Calibration section in the T101 Manual - PN 07266) will compensate for this until the lamp output becomes too low to function at all, 2-3 years nominally.

Lamp Positioning

The UV output level of the lamp is not even across the entire length of the lamp. Some portions of the lamp shine slightly more brightly than others. At the factory the position of the UV lamp is adjusted to optimize the amount of UV light shining through the UV filter/lens and into the reaction cell. Changes to the physical alignment of the lamp can affect the analyzer’s ability to accurately measure SO

11.5.1.1. Adjusting the UV Lamp (Peaking the Lamp)

CAUTION:

ALWAYS wear UV-Protective, Safe ty Glasses when working wit h the

UV Lamp Assembly

1. Set the analyzer display to show the signal I/O function, UVLAMP_SIGNAL (see the Using the Diagnostic Signal I/O Function section in the T101 Manual - PN 07266). UVLAMP_SIGNAL is function

35.

2. Slightly loosen the large brass thumbscrew located o n the shutter housing (see Figure 11-1) so that the lamp can be moved.

3. While watching the UVLAMP_SIGNAL read ing, slow ly rotate the lamp or move it back and forth vertically until the UVLAMP_SIGNAL reading is at its maximum.

NOTE:

DO NOT grasp the UV lamp by its cap when changing its position (see Figure 11-1).

Always grasp the main body of the lamp.

Ideally, the reading should be 3500mV±200mV.

• If UVLAMP_SIGNAL is lower tha n 600mV, r ep lac e the lamp.

• If UVLAMP_SIGNAL is greater than 3800 mV, adjust the pot on the

UV reference boar d down un til t he outpu t re ads 3500 mV, and then continue to peak the lamp.

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4. Finger tighten the thumbscrew.

NOTE:

DO NOT over-tighten the thumbscrew.

Figure 11-1. Shutter Assembly - Exploded View

11.5.1.2. Replacing the UV Lamp

1. Turn off the analyzer.

2. Disconnect the UV lamp from its power supply. You can find the power supply connector by follow ing the two UV Lamp

power supply wires from the lamp to the power supply.

3. Loosen, but do not remove the two UV lamp bracket screws, and the large brass thumbscrew located on the shutter housing (see Figure 10-

1) so that the lamp can be moved.

NOTE:

DO NOT grasp the UV lamp by its cap when changing its position (see Figure 10-1).

Always grasp the main body of the lamp.

4. Remove the UV Lamp by pulling it straight up.

5. Insert the new UV lamp into the bracket.

6. Tighten the two UV lamp bracket screws, but leave the brass thumb screw un-tightened.

7. Connect the new UV lamp to the power supply.

8. Turn the instrument on and perform the UV adjustment p rocedure as defined in Section 11.5.1.1of this addendum

9. Finger tighten the thumbscrew.

NOTE:

DO NOT over-tighten the thumbscrew.

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR

10. Perform a lamp calibration procedure (see the Lamp Calibration Section in T101 Manual - PN 07266) and a zero point and span point calibration (see the Calibration Procedures section in the T101 Manual - PN 07266).

11.5.2. Replacing the UV Filter/Lens

NOTE:

Be careful not to leave thumbprints on the interior of the sample chamber.

The various oils that make up fingerprints fluoresce brightly under UV light

and will significantly affect the accuracy of the analyzer’s SO2 measurement)

1. Turn off the instrume nt ’s power and remove the power cord from the instrument.

2. Unplug the J4 connector from the motherboard to allow tool access.

3. Remove 4 screws from the shutter cover (see Figure 11-2) and remove the cover.

4. Remove 4 screws from the UV filter retainer (see Figure 11-2).

Figure 11-2. Disassembling the Shutter Assembly

5. Carefully remove the UV filter.

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6. Install the UV filter. Handle carefully and never touch the filter’s surface. The UV filter’s wider ( ring ) side should be facing out. Install the UV filter retainer and tighten screws.

7. Install the shutter cover and minifit connector. Tighten 4 screws.

8. Re-plug J4 connector into the motherboard.

11.5.3. Replacing the PMT, HVPS or TEC

Figure 11-3. PMT Assembly - Exploded View

The PMT should last for the lifetime of the analyzer. However, in some cases, the high voltage power supply (HVPS) or the therm o-electric cooler (TEC) may fail.

NOTE

Any time that the black PMT housing end plate cover for the Sensor Assembly is

removed, always replace the 5 desiccant bags inside the housing.

To replace the PMT, the HVPS or the TEC:

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1. Power down the analyzer, disconnect the power cord, remove the cover and disconnect all pneumatic and electrical connections from the sensor assembly.

2. Remove the entire sensor module assembly from the analyzer.

3. Remove the reaction cell assembly.

4. Remove the two connectors (PMT O utput Connector and the PMT Power Supply and Aux. Connector) on the PMT housing end plate facing towards the front panel.

5. Remove the end plate itself (4 screws with plastic washers).

6. Remove and discard all of the desiccant bags inside the PMT housing end plate.

7. Along with the plate, slide out the OPTIC TEST (O-Test) LED and the thermistor (PMT Temperature Sensor).

The thermistor will be coated with a white, thermal conducting paste. Do not contaminate the inside of the housing or the PMT tube with this paste.

8. Unscrew the PMT assembly. It is held to the cold block by two plastic screws.

Because the threads of the plastic screws are easily damaged it is highly recommended to use new screws when reassembling the unit.

9. Carefully take out the assembly consisting of the HVPS, the insulation gasket and the PMT.

10. Change the PMT or the HVPS or both, clean the PMT glass tube with a clean, anti-static wipe and do not touch it after cleaning.

11. If the cold block or TEC is to be changed disconnect the TEC driver board from the preamplifier board.

a. Remove the cooler fan duct (4 screws on its side) including the

driver board.

b. Disconnect the driver board from the TEC and set the sub-assembly

aside.

c. Remove the end plate with the cooling fins (4 screws) and slide out

the PMT cold block assembly, which contains the TEC.

d. Unscrew the TEC from the cooling fins and the cold block and

replace it with a new unit.

12. Re-assemble the TEC subassembly in reverse order.

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CAUTION

The thermo-electric cooler needs to be mounted flat to the heat sink. If there is any

significant gap, the TEC might burn out. Make sure to apply heat sink paste before

mounting it and tighten the screws evenly and cross-wise.

a. Make sure to use thermal pads between the TEC and the cooling fins

as well as between the TEC and the cold block.

b. Align the side opening in the cold block with the hole in the PMT

housing where the sample chamber attaches.

c. Evenly tighten the long mounting screws for good thermal

conductivity.

13. Re-insert the TEC subassembly. Make sure that the O-ring is placed properly and the assembly is tightened evenly.

14. Insert the LED and thermistor into the cold block.

15. Re-insert the PMT/HVPS subassembly.

• Ensure to include the gasket between HVPS and PMT.

• Use new plastic screws to mount the PMT assembly on the PMT cold

block.

NOTE

Use extreme car e to not cross-thread the screws or they will break off in the cold block

assembly.

16. Insert the new desiccant bags.

17. Carefully replace the end plate.

Make sure that the O-ring is properly in place. Improperly placed Orings will cause leaks, which – in turn – cause moisture to condense on the inside of the cooler causing the HVPS to short out.

18. Reconnect the cables and the reaction cell.

Be sure to tighten these screws evenly.

19. Replace the sensor assembly into the chassis and fasten with four screws and washers.

20. Reconnect all electrical and pneumatic connections, leak check the system and power up the analyzer. Verify the basic operation of the analyzer using the ETEST and OTEST features (see the Optic Test and Electrical Test sections in the T101 Manual - PN 07266) or by measuring calibrated zero and span gases.

21. Perform a PMT Hardware calibration (see the Factory Cal (PMT Sensor, Hardware Calibration) section in the T101 Manual - PN 07266)

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22. Perform a zero point and span calibration (see the Calibration Procedures section in the T101 Manual - PN 07266)

11.5.4. T102 PMT Hardware Calibration (FACTORY CAL)

This procedure supersedes the one contained in the Factory Cal (PMT Sensor, Hardware Calibration) section in the T101 Manual - PN 07266.

The sensor module hardware calibration adjusts the slope of the PMT output when the Instruments slope and offset values are outside of the acceptable range and all other more obvious causes for this problem have been eliminated.

1. Set the instrument reporting range to SNGL and 500 ppb (see the Single Range Mode (SNGL)) section in the T101 Manual - PN 07266)

2. Perform a full zero–point calibration using zero air (see the Calibration Procedures section in the T101 Manual - PN 07266).

3. Let the instrument stabilize by allowing it to run for one hour.

4. Adjust the UV Lamp. (See Section 11.5.1.1of this addendum)

5. Perform a LAMP CALIBRATION procedure (see the Lamp Calibration section in the T101 Manual - PN 07266).

6. Locate the Preamp board (see Figure 3-1).

7. Locate the following components on the Preamp board (see Figure 11-4):

• HVPS coarse adjustment switch (Range 0-9, then A-F)

• HVPS fine adjustment switch (Range 0-9, then A-F)

• Gain adjustment potentiometer (Full scale is 10 to 12 turns).

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Figure 11-4. Pre-Amplifier Board Layout

8. Set the HVPS coarse adjustment to its minimum setting (0).

9. Set the HVPS fine adjustment switch to its maximum setting (F).

10. Turn the gain adjustment potentiometer clockwise to its maximum setting.

11. Set the front panel display to show TRS STB (press SAMPLE, TEST, <TST TST>. See Menu Tree in Appendix A of this manual)

12. Feed 400 ppb span gas into the analyzer.

NOTE

If a reporting range other than 500 ppb is used in this procedure:

Use a span gas equal to 80% of the reporting range and adjust the PMT to a target

NORM PMT value of twic e the ppb valu e of the span gas.

EXAMPLE

If the reporting range is 800 ppb:

Use 640 ppb span gas.

Adjust the PMT until NORM PMT equals 1280 mV ± 10 mV

13. Wait until the STB value is below 0.5 ppb,

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14. Scroll to the NORM PMT value.

15. Set the HVPS coarse adjustment s witch to the lowest setting that will give you more than 1000 mV NORM PMT signal.

The coarse adjustment typically increments the NORM PMT signal in 100-300 mV steps.

16. Adjust the HVPS fine adjustment such that the NORM PMT value is at or just above 800 mV.

NOTE

Do not overload the PMT by setting both adjustment switches to their maximum

setting. This can cause permanent damage to the PMT.

17. Continue adjusting the both the coarse and fine switches until NORM PMT is as close to 800 mV as possible.

18. Adjust the gain adjustment potentiometer until the NORM PMT value is 800 mV ±10 mV.

19. Perform span and zero-point calibrations (see Calibration Procedures section in the T101 Manual - PN 07266) to normalize the sensor response to its new PMT sensitivity.

20. Review the slope and offset values, and compare them to the values in Calibration Data Quality Evaluation Table in the Calibration Quality section in the T101 Manual - PN 07266.

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11.5.5. Replacing the TRS Converter He a ting Tube

CAUTION THE CONVERTER TUBE AND HEATER ARE VERY HOT DO NOT TOUCH WHILE THE M501-TRS IS OPERATING NOR

UNTIL IT HAS COOLED TO ROOM TEMPERATURE AFTER POWERING OFF THE M501-TRS.

1. Turn off and remove all power to the M501-TRS

2. Allow it to cool to room temperature before continuing with this replacement procedure. This may take 30 minutes or more.

3. Remove the instrument’s top cover (see Section 3.2 of this addendum)

4. Remove the four nuts holding the converter cover in place.

5. Carefully lift the converter cover away.

6. Loosen front and rear pneumatic fittings at each end of the tube and remove the gas lines from the converter tube.

7. Remove the front ceramic bobbin from the converter tube. The thermocouple assembly will come with it.

NOTE:

Be Careful!

The ceramic bobbins at each end of the heater assembly are fragile.

8. Slide a new tube into the heater coil assembly.

9. Make sure tha t the thermocouple is slid through its notch on the center hole of the front converter bobbin and properly seated in the corresponding indentation in the body of the quartz heater tube.

10. Reattach the front bobbin onto the converter tube.

11. Reattach the gas lines and retighten the pneumatic fittings.

12. Reassemble the converter cover and reattach the M501-TRS top cover.

NOTE

The M501-TRS will not operate properly with the top cover removed.

The air cooling required to stabilize the temperature of the converter tub e i s

dependen t on air flow patterns that only exist with the top cover in place.

Without the top cover in place, the thermal cutout may overheat, and shut the

heating element off.

13. Restart the M501-TRS.

14. Check the converter efficiency. See Section 11.4.2 of this addendum.

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11.5.6. Replacing the Thermocouple

Continuous operation at high temperatures will eventually degrade the performance of the thermocouple used to sense the temperature of the quartz oven. The following instructions provide the necessary information to remove the existing thermocouple from the Converter Heater Block and install the replacement thermocouple supplied in KIT000255 (AKIT, Retrofit, M501TS, TC Type S RPLCMN), which you must obtain from TAPI.

NOTE:

The Type S t hermocouple has a red wire and a black w i re. If you have any othe r wire

colors, please call Sales for the correct part.

To get started, you will need the following tools:

• Nutdriver, 5/16

• Nutdriver, 11/32

• Diagonal Cutter

• Philips head Screwdriver #2

CAUTION THE CONVERTER TUBE AND HEATER ARE VERY HOT DO NOT TOUCH WHILE THE M501-TRS IS OPERATING NOR UNTIL

IT HAS COOLED TO ROOM TEMPERATURE AFTER POWERING OFF THE M501-TRS.

1. Turn off and remove all power to the M501TS Converter and allow it to cool to room temperature befo re con t inuing with this replacement procedure. This may take 30 minutes or more.

2. Remove the cover from the Converter chassis.

3. Unscrew the (4) nuts that secure the front panel to the c hassis. They are located just behind the Front Panel along the top.

4. Lower the Front Panel to gain easier access to the end of the quartz tube.

5. Unscrew the (3) nuts that secure the Heater cover that protects the Heater Block and quartz tube. Remove this cover.

6. Cut the tie-wrap that secures the thermocouple to the fitting at the end of the quartz tube.

7. Loosen the Teflon fitting at the end of the quartz tube ta king care not to put any stress on the tube and slide the fitting off the tube.

8. Remove the thermocouple.

9. Disconnect the thermocouple wires from the Tempera t u r e Con t roller.

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Figure 11-5. Thermocouple

10. In preparation for installing the new thermocouple, look into the end of

the Heater Block. You will see that there is an indentation (cavity) in the wide part of the quartz tube. This is where the thermocouple you are installing will reside. Refer to Figure 11-6.

Figure 11-6. Cavity for Th ermocouple

11. The thermocouple should slide into the Heater Block and into the

indentation of the quartz.

12. Align the thermocouple with this cavity and carefully push the

thermocouple all the way into the cavity until it comes to a stop, which is the end of the cavity of the quartz tube.

13. Assure the thermocouple is seated flat. If it is not, the quartz tube will

have to be replaced (Part #03710000).

14. The thermocouple should now be properly seated in the cav ity o f the

quartz tube. Refer to Figure 11-7.

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR

Figure 11-7. Thermocouple Installed

15. Reconnect the Teflon fitting that was removed earlier from the end of

the quartz tube. Take care not to put any stress on the quartz tube as you tighten Teflon fitting.

16. Clean the chassis where the Tie-Wrap Hold-Down will be placed (alcohol

is recommended), and place the Tie-Wrap Hold-Down as shown in Figure 11-8.

Figure 11-8. Tie-Wrap Hold-Do wn Lo cation

17. Form the Thermocouple wire so that it rests in the cavity with little

movement.

18. Connect the two wires of the thermocouple to the Temperature

Controller. The Black wire should be connected to Pin 1 and the Red wire should be connected to Pin 2. (If the wires are of any other color, STOP. Get the correct part from TAPI Sales or call Technical Support).

19. At this point, all connections have been made, both elec trically and

pneumatically. A leak check should be performed on the Converter to

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TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

verify that all connections are leak free. If a leak is detected, the leak should be resolved before continuing.

20. Install the inner cover of the Heater Block and secure with the three

nuts. Close the Front Panel and secure with the four nuts. Install the top cover on the Converter chassis.

21. The Converter is now ready for the application of power. You will be

looking for an indication from the temperature controller that it is functioning correctly and driving the heater to the desired “set” temperature. Apply power now.

22. Check the Temp Controller to be sure that it knows which type of

Thermocouple it has in it. Follow the dir ectio ns in Section 7.3 of this manual to be sure that the temp controller is set proper ly.

23. After the Converter comes to the regulated temperature, perform the

Auto Tune function (see Section 7.4) to tune the Temperature Controller to the new thermocouple. .

24. After the Auto-Tune process is completed, verify that the “process”

temperature is indicating that the desired te m perature is stable and being regulated.

25. The converter is now ready for operation.

11.6. Manually Programmi ng the M501-TRS Temperature Controller

NOTE

The temperature controller has been programmed at the factory and should not be

altered, (except for temperature set point).

DO NOT manually alter the PID parameters of the M501-TRS temperature Controller

unless directed to do so by TAPI Technical Suppo rt personnel.

In the event that the temperature controller of the M501-TRS must be replaced, some initial programming is required to set the control functions if reprogramming is necessary. The tables in the following section define the approximate initial values for various processes control parameters. Once they are set, perform an autotune procedure as defined in Section 7.4 of this addendum

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR

11.6.1. Temperature Control le r Pr imary Menu Parameters

NOTE

Tables 10-3 and 10-4 show the typical primary P-I-D parameter values for operation

on 115V/60Hz with a set value of 850°C.

The P, I and d values may be different for other AC main voltages (call TAPI Technical

Support), and will vary somewhat after auto-tuning.

To set these parameters:

1. Open the appropriate menu a. Press the SELECT key once to access the primary menu parameters.

The main disp lay will show

b. Press and Hold the SELECT key for 3 seconds to access the primary

menu parameters. The main display will show

2. Use the SELECT, DOWN or 100’s UP key to scroll through the primary menu parameters until the appropriate parameter is displayed (see Table 10-3 or Table 10-4).

3. Press the DATA key once. The current value of the parameter will be displayed.

4. To set each digit: a. Press the up-arrow under that digit once. The digit will flash.

b. To increment that digit, press and hold the digit until the appropriate

number is displayed.

c. To decrement that digit press and hold the DOWN key until the

appropriate number is displayed.

d. To increment/decrement the 1000’s digit it is necessary to adjust

increment/decrement the 100’s digit up and down. Each time the 100’s digit passes “0” the 1000s digit will increment or decrement correspondingly.

5. Once the desired value is reached, press the ENT key to store the new set Parameter value.

6. Press the PV/SV mode key to return to operational mode.

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TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

Table 11-3. Temperature Controller – Primary Pa r ameter Settings

DISPLAY

PARAMETER

NAME

SET TO COMMENTS

Proportional

Band

Sets the bandwidth of the proporti onal control fu nction to ± 11% of full scale

Integral time

Sets the reaction time for the proportional control function to 10 sec onds.

Derivative Time

7.7

Sets the reaction time for the derivative control function (which reduces overshoot) to 7.7 seconds.

Low Alarm Limit

950

Sets the low alarm point to 950˚C

High Alarm Limit

1050

Sets the high ala r m point to 1050˚C

Cycle Time

Sets the cycle time ( which is divided proportionally between On and Off) for 2 seconds.

EXAMPLE: for a duty cycle of 25% with a Cycle time of 2 seconds, the controller will turn the heater on for 0.5 seconds every 2 seconds

Hysteresis

Sets the bandwidth of the area around the set point where the controlle r will not try to ch a nge the process value (thereby inducing unnecessary fluctuations) to 3 % of full scale.

Autotune

0 (OFF)

Autotune is OFF

Parameter Lock

Can be either

0 1 2

All parameters are changeable All parameters are locked The set value can be changed but all other parameters

are locked

Ignore any other paramet er s th a t m a y a ppea r .

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Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual TROUBLESHOOTING and REPAIR

Table 11-4. Temperature Controller – Secondary Parameter Settings

DISPLAY

PARAMETER

NAME

SET TO COMMENTS

OFF

Sets the controlle r to reverse action ( hotter temperatures = less hea tin g; low er tem per atures = more heating) and turns off the heater should the thermocouple in put fail.

Input type

(Refer to

COMMENTS,

this row)

You may have one of three thermoc ouple Types; the wire colors distin guish which one you have: red & black (Type S): set to 6 red & yellow (Type K): set to 3 red & orange (Type N): set to 12

If replacing th e thermocouple, car e fully follow the instructions provided in Section 11.5.6.

Digital Filter

Sets the response time of the digital noise filter to 5 sec.

Lower input range

limit

Sets the lower end of the controller f ull scale bandwidth to 40˚C

Upper input range

limit

1100

Sets the upper end of the controller fu ll scale bandwidth to 1100˚C

High Alarm Type

Sets the High alar m point to trigger wh en the process value exceeds th e high alarm set point only after the process value ris e s a b ove the lower limit for the first time after power up

Low Alarm Type

Sets the Low alarm point to trigger when the process value exceeds th e high alarm set point only after the process value ris e s a b ove the lower limit for the first time after power up

Alarm Hysteresis

Sets the hysteresis bandw idth for both alarm points to 3% of full scale.

Decimal Point

Sets the decimal point for PV & SV readings to NONE

Process variable

Offset

OFF

Set variable

Offset

OFF

Celsius/Fahrenheit

Sets controller to perform fu nction on Celsius temperature scale.

Fuzzy Logic

Turns of the con trollers advanced fuzz logic featur e which further reduces overshoot a nd fluctuations.

Ignore any other paramet er s th a t m a y a ppea r .

11.7. Technical Assistance

If this addendum and its trouble-shooting / repair sections do not solve your problems, technical assistance may be obtained from TAPI, Technical Support, 9970 Carroll Canyon Road, San Diego, CA 92131. Phone: +1 858 657 9800 or 1-800 324 5190. Fax: +1 858 657 9816. Email: sda_techsupport@teledyne.com

Before you contact Technical Support, fill out the problem report form in Appendix C, which is also available online for electronic submission at

http://www.teledyne-

api.com/forms/index.asp.

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TROUBLESHOOTING and REPAIR Teledyne API - T102/501 TRS, Addendum to T101 Operation Manual

07267B DCN6485

Teledyne API Models T102, 102E Software Documentation, C5 (05515B DCN5975)

APPENDIX A - Version Specific Software Documentation

APPENDIX A-1: Model 102E Software Menu Trees, Version C.5

NOTE

The menu tree structure for the M102E is identical to that of the M101E, with minor

variations for the following menu trees which are included in this appendix:

Basic Sample Display Menu

Sample Display Menu for Units with Z/S Valve or IZS Option installed

HESSEN Submenu

DIAG Submenu

The remaining menu trees and all related tables can be found in

Appendix A of the T101 or 101E Manuals.

A-1

Teledyne API Models T102, 102E Software Documentation, C5 (05515B DCN5975)

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A-2

Teledyne API Models T102, 102E Software Documentation, C5 (05515B DCN5975)

A-3

APPENDIX A-1: M102E Software Menu Trees, Revision A.2

ZERO SPAN CONC

SAMPLE

RANGE TRS STB STABIL SAMP FL PRES PMT NORM PMT UV LAMP LAM P RATIO STR. LGT DARK PMT DARK LAMP SO2 SL OPE SO2 OFFS TRS SLOPE TRS OFFS HVPS RCELL TEMP BOX TE MP PMT TEMP TIME

Only appear if

reporting range

is set for

AUT O ran ge

mode.

LOW HIGH

CAL

1,2

TEST

CLR

1,3

TEST FUNCTIONS

Viewable by user while instrument is in SAMPLE Mode

Only appea rs when warn ing messages are act ivated

Press to cycle t hroug h list of a ctive w arnin g messages.

Press to cle ar/erase t he warning mes sage currently

displayed

COMM

DIAG

SETU

CFG DAS RANG PAS

CLK MORE

VARS

(Secon dary Setu p Menu )

(Primary Setup Menu)

ENTER SETUP PASS: 818

Figure A-1: Basic Sample Display Menu

Teledyne API Models T102, 102E Software Documentation, C5 (05515B DCN5975)

A-4

HIGH

ZER

SPAN CONC

SAMPLE

SETUP

COMM

DIAG

VARS

(Secondary Setup Menu)

CFG DA

RNGE PAS

CLK

(Primary Setu p Menu)

Only appear if

reporting range

is set for

AUTO range

mode.

HIGH

ZER

LOW HIGH

SPAN CO NC

MSG

1,2

CLR

1,3

CAL

CALZ

CALS

TEST

Only appears whe n warning mes sages are activated

Press to cycle through l ist of a ctiv e wa rning

messages.

Pres s to cl ear/erase the warn ing mes sage currently

displayed

RANG E TRS STB STABIL SAMP FL PRES PMT NORM PMT UV LAMP LAMP RATIO STR. LG T DARK PMT DARK LAMP SO2 SLOPE SO2 OFFS TRS SLOPE TRS OFFS HVPS RCEL L TEMP BOX TE MP PMT TEMP IZS T EMP TIME

TEST FUNCTI ONS

Viewab le by u ser while instrument is in SAMPLE Mode

Figure A-2: Sample Display Menu - Units with Z/S Valve or IZS Option installed

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Teledyne API Models T102, 102E Software Documentation, C5 (05515B DCN5975)

A-5

YES NO

SAMPLE FLOW WARNING

BENC H T EMP WA RNING

SOURCE WARNING

BOX TEMP WARNING

WHEEL TEMP WARNING

SAMPLE TEMP WARNING

SAMPLE PRESSURE WARNING

INVAL ID CONC

INS TRUMENT OFF

IN MANUAL CALIBRATION MODE

IN Z ERO C ALIBRA TION MOD E

IN SPAN CALIBRATION MODE

UGM MGM

PPB PPM

TYPE 1 TYPE 2

CFG

ACAL

SETUP

CLK

PASS

RNGE DAS

COMM

VARS

See

DIAG menu

Only appears if a valve is installed.

Only appears when the HESSEN mode is enabled for

either COM1 or COM2.

Option only in E-Series if COM2 not used.

COM1 COM2

See main manual for Flag Assignments

HESN

RESPONSE MODE GAS LIST STATUS FLAGS VARIATION

EDIT

BCC TEXT CMD

DEL EDIT PRNT

INS PREV NEXT

TR2, 112, REPORTED

DIAG

ENTER SETUP PASS : 818

(see Appx A, main manual)

SO2, 111, REPORTED

GAS TYPE GAS ID REPORTED

Select from list of

available gases

(see mai n manual).

OFF

Set Hessen I D number for

selected gas type

(see mai n manual).

INET

Figure A-3: Secondary Setup Menu - HESSEN Submenu

Teledyne API Models T102, 102E Software Documentation, C5 (05515B DCN5975)

A-6

36 INTERNAL ANALOG  VOLTAGE SIGNALS 70 (see Appendix A, main manual)

CFG

ACAL

CLK

PAS

RN GE

DAS

COMM VARS

Only relevant to analyzers with IZS options installed

ANAL OG OUTPUT

LAMP

CALIBRATION

0) EXT ZERO CAL

1) EXT SP AN CAL

2) SELECT SEC GAS

3) MAINT MODE

4) LANG2 SELECT

5) SAMPLE LED

6) CAL L ED

7) FAULT LED

8) AUDIBLE BEEPER

9) ELEC TEST

10) OPTIC TEST

11) PREAMP RANGE HIGH

13) ST SYSTEM OK

14) ST CONC VALID

15) ST ZERO CAL

16) ST SPAN CAL

17) ST DIAG MODE

18) ST TRS M ODE

19) ST LAMP ALARM

20) ST DARK CAL ALARM

21) ST FLOW ALARM

22) ST PRESS ALARM

23) SR TEMP ALARM

24) ST HVPS ALARM

25) ST_SYSTEM_ OK2

26) ST CONC ALARM 1

27) ST CONC ALARM 2

28) ST HIGH RANGE2

29) RELAY WATCHDOG

30) RCELL HEATER

31) IZS HEATER

32) CAL VA LVE

33) SPAN VALVE

34) TRS VALVE

35) DARK SHUTTER

SIGNAL

I/O

OFF

ENTR

Start step Test

SAMPLE

DIAG

NONE

PMT READI NG

UV READING

SAMPLE PRESSURE

SAMPLE FLOW

RCE LL T EMP

CHASSIS TEMP

IZS TEMP

PMT TEMP

HVPS VO LTAGE

PREV NEXT

ENTR

OPTIC

TEST

ELECTR ICAL

TEST

Starts Test Starts Test

AOUTS CALIBRATED

CONC OUT 1 CONC OUT 2 TEST OUTPUT

CAL

RANGE REC OF FSET

AUTO CAL CA LIBRATED

0.1 V 1V 5V 10V CURR

SET>

EDIT

CAL

OFF

SET>

<SET

ANALOG I/O

CONFI GUR ATI ON

ENTR

Starts Test

PRESSURE

CAL IBRA TION

ENTR

Starts Test

ENTR

Starts Test

TEST

CHANNEL

OUTPUT

FLOW

CALIBRATION

ENTER SETUP PASS: 818

PREV NEXT

Figure A-4: Secondary Setup Menu (DIAG)

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APPENDIX B - Spare Parts

B-1

07267B DCN6485

Use of replacement parts other than those supplied by Teledyne Advanced

Note

Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1.

Due to the dynamic nature of part numbers, please refer to the TAPI Website at

http://www.teledyne-api.com or call Customer Service at 800-324-5190 for more

recent updates to part numbers.

B-2

07267B DCN6485

This page intentionally left blank.

T102 Spare Parts List

B-3

07267B DCN6485

(reference 07349, 01/07/2011)

PARTNUMBER DESCRIPTION 000940100 CD, ORIFICE, .003 GREEN 000940400 CD, ORIFICE, .004 BLUE 000940800 CD, ORIFICE, .012 (NO PAINT) 002690000 CD, LENS, PL-CON (KB) 002700000 CD, LENS, BI-CON (KB) 002720000 CD, FILTER, 330NM (KB) 003290000 THERMISTOR, BASIC (VENDOR ASSY)(KB) 005960000 AKIT, EXP, 6LBS ACT CHARCOAL (2 BT=1) 009690000 AKIT, TFE FLTR ELEM (FL6 100=1) 47mm 009690100 AKIT, TFE FLTR ELEM (FL6, 30=1) 47mm 011630000 HVPS INSULATOR GASKET (KB) 012720100 OPTION, NOx OPTICAL FILTER * 013140000 ASSY, COOLER FAN (NOX/SOX) 013210000 ASSY, VACUUM MANIFOLD 013390000 ASSY, KICKER 013400000 CD, PMT, SO2, (KB) 013420000 ASSY, ROTARY SOLENOID 013570000 THERMISTOR HOUSING ASSY SOX/NOX(KB) 014080100 ASSY, HVPS, SOX/NOX 014400100 OPTION, ZERO AIR SCRUBBER 014750000 AKIT, EXP KIT, IZS 016290000 WINDOW, SAMPLE FILTER, 47MM (KB) 016300700 ASSY, SAMPLE FILTER, 47MM, ANG BKT 029580000 ASSY, XFMR, 230V/115V 400VA 035710000 ASSY, SCRUBBER 037100000 TUBE, CONVERTER (KB) 037860000 ORING, TEFLON, RETAINING RING, 47MM (KB) 040010000 ASSY, FAN REAR PANEL 040030100 PCA, PRESS SENSORS (1X), w/FM4 041620100 ASSY, SO2 SENSOR (KB) 041800400 PCA, PMT PREAMP, VR 042410200 ASSY, PUMP, INT, SOX/O3/IR * 043570000 AKIT, EXPENDABLES 045230200 PCA, RELAY CARD 046250000 ASSY, RXCELL HEATER/FUSE 046260000 ASSY, THERMISTOR, RXCELL (KB) 048830000 AKIT, EXP KIT, EXHAUST CLNSR, SILCA GEL 049310100 PCA,TEC DRIVER,PMT,(KB) 050510200 PUMP, INT, 115/240V * (KB) 050610100 OPTION, 100-120V/60Hz (KB) 050610200 OPTION, 100-120V/50Hz (KB) 050610300 OPTION, 220-240V/50Hz, (KB) 050610400 OPTION, 220-240V/60Hz (KB) 050630100 PCA, REF DET w/OP20, DUAL OUT 052660000 ASSY, HEATER/THERM, IZS 055100200 ASSY, OPTION, PUMP, 240V * 055560000 ASSY, VALVE, VA59 W/DIODE, 5" LEADS 058021100 PCA, MOTHERBD, GEN 5-ICOP 059220000 THERMOCOUPLE, TYPE S, ALUMINA SHEATH

T102 Spare Parts List

B-4

07267B DCN6485

(reference 07349, 01/07/2011)

PARTNUMBER DESCRIPTION 061930000 PCA, UV LAMP DRIVER, GEN-2 43mA * 066970000 PCA, INTRF. LCD TOUCH SCRN, F/P 067240000 CPU, PC-104, VSX-6154E, ICOP * 067300000 PCA, AUX-I/O BD, ETHERNET, ANALOG & USB 067300100 PCA, AUX-I/O BOARD, ETHERNET 067300200 PCA, AUX-I/O BOARD, ETHERNET & USB 067900000 LCD MODULE, W/TOUCHSCREEN(KB) 068220100 DOM, w/SOFTWARE, STD, T100 * 068810000 PCA, LVDS TRANSMITTER BOARD 069500000 PCA, SERIAL & VIDEO INTERFACE BOARD 072150000 ASSY. TOUCHSCREEN CONTROL MODULE 072660000 MANUAL, T101, OPERATORS 072670000 MANUAL,T102, ADDENDUM TO T101 073500100 DOM, w/SOFTWARE, STD, T102 * CN0000073 POWER ENTRY, 120/60 (KB) CN0000458 PLUG, 12, MC 1.5/12-ST-3.81 (KB) CN0000520 PLUG, 10, MC 1.5/10-ST-3.81 (KB) CP0000035 CONTROLLER, TEMP, FUJI, PXR FL0000001 FILTER, SS (KB) FL0000003 FILTER, DFU (KB) FM0000004 FLOWMETER (KB) HE0000007 CERAMIC HEATER, 220W@60V HW0000005 FOOT HW0000020 SPRING HW0000030 ISOLATOR HW0000031 FERRULE, SHOCKMOUNT HW0000036 TFE TAPE, 1/4" (48 FT/ROLL) HW0000101 ISOLATOR HW0000453 SUPPORT, CIRCUIT BD, 3/16" ICOP HW0000685 LATCH, MAGNETIC, FRONT PANEL KIT000093 AKIT, REPLCMNT(3187)214NM FLTR (BF) KIT000095 AKIT, REPLACEMENT COOLER KIT000207 KIT, RELAY RETROFIT KIT000213 KIT, RETROFIT, M501TS, TC TYPE N RPLCMNT KIT000219 AKIT, 4-20MA CURRENT OUTPUT KIT000236 KIT, UV LAMP, w/ADAPTER (BIR) KIT000253 ASSY & TEST, SPARE PS37 KIT000254 ASSY & TEST, SPARE PS38 KIT000255 AKIT, RETROFIT, M501TS, TC TYPE S RPLCMN KIT000261 AKIT, SOX SCRUBBER MATERIAL (CH17), 1oz OP0000031 WINDOW, QUARTZ, 1/2"DIA, .063" THICK (KB OR0000001 ORING, 2-006VT *(KB) OR0000004 ORING, 2-029V OR0000006 ORING, 2-038V OR0000007 ORING, 2-039V OR0000015 ORING, 2-117V OR0000016 ORING, 2-120V OR0000025 ORING, 2-133V OR0000027 ORING, 2-042V OR0000039 ORING, 2-012V OR0000046 ORING, 2-019V

Teledyne T102, 501 TRS Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual