Teknatool DVR 2024 User Manual

NOVA

DVR 2024 TM WOOD LATHE

116-0712-006

ANUAL M NSTRUCTION I

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Models

1)57080 spindle thread 1 1/4" x 8 TPI 220v (USA)

2)57081 spindle thread 1 1/4" x 8 TPI 220v (Aus/NZ)

3)57082 spindle thread 1 1/4" x 8 TPI 220v (UK)

4)57083 spindle thread M33x3.5 220v (Europe)

NOVA DVR 2024 Lathe Features at a glance

DVR Electronic drive

The Nova DVR lathes are unique. The DVR incorporates the motor built as part of the headstock, the spindle and motor are one unit. The motor is almost maintenance free and designed with high reliability. The Digital Variable Reluctance motor uses smart motor technology to provide an incredibly smooth and powerful drive. This drive takes turning to a new level. The controller monitors the spindle position constantly and maintains spindle speed very closely. Additional power is added as it senses extra load from the tool.

Add on Bed System

A lathe that meets your woodturning needs your workshop space, and your pocket! Each segment is 20" or 510mm in length. This feature appeals for many different reasons:

As a compact lathe (standard configuration) it is great for small turning workshop spaces.

•As an extended lathe for those wanting to do extra long spindles (beyond the traditional between center of most lathes) the Nova DVR 2024 delivers big turning capacity.

•As a bowl lathe for those just wanting to turn bowls.

Sophisticated Swivel Head

Swivel head lathes have many advantages:

•Space saving

•Allows the turner (not the machine!) to decide the most comfortable position for your turning (saving you from backstrain)

•Elimination of left-hand ‘outboard’ turning techniques and no extra outboard chucks and faceplates are necessary.

There are a number of swivel head lathes available, but Nova DVR have by far the most sophisticated, accurate and easy to use swivel head on the market.

The Nova DVR lathes can be easily and quickly swiveled to any position (360 degrees). It can be solidly locked in any position plus it has the added security of a detent pin lock at 0,22.5,45,90 degrees plus 315 (for left-hand use).

The swivel head turns, locks easily and has a very accurate detent position, to lock the spindle in line with the tailstock. The combination of rigid Tailstock construction and detent pin delivers superb accuracy and is unique to the Nova DVR .

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Solid Construction

Well proven design, the Nova DVR 2024 is made from Cast Iron components for strength and rigidity. Added features like special webbed bed design makes the lathe well equipped to take heavy turning stresses. The bed has been designed with vibration dampening qualities - a solid 1/2" cross rib is positioned along the bed unit, quickly dissipating any vibration as it travels down the bed. The new powerful trapezoidal bed design delivers even more vibration damping properties. All this combined with cosmetically appealing, smooth flowing lines.

Cast iron has always been the material of choice for Woodlathe construction for its inherent mass and an excellent modulus of vibration.

Bed Extension Segment

Main Bed Segment

New 10 Favourite Speeds Function

Pre-program your most favourite speeds for easy retrieval.

Trapezoidal Bed Design

Powerful with smooth flowing lines, Nova bed design delivers even more vibration dampening properties.

New Headstock Design

One piece design increases strength and vibration dampening properties. Micro analysed for optimum design. Same popular swivel headstock as used in the older DVR and 3000 Lathe models, saves strain on your back.

Adaptive Control Software

Smart adaptive computer technology actually measures the weight of the work piece and adjusts its performance accordingly.

Safety Sensing Feature

Intelligent DVR computer controller senses abnormal turning conditions e.g. a chisel dig in or index left engaged – and instantaneously shuts down power to the spindle. Normal safety precautions would still apply – see pages 7-8.

Energy Efficient

Unlike other ‘dumb’ electric motors, the Smart DVR Motor only inputs enough power to maintain the set speed – giving you potential for power savings over conventional motors.

Wide Speed Range

100-5000 rpm, easy push button speed change.

DVR Direct Drive Motor

Driven by unique Direct Drive Variable Reluctance Motor Technology, with superior performance over AC or DC motors. Proven technology, many thousands of users. No power loss through belts or transmission. Provides digital electronic push button variable speed with no belt changes.

Ultra Smooth Cutting Power

Selected RPM is closely maintained and the DVR has no belt stretch or motor bounce which affects smooth cutting. The DVR motor runs smooth with almost no vibration.

5 Year Warranty (limited)

On all castings, mechanical parts and components. 2 Year Warranty on all electronics and electrical components.

Plug and Play

Just bolt to stand or bench, plug it in and you are turning! No complex motor set ups or adjustments.

Low Mantainence

The motor is simple, brushless with no rotor windings (rotor is solid steel). The industrial grade electronics are built to last. There are no drive pulleys or belts to set up or come loose.

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Welcome

Thank you for choosing our NOVA DVR 2024 Wood Lathe and welcome to the Teknatool product family. Your choice shows you want the best for your woodturning and you recognize the superb DVR drive technology and the host of other unique features the Nova DVR offers.

We strive to achieve the best value for your money – providing quality, innovative features, a wide range of accessories – plus comprehensive, ongoing support (latest manuals downloadable from our website, newsletters, projects etc). We are only a phone call or email away with technical advice or assistance on the operation of your lathe or your woodturning queries.

Please feel free to contact us about any aspect of our products or service – we regard our customers as our best development and improvement team – we would love to hear from you!

Once again, welcome to the “Teknatool NOVA Family”. We trust that you enjoy our products and hope they enhance the pleasure you experience from the wonderful craft of wood turning!

Best Regards

Brian Latimer

Marketing Director

Teknatool International Ltd

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Contact Teknatool

New Zealand		United Kingdom
Teknatool International Ltd		Record Power
Phone: [phone]		Phone: [phone]
Fax: [phone]		Fax: [phone]
Email: [e-mail]		Website: www.recordpower.co.uk
Website: www.teknatool.com		Austria
Carba-Tec NZ Ltd		Neureiter
Free Phone: [phone]		Phone:[phone]
Phone: [phone]		Fax: [phone]
Website: www.carbatec.co.nz
		Email: [e-mail]
United States		France
Teknatool Service Center		OTELO
Phone: [phone]		Phone: [phone]
Fax: [phone]		Fax: [phone]
Email: [e-mail]
		Website: www.otelo.fr
Website: www.teknatool.com
Woodcraft Supply Corp		MAISON DU TOURNAGE
		Phone: [phone]
Technical Service: 1-800-535-4486
		Fax [phone]
Orders: 1-800-225-1153
		Email: [e-mail]
Website: www.woodcraft.com
		Norway
Australia
		WWW VERKTOY AS
Carbatec Australia
		Phone: [phone]
Phone: [phone]
		Fax: [phone]
Free Fax: [phone]
		Email: [e-mail]
Email: [e-mail]
		Website: www.verktoyas.no
Website: www.carbatec.com.au
		Belgium
Canada
		Willy Vanhoutte BVBA
KMS Tools and Equipment Ltd
		Phone [phone]
Phone: [phone]
		Fax + 32 (50) 78 19 64
Free Phone: [phone]
		Email: [e-mail]
Fax: [phone]
		Website: http://www.willyvanhoutte.beSouth Africa
Email: [e-mail]
Website: www.kmstools.com		The Hardware Centre
Netherlands		Phone: [phone]
Baptist voor Houtbewerkers		Fax: [phone]
Tel: [phone]		Website: www.hardwarecentre.co.za
Website: http://www.baptist.nl		Email: [e-mail]
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Table of Contents
GENERAL SAFETY RULES .....................................................................................................................	7
ADDITIONAL SAFETY RULES FOR WOOD LATHES............................................................................	8
DVR 2024 Wood Lathe Specifications ...................................................................................................	9
Workshop Requirements......................................................................................................................	10
Assembling the Nova DVR 2024...........................................................................................................	11
Nova DVR Components After Unpacking...........................................................................................	11
Adding an Extension Bed .....................................................................................................................	12
Mounting the lathe to the Cast Iron Stand............................................................................................	13
Mounting the Skirt to the Stand ............................................................................................................	16
Connecting to Power ............................................................................................................................	17
Using the NOVA DVR 2024....................................................................................................................	18
DVR Drive Functions ............................................................................................................................	19
Turning Tips..........................................................................................................................................	21
Swiveling the Headstock ......................................................................................................................	22
Spindle Index........................................................................................................................................	23
Headstock.............................................................................................................................................	23
Spindle Thread Size ...............................................................................................................................	23
Toolrest.................................................................................................................................................	25
Tailstock ...............................................................................................................................................	26
Learning Turning ..................................................................................................................................	27
CONTROLLER USER’S GUIDE ...................................................................................................................	28
Programming the Favorite Speeds.......................................................................................................	33
Maintaining the NOVA DVR 2024..........................................................................................................	36
General Maintenance ...........................................................................................................................	36
Cleaning the Toolslide..........................................................................................................................	37
Cleaning the Tailstock ..........................................................................................................................	37
Aligning the Tailstock............................................................................................................................	38
Troubleshooting Guide..........................................................................................................................	39
Troubleshooting Guide continued .......................................................................................................	41
NOVA DVR 2024 Wood Lathe Parts List ..............................................................................................	42
Accessories ............................................................................................................................................	45
Accessories ............................................................................................................................................	46
Index........................................................................................................................................................	48
Teknatool Warranty................................................................................................................................	49

© Copyright 2001-2012 by Teknatool International; All Rights Reserved. Nova DVR is a trademark of Teknatool International Ltd.

The information and specifications contained herein are subject to change. Teknatool is not responsible for errors or omissions herein or for incidental damages in connection with the furnishing or use of this information.

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GENERAL SAFETY RULES

Warning! Failure to follow these rules may result in serious personal injury.

1.FOR YOUR OWN SAFETY, READ THE MANUAL BEFORE OPERATING THE TOOL.

Learn the machine’s application and limitations plus the specific hazards particular to it.

2.ALWAYS USE A FULL FACE SHIELDStrongly recommended (must comply with ANSI STANDARD Z87.1 -USA) Everyday eyeglasses usually are only impact resistant and safety glasses only protect eyes. A full face shield will protect the eyes and face. Also use face or dust mask if cutting operation is dusty.

3.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts. Non slip footwear is recommended. Wear protective hair covering to contain long hair.

4.USE EAR PROTECTORS. Use ear muffs for extended period of operation. Use muffs rated to 103 DBA LEQ (8 hour).

5.DON’T USE IN DANGEROUS ENVIRONMENT.

Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. The DVR Lathe is intended for indoor use only. Failure to do so may void the warranty.

6.KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. Build up of sawdust is a fire hazard.

7.KEEP CHILDREN AND VISITORS AWAY. The Nova DVR is not recommended for children and infirm. Such personnel and onlookers should be kept a safe distance from work area.

8.MAKE WORKSHOP CHILDPROOF with locks, master switches, or by removing starter keys.

9.GROUND ALL TOOLS. If the tool is equipped with a three prong plug, it should be plugged into a three hole electrical receptacle. If an adapter is used to accommodate a two prong receptacle, the adapter plug must be attached to a known ground. Never remove the third prong.

10.MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while the motor is being mounted, connected, or reconnected.

11.DISCONNECT TOOLS from wall socket before servicing and when changing accessories such as blades, bits, cutters and fuses etc.

12.AVOID ACCIDENTAL STARTING. Make sure switch is in the Off position before plugging in power cord.

13.NEVER LEAVE MACHINE RUNNING UNATTENDED. Do not leave machine unless it is turned off and has come to a complete stop.

14.KEEP GUARDS IN PLACE and in working order.

15.USE CORRECT TOOLS. Do not use a tool or attachment to do a job for which it was not designed.

16.USE RECOMMENDED ACCESSORIES. The use of improper accessories may cause hazards.

17.DON’T FORCE THE TOOL. It will do the job better and be safer at the rate for which it was designed.

18.MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

19.NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.

20.REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

21.DON’T OVERREACH. Keep proper footing and balance at all times.

22.DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

23.ATTENTION TO WORK. Concentrate on your work. If you become tired or frustrated, leave it for awhile and rest.

24.SECURE WORK. Use clamps or a vice to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.

25.CHECK DAMAGED PARTS. Before further use of the tool, any part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, mounting, and any other conditions that may affect its operation. Any damaged part should be properly repaired or replaced.

26.DRUGS, ALCOHOL, MEDICATION. Do not operate machine while under the influence of drugs, alcohol, or any medication.

27.DUST WARNING. The dust generated by certain woods and wood products can be harmful to your health. Always operate machinery in well-ventilated areas and provide means for proper dust removal. Use wood dust collection systems whenever possible.

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ADDITIONAL SAFETY RULES FOR WOOD LATHES

Warning! Failure to follow these rules may result in serious personal injury. Important: ALWAYS BEFORE SWITCHING SPINDLE ON, CHECK SCREEN FOR CORRECT SETTING

1.DO NOT MODIFY OR USE LATHE FOR USES OTHER THAN FOR WHICH IT WAS DESIGNED.

2.SEEK INSTRUCTION. If you are not thoroughly familiar with the operation of woodlathes, obtain advice from your supervisor, instructor, or other qualified person. Instruction from a qualified person is strongly recommended.

3.DO NOT OPERATE LATHE until it is completely assembled and installed. Follow instructions and recommendations.

4.FOLLOW ELECTRICAL CODES. Make sure wiring codes and recommended electrical connections are followed and that the machine is properly grounded.

5.WHEN REPLACING THE FUSE (on relevant models), completely isolate power when removing the fuse. It is imperative the plug is removed from the mains supply before the fuse is removed. Replace fuse cap before reconnecting to mains.

6.DVR ; Do not open the switch and rear covers. Components can carry dangerous voltages even when isolated from mains power.

7.DVR ; Always ensure spindle fixtures (e.g. faceplates etc) are locked to spindle in case spindle reverse is engaged. Otherwise they will unwind from spindle. See "Mounting a Faceplate to a chuck" section.

8.WHEN SPINDLE REVERSE IS ENGAGED DO NOT USE CHISELS OR CUTTING TOOLS - USE FOR SANDING ONLY

9.KEEP WORK AREA CLEAN. Do not turn the lathe on before clearing the lathe of all objects (tools, scraps of wood, etc.). Keep the nearby area and floor clear of debris.

10.CHECK SET-UP with spindle Off. Examine the set-up carefully and rotate the work piece by hand to check clearance and check speed is correctly selected before turning on spindle.

11.DO NOT MAKE ADJUSTMENTS when the lathe or work piece is turning. Make all adjustments with power Off.

12.TIGHTEN ALL CLAMP HANDLES on the headstock, tailstock, and toolrest before operating lathe.

13.EXAMINE WORK PIECE and glue joints before turning to make sure it has no defects that would cause it to break when turning.

14.DVR ; ALWAYS CHECK CORRECT SPEED IS SELECTED BEFORE SWITCHING ON SPINDLE

15.USE LOWEST SPEED when turning a new or unbalanced work piece.

16.TURN AT RECOMMENDED SPEED. Always operate the lathe at the recommended speeds. Consult this manual for suggested speeds.

17.ADJUST TOOLREST close to the work piece. Before turning, revolve the stock by hand to make sure it clears the rest. At intervals, stop the lathe and readjust the toolrest.

18.KEEP TOOL ON TOOLREST. The lathe tool or chisel should be on the toolrest before the lathe is turned On. Tools should remain on the toolrest whenever the tool is engaged in contact with the work piece REMOVE TOOLREST when sanding or polishing so fingers do not get pinched.

19.USE CORRECT LATHE TOOLS. Do not use spindle turning chisels for faceplate mounted work, and vice versa. Spindle turning tools used for faceplate mounted work may grab the work piece and pull the chisel from your control.

20.WHEN ROUGHING STOCK do not jam the lathe tool or chisel into work piece or take too big a cut.

21.DO NOT POUND WORK PIECE into headstock drive (spur) center when turning between centers. Pound the drive center into the work piece with a soft mallet before installing it between centers in the lathe.

22.DO NOT USE TAILSTOCK to drive work piece into the drive (spur) center when turning between centers. Secure work between centers with light pressure from the tailstock quill action.

23.FASTEN STOCK SECURELY BETWEEN CENTERS.

Make sure the tailstock is locked before turning on the power.

24.NEVER LOOSEN TAILSTOCK SPINDLE or tailstock while work piece is turning.

25.CORRECT USE OF FACEPLATE. When faceplate turning, make sure work piece is securely fastened to the faceplate and that appropriate size faceplate is used to support the work piece. Any screw fasteners must not interfere with the turning tool at the finished dimension of the work piece. Rough-cut the work piece as close as possible to finished shape before installing on faceplate.

26.DO NOT OPERATE LATHE IF DAMAGED OR FAULTY. If any part of your lathe is missing, damaged or broken, in any way, or any electrical component fails, shut off the lathe and disconnect the lathe from the power supply. Replace missing, damaged, or failed parts before resuming operation.

27.ADDITIONAL SAFETY INFORMATION regarding the safe and proper operation of this product is available from the National Safety Council, 444 N. Michigan Avenue, Chicago, IL 60611 in the Accident Prevention Manual of Industrial Operations and also in the Safety Data Sheets provided by the NSC. Also refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S Department of Labor OSHA 1910.213 Regulation.

Guidelines to symbols used in this manual:

Warning Symbol. Pay close attention!

Note/Information Symbol. Please read - important information for you.

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DVR 2024 Wood Lathe Specifications

Size: 1100mm(L) x 240mm (W) x 412mm(H) 43 1/3"(L) x 9 1/2" (W) x 16 1/4"(H)

Weight: 88kg (194 LB) + Legs

Swing Over Bed: 508mm (20in.)

Distance Between Centers: 600mm (24in.); extendable in 510mm (20in.) units with add-on Bed sections.

Swing Outboard: 798mm (31in.) with headstock at 90° using outrigger toolrest.

Headstock:

Spindle Thread: M33 x 3.5 RH (1) or 1-1/4 x 8 TPI RH (2)

Headstock Bore: No. 2 Morse Taper (#2 MT) Headstock Swivel: 0 to 360 degrees, with

detents at 0, 22.5, 45, and 90 degrees. Outboard End Internal Thread: M20 x 1.5 LH Spindle Index: 24 divisions (every 15 degrees) 15mm through-hole through Headstock

Tailstock:

Tailstock Bore: No. 2 Morse Taper (#2 MT) Quill Travel: 85mm (3-1/4in.)

Hole Through Tailstock: 12mm (7/16in.)

Toolrest:

Length: 300mm (12in.)

Shaft Diameter: 25.4mm (1in.)

Speeds (rpm):

100 – 5000 (in 5rpm increments)

Favourite Speeds:

10 presets

Standard Equipment:

300mm (12in.) Toolrest, 150mm (6in.) Faceplate, Spur Center, and Live Center. Outboard Handwheel, Cast Iron Stand, NOVA DVR Wireless Remote.

Optional Accessories:

Precision Midi Chuck

G3 Chuck SuperNova 2 Chuck TitanII Chuck

80mm (3in.) Faceplate 100mm (4in.) Toolrest Bowl Toolrest Outrigger Toolrest Unit

Revolving Center System Faceplate rings

Swing Away Bed Unit

Notes:

(1)Applicable to Europe (excluding the UK)

(2)Applicable to United States, Canada, United Kingdom, Australia, New Zealand & South Africa.

For Europe, Australasia, UK and South Africa

Directives this equipment complies with:

Low voltage directive (LVD) 73/23/EEC + 93/68/EEC+2006/95/EC

Machinery directive (MD) 89/392/EEC + 91/368 EEC + 93/68/EEC+2006/42/EC

Electromagnetic compatibility directive (EMCD) 89/336/EEC + 92/31/EEC + 93/68/EEC+2004/108/EC

Harmonized Standards applied in order to verify compliance with Directives: EN 61029-1:2009 Low Voltage Directive and Machinery Directive

EN 55014-1:2007

EN 55014-2:2009

EN 61000-3-2:Ed3 2006 EN 61000-3-3:1995 A1 + A2

Signed

Dated 10/10/11

Nathan Stantiall

Development Manager

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Setting Up Your Workshop

Workshop Requirements

Consideration	Recommendation
Lathe location	Locate the Nova DVR 2024 close to a power source in an area with
	good lighting. Leave enough clearance on all sides of the lathe;
	allow for clearance when the headstock is swiveled. Other
	machines in your shop should not interfere with the operation of the
	lathe.
Lighting	Your shop should have adequate lighting. The work area of the
	lathe should be well lit; there should not be shadows cast on your
	work. If possible, locate near a window. A portable spotlight may
	be helpful.
Electrical	The Nova DVR 2024 requires the appropriate power outlet nearby
	to power the motor. Wiring and outlets should adhere to local
	electrical codes. If in doubt, seek advice from an electrician.
	Minimize use of extension cords. See "Connecting to power" section
	for Surge Protector requirements.
Ventilation	Your shop should be adequately ventilated. The degree of
	ventilation will vary based on the size of the shop and the amount of
	work done. The use of dust collectors and filters will minimize risks
	to your health.

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Assembling the Nova DVR 2024

1.Unpack the lathe and components from the shipping container. This is best done by cutting down the sides of the box to expose the lathe

Warning!

Have other people help when moving or lifting the Nova DVR 2024 Woodlathe; it weighs 146.2kg (322.3 LB) including stand.

2.Clean any parts coated with rust preventative with a cloth moistened with a petroleum-based solvent or cleanser, such as paint thinner. Coat the lathe bed with paste wax.

Nova DVR Components After Unpacking

5.Assemble the handles:

Note: Some handles may come preassembled.

Toolrest Clamp Handle -

insert the rod through the handle and screw the ball knobs onto each end of the rod.

Toolslide Clamp Handle - screw the rod lock handle into the Toolslide. use a hex spanner to lock handle firmly in thread.

Tailstock Clamp Handle - screw the lock handle into the

tailstock. Use a hex spanner to lock handle firmly in thread.

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Adding an Extension Bed

Each cast iron extension bed adds 510mm (20in.) to the lathe's capacity to turn between centers.

1.Ensure that the bed pieces are flat and the two faces of the bed (which are to be mated) are clean, free of any burrs and dents.

Note: The end of the extension bed with no feet should be mated to the lathes end face. Also, wipe off any yellow rust protective, dirt etc (if applicable).

2.Place the add on bed extension close to the lathes end face, align the holes and screw on the four M12 cap screws (with one spring washer and flat washer on each) into the four tapped holes with the help of the 10mm Allen key provided.

Do NOT fully tighten the cap screws at this stage, but tighten enough so that the add on bed extension is secured

3.Move the tailstock over the two joining extension beds (tailstock approximately covering equal length on either extension). Lock the tailstock firmly over the joining faces

4.Now, use the 10mm Allen key to fully tighten all four cap screws. The torque required is approximately 30 N-m (22 lb-ft).

5.Check that the tailstock runs smoothly over the mating joint, and also over the full length of the extension. Although all components manufactured by Teknatool International are made to closest possible tolerances, it is possible for a difference of approximately 0.1mm to put the bed 'out of true'. The tailstock can bind in any given area in two possible ways:

A) Jamming between slides (inside the wall of the bed)

Using a smooth flat file, run over the area a few times until the tailstock frees itself. To maintain central running of the tailstock, both sides must be filed evenly.

B) The Tailstock clips or appears to jump over the join

The machined flat surfaces may not be quite flush. Use a flat file and run over the join until the 'railroad clacking' sound disappears.

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Mounting the lathe to the Cast Iron Stand

For safety reasons please carefully read and understand these instructions.

The Nova Cast Iron Stand was designed to fit and be used only for Nova Lathes. Use of the stand on other lathes could void the warranty, and risk personal injury.

The Nova Cast Iron Stand set comprises of two cast iron legs, one on either side, with skirt fastening holes facing the user. The Stand pieces are cast from a high grade of cast iron with extremely good section thickness and CAD generated internal gussets at all critical points to withstand extremely high stresses with practically no distortion. Cast iron has always been the material of choice for wood lathe construction because of its inherent mass and excellent modulus of vibration dampening.

NB: Front Face (user side) of casting legs must have skirt fastening holes facing out. See page 16 for skirt fastening instruction.

Parts List

No.	Code	Description	Qty
1	57034	STAND MACHINED CAST IRON NOVA	2
2	BNMZ12030	BOLT ENG M12X30	4
3	BNMZ12050	BOLT ENG M12X50	6
4	FW12	WASHER FLAT M12	6
5	SW12	WASHER SPRING M12	6
6	NHZ12	NUT HEX M12	6
7	BNMZ10035	BOLT ENG M10X35	2
8	SW10	WASHER SPRING M10	2
9	FFW10	WASHER FLAT FENDER M10X32X1.6	2
	57058	SKIRT (NOT SHOWN IN PICTURE)	1
	NFW06	Nylon Shim (NOT SHOWN IN PICTURE)	8
	FFW06	6 Washer C Degree (NOT SHOWN IN PICTURE)	8
	MP30608	Screw (NOT SHOWN IN PICTURE)	8

Suggested Tools for

Assembly

•Ratchet and M10 socket

•At least one other Person

•Saw benches or workshop bench both need to be greater than 860mm

(33 7/8”).

•5/8” or 16mm Ring/ Open End Spanner

•3/4” or 19mm Ring/Open End Spanner

•8” Adjustable Spanner

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ASSEMBLY INSTRUCTIONS

SAFETY: The stand and lathe elements are heavy, please ensure correct lifting techniques and equipment are used and have someone to assist. Use correct tools and observe recommended practices.

Set up your workshop area before beginning assembly of the lathe stand.

1. Open the cardboard box and identify the parts against the parts lists provided (above)

2. Stand the two legs upright facing each other at approximately the same distance apart as the length of the lathe. The Stand legs will stand upright on their two feet, although not very stable, but this is enough to carry out the assembly.

3. For this step you will need a second person and a table, saw horses or workshop bench of suitable height. (If the table is not high enough then you may need to put blocks underneath). With the help of a second person, move the lathe from the box and up to the bench or onto the saw horses. It may be easier to cut the box away in order to prevent any dangerous loading on your back.

Notes:

• Check the tailstock is securely fastened by tightening the lock arm.

Once the following checks have been made the headstock and the tailstock can be used to assist in the lifting of the lathe.

4. Move the lathe on the bench so that the tailstock end is overhanging and accessible. Attach the legs sloping to the right on this end. Drop the M12 x 50 hex bolts through the holes and then fasten underneath with the washer and nut.

5. Next do the headstock end. Note that the left most fastenings are inserted upward into two blind holes into the lathe bed.

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6. Now, with the help of a marker, mark the position for drilling holes into concrete floor for securing the construction bolts. On the feet of the Stand legs, there are two holes, one is an M12 tapped hole for the jacking bolts, the other is a plain 14mm hole for the construction bolts. The position for construction bolts has not been shown in the exploded view.

7. Once the hole positions have been marked, shift the lathe aside and install the construction bolts. Refer to your supplier on the size of drill recommended for the construction bolts you buy.

8. Lift and position the complete unit over these construction bolts. Tighten all nuts firmly.

9. Install all M12x30mm bolts (part 2) for jacking as shown in the exploded view in the M12 tapped holes on each of the feet of the Stand legs.

10. Level the lathe bed with the help of the above jacking bolts with the help of a spirit level.

11. Once the lathe has been leveled tighten all construction bolts firmly.

Re-inspect to ensure all fasteners are firmly secured everywhere.

Stand Shelf

The Cast Iron stand has provision for customer shelving between the legs under the lathe. The exact length of the shelf will depend on how the legs have been setup and adjusted.

If thicker wood is used, the edges of the shelf ends may need to be relieved to allow the shelf to fit into the leg castings.

For the bottom shelf there are example dimensions below.

It is recommended that the shelf has a cutout along the front edge to enable free foot movement around the lathe.

116-0712-006

-15-