Teknatool NOVA 3000 Instruction Manual

NOVA 3000

TM

WOODLATHE

Publication No. 92-0106-017

Last updated 14 October 2003

INSTRUCTION MANUAL

Nova 3000 Lathe Features at a glance

Add on Bed System

A lathe that meets your woodturning needs, your workshop space, or your pocket! Each segment is 20" in length. The feature
appeals for many different reasons:

As a compact lathe (standard configuration) it is great for small turning workshop spaces.

As an extended lathe for those wanting to do extra long spindles (beyond the traditional between
centre of most lathes) the Nova 3000 delivers big turning capacity. Illustrated at left.

As a bowl lathe for those just wanting to turn bowls.

Sophisticated Swivel Head

Swivel head lathes have many advantages:

• Space saving

• Allows the turner (not the machine!) to decide the most comfortable position for your turning (saving

you from backstrain)

• Elimination of lefthand ‘outboard’ turning techniques and no extra outboard chucks and faceplates are necessary.

There are a number of swivel head lathes available, but the Nova 3000 has by far the most sophisticated, accurate and easy to use
swivel head on the market.
The Nova 3000 lathe can be easily and quickly swivelled to any position (360 degrees). It can be solidly locked in any position plus it
has the added security of a detent pin lock at 0,22.5,45,90 plus 315 (for left hand use).
The swivel head turns, locks easily and has a very accurate detent position, to lock the spindle in line with the tailstock. Then for
super accuracy the adjustable tailstock can be finely tuned for pin point alignment (this is factory set but can be adjusted in the field).
This combination of detent pin and adjustable tailstock, delivers suberb accuracy and is unique to the Nova 3000.

Speed Range

The Nova 3000 lathe has an eight speed range, one of the very best available. From very low speeds for large and out of balance
work through to very high speeds for small and finishing work. Some markets also have the added advantage of a variable speed
motor option (check with your reseller).

Solid Construction

Well proven design, the Nova 3000 is made from Cast Iron components for strength and rigidity. Added
features like the heavy duty twin bearing system, and special webbed bed design makes the lathe well
equipped to take heavy turning stresses. The bed has been designed with vibration dampening qualities - a
solid 1/2" cross rib is positioned long the bed unit, quickly dissapating any vibration as it travels down the bed.

2 92-0106-017

Welcome

Thank you for choosing our Nova 3000 Woodlathe and welcome to the

Teknatool product family. Your choice shows you want the best for your

woodturning and recognise the superior and unique features the Nova

3000 lathe offers.

We strive to achieve the best value for your money - providing quality

where it counts, innovative features, a wide variety of accessories (some

of them unique to Teknatool) - plus comprehensive, ongoing support

(latest manuals downloadable from our website, free newsletters,

projects etc). We are only a phone call or email away with technical

advice or assistance on the operation of your lathe or your woodturning

queries.

Please feel free to contact us about any aspect of our products or service

- we regard our customers as our best development and improvement

team - we'd love to hear from you!

Once again, welcome to the "Teknatool Family". We hope you enjoy our

products and hope they enhance the pleasure you experience from the

wonderful craft of woodturning!

Brian Latimer
Marketing Director
Teknatool International Ltd.

Best Regards

92-0106-017 3

Contact Teknatool

℡Phone: [phone]

¬Fax: [phone]

Email: [e-mail]

Website: www.teknatool.com

}Teknatool International Ltd

P.O.Box 180034 Luckens Point

Henderson, Auckland 1008

New Zealand

United States

Teknatool International

Free Phone: [phone]
Free Fax: [phone]
Email: [e-mail]

Website: www.teknatool.com

Woodcraft Supply Corp

Technical Service: 1-800-535-4486
Orders: 1-800-225-1153
Website: www.woodcraft.com
Contact them for a copy of their catalogue, or for a list of
their stores throughout the USA.

Australia

Teknatool International

Free Phone: [phone]
Free Fax: [phone]
Email: [e-mail]

Website: www.teknatool.com

Contact us for a free catalogue and a list of stores
throughout Australia.

Canada

KMS Tools and Equipment Ltd

Phone: [phone]
Free Phone: [phone]
Fax: [phone]
Email: [e-mail]
Website: www.kmstools.com

United Kingdom

Robert Sorby
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Website: www.robert-sorby.co.uk

France

Philbois Machines & Outils Pour Le Bois

Phone: [phone]
Fax: [phone]
Email: [e-mail]

Iceland

Gylfi Sigurlinnason

Phone: [phone]
Fax: [phone]
Email: [e-mail]

Norway

T. Stueland A/S Storgata

Phone: [phone]
Fax: [phone]
Email: [e-mail]
Website: www.stueland.as

Japan

Ikeda Inc

Phone: [phone]
Fax: [phone]
Email: [e-mail]

South Africa

The Hardware Centre

Phone: [phone]
Fax: [phone]

This is the list of Countries/Resellers that currently stock
and sell the Nova 3000 Woodlathe. In addition,
Teknatool sells a more limited range into many other
countries. Contact us for details, or see our website.

4 92-0106-017

Table of Contents

General Safety Rules .................................................................................................... 6

Additional Safety Rules for Woodlathes ........................................................................ 7

Nova 3000 Specifications.............................................................................................. 8

Setting Up Your Workshop............................................................................................ 9

Workshop Requirements ......................................................................................... 9

Lathe Stand Recommendations .............................................................................. 9

Motor Recommendations ........................................................................................ 10

Assembling the Nova 3000 ........................................................................................... 11

Adding an Extension Bed ........................................................................................ 14

Mounting the Lathe to a Support Surface................................................................ 15

Connecting to Power ............................................................................................... 15

Using the Nova 3000..................................................................................................... 16

Parts of the Nova 3000 Woodlathe.......................................................................... 16

Recommended Turning Speeds.............................................................................. 16

Changing Speeds.................................................................................................... 17

Swiveling the Headstock ......................................................................................... 17

Spindle Index........................................................................................................... 18

Headstock................................................................................................................ 18

Toolrest.................................................................................................................... 19

Tailstock .................................................................................................................. 20

Learning Turning ..................................................................................................... 20

Maintaining the Nova 3000............................................................................................ 21

General Maintenance .............................................................................................. 21

Cleaning the Toolslide............................................................................................. 21

Cleaning the Tailstock ............................................................................................. 22

Aligning the Tailstock .............................................................................................. 22

Troubleshooting Guide .................................................................................................. 23

Nova 3000 Woodlathe Parts List................................................................................... 25

Accessories ................................................................................................................... 27

Index.............................................................................................................................. 29

Warranty........................................................................................................................ 30

© Copyright 1999 by Teknatool International; All Rights Reserved. Nova 3000 is a registered trademark of Teknatool
International and Latalex Ltd.

The information and specifications contained herein are subject to change. Teknatool is not responsible for errors or
omissions herein or for incidental damages in connection with the furnishing or use of this information.

92-0106-017 5

GENERAL SAFETY RULES

!

Warning! Failure to follow these rules may result in serious personal injury.

1. FOR YOUR OWN SAFETY, READ THE

MANUAL BEFORE OPERATING THE TOOL.

Learn the machine’s application and limitations
plus the specific hazards peculiar to it.

2. ALWAYS USE A FULL FACE SHIELD (must
comply with ANSI STANDARD Z87.1 -USA)
Everyday eye-glasses usually are only impact
resistant and safety glasses only protect eyes. A
full face shield fill protect the eyes and face. Also
use face or dust mask if cutting operation is
dusty.

3. WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets or
other jewelry which may get caught in moving
parts. Non slip footwear is recommended. Wear
protective hair covering to contain long hair.

4. USE EAR PROTECTORS. Use ear muffs for
extended period of operation. Use muffs rated to
103 DBA LEQ (8 hour).

5. DON’T USE IN DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations,
or expose them to rain. Keep work area well
lighted.

6. KEEP WORK AREA CLEAN. Cluttered areas
and benches invite accidents. Build up of
sawdust is a fire hazard.

7. KEEP CHILDREN AND VISITORS AWAY. All
children and visitors should be kept a safe
distance from work area.

8. MAKE WORKSHOP CHILDPROOF with locks,
master switches, or by removing starter keys.

9. GROUND ALL TOOLS. If the tool is equipped
with a three prong plug, it should be plugged into
a three hole electrical receptacle. If an adapter is
used to accommodate a two prong receptacle,
the adapter lug must be attached to a known
ground. Never remove the third prong.

10. MAKE SURE TOOL IS DISCONNECTED
FROM POWER SUPPLY while the motor is
being mounted, connected, or reconnected.

11. DISCONNECT TOOLS before servicing and
when changing accessories such as blades, bits
cutters, etc.

12. AVOID ACCIDENTAL STARTING. Make sure
switch is in the Off position before plugging in
power cord.

13. NEVER LEAVE MACHINE RUNNING
UNATTENDED. Do not leave tool unless it is
turned off and has come to a complete stop.

14. KEEP GUARDS IN PLACE and in working
order.

15. USE RIGHT TOOL. Do not use a tool or
attachment to do a job for which it was not
designed.

16. USE RECOMMENDED ACCESSORIES. The
use of improper accessories may cause
hazards.

17. DON’T FORCE TOOL. It will do the job better
and be safer at the rate for which it was
designed.

18. MAINTAIN TOOLS IN TOP CONDITION. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating
and changing accessories.

19. NEVER STAND ON TOOL. Serious injury could
occur if the tool is tipped or if the cutting tool is
accidentally contacted.

20. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to see
that keys and adjusting wrenches are removed
from tool before turning it on.

21. DON’T OVERREACH. Keep proper footing and
balance at all times.

22. DIRECTION OF FEED. Feed work into a blade
or cutter against the direction of rotation of the
blade or cutter only.

23. ATTENTION TO WORK. Concentrate on your
work. If you become tired or frustrated, leave it
for awhile and rest.

24. SECURE WORK. Use clamps or a vice to hold
work when practical. It’s safer than using your
hand and frees both hands to operate tool.

25. CHECK DAMAGED PARTS. Before further use
of the tool, any part that is damaged should be
carefully checked to ensure that it will operate
properly and perform its intended function.
Check for alignment of moving parts, binding of
moving parts, mounting, and any other
conditions that may affect its operation. Any
damaged part should be properly repaired or
replaced.

26. DRUGS, ALCOHOL, MEDICATION. Do not
operate tool while under the influence of drugs,
alcohol, or any medication.

27. DUST WARNING. The dust generated by
certain woods and wood products can be
injurious to your health. Always operate
machinery in well ventilated areas and provide
for proper dust removal. Use wood dust
collection systems whenever possible.

6 92-0106-017

ADDITIONAL SAFETY RULES FOR WOODLATHES

!

Warning! Failure to follow these rules may result in serious personal injury.

1. DO NOT MODIFY OR USE LATHE FOR USES

OTHER THAN FOR WHICH IT WAS
DESIGNED.

2. SEEK INSTRUCTION. If you are not thoroughly
familiar with the operation of woodlathes, obtain
advice from your supervisor, instructor, or other
qualified person. Instruction from a qualified
person is strongly recommended.

3. DO NOT OPERATE LATHE until it is completely
assembled and installed.

4. FOLLOW ELECTRICAL CODES. Make sure
wiring codes and recommended electrical
connections are followed and that the machine is
properly grounded.

5. KEEP WORK AREA CLEAN. Do not turn the
lathe On before clearing the lathe of all objects
(tools, scraps of wood, etc.). Keep the nearby
area and floor clear of debris.

6. CHECK SET-UP with power Off. Examine the
set-up carefully and rotate the work piece by
hand to check clearance before turning on
power.

7. DO NOT MAKE ADJUSTMENTS when the lathe
or work piece is turning. Make all adjustments
with power Off.

8. TIGHTEN ALL CLAMP HANDLES on the
headstock, tailstock, and toolrest before
operating lathe.

9. EXAMINE WORK PIECE and glue joints before
turning to make sure it has no defects that would
cause it to break when turning.

10. USE LOWEST SPEED when turning a new or
unbalanced work piece.

11. TURN AT RECOMMENDED SPEED. Always
operate the lathe at the recommended speeds.
Consult this manual for suggested speeds.

12. ADJUST TOOLREST close to the work piece.
Before turning, revolve the stock by hand to
make sure it clears the rest. At intervals, stop
the lathe and readjust the toolrest.

13. KEEP TOOL ON TOOLREST. The lathe tool or
chisel should be on the toolrest before the lathe
is turned On. Tools should remain on the
toolrest whenever the tool is engaged in contact
with the work piece.

14. REMOVE TOOLREST when sanding or
polishing so fingers do not get pinched.

15. USE CORRECT LATHE TOOLS. Do not use
spindle turning chisels for faceplace mounted
work, and vice versa. Spindle turning tools used
for faceplate turning may grab the work piece
and pull the chisel from your control.

16. WHEN ROUGHING STOCK do not jam the
lathe tool or chisel into work piece or take too big
a cut.

17. DO NOT POUND WORK PIECE into headstock
drive (spur) center when turning between
centers. Pound the drive center into the work
piece with a soft mallet before installing it
between centers in the lathe.

18. DO NOT USE TAILSTOCK to drive work piece
into the drive (spur) center when turning
between centers. Secure work between centers
with light pressure from the tailstock quill action.

19. FASTEN STOCK SECURELY BETWEEN
CENTERS. Make sure the tailstock is locked
before turning on the power.

20. NEVER LOOSEN TAILSTOCK spindle or
tailstock while work piece is turning.

21. COORECTLY USE FACEPLATE. When
faceplate turning, make sure work piece is
securely fastened to the faceplate and that
appropriate size faceplate is used to support the
work piece. Any screw fasteners must not
interfere with the turning tool at the finished
dimension of the work piece. Rough-cut the work
piece as close as possible to finished shape
before installing on faceplate.

22. DO NOT OPERATE LATHE IF DAMAGED OR
FAULTY. If any part of your lathe is missing,
damaged or broken, in any way, or any electrical
component fails, shut off the lathe and
disconnect the lathe from the power supply.
Replace missing, damaged, or failed parts
before resuming operation.

23. ADDITIONAL SAFETY INFORMATION
regarding the safe and proper operation of this
product is available from the National Safety
Council, 444 N. Michigan Avenue, Chicago,
IL 60611 in the Accident Prevention Manual of
Industrial Operations and also in the Safety Data
Sheets provided by the NSC. Also refer to the
American National Standards Institute ANSI 01.1
Safety Requirements for Woodworking Machines
and the U.S Department of Labor OSHA

1910.213 Regulation.

Guidelines to symbols used in this manual:

!

Warning Symbol. Pay close attention!

L Note/Information Symbol. Please read - important information for you.

92-0106-017 7

Nova 3000 Woodlathe Specifications

Size: see drawing below.

Weight: 66 kg (145 lb) (without motor)

Swing Over Bed: 400 mm (16 in.)

Distance Between Centers: 600 mm (24 in.);

expandable in 510 mm (20 in.) units with
add-on Bed sections.

Swing Outboard: 740 mm (29 in.) with headstock

at 90° with outrigger toolrest.

Headstock:

Spindle Thread: M30 x 3.5 RH

(1)

or

1-1/4 x 8 TPI RH

(2)

M33 x 3.5 RH

(3)

Headstock Bore: No. 2 Morse Taper (#2 MT)
Headstock Swivel: 0 to 360 degrees, with
detents at 0, 22.5, 45, and 90 degrees.
Outboard End Internal Thread: M20 x 1.5 LH
Spindle Index: 24 divisions (every 15 degrees)

Tailstock:

Tailstock Bore: No. 2 Morse Taper (#2 MT)
Quill Travel: 85 mm (3-1/4 in.)
Hole Through Tailstock: 15 mm (9/16 in.)

Toolrest:

Length: 300 mm (12 in.)
Shaft Diameter: 25.4 mm (1 in.)

Motor Options (Recommended):

AC Motor, 1 HP, 1425 rpm, 50 Hz

(1)

AC Motor, 1 HP, 1725 rpm, 60 Hz

(2)

In North
America, the 1 HP AC motor is included with the
lathe.
DC Motor, 1 HP, 0-1750 rpm, 50-60 Hz

(2)

Speeds (rpm): 8-step motor pulley

178, 300, 570, 850, 1200, 1800, 2400, 3000

(1)

215, 360, 690, 1030, 1450, 2180, 2900, 3630

(2)

Standard Equipment:

300 mm (12 in.) Toolrest, Poly Vee Drive Belt,
Motor Pulley, Motor Mounting Kit, 150 mm (6 in.)
Faceplate (Not all countries, see notes below), 1
HP AC Motor (Not all countries, see notes below)
Spur Center, and Live Center

Nova 3000 Bowl Lathe Version:

Specifically for bowl turning, does not include bed
extension, tailstock, and centers.

Optional Accessories:

Foot Mounting Rail Kit
Nova Chuck System
SuperNova Chuck System
Faceplates: 80 mm (3 in.), 150 mm (6 in.)
Vacuum Faceplate
Toolrest: 100 mm (4 in.)
Bowl Toolrest
Outrigger Toolrest Unit
Handwheel
Vacuum Coupler
Revolving Center System
Ornamental Turner
Hiturn Sharpening Center

Notes:

(1) Applicable to New Zealand, Australia, and South

Africa.

(2) Applicable to United States, Canada, and UK.

(3) Applicable to Europe

L Note: Standard equipment varies from country to

country. In the USA, the 150mm (6") faceplate and 1 HP
AC Motor are included with the lathe as standard
equipment. In other markets, the motor and the faceplate
are optional equipment. Check with your reseller if you are
unsure.

8 92-0106-017

Setting Up Your Workshop

Workshop Requirements

Consideration Recommendation

Lathe
Location

Locate the Nova 3000 close to a power source in an area with good
lighting. Leave clearance to all sides of the lathe; allow for motor
clearance when the headstock is swiveled. Other machines in your
shop should not interfere with the operation of the lathe.

Lighting Your shop should have adequate lighting. The work area of the

lathe should be well lit; there should not be shadows cast on your
work. If possible, locate near a window. A movable spotlight may
be helpful.

Electrical The Nova 3000 requires the appropriate outlet nearby to power the

motor. Wiring and outlets should adhere to local electrical codes. If
in doubt, seek advice from an electrician. Minimize use of extension
cords.

Ventilation Your shop should be adequately ventilated. The degree of

ventilation will vary based on the size of the shop and the amount of
work done. The use of dust collectors and filters will minimize risks
to your health.

Lathe Stand Recommendations

A sturdy and rigid stand is required so that the Nova 3000 Woodlathe can deliver optimum performance.
A common flaw with many woodlathe installations is an inadequate stand for the lathe. The larger the size
of your turnings, the greater the importance of the lathe stand design.

Consideration Recommendation

Lathe Height
from floor

The height of the stand should locate the centerline of the lathe
spindle at the elbow height of the turner.

Stand Top The stand top should be flat so the lathe does not twist when it

is bolted down. Check for any gaps between lathe feet and
stand top before bolting down. Shim and prepare stand as
necessary..

Stand Weight The stand should have enough weight and mass so it doesn't

move when turning large work pieces, and so that the stand
can absorb vibrations. A lathe stand's stability can be improved
by weighing it down with sand bags on a lower shelf.

Stand Legs The stand should sit level on the floor and not rock.

92-0106-017 9

Example of Shop-made Lathe Stand

297 mm
(11-11/16 in.)

to suit
turner

Top
43 x 16 x 2 in.

plywood bottom
(compartment for sand)

Lower Rail (2)
1-1/2 x 7-1/2 x 33 in.

Leg (4)
1-1/2 x 3-1/2 in. x
height to suit turner

Up per Leg Brace (2)
1-1/2 x 3-1/2 x 13 in.

Lower Leg Brace (2)
1-1/2 x 7-1/2 x 13 in.

Upper Rail (2)
1-1/2 x 3-1/2 x 33 in.

Glue and screw leg pieces

Recessed Hole,
drill hole and chisel one
side square for nut.

Machine
Bolt (12)

Motor Recommendations

The Nova 3000 can be purchased with or without a motor. In the USA, the 1HP AC Motor is included with
the lathe, in accordance with the recommendations outlined below. However, in most markets, the motor is
an optional extra. If you are providing your own motor, adhere to the recommendations below. A variable
speed DC motor may also be used; recommendations are similar to those for AC motors. Motors are
flange face mount.

AC Motor Recommendations

Country Motor Recommendations

United States,
Canada

1 Hp or 1.5 Hp totally enclosed fan cooled (TEFC), continuous
duty, 1725 rpm, single phase, 60 Hz, with a keyed 5/8-inch
shaft, NEMA 56 frame C face flange.

New Zealand,
Australia, UK,
Europe, South Africa

1 Hp or 1.5 Hp, totally enclosed fan cooled (TEFC), continuous
duty, 1425 rpm, single phase, 50 Hz, with a keyed 19 mm
shaft, D80 Metric flange frame B14 face mount.

10 92-0106-017