Teledyne T101 User Manual
OPERATION MANUAL
MODEL T101
UV FLUORESCENCE H
Also supports operation of:
S ANALYZER
2
Model T102 Analyzer
(when used in conjunction with T102 Addendum, PN 07267)
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
USA
Toll-free Phone: 800-324-5190
Phone:
Fax:
Email:
Website:
Copyright 2011 - 2012 07266B DCN6845
Teledyne Advanced Pollution Instrumentation 08 June 2012
858-657-9800
858-657-9816
api-sales@teledyne.com
http://www.teledyne-api.com/
07266B DCN6485
ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)
Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of
Teledyne Instruments, Inc., is a worldwide market leader in the design and
manufacture of precision analytical instrumentation used for air quality
monitoring, continuous emissions monitoring, and specialty process monitoring
applications. Founded in San Diego, California, in 1988, TAPI introduced a
complete line of Air Quality Monitoring (AQM) instrumentation, which comply
with the United States Environmental Protection Administration (EPA) and
international requirements for the measurement of criteria pollutants, including
CO, SO
Since 1988 TAPI has combined state-of-the-art technology, proven measuring
principles, stringent quality assurance systems and world class after-sales support
to deliver the best products and customer satisfaction in the business.
For further information on our company, our complete range of products, and the
applications that they serve, please visit www.teledyne-api.com or contact
sales@teledyne-api.com.
, NOx and Ozone.
2
NOTICE OF COPYRIGHT
© 2011-2012 Teledyne Advanced Pollution Instrumentation. All rights reserved.
TRADEMARKS
All trademarks, registered trademarks, brand names or product names appearing
in this document are the property of their respective owners and are used herein
for identification purposes only.
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SAFETY MESSAGES
Important safety messages are provided throughout this manual for the purpose of
avoiding personal injury or instrument damage. Please read these messages
carefully. Each safety message is associated with a safety alert symbol, and are
placed throughout this manual; the safety symbols are also located inside the
instrument. It is imperative that you pay close attention to these messages, the
descriptions of which are as follows:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying
message for specific information.
CAUTION: Hot Surface Warning
Do Not Touch: Touching some parts of the instrument
without protection or proper tools could result in damage to the
This instrument should only be used for the purpose and in the
manner described in this manual. If you use this instrument in a
manner other than that for which it was intended, unpredictable
behavior could ensue with possible hazardous consequences.
part(s) and/or the instrument.
Technician Symbol: All operations marked with this symbol
are to be performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks
the central safety grounding point for the instrument.
CAUTION
NEVER use any gas analyzer to sample combustible gas(es)!
Note
For Technical Assistance regarding the use and maintenance of this instrument or any other
Teledyne API product, contact Teledyne API’s Technical Support Department:
Telephone: 800-324-5190
Email: sda_techsupport@teledyne.com
or access any of the service options on our website at http://www.teledyne-api.com/
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07266B DCN6485
CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent
manuel dans le but d’éviter des blessures corporelles ou d’endommager les
instruments. Veuillez lire attentivement ces consignes. Chaque consigne de
sécurité est représentée par un pictogramme d’alerte de sécurité; ces
pictogrammes se retrouvent dans ce manuel et à l’intérieur des instruments. Les
symboles correspondent aux consignes suivantes :
AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne
complémentaire pour des renseignements spécifiques
MISE EN GARDE : Surface chaude
Ne pas toucher : Toucher à certaines parties de l’instrument sans
protection ou sans les outils appropriés pourrait entraîner des
dommages aux pièces ou à l’instrument.
Pictogramme « technicien » : Toutes les opérations portant ce
symbole doivent être effectuées uniquement par du personnel de
maintenance qualifié.
Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le
point central de la mise à la terre sécuritaire de l’instrument.
MISE EN GARDE
Cet instrument doit être utilisé aux fins décrites et de la manière
décrite dans ce manuel. Si vous utilisez cet instrument d’une
autre manière que celle pour laquelle il a été prévu, l’instrument
pourrait se comporter de façon imprévisible et entraîner des
conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner des
gaz combustibles!
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WARRANTY
WARRANTY POLICY (02024 F)
Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne
Instruments, Inc., provides that:
Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should
equipment failure occur, TAPI assures its customers that prompt service and support
will be available.
COVERAGE
After the warranty period and throughout the equipment lifetime, TAPI stands ready
to provide on-site or in-plant service at reasonable rates similar to those of other
manufacturers in the industry. All maintenance and the first level of field
troubleshooting are to be performed by the customer.
NON-TAPI MANUFACTURED EQUIPMENT
Equipment provided but not manufactured by TAPI is warranted and will be repaired
to the extent and according to the current terms and conditions of the respective
equipment manufacturer’s warranty.
Product Return
Failure to comply with proper anti-Electro-Static Discharge (ESD) handling and packing
instructions and Return Merchandise Authorization (RMA) procedures when returning
parts for repair or calibration may void your warranty. For anti-ESD handling and
packing instructions please refer to “Packing Components for Return to Teledyne API”
in the Primer on Electro-Static Discharge section of this manual, and for RMA
procedures please refer to our Website at http://www.teledyne-api.com
Customer Support > Return Authorization.
All units or components returned to Teledyne API should be properly packed for
handling and returned freight prepaid to the nearest designated Service Center.
After the repair, the equipment will be returned, freight prepaid.
The complete Terms and Conditions of Sale can be reviewed at
http://www.teledyne-api.com/terms_and_conditions.asp
CAUTION – Avoid Warranty Invalidation
under
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ABOUT THIS MANUAL
This T101 operation manual, PN 07266, is comprised of multiple documents in PDF
format, as listed below.
Part No. Rev Name/Description
07266 B Model T101 Operation Manual (this manual)
05492 D Menu Trees and Software Documentation (inserted as Appendix A of this manual)
07347
05494 D Repair Questionnaire (inserted as Appendix C of this manual)
03956
04354
04181
04420
04693
04932
04468
06731
05803 B Schem, Gen5 Motherboard
06698 D Schem, LCD Tchscrn Interface
06882 B Schem, LVDS transmitter
1/19/2011
A
D
H
B
E
C
B
B
Spare Parts List (in Appendix B of this manual)
Documents included in Appendix D:
PCA, 03955, Relay Driver
PCA, 04003, Pressure Flow Sensor Board
PCA, 04180, PMT Preamp
PCA, 04120, UV Detector Preamp
PCA, 04692, UV Lamp Driver
PCA, Thermo-Electric Cooler Board
PCA, 04467, Analog Output Isolator
Schem, Auxiliary IO
NOTE
Please read this manual in its entirety before making any attempt to operate the instrument.
REVISION HISTORY
T101 Operation Manual 072660000
REV DATE DCN DESCRIPTION
B 2012 June 08 6845 Administrative updates.
A 2011 February 14 5970 Initial Release
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TABLE OF CONTENTS
1. INTRODUCTION ......................................................................................................................... 19
1.1. Features ..............................................................................................................................19
1.2. Options................................................................................................................................20
2. SPECIFICATIONS AND APPROVALS............................................................................................ 23
2.1. Specifications........................................................................................................................23
2.2. Approvals and Certifications....................................................................................................24
2.2.1. Safety ...........................................................................................................................24
2.2.2. EMC .............................................................................................................................. 24
2.2.3. Other Type Certifications.................................................................................................. 24
3. GETTING STARTED..................................................................................................................... 25
3.1. Unpacking and Initial Setup ....................................................................................................25
3.2. Instrument Layout................................................................................................................. 26
3.2.1. Front Panel ....................................................................................................................26
3.2.2. Rear Panel ..................................................................................................................... 30
3.2.3. Internal Chassis Layout....................................................................................................32
3.3. Electrical Connections ............................................................................................................ 33
3.3.1. Analog Inputs (Option 64) Connections .............................................................................. 33
3.3.2. Connecting the Analog Outputs .........................................................................................34
3.3.2.1. Current Loop Analog Outputs (Option 41) Setup............................................................35
3.3.3. Connecting the Status Outputs..........................................................................................36
3.3.4. Connecting the Control Inputs...........................................................................................37
3.3.5. Connecting the Communications Ports................................................................................39
3.3.5.1. Connecting the Serial Ports ........................................................................................39
3.3.5.2. Connecting to a LAN or the Internet ............................................................................ 39
3.3.5.3. Connecting to a Personal Computer (USB Option)..........................................................39
3.3.5.4. Connecting to a Multidrop Network (Option) ................................................................. 39
3.4. Pneumatic Connections .......................................................................................................... 39
3.4.1.1. Connections with Internal Valve Options Installed..........................................................45
3.5. Startup, Functional Checks, and Initial Calibration...................................................................... 50
3.5.1. Startup.......................................................................................................................... 50
3.5.2. Warm-Up....................................................................................................................... 50
3.5.3. Warning Messages .......................................................................................................... 50
3.5.4. Functional Check.............................................................................................................52
3.6. Initial Calibration...................................................................................................................53
3.6.1. Basic Calibration Procedure .............................................................................................. 53
3.6.2. Interferences for H2S Measurements.................................................................................. 56
4. OPERATING INSTRUCTIONS ...................................................................................................... 57
4.1. Overview of Operating Modes .................................................................................................. 57
4.2. Sample Mode........................................................................................................................ 58
4.2.1. Test Functions ................................................................................................................58
4.2.2. Warning Messages .......................................................................................................... 61
4.3. Calibration Mode ................................................................................................................... 62
4.3.1. Calibration Password Security ...........................................................................................62
4.4. Setup Mode ..........................................................................................................................64
4.4.1. Setup – CFG: Viewing the Analyzer’s Configuration Information............................................. 65
4.4.2. Setup – ACAL: Auto Calibration.........................................................................................66
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4.4.3. Setup – DAS: Data Acquisition.......................................................................................... 66
4.4.4. Setup – Range: Analog Output Reporting Range Configuration...............................................66
4.4.4.1. Available Analog Output Signals..................................................................................66
4.4.4.2. Physical Range versus Analog Output Reporting Ranges .................................................67
4.4.4.3. Reporting Range Modes .............................................................................................68
4.4.4.4. Single Range Mode (SNGL) ........................................................................................ 69
4.4.4.5. Independent Range Mode (IND)..................................................................................70
4.4.4.6. Auto Range Mode (AUTO) .......................................................................................... 71
4.4.4.7. Range Units .............................................................................................................72
4.4.4.8. Dilution Ratio ........................................................................................................... 73
4.4.5. Setup – Pass: Password Protection .................................................................................... 74
4.4.6. SETUP – CLK: Setting the Internal Time-of-Day Clock .......................................................... 75
4.5. SETUP – VARS: Using the Internal Variables..............................................................................77
4.5.1. Setting the Gas Measurement Mode...................................................................................80
4.6. SETUP – DIAG: Using the Diagnostics Functions.........................................................................81
4.6.1. Signal I/O ...................................................................................................................... 83
4.6.2. Analog Output Step Test ..................................................................................................84
4.6.3. Analog I/O Configuration.................................................................................................. 85
4.6.3.1. Analog Output Signal Type and Range Span Selection ....................................................87
4.6.3.2. Analog Output Calibration Mode..................................................................................88
4.6.3.3. Manual Analog Output Calibration and Voltage Adjustment .............................................90
4.6.3.4. Analog Output Offset Adjustment................................................................................92
4.6.3.5. Current Loop Output Adjustment.................................................................................92
4.6.3.6. AIN Calibration.........................................................................................................95
4.6.3.7. Analog Inputs (XIN1…XIN8) Option Configuration.......................................................... 96
4.6.4. Optic Test ......................................................................................................................97
4.6.5. Electrical Test.................................................................................................................98
4.6.6. Lamp Calibration.............................................................................................................99
4.6.7. Pressure Calibration ...................................................................................................... 100
4.6.8. Flow Calibration ............................................................................................................ 101
4.6.9. Test Channel Output...................................................................................................... 102
4.7. SETUP – COMM: Setting Up the Analyser’s Communication Ports ................................................ 103
4.7.1. Instrument ID .............................................................................................................. 103
4.7.2. COM Port Default Settings .............................................................................................. 105
4.7.3. RS-232 COM Port Cable Connections................................................................................ 105
4.7.4. RS-485 Configuration ....................................................................................................107
4.7.5. DTE and DCE Communication ......................................................................................... 107
4.7.6. Ethernet Configuration................................................................................................... 107
4.7.6.1. Configuring the Ethernet Interface Using DHCP ........................................................... 107
4.7.6.2. Manually Configuring the Ethernet with Static IP Addresses .......................................... 109
4.7.6.3. Changing the Analyzer’s HOSTNAME.......................................................................... 112
4.7.7. USB Configuration......................................................................................................... 114
4.7.8. Multidrop RS-232 Set Up................................................................................................ 116
4.7.9. MODBUS Set Up ........................................................................................................... 119
4.7.10. COM Port Communication Modes ................................................................................... 121
4.7.11. COM Port Baud Rate .................................................................................................... 123
4.7.12. COM Port Testing ........................................................................................................ 124
4.8. Using the Data Acquisition System (DAS )............................................................................... 124
4.8.1. DAS Structure .............................................................................................................. 125
4.8.1.1. DAS Channels ........................................................................................................ 125
4.8.1.2. DAS Parameters ..................................................................................................... 126
4.8.1.3. DAS Configuration Limits ......................................................................................... 127
4.8.1.4. DAS Triggering Events............................................................................................. 127
4.8.2. Default DAS Channels.................................................................................................... 128
4.8.2.1. Viewing DAS Data and Settings................................................................................. 130
4.8.2.2. Editing DAS Data Channels ......................................................................................131
4.8.2.3. Trigger Events........................................................................................................ 133
4.8.2.4. Editing DAS Parameters........................................................................................... 134
4.8.2.5. Sample Period and Report Period .............................................................................. 135
4.8.2.6. Number of Records ................................................................................................. 137
4.8.2.7. RS-232 Report Function........................................................................................... 139
4.8.2.8. Compact Report ..................................................................................................... 139
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4.8.2.9. Starting Date ......................................................................................................... 139
4.8.2.10. Disabling/Enabling Data Channels ........................................................................... 140
4.8.2.11. HOLDOFF Feature .................................................................................................141
4.8.3. Remote DAS Configuration ............................................................................................. 142
5. REMOTE OPERATION................................................................................................................ 143
5.1.1. Remote Operation Using the External Digital I/O................................................................ 143
5.1.1.1. Status Outputs ....................................................................................................... 143
5.1.1.2. Control Inputs........................................................................................................ 145
5.1.2. Remote Operation Using the External Serial I/O.................................................................146
5.1.2.1. Terminal Operating Modes .......................................................................................146
5.1.2.2. Help Commands in Terminal Mode............................................................................. 147
5.1.2.3. Command Syntax ................................................................................................... 148
5.1.2.4. Data Types ............................................................................................................ 148
5.1.2.5. Status Reporting..................................................................................................... 149
5.1.2.6. General Message Format.......................................................................................... 150
5.1.2.7. Remote Access by Modem........................................................................................ 150
5.1.2.8. COM Port Password Security..................................................................................... 153
5.1.2.9. APICOM Remote Control Program.............................................................................. 153
5.1.3. Additional Communications Documentation....................................................................... 154
5.1.4. Using the T101 with a Hessen Protocol Network................................................................. 155
5.1.4.1. General Overview of Hessen Protocol......................................................................... 155
5.1.4.2. Hessen COMM Port Configuration .............................................................................. 155
5.1.4.3. Activating Hessen Protocol ....................................................................................... 156
5.1.4.4. Selecting a Hessen Protocol Type .............................................................................. 157
5.1.4.5. Setting The Hessen Protocol Response Mode............................................................... 157
5.1.4.6. Hessen Protocol Gas ID ........................................................................................... 159
5.1.4.7. Setting Hessen Protocol Status Flags ......................................................................... 160
6. CALIBRATION PROCEDURES.................................................................................................... 163
6.1. Calibration Preparations ....................................................................................................... 163
6.1.1. Required Equipment, Supplies, and Expendables ............................................................... 163
6.1.2. Zero Air....................................................................................................................... 164
6.1.3. Gas Standards.............................................................................................................. 164
6.1.4. Permeation Tubes ......................................................................................................... 164
6.1.5. Calibration Gas Traceability ............................................................................................165
6.1.6. Data Recording Devices ................................................................................................. 165
6.2. Manual Calibration............................................................................................................... 165
6.3. Manual Calibration Checks .................................................................................................... 169
6.4. Manual Calibration with Zero/Span Valves............................................................................... 170
6.5. Manual Calibration with IZS Option ........................................................................................ 173
6.6. Manual Calibration Checks with IZS or Zero/Span Valves .......................................................... 174
6.7. Manual Calibration in INDEPENDENT or AUTO Reporting Range Modes......................................... 177
6.7.1. Calibration With Remote Contact Closures ........................................................................ 177
6.8. Manual Calibration in Multigas Measurement Mode ................................................................... 178
6.9. Automatic Calibration/Checks (AutoCal).................................................................................. 179
6.9.1. Autocal of Instruments in INDEPENDENT or AUTO Reporting Range Modes ............................ 183
6.9.2. Autocal of Instruments in Multigas Measurement Mode ....................................................... 184
6.10. Calibration Quality ............................................................................................................. 185
7. EPA PROTOCOL CALIBRATION ................................................................................................. 187
7.1. Calibration Requirements...................................................................................................... 187
7.1.1. Calibration of Equipment................................................................................................ 187
7.1.2. Data Recording Device................................................................................................... 189
7.1.3. Recommended Standards for Establishing Traceability ........................................................ 189
7.1.4. EPA Calibration Using Permeation Tubes ........................................................................... 189
7.1.5. Calibration Frequency .................................................................................................... 190
7.1.6. Record Keeping ............................................................................................................ 190
7.1.7. Summary of Quality Assurance Checks............................................................................. 191
7.2. Level 1 Calibrations versus Level 2 Checks .............................................................................. 191
7.3. ZERO and SPAN Checks........................................................................................................ 193
7.3.1. Zero/Span Check Procedures .......................................................................................... 193
7.4. Precisions Calibration Procedures and Checks .......................................................................... 193
7.4.1. Precision Calibration ...................................................................................................... 194
7.4.2. Precision Check............................................................................................................. 194
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7.5. Dynamic Multipoint Span Calibration ...................................................................................... 195
7.6. Special Calibration Requirements for Independent Range or Auto Range...................................... 196
7.7. References ......................................................................................................................... 196
8. INSTRUMENT MAINTENANCE................................................................................................... 197
8.1. Maintenance Schedule.......................................................................................................... 197
8.2. Predictive Diagnostics .......................................................................................................... 201
8.3. Maintenance Procedures....................................................................................................... 202
8.3.1. Changing the Sample Particulate Filter ............................................................................. 202
8.3.2. Changing the IZS Permeation Tube.................................................................................. 203
8.3.3. Maintaining the SO2 Scrubber .........................................................................................203
8.3.3.1. Predicting When the SO2 Scrubber Should Be Replaced. ............................................... 203
8.3.3.2. Checking the Function of the SO2 Scrubber................................................................. 204
8.3.3.3. Changing the SO2 Scrubber Material .......................................................................... 204
8.3.4. Changing the External Zero Air Scrubber .......................................................................... 205
8.3.5. Maintaining the H2S SO2 Converter .............................................................................. 206
8.3.5.1. Predicting When the Converter Catalyst Should Be Replaced. ........................................ 206
8.3.5.2. Checking the Efficiency of the H2S SO2 Converter..................................................... 206
8.3.5.3. Changing the H2S SO2 Converter Catalyst Material ................................................... 207
8.3.6. Checking for Light Leaks ................................................................................................ 209
8.3.7. Changing the Critical Flow Orifice .................................................................................... 209
9. TROUBLESHOOTING & SERVICE............................................................................................... 211
9.1. General Troubleshooting....................................................................................................... 211
9.1.1. Fault Diagnosis with Warning Messages............................................................................ 212
9.1.2. Fault Diagnosis with Test Functions.................................................................................. 216
9.1.3. Using the Diagnostic Signal I/O Function .......................................................................... 217
9.1.4. Status LEDs ................................................................................................................. 218
9.1.4.1. Motherboard Status Indicator (Watchdog) .................................................................. 219
9.1.4.2. CPU Status Indicator ............................................................................................... 219
9.1.4.3. Relay Board Status LEDs.......................................................................................... 219
9.2. Gas Flow Problems .............................................................................................................. 220
9.2.1. Zero or Low Sample Flow ............................................................................................... 221
9.2.2. High Flow..................................................................................................................... 221
9.3. Calibration Problems ............................................................................................................ 221
9.3.1. Negative Concentrations ................................................................................................ 221
9.3.2. No Response ................................................................................................................ 222
9.3.3. Unstable Zero and Span................................................................................................. 222
9.3.4. Inability to Span - No SPAN Button.................................................................................. 222
9.3.5. Inability to Zero - No ZERO Button .................................................................................. 223
9.3.6. Non-Linear Response..................................................................................................... 223
9.3.7. Discrepancy Between Analog Output and Display............................................................... 224
9.4. Other Performance Problems................................................................................................. 224
9.4.1. Excessive Noise ............................................................................................................ 224
9.4.2. Slow Response ............................................................................................................. 224
9.4.3. The Analyzer Doesn’t Appear on the LAN or Internet .......................................................... 225
9.5. Subsystem Checkout ........................................................................................................... 225
9.5.1. Detailed Pressure Leak Check ......................................................................................... 225
9.5.2. Performing a Sample Flow Check..................................................................................... 226
9.5.3. AC Power Configuration ................................................................................................. 226
9.5.4. DC Power Supply .......................................................................................................... 227
9.5.5. I2C Bus........................................................................................................................ 228
9.5.6. Touchscreen Interface ................................................................................................... 228
9.5.7. LCD Display Module....................................................................................................... 228
9.5.8. Relay Board ................................................................................................................. 228
9.5.9. Motherboard................................................................................................................. 229
9.5.9.1. A/D functions......................................................................................................... 229
9.5.9.2. Analog Output Voltages ........................................................................................... 229
9.5.9.3. Status Outputs ....................................................................................................... 230
9.5.9.4. Control Inputs........................................................................................................ 230
9.5.10. CPU........................................................................................................................... 230
9.5.11. RS-232 Communication................................................................................................ 231
9.5.11.1. General RS-232 Troubleshooting ............................................................................. 231
9.5.11.2. Modem or Terminal Operation................................................................................. 231
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9.5.12. PMT Sensor ................................................................................................................ 232
9.5.13. PMT Preamplifier Board ................................................................................................ 232
9.5.14. PMT Temperature Control PCA....................................................................................... 232
9.5.15. High Voltage Power Supply ........................................................................................... 233
9.5.16. Pneumatic Sensor Assembly.......................................................................................... 233
9.5.16.1. Sample Pressure................................................................................................... 233
9.5.17. IZS Option ................................................................................................................. 233
9.5.18. Box Temperature ........................................................................................................ 234
9.5.19. PMT Temperature........................................................................................................ 234
9.6. Repair Procedures ............................................................................................................... 234
9.6.1. Disk-on-Module Replacement.......................................................................................... 234
9.6.2. Adjusting the UV Lamp (Peaking the Lamp) ...................................................................... 235
9.6.3. Replacing the UV Lamp .................................................................................................. 237
9.6.4. Factory Cal (PMT Sensor, Hardware Calibration) ................................................................ 238
9.7. Frequently Asked Questions (FAQs)........................................................................................ 240
9.8. Technical Assistance ............................................................................................................ 241
10. PRINCIPLES OF OPERATION.................................................................................................. 243
10.1. Measurement Principle ....................................................................................................... 243
10.1.1. H2S Conversion ........................................................................................................... 243
10.1.2. SO2 Ultraviolet Fluorescence ......................................................................................... 244
10.2. The UV Light Path.............................................................................................................. 247
10.2.1. UV Source Lamp ......................................................................................................... 247
10.2.2. The Reference Detector................................................................................................ 248
10.2.3. The PMT..................................................................................................................... 248
10.2.4. Optical Filters ............................................................................................................. 249
10.2.4.1. UV Source Optical Filter ......................................................................................... 249
10.2.4.2. PMT Optical Filter.................................................................................................. 249
10.2.5. Optical Lenses ............................................................................................................ 250
10.2.6. Measurement Interferences .......................................................................................... 251
10.2.6.1. Direct Interference................................................................................................ 251
10.2.6.2. UV Absorption by Ozone ........................................................................................ 252
10.2.6.3. Dilution ............................................................................................................... 252
10.2.6.4. Third Body Quenching............................................................................................252
10.2.6.5. Light Pollution ...................................................................................................... 252
10.3. Pneumatic Operation.......................................................................................................... 253
10.3.1. Sample Gas Flow......................................................................................................... 254
10.3.2. Multigas Measurement & H2S SO2 Switching Valve........................................................ 255
10.3.3. Flow Rate Control........................................................................................................ 255
10.3.3.1. Critical Flow Orifice ............................................................................................... 255
10.3.4. Sample Particulate Filter............................................................................................... 256
10.3.5. Hydrocarbon Scrubber (Kicker) ..................................................................................... 257
10.3.6. SO2 Scrubber.............................................................................................................. 257
10.3.7. Pneumatic Sensors ...................................................................................................... 258
10.3.7.1. Sample Pressure Sensor ........................................................................................ 258
10.3.7.2. Sample Flow Sensor.............................................................................................. 258
10.4. Electronic Operation........................................................................................................... 259
10.4.1. CPU........................................................................................................................... 261
10.4.1.1. Disk On Module (DOM) .......................................................................................... 261
10.4.1.2. Flash Chip............................................................................................................ 261
10.4.2. Sensor Module & Sample chamber ................................................................................. 262
10.4.3. Sample Chamber Heating Circuit ................................................................................... 262
10.4.4. Photo Multiplier Tube (PMT) .......................................................................................... 263
10.4.5. PMT Cooling System .................................................................................................... 264
10.4.5.1. Thermoelectric Cooler (TEC) ................................................................................... 264
10.4.5.2. TEC Control Board................................................................................................. 265
10.4.6. PMT Preamplifier ......................................................................................................... 265
10.4.7. Pneumatic Sensor Board............................................................................................... 267
10.4.8. Relay Board................................................................................................................ 267
10.4.8.1. Heater Control...................................................................................................... 267
10.4.8.2. Valve Control ....................................................................................................... 267
10.4.9. Status LEDs & Watch Dog Circuitry ................................................................................ 268
10.4.10. Motherboard ............................................................................................................. 269
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10.4.10.1. A to D Conversion ............................................................................................... 269
10.4.10.2. Sensor Inputs..................................................................................................... 269
10.4.10.3. Thermistor Interface............................................................................................ 270
10.4.11. Analog Outputs ......................................................................................................... 270
10.4.12. External Digital I/O.................................................................................................... 271
10.4.13. I2C Data Bus............................................................................................................. 271
10.4.14. Power up Circuit ........................................................................................................ 271
10.5. Power Supply/ Circuit Breaker ............................................................................................. 271
10.6. Front Panel/Display Interface .............................................................................................. 273
10.6.1. LVDS Transmitter Board............................................................................................... 273
10.6.2. Front Panel Interface PCA ............................................................................................. 273
10.7. Software Operation............................................................................................................ 274
10.7.1. Adaptive Filter ............................................................................................................ 274
10.7.2. Calibration - Slope and Offset........................................................................................ 275
10.7.3. Temperature and Pressure Compensation (TPC) Feature ................................................... 276
10.7.4. Internal Data Acquisition System (DAS )......................................................................... 276
11. A PRIMER ON ELECTRO-STATIC DISCHARGE.......................................................................... 277
11.1. How Static Charges are Created........................................................................................... 277
11.2. How Electro-Static Charges Cause Damage ........................................................................... 278
11.3. Common Myths About ESD Damage ..................................................................................... 279
11.4. Basic Principles of Static Control .......................................................................................... 280
11.4.1. General Rules ............................................................................................................. 280
11.4.2. Basic anti-ESD Procedures for Analyzer Repair and Maintenance ........................................ 282
11.4.2.1. Working at the Instrument Rack.............................................................................. 282
11.4.2.2. Working at an Anti-ESD Work Bench........................................................................ 282
11.4.2.3. Transferring Components from Rack to Bench and Back.............................................. 283
11.4.2.4. Opening Shipments from Teledyne API..................................................................... 283
11.4.2.5. Packing Components for Return to Teledyne API........................................................ 284
LIST OF APPENDICES
APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION
APPENDIX B - T101 SPARE PARTS LIST
APPENDIX C - REPAIR QUESTIONNAIRE - T101
APPENDIX D - ELECTRONIC SCHEMATICS
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LIST OF FIGURES
Figure 3-1. Front Panel Layout ........................................................................................... 27
Figure 3-2. Display Screen and Touch Control ...................................................................... 27
Figure 3-3. Display/Touch Control Screen Mapped to Menu Charts.......................................... 29
Figure 3-4. Rear Panel Layout............................................................................................ 30
Figure 3-5. Internal Chassis Layout..................................................................................... 32
Figure 3-6. Analog In Connector......................................................................................... 33
Figure 3-7. Analog Output Connector .................................................................................. 34
Figure 3-8. Current Loop Option Installed on the Motherboard................................................ 35
Figure 3-9. Status Output Connector................................................................................... 36
Figure 3-10. Control Input Connector.................................................................................. 38
Figure 3-11. Pneumatic Connections, Basic Configuration Using Gas Dilution Calibrator .............. 40
Figure 3-12. Pneumatic Connections, Basic Configuration Using Bottled Span Gas ..................... 41
Figure 3-13. Pneumatic Diagram of the T101 Standard Configuration ...................................... 42
Figure 3-14. Basic Pneumatic Connections for Units with Valve Options.................................... 45
Figure 3-15. Pneumatic Diagram of the T101 With Z/S Option Installed ................................... 46
Figure 3-16. Pneumatic Diagram of the T101 with IZS Options Installed................................... 49
Figure 4-1. Viewing T101 TEST Functions ............................................................................ 60
Figure 4-2. Viewing and Clearing T101 WARNING Messages ................................................... 62
Figure 4-3. Analog Output Connectors Defined ..................................................................... 66
Figure 4-4. Setup for Calibrating Analog Outputs .................................................................. 91
Figure 4-5. Setup for Calibrating Current Outputs ................................................................. 93
Figure 4-6. DIAG – Analog Inputs (Option) Configuration Menu............................................... 96
Figure 4-7. Rear Panel Connector Pin-Outs for RS-232 Mode ................................................ 105
Figure 4-8. CPU Connector Pin-Outs for RS-232 Mode ......................................................... 106
Figure 4-9. Jumper and Cables for Multidrop Mode.............................................................. 117
Figure 4-10.Multidrop PCA Host/Analyzer Interconnect Diagram............................................ 118
Figure 4-11. Default DAS Channels Setup.......................................................................... 129
Figure 4-12. APICOM User Interface for Configuring the DAS ................................................ 142
Figure 5-1. Status Output Connector................................................................................. 144
Figure 5-2. Control Inputs with Local 5 V Power Supply ....................................................... 146
Figure 5-3.Control Inputs with External 5 V Power Supply .................................................... 146
Figure 5-4. APICOM Remote Control Program Interface ....................................................... 154
Figure 6-1. Setup for Manual Calibration without Z/S Valve or IZS Option .............................. 166
Figure 6-2. Setup for Manual Calibration with Z/S Valve Option Installed................................ 170
Figure 6-3. Setup for Manual Calibration Check with Z/S Valve or IZS Option.......................... 175
Figure 6-4. Typical Setup for Manual Calibratio in Multigas Measurement Mode ....................... 178
Figure 8-1. Sample Particulate Filter Assembly ................................................................... 202
Figure 8-2. Charcoal Canister Assembly............................................................................. 205
Figure 8-3. H2S - SO2 Converter Assembly........................................................................ 208
Figure 8-4. Critical Flow Orifice Assembly ......................................................................... 210
Figure 9-1. Viewing and Clearing Warning Messages ........................................................... 214
Figure 9-2. Example of Signal I/O Function ........................................................................ 218
Figure 9-3. CPU Status Indicator ...................................................................................... 219
Figure 9-4. Shutter Assembly........................................................................................... 236
Figure 9-5. Location of UV Reference Detector Potentiometer ............................................... 237
Figure 9-6. Pre-Amplifier Board Layout.............................................................................. 239
Figure 10-1. UV Absorption.............................................................................................. 245
Figure 10-2. UV Light Path .............................................................................................. 247
Figure 10-3. Source UV Lamp Construction ........................................................................ 248
Figure 10-4. Excitation Lamp UV Spectrum Before/After Filtration ......................................... 249
Figure 10-5. PMT Optical Filter Bandwidth.......................................................................... 250
Figure 10-6. Effects of Focusing Source UV in Sample Chamber ............................................ 250
Figure 10-7. T101 Gas Flow and Location of Critical Flow Orifice ........................................... 254
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Figure 10-8. Typical Flow Control Assembly with Critical Flow Orifice ..................................... 256
Figure 10-9. T101 Hydrocarbon Scrubber (Kicker) .............................................................. 257
Figure 10-10. T101 Electronic Block Diagram ..................................................................... 259
Figure 10-11. T101 CPU Board ......................................................................................... 261
Figure 10-12. T101 Sample Chamber................................................................................ 262
Figure 10-13. PMT Assembly............................................................................................ 263
Figure 10-14. Basic PMT Design ....................................................................................... 264
Figure 10-15. PMT Cooling System ................................................................................... 265
Figure 10-16. PMT Preamp Block Diagram ......................................................................... 266
Figure 10-17. Relay Board Status LED Locations................................................................. 268
Figure 10-18. Power Distribution Block Diagram ................................................................. 272
Figure 10-19. Front Panel and Display Interface Block Diagram............................................. 273
Figure 10-20. Basic Software Operation............................................................................. 274
Figure 11-1. Triboelectric Charging ................................................................................... 277
Figure 11-2. Basic anti-ESD Work Station .......................................................................... 280
LIST OF TABLES
Table 1-1. Analyzer Options............................................................................................... 20
Table 2-1. Model T101 Basic Unit Specifications.................................................................... 23
Table 3-1. Display Screen and Touch Control Description ....................................................... 28
Table 3-2. Rear Panel Description....................................................................................... 31
Table 3-3. Analog Input Pin Assignments............................................................................. 34
Table 3-4. Analog Output Pin Assignmentss ......................................................................... 35
Table 3-5. Status Output Signals........................................................................................ 37
Table 3-6. Control Input Signals......................................................................................... 38
Table 3-7. Inlet / Outlet Connector Descriptions ................................................................... 40
Table 3-8. H2S – SO2 Switching Valve Operating States ......................................................... 42
Table 3-9. NIST-SRM's Available for Traceability of H2S & SO2 Calibration Gases ....................... 44
Table 3-10. Zero/Span Valve Operating States ..................................................................... 46
Table 3-11. IZS Valve Operating States............................................................................... 49
Table 3-12. Possible Warning Messages at Start-Up .............................................................. 51
Table 4-1. Analyzer Operating Modes .................................................................................. 57
Table 4-2. Test Functions Defined....................................................................................... 59
Table 4-3. List of Warning Messages ................................................................................... 61
Table 4-4. Primary Setup Mode Features and Functions ......................................................... 64
Table 4-5. Secondary Setup Mode Features and Functions ..................................................... 64
Table 4-6. Password Levels............................................................................................... 74
Table 4-7. Variable Names (VARS)...................................................................................... 77
Table 4-8. T101 Diagnostic (DIAG) Functions ....................................................................... 81
Table 4-9. DIAG - Analog I/O Functions............................................................................... 85
Table 4-10. Analog Output Voltage Ranges .......................................................................... 85
Table 4-11. Analog Output Current Loop Range .................................................................... 86
Table 4-12. Analog Output Pin Assignments ......................................................................... 86
Table 4-13. Voltage Tolerances for Analog Output Calibration ................................................. 90
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Table 4-14. Current Loop Output Calibration with Resistor ..................................................... 94
Table 4-15. Test Parameters Available for Analog Output A4 ................................................ 102
Table 4-16. Ethernet Status Indicators .............................................................................. 107
Table 4-17. LAN/Internet Default Configuration Properties ................................................... 109
Table 4-18. Internet Configuration Touchscreen Button Functions ......................................... 113
Table 4-19. COMM Port Communication Modes ................................................................... 121
Table 4-20. Front Panel LED Status Indicators for DAS ........................................................ 125
Table 4-21. DAS Data Channel Properties .......................................................................... 126
Table 4-22. DAS Data Parameter Functions........................................................................ 127
Table 5-1. Status Output Pin Assignments ......................................................................... 145
Table 5-2. Control Input Pin Assignments .......................................................................... 145
Table 5-3. Terminal Mode Software Commands .................................................................. 147
Table 5-4. Command Types ............................................................................................. 148
Table 5-5. Serial Interface Documents .............................................................................. 154
Table 5-6. Hessen RS-232 Communication Parameters........................................................ 155
Table 5-7. T101 Hessen Protocol Response Modes............................................................... 157
Table 5-8. Default Hessen Status Bit Assignments .............................................................. 160
Table 6-1. NIST-SRM's Available for Traceability of H2S and SO2 Calibration Gases ................. 165
Table 6-2. AutoCal Modes................................................................................................ 179
Table 6-3. AutoCal Attribute Setup Parameters................................................................... 180
Table 6-4. Example Auto-Cal Sequence ............................................................................. 181
Table 6-5. Example Auto-Cal Sequence ............................................................................. 185
Table 7-1. Activity Matrix for Calibration Equipment & Supplies............................................. 188
Table 7-2. Activity Matrix for Calibration Procedure ............................................................. 189
Table 7-3. Activity Matrix ................................................................................................ 191
Table 7-4. Definition of Level 1 and Level 2 Zero and Span Checks........................................ 192
Table 8-1 T101 Preventive Maintenance Schedule ............................................................... 199
Table 8-2 Predictive Uses for Test Functions....................................................................... 201
Table 9-1. Warning Messages - Indicated Failures............................................................... 214
Table 9-2. Test Functions - Possible Causes for Out-Of-Range Values .................................... 216
Table 9-3. Relay Board Status LEDs.................................................................................. 220
Table 9-4. DC Power Test Point and Wiring Color Code ........................................................ 227
Table 9-5. DC Power Supply Acceptable Levels ................................................................... 227
Table 9-6. Relay Board Control Devices ............................................................................. 229
Table 9-7. Analog Output Test Function - Nominal Values .................................................... 229
Table 9-8. Status Outputs Check Pin Out ........................................................................... 230
Table 9-9. Example of UV Lamp Power Supply Outputs........................................................ 237
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07266B DCN6485
1. INTRODUCTION
The Model T101 UV Fluorescence H2S Analyzer measures hydrogen sulfide in levels
commonly required for Ambient Air monitoring. The analyzer converts sulfur gases to
sulfur dioxide and measures the SO
1.1. FEATURES
Some features of the T101 include:
LCD Graphical User Interface with capacitive touch screen
concentrations using fluorescence technology.
2
Microprocessor controlled for versatility
Multi-tasking software allows viewing of test variables during operation
Bi-directional USB, RS-232, and 100BaseT Ethernet ports for remote
operation (optional RS-485)
Front panel USB ports for peripheral devices
Auto ranging, dual range and remote range selection
Built in self checks and diagnostic capabilities
Digital status outputs provide instrument condition
Auto Zero System
Adaptive signal filtering optimizes response time
Temperature & pressure compensation
Optional Calibration valves or permeation oven
User friendly operation and set up
Internal Zero Span
Internal Datalogger
Critical Orifices provide flow stability
19
Introduction Teledyne API – T101 Operation Manual
07266B DCN6485
1.2. OPTIONS
The options available for your analyzer are presented in Table 1-1 with name, option
number, a description and/or comments, and if applicable, cross-references to technical
details in this manual, such as setup and calibration. To order these options or to learn
more about them, please contact the Sales department of Teledyne - Advanced Pollution
Instruments at:
TOLL-FREE: 800-324-5190
TEL: +1 858-657-9800
FAX: +1 858-657-9816
E-MAIL: apisales@teledyne.com
WEB SITE: http://www.teledyne-api.com/
Table 1-1. Analyzer Options
Option
Pumps
Rack Mount
Kits
Carrying Strap/Handle Side-mounted strap for hand-carrying analyzer
29
Option
Number
Pumps meet all typical AC power supply standards while exhibiting
same pneumatic performance.
10A External Pump 100V - 120V @ 60 Hz
10B External Pump 220V - 240V @ 50 Hz
10C External Pump 220V - 240V @ 60 Hz
10D External Pump 100V – 12V @ 50 Hz
10E External Pump 100V @ 60 Hz
11A Pumpless (if one is standard either internal or external)
13 High Voltage Internal Pump 240V @ 50Hz
20A Rack mount brackets with 26 in. chassis slides
20B Rack mount brackets with 24 in. chassis slides
21 Rack mount brackets only (compatible with carrying strap, Option 29)
23 Rack mount for external pump pack (no slides)
Options for mounting the analyzer in standard 19” racks
Extends from “flat” position to accommodate hand for carrying.
Recesses to 9mm (3/8”) dimension for storage.
Can be used with rack mount brackets, Option 21.
Cannot be used with rack mount slides.
Description/Notes
20
CAUTION
GENERAL SAFETY HAZARD
A FULLY LOADED T101 WITH VALVE OPTIONS WEIGHS >20 KG (45
POUNDS).
To avoid personal injury we recommend that two persons lift and carry the
analyzer. Disconnect all cables and tubing from the analyzer before moving it.
Teledyne API – T101 Operation Manual Introduction
07266B DCN6485
Option
Analog Inputs
64 Also can be used for logging these signals in the analyzer’s internal DAS
Current Loop Analog
Outputs
41
Parts Kits
NO Optical Filter Recommended for High NOX backgrounds.
47B Required for EN Certification.
Calibration Valves
Option
Number
Used for connecting external voltage signals from other instrumentation (such
as meteorological instruments).
Adds isolated, voltage-to-current conversion circuitry to the
analyzer’s analog outputs.
Isolated 0-20 or 4-20 mA current output (up to three can be retrofitted if not
installed at the factory)
42A
43
45 Spare Parts Kit includes spares parts for one unit.
50A Ambient Zero and Ambient Span
Expendables Kit with IZS includes the items needed to refurbish the
internal zero air scrubber (IZS) that is included.
Used to control the flow of calibration gases generated from external
sources, rather than manually switching the rear panel pneumatic
connections.
Description/Notes
50G Zero Scrubber and Internal Span Source (IZS)
H2 S Permeation Tubes
(uncertified) 52A 106 ng/min .08 -.12 ppm 0.76 lpm (nominal) ± 25%
(certified) 52E 76 ng/min .04 - .06 ppm 0.76 lpm ± 5%
Communication Cables
Type Description
60A RS-232
60B RS-232
60C Ethernet
60D USB
Concentration Alarm
Relay
61
Replacement tubes for the IZS option; identical size/shape; different
effusion rates.
Effusion Rate
(@ 50°C)
For remote serial, network and Internet communication with the
analyzer.
Shielded, straight-through DB-9F to DB-25M cable, about 1.8 m
long. Used to interface with older computers or code activated
switches with DB-25 serial connectors.
Shielded, straight-through DB-9F to DB-9F cable of about 1.8 m
length.
Patch cable, 2 meters long, used for Internet and LAN
communications.
Cable for direct connection between instrument (rear panel USB
port) and personal computer.
Issues warning when gas concentration exceeds limits set by user.
Four (4) “dry contact” relays on the rear panel of the instrument. This relay
option is different from and in addition to the “Contact Closures” that come
standard on all TAPI instruments.
Approximate
Concentration
Specified Flow Rate (of indicated perm
tube rate)
21
Introduction Teledyne API – T101 Operation Manual
07266B DCN6485
Option
RS-232 Multidrop
62
Special Features Built in features, software activated
N/A
N/A
N/A
Option
Number
Description/Notes
Enables communications between host computer and up to eight
analyzers.
Multidrop card seated on the analyzer’s CPU card.
Each instrument in the multidrop network requires this card and a
communications cable (Option 60B).
Maintenance Mode Switch, located inside the instrument, places the
analyzer in maintenance mode where it can continue sampling, yet ignore
calibration, diagnostic, and reset instrument commands. This feature is of
particular use for instruments connected to Multidrop or Hessen protocol
networks.
Call Technical Support for activation.
Second Language Switch activates an alternate set of display messages in
a language other than the instrument’s default language.
Call Technical Support for a specially programmed Disk on Module containing the
second language.
Dilution Ratio Option allows the user to compensate for diluted sample gas,
such as in continuous emission monitoring (CEM) where the quality of gas in a
smoke stack is being tested and the sampling method used to remove the gas
from the stack dilutes the gas.
Call Technical Support for activation.
22
07266B DCN6485
2. SPECIFICATIONS AND APPROVALS
2.1. SPECIFICATIONS
Table 2-1. Model T101 Basic Unit Specifications
PARAMETER
Ranges H2S: Min 0-50 ppb Full scale; Max 0-10 ppm Full scale
SO
: Up to 0-20 ppm Full scale
2
(selectable, independent ranges and auto ranging supported)
Measurement Units ppb, ppm, µg/m3, mg/m3 (selectable)
Zero Noise1 <0.2 ppb (RMS)
Span Noise1 <0.5% of reading (RMS) above 50 ppb
Lower Detectable Limit2 0.4 ppb
Zero Drift (24 hours) <0.5 ppb
Span Drift (24 hours) <0.5% of full scale
Lag Time 20 seconds
Rise/Fall Time1 <120 seconds to 95%
Linearity 1% of full scale
Precision 0.5% of reading above 50 ppb
Sample Flow Rate
Temperature Coefficient < 0.1% per oC
Voltage Coefficient < 0.05% per V
Temperature Range 5-40oC
Humidity Range 0 - 95% RH, non-condensing
Dimensions H x W x D 7" x 17" x 23.5" (178 mm x 432 mm x 597 mm)
Weight, Analyzer
(Basic Configuration)
AC Power 100V-120V, 60 Hz (202W); 220V-240V, 50 Hz (200W)
Analog Output Ranges 10 V, 5V, 1V, 0.1V (selectable)
Analog Output Resolution 1 part in 4096 of selected full-scale voltage
Recorder Offset
Environmental Installation category (over-voltage category) II; Pollution degree 2
650 cm
41 lbs (18.3 kg)
45 lbs (20.5 kg) w/internal pump
±10%
3
/min ±10%
DESCRIPTION
23
Specifications and Approvals Teledyne API – T101 Operation Manual
07266B DCN6485
PARAMETER
Standard I/O 1 Ethernet: 10/100Base-T
Optional I/O
For indoor use at altitudes ≤ 2000m only
2 RS-232 (300 – 115,200 baud)
2 USB device ports
8 opto-isolated digital status outputs
6 opto-isolated digital control inputs
4 analog outputs
1 USB com port
1 RS485
8 analog inputs (0-10V, 12-bit)
4 digital alarm outputs
Multidrop RS232
3 4-20mA current outputs
DESCRIPTION
2.2. APPROVALS AND CERTIFICATIONS
The Teledyne API Model T101 analyzer was tested and certified for Safety and
Electromagnetic Compatibility (EMC). This section presents the compliance statements
for those requirements and directives.
2.2.1. SAFETY
IEC 61010-1:2001, Safety requirements for electrical equipment for
measurement, control, and laboratory use.
CE: 2006/95/EC, Low-Voltage Directive
North American:
cNEMKO (Canada): CAN/CSA-C22.2 No. 61010-1-04
NEMKO-CCL (US): UL No. 61010-1 (2nd Edition)
2.2.2. EMC
EN 61326-1 (IEC 61326-1), Class A Emissions/Industrial Immunity
EN 55011 (CISPR 11), Group 1, Class A Emissions
FCC 47 CFR Part 15B, Class A Emissions
CE: 2004/108/EC, Electromagnetic Compatibility Directive
2.2.3. OTHER TYPE CERTIFICATIONS
For additional certifications, please contact Technical Support:
Toll-free Phone:
Phone:
Fax:
Email:
800-324-5190
858-657-9800
858-657-9816
Sda_techsupport@teledyne.com
24
07266B DCN6485
3. GETTING STARTED
3.1. UNPACKING AND INITIAL SETUP
CAUTION
To avoid personal injury, always use two persons to lift and carry the Model T101.
CAUTION – Avoid Warranty Invalidation
Printed circuit assemblies (PCAs) are sensitive to electro-static discharges too small
to be felt by the human nervous system. Damage resulting from failure to use ESD
protection when working with electronic assemblies will void the instrument warranty.
See A Primer on Electro-Static Discharge in this manual for more information on preventing
ESD damage.
Remove dust plugs prior to operating instrument. It is recommended that you store shipping
containers/materials, including shipping screws and dust plugs for the pneumatic ports, for future use
if/when the instrument should be returned to the factory for repair and/or calibration service. See
Warranty section in this manual and shipping procedures on our Website at
http://www.teledyne-api.com under Customer Support > Return Authorization.
1. Inspect the received packages for external shipping damage. If damaged,
please advise the shipper first, then Teledyne API.
2. Included with your analyzer is a printed record (Form number 04551) of
the final performance characterization performed on your instrument at
the factory. This record is an important quality assurance and calibration
record for this instrument. It should be placed in the quality records file
for this instrument.
NO
TE
25
3. Carefully remove the top cover of the analyzer and check for internal
shipping damage.
Remove the set screw located in the top, center of the rear panel
Remove the screws fastening the top cover to the unit (four per side).
Lift the cover straight up.
Getting Started Teledyne API – T101 Operation Manual
07266B DCN6485
4. Inspect the interior of the instrument to make sure all circuit boards and
other components are in good shape and properly seated.
5. Check the connectors of the various internal wiring harnesses and
pneumatic hoses to make sure they are firmly and properly seated.
6. Verify that all of the optional hardware ordered with the unit has been
installed. These are checked on the paperwork (Form 04551)
accompanying the analyzer.
7. VENTILATION CLEARANCE: Whether the analyzer is set up on a bench
or installed into an instrument rack, be sure to leave sufficient ventilation
clearance.
AREA MINIMUM REQUIRED CLEARANCE
Back of the instrument 10 cm / 4 inches
Sides of the instrument 2.5 cm / 1 inch
Above and below the instrument. 2.5 cm / 1 inch
Various rack mount kits are available for this analyzer.
3.2. INSTRUMENT LAYOUT
Instrument layout includes front panel and display, rear panel connectors, and internal
chassis layout.
3.2.1. FRONT PANEL
Figure 3-1 shows the analyzer’s front panel layout, followed by a close-up of the display
screen in Figure 3-2, which is described in Table 3-1. The two USB ports on the front
panel are provided for the connection of peripheral devices:
• plug-in mouse (not included) to be used as an alternative to the
touchscreen interface
• thumb drive (not included) to download updates to instruction software
(contact TAPI Technical Support for information).
26
Teledyne API – T101 Operation Manual Getting Started
07266B DCN6485
Figure 3-1. Front Panel Layout
27
Figure 3-2. Display Screen and Touch Control
CAUTION – Avoid Damaging Touchscreen
Do not use hard-surfaced instruments such as pens to operat e the
touchscreen.
Getting Started Teledyne API – T101 Operation Manual
07266B DCN6485
The front panel liquid crystal display screen includes touch control. Upon analyzer startup, the screen shows a splash screen and other initialization indicators before the main
display appears, similar to Figure 3-2 above (may or may not display a Fault alarm). The
LEDs on the display scree
n indicate the Sample, Calibration and Fault states; also on the
screen is the gas concentration field (Conc), which displays real-time readouts for the
primary gas and for the secondary gas if installed. The display screen also shows what
mode the analyzer is currently in, as well as messages and data (Param). Along the
bottom of the screen is a row of touch control buttons; only those that are currently
applicable will have a label. Table 3-1 provides detailed information for each component
of the screen.
Table 3-1. Display Screen and Touch Control Description
Field Description/Function
Status
Conc
Mode Displays the name of the analyzer’s current operating mode
Param
Control
Buttons
LEDs indicating the states of Sample, Calibration and Fault, as follows:
Name Color State Definition
Off
On
SAMPLE Green
CAL Yellow
FAULT Red
Displays the actual concentration of the sample gas currently being measured by the
analyzer in the currently selected units of measure
Displays a variety of informational messages such as warning messages, operational data,
test function values and response messages during interactive tasks.
Displays dynamic, context sensitive labels on each button, which is blank when inactive until
applicable.
Blinking
Off
On
Blinking
Off
Blinking
Unit is not operating in sample mode, DAS is disabled.
Sample Mode active; Front Panel Display being updated; DAS
data being stored.
Unit is operating in sample mode, front panel display being
updated, DAS hold-off mode is ON, DAS disabled
Auto Cal disabled
Auto Cal enabled
Unit is in calibration mode
No warnings exist
Warnings exist
Figure 3-3 shows how the front panel display is m
apped to the menu charts illustrated in
this manual. The Mode, Param (parameters), and Conc (gas concentration) fields in the
display screen are represented across the top row of each menu chart. The eight touch
control buttons along the bottom of the display screen are represented in the bottom row
of each menu chart.
28
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