Teknatool Nova Viking Series, Nova 83701, Nova 83700, Nova 83703, Nova 83702 Operation Manual

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123-0719-018
OPERATION MANUA
L
Benchtop Drill Press
Publication: 123-0719-018 Date: 11 July 2019
Models: 83700 - USA
83701 - NZ/Australia 83702 - Canada
83703 - Europe
83704 - UK
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Contact

Teknatool International Ltd
Phone: (+64) 9 477 5600
Teknatool USA
Phone: 727-954-3433
Customer Solutions
For all worldwide Inquiries, Repairs or Services (issues must be in writing) Email: Service@Teknatool.com
Or you can contact the retailer where you purchased your NOVA Viking DVR Drill Press, for the contact details please see our website www.teknatool.com
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Table of Contents

Contact .................................................................................................................................................................................... 2
Table of Contents .................................................................................................................................................................... 3
General Safety Rules ............................................................................................................................................................... 5
Additional Safety Rules for Drill Presses ................................................................................................................................. 6
NOVA DVR Viking Features ..................................................................................................................................................... 1
Drill Press Features ............................................................................................................................................................. 1
Drill Press Specifications ..................................................................................................................................................... 2
Package Contents .................................................................................................................................................................... 3
Assembling the Drill Press ....................................................................................................................................................... 4
Drill Press Body ................................................................................................................................................................... 4
Drill Chuck and Arbor .......................................................................................................................................................... 4
Drill Press Handle ................................................................................................................................................................ 5
Chuck and Arbor Assembly Attachment ............................................................................................................................. 5
Attaching the Drill Press Table ............................................................................................................................................ 6
Tilting the table ............................................................................................................................................................... 6
Attaching the Chuck Guard ................................................................................................................................................. 7
Connecting to Power ............................................................................................................................................................... 8
Ground Fault Interrupters (GFI) ...................................................................................................................................... 9
Setting up your drill press ....................................................................................................................................................... 9
Setting up your workshop environment ............................................................................................................................. 9
Drill Press Interface ............................................................................................................................................................... 10
Keypad Buttons ................................................................................................................................................................. 10
Display Icons ..................................................................................................................................................................... 10
Operating the Drill Press ....................................................................................................................................................... 12
Turning the Drill Press ON ................................................................................................................................................. 12
Basic Drill Press Functions ................................................................................................................................................. 12
Running the drill press .................................................................................................................................................. 12
Stopping the drill press ................................................................................................................................................. 13
Emergency Stop ............................................................................................................................................................ 13
Adjusting the speed ...................................................................................................................................................... 13
Changing the display mode ........................................................................................................................................... 14
Changing the measurement units ................................................................................................................................. 14
Switching between forward and reverse ...................................................................................................................... 15
Zeroing the depth ......................................................................................................................................................... 16
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Using the light and lasers .............................................................................................................................................. 17
Intermediate Functions ..................................................................................................................................................... 18
Using the electronic depth stop function ..................................................................................................................... 18
Quick Set Depth Function ............................................................................................................................................. 19
Electronic Depth Stop Function .................................................................................................................................... 19
Using the Self-Start Function ........................................................................................................................................ 20
Power Spindle Hold Function ........................................................................................................................................ 21
Advanced Functions .......................................................................................................................................................... 22
Performing a Factory Reset ........................................................................................................................................... 22
Turning the sound on or off .......................................................................................................................................... 22
Changing the power bar settings .................................................................................................................................. 23
Calibrating the Height Sensor Drill Press ...................................................................................................................... 24
Unlocking the drill press speed range to 6000rpm ....................................................................................................... 24
Changing the drill press depth stop behaviour ............................................................................................................. 25
Maintaining your Drill Press .................................................................................................................................................. 26
Maintenance after each use ............................................................................................................................................. 26
Monthly maintenance ....................................................................................................................................................... 26
6month Maintenance ....................................................................................................................................................... 26
Speed Chart for Metal Drilling .............................................................................................................................................. 26
Full Speed Chart for General Materials ................................................................................................................................. 27
Firmware Update .................................................................................................................................................................. 28
Checking the firmware version ......................................................................................................................................... 28
USB Mode ......................................................................................................................................................................... 29
Troubleshooting .................................................................................................................................................................... 30
Mechanical Issue ............................................................................................................................................................... 30
Electrical Issues ................................................................................................................................................................. 32
Error Codes ....................................................................................................................................................................... 32
Teknatool Warranty .............................................................................................................................................................. 33
Viking Drill Press Headstock Breakdown .............................................................................................................................. 34
Viking Drill Press Stand and Base .......................................................................................................................................... 35
NOVA Viking Drill Press Parts List ......................................................................................................................................... 36
Chuck Guard .......................................................................................................................................................................... 39
Appendix ............................................................................................................................................................................... 40
NOVA Viking Wiring Diagram ............................................................................................................................................ 40
Using the included accessories ......................................................................................................................................... 41
Chuck Drift..................................................................................................................................................................... 41
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General Safety Rules

WARNING! Failure to follow these rules may result in serious personal injury or death.
IMPORTANT: Before switching the drill press on, ALWAYS check the machine for the correct setting and
speed, as well as ensuring the Chuck Key is removed.
1. FOR YOUR OWN SAFETY, READ THE MANUAL
BEFORE OPERATING THE TOOL. Learn the machine’s
application and limitations, plus the specific hazards particular to it.
2. ALWAYS USE SAFETY GLASSES (must be ANSI
approved) Everyday eyeglasses usually are only impact resistant and safety glasses only protect eyes. A full-face shield will protect the eyes and face. Also use face or dust mask if cutting operation is dusty.
3. WEAR PROPER APPAREL. Do not wear loose clothing,
gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
4. USE EAR PROTECTORS. Use ear muffs for extended
period of operation. Use muffs rated to 103 DBA LEQ (8 hour).
5. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. The NOVA Viking DVR Drill press is intended for indoor use only. Failure to do so may void the warranty.
14. KEEP GUARDS IN PLACE and in working order.
15. USE CORRECT TOOLS. Do not use a tool or attachment to
do a job for which it was not designed.
16. USE RECOMMENDED ACCESSORIES. The use of
improper accessories may cause hazards.
17. DON’T FORCE THE TOOL. It will do the job better and be
safer at the rate for which it was designed.
18. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp
and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
19. NEVER STAND ON TOOL. Serious injury could occur if the
tool is tipped or if the cutting tool is accidentally contacted.
20. REMOVE ADJUSTING KEYS AND WRENCHES. Form a
habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
21. DON’T OVERREACH. Keep proper footing and balance at
all times.
22. DIRECTION OF FEED. Feed work into a blade or cutter
against the direction of rotation of the blade or cutter only.
23. PAY ATTENTION TO WORK. Concentrate on your work. If
you become tired or frustrated, leave it for a while and rest.
24. SECURE WORK. Use clamps or a vice to hold work when
practical. Severe injury or death can occur if an object comes free as it can become a dangerous projectile.
25. CHECK DAMAGED PARTS. Before further use of the tool,
any part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, mounting, and any other conditions that may affect its operation. Any damaged part should be properly repaired or replaced.
26. DRUGS, ALCOHOL, MEDICATION. Do not operate
machine while under the influence of drugs, alcohol, or any medication.
27. DUST WARNING. The dust generated by certain woods
and wood products can be harmful to your health. Always operate machinery in well-ventilated areas and provide means for proper dust removal. Use wood dust collection systems whenever possible.
28. DO NOT MODIFY OR USE DRILL PRESS FOR USES
OTHER THAN FOR WHICH IT WAS DESIGNED.
6. KEEP WORK AREA CLEAN. Cluttered areas and benches
invite accidents. Build-up of sawdust is a fire hazard.
7. KEEP CHILDREN AND VISITORS AWAY. The Nova
Viking DVR is not recommended for children and infirm persons. Such personnel and onlookers should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF with locks, master
switches, or by removing starter keys.
9. GROUND ALL TOOLS. If the tool is equipped with a
three-prong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accommodate a two-prong receptacle, the adapter plug must be attached to a known ground. Never remove the third prong.
10. MAKE SURE TOOL IS DISCONNECTED FROM POWER
SUPPLY while the motor is being mounted, connected,
or reconnected.
11. DISCONNECT TOOLS FROM WALL SOCKET before
servicing and when changing accessories such as bits, cutters and fuses etc.
12. AVOID ACCIDENTAL STARTING. Make sure switch is in
the “Off” position before plugging in power cord.
13. NEVER LEAVE MACHINE RUNNING UNATTENDED.
Do not leave machine unless it is turned off and has come to a complete stop
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Additional Safety Rules for Drill Presses

WARNING! Failure to follow these rules may result in serious personal injury.
1. SEEK INSTRUCTION. If you are not thoroughly familiar
with the operation of drill press, obtain advice from your supervisor, instructor, or other qualified person. Instruction from a qualified person is strongly recommended.
2. DO NOT OPERATE DRILL PRESS until it is completely
assembled and installed. Follow instructions and recommendations.
3. FOLLOW ELECTRICAL CODES. Make sure wiring codes
and recommended electrical connections are followed and that the machine is properly grounded.
4. WHEN REPLACING THE FUSE (on relevant models),
completely isolate power when removing the fuse. It is imperative the plug is removed from the power supply before the fuse is removed. Replace fuse cap before reconnecting to power.
5. DO NOT OPEN THE SWITCH AND REAR COVERS.
Components can carry dangerous voltages even when isolated from mains power.
6. KEEP WORK AREA CLEAN. Do not turn the drill press
on before clearing the drill press of all objects (tools, scraps of wood, etc.). Keep the nearby area and floor clear of debris.
7. CHECK SET-UP with spindle off. Examine the set-up
carefully and rotate the work piece by hand to check clearance and check speed is correctly selected before turning on spindle.
8. DO NOT MAKE ADJUSTMENTS when the drill press
spindle is turning. Make all adjustments with power OFF.
9. TIGHTEN ALL CLAMP HANDLES on the drill press before
operating drill press.
10. ALWAYS CHECK CORRECT SPEED IS SELECTED
BEFORE SWITCHING ON DRILL PRESS.
11. OPERATE AT RECOMMENDED SPEED. Always operate
the drill press at the recommended speeds. Consult the built-in speed chart on the drill press for suggested speeds.
12. DO NOT OPERATE DRILL PRESS IF DAMAGED OR
FAULTY. If any part of your drill press is missing, damaged
or broken, in any way, or any electrical component fails, shut off the drill press and disconnect the drill press from the power supply. Replace missing, damaged, or failed parts before resuming operation.
13. ADDITIONAL SAFETY INFORMATION regarding the safe
and proper operation of this product is available from the National Safety Council, 444 N. Michigan Avenue, Chicago, IL 60611 in the Accident Prevention Manual of Industrial Operations and also in the Safety Data Sheets provided by the NSC. Also refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S Department of Labor OSHA 1910.213 Regulation.
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NOVA DVR Viking Features

Drill Press Features

DIRECT DRIVE POWER AND CONSISTENT TORQUE
1HP DVR Smart Digital Motor delivers correct speed, and power to maintain optimal torque direct to the drill head, across the entire speed range. No belts or pulleys to cause vibration or power loss.
A belt and pulley system absorb typically 20% of the motor power before it even gets to the tool. The DVR motor delivers constant torque no matter what the materials
SMART DIGITAL MOTOR
Smart sensors interacting in a number of ways safety, intelligence workshop assist, and performance
BUILT IN LASER AND LIGHT
Quickly locate centre position with the cross haired laser– laser stays aligned even when table is moved or tilted, and the DVR low/no vibration performance means laser won’t move in operation. Two powerful LED lights to keep your project well lit.
CAST IRON WOODWORKING TABLE
Maximum flexibility and options for the user. Solid Cast Iron for maximum stability. Woodworking design to provide maximum clamping and accessory options
12 2/3″ x 12 2/3″ (320mm x
320mm). Tilting and Rotating
ELECTRONIC VARIABLE SPEED
Versatile for a variety of projects – from large deep hole drilling, mortising, through to high speed sanding.
DISPLAY
Large, easy to read display with imperial (fractions or decimal) or metric provides choice with that the customer prefers to use. Easy to switch between modes.
FORWARD AND REVERSE
For LH drill bits, gives the owner more flexibility for projects.
ELECTRONIC DEPTH STOP
Quickly and accurately automatically stops to the precise depth you program for your project.
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SELF-START
Enables a one-handed drilling operation by automatically turning on and off.
SPLIT MOTOR (EXPOSED)
Easy access to motor. Much easier to get serviced for both customers and dealers.
BRAKING
E-stop

Drill Press Specifications

Drill Press Physical Specifications
Swing
16” (406.4mm)
Stroke
4.5” (114.3mm)
Spindle to Table
12 2/3” (321.73mm)
Spindle to Base
22 2/3” (575.73mm)
Drill Chuck
5/8” (2- 15.87mm)
Spindle Taper
2MT
Quill Diameter
60mm
Table Dimension
320 x 320mm
Base Dimension
468.7 x 270 x 55mm
Motor Specifications
Motor Type
DVR Direct Drive Smart Motor
Motor power output
1HP (0.75KW)
Maximum Speed
3000 RPM (6000 RPM when unlocked)
Input voltage
110V ~ 220V
Input Frequency
50/60 Hz
Input Current
15A (max)
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Package Contents

Item Number
Description
SKU
1
Viking Drill Press Body
8379001~8379008
2
Drill Press Base
8379025
3
Drill Press Table
8379022
4
Table Insert
8379024
5
Chuck Drift
8379067
6
Chuck Key
8379069
7
Drill Press Chuck
8379068
8
Chuck Arbor
8379019
9
Drill Press Handle (x3)
8379044
10
Table Arm Locking Handle (x2)
8379064
11
Table arm handle
8379028
12
Open end wrench
8379066
13
USB A-A cable
8379059
14
Chuck Guard Assembly
8379009
15
Chuck Key Holder
8379102
16
Allen Key Set
AK3, AK4, AK5
Note: The Chuck Guard Assembly is only included as standard for the EU model
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Assembling the Drill Press

Drill Press Body

The NOVA Viking drill press come with its headstock preassembled with its main column.

Drill Chuck and Arbor

Caution
The headstock assembly can be heavy and it is a subject to tip over.
It is recommended to have at least 2 people when assembling the drill press.
Drill press headstock
Power Cable
Drill press base
Attaching the drill press base
1. Align the thread holes
on the drill press base and column base
2. Bolt the bases
together with the M10 bolt
Drill press column base
Before assembling
Wipe down all surfaces which makes contact with other parts free of any dusts or lubricants.
• Both long and short side of Arbor
• Tapered hole of the chuck
Arbor tongue
Insert the short end of the Arbor into the drill chuck.
Secure the Arbor into the chuck by lightly tapping the Arbor tongue with a rubber mullet.
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Drill Press Handle

Chuck and Arbor Assembly Attachment

Screw drill press handles into the drill press pinion shaft
Insert the arbor into the drill press quill.
Note:
Make sure the arbor tongue is facing the correct direction.
If the arbor is installed correctly, the arbor should stay in the drill press quill.
Give the chuck a few sharp taps with a rubber mullet
Few sharp taps
with a rubber
mullet
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Attaching the Drill Press Table

Take the drill press table out from the packaging and inspect all surfaces for and defects (i.e. Stains, rusts, fractures, scratches) on the machined cylindrical part of the table.
Insert the drill press table into the table arm. Loosen the table arm lock if necessary.

Tilting the table

Loosen the main table bolt with a 24mm wrench and loosen the smaller grub screw with <Allen Key>.
Surfaces to check for cracks,
porosities and any defects
This handle is used to lock the inserted table into place.
Loosen this handle if the table cannot be inserted easily
1. Main hex bolt to
be loosened with the included 24mm wrench
2. Grub screw to be
loosened with a mm Allen key
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Lock the main table bolt first and then lock the secondary grub screw to secure the table position.

Attaching the Chuck Guard

Note: Only applicable to versions containing the chuck guards at default. Take the chuck guard out from the packaging and peel off the protective sheet adhered to the guard. Inspect for any defects on the guard.
Make sure to have the chuck guard covering the entire chuck.
Lock the main bolt first after the table angle has been set
Tighten the grub screw on the bottom after tightening the main bolt.
Loosen the guard locking bolt by hand or use a 5mm Allen wrench.
Slide the guard over the drill press quill and lock it into place by tightening the guard locking bolt by using a 5mm Allen wrench.
The vertical position of the guard can be adjusted by loosening the knob on the side.
Slide up or down
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Connecting to Power

Warning!
Improper power connection may result in a risk of electrical hazard.
Make sure of the following before plugging the NOVA Viking drill press into the power source:
1. The main power switch is turned off
2. Power source is switched off
The power cord that is installed on the NOVA Viking drill press will have a three-prong plug which includes a ground prong. The plug must be connected to a matching outlet that his properly installed and grounded in accordance with local electrical codes.
For 115V outlet only:
A temporary adapter can be used to plug into a two-pole outlet if a three-prong outlet is unavailable in your environment. The ground tab on the adapter must be connected to the screw on the outlet for proper grounding. This adaptor should only be used until a qualified electrician can install a properly grounded outlet.
Note:
If an extension cable is required, make sure to check the following:
1. Extension cable gauge
2. Is the cable properly insulated?
If in any doubt, please contact your local electrician to inspect the cord according to the local electrical standards before using it.
IMPORTANT:
A surge protection device must be used when using the drill press. A surge protection device must be rated to at least 15A should be used in countries where 115V are used as a
standard. In countries where 240V is used, a surge protector must be rated to either 10A or 15A. A surge protector with Joules rating of 3900J will be suitable for DVR motors.
Make sure the “O”
side of the rocker switch is pressed in
Turn the power outlet switch to the “Off” position
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Ground Fault Interrupters (GFI)

For a GFI to be compatible with the DVR motor, it must have a leak current threshold rating of 30mA (0.03A)
Note:
Normal household GFI will typically be rated at 5mA (0.005A) which may trigger during the operation of the DVR motor. However, frequent tripping of the GFI will not cause any harm to the DVR motor or its control electronics as it has a built-in protective circuit to prevent damage from frequent switching.

Setting up your drill press

Setting up your workshop environment

Your workshop should set up appropriately for you to effectively use the drill press. The workshop should be setup with the following factors taken into consideration:
1. Drill press location
o Locate the NOVA Viking drill press close to a power source in an area with good amount of lighting.
Leave enough clearance when the drill press table is swivelled around. Other machines in the workshop should not interfere with the movement/ operation of the drill press.
2. Lighting
o The work shop should have adequate lighting. There should be enough lighting around the drill
press not to cast shadows upon the workpiece. If possible, locate the drill press near a window. A portable spotlight might be helpful.
3. Electrical
o The NOVA Viking drill press requires an appropriate power outlet nearby to power the motor. The
outlet wiring must meet the local electrical safety standards. If in any doubt, seek advice from an electrician. The length of an extension cable should be reduced as must as possible.
4. Ventilation
o Workshop must have an adequate level of ventilation. The level of required ventilation depends on
the size of the workshop and the amount of work that is done within the workshop. The use of dust collectors and filters will minimize your health risk.
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