TeeJet UniPilot User Manual

®
UNIPILOT
INSTALLATION MANUAL
Assisted Steering Kit Number 91-02400 or 91-02402
Copyrights
© 2013 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
UniPilot
Table of Contents
PREPARATION 2
COMPONENTS 2
INSTALLATION 6
Overview of the Assembly .............................................................................................................................................................6
Six Simple Steps to Get Going! ........................................................................................................................................................................ 7
Assemble Mounting Bracket ............................................................................................................................................................................ 7
Conguration Options ............................................................................................................................................................8
UniPilot ESM .......................................................................................................................................................................................................... 9
Assemble UniPilot ESM .................................................................................................................................................................9
Disassemble UniPilot ESM ....................................................................................................................................................9
Secure the Mounting Bracket ........................................................................................................................................................9
Electronics Connections ...................................................................................................................................................................................10
Connect SCM Harness ................................................................................................................................................................10
Install the System Ready Switch .................................................................................................................................................10
Connect the Engage/Disengage Switch ......................................................................................................................................10
General Recommended Electronics Installation ..................................................................................................................................... 11
®
OPERATION 12
Standby Position (Inactive) ..........................................................................................................................................................12
Operating Position (Active) ..........................................................................................................................................................12
Activate UniPilot ESM ..................................................................................................................................................................12
Begin Assisted Steering ...............................................................................................................................................................12
Deactivate UniPilot ESM ......................................................................................................................................................12
APPENDIX 13
Specications ....................................................................................................................................................................................................... 13
Operation and Storage Conditions ..............................................................................................................................................................14
Trouble Shooting ................................................................................................................................................................................................14
Contact Pressure .................................................................................................................................................................................................14
Replacement of Contact Wheel .....................................................................................................................................................................15
98-05226-ENUS R4
1
UniPilot
®

PREPARATION

Before beginning the installation, thoroughly clean the steering wheel and steering column area.
Park the vehicle on a clean, level oor with adequate clearance to work around.
Do not attempt to loosen or attach any ttings while the engine is running.
Photos and illustrations may vary from the actual components provided. This may be due to different installation options, operation modes or production models.
Always try to use original parts. Built to the highest standards of safety and reliability, TeeJet Technologies parts are to be used for this system as others might jeopardize the safety and function of the system. TeeJet is not responsible for any redesign or adaptations of the UniPilot ESM. Any changes to the UniPilot ESM voids the company warranty. TeeJet Technologies supplies a set of mounting brackets that combined can create a
variation of options for your specic vehicle. Not all vehicles have been addressed with these parts and modications or additions to these parts may be needed to t your specic vehicle.
Safety Information
TeeJet Technologies is not responsible for damage or physical harm caused by failure to adhere to the following safety requirements.
As the operator of the vehicle, you are responsible for its safe operation.
The UniPilot is not designed to replace the vehicle's operator.
Do not leave a vehicle while the UniPilot is engaged.
Be sure that the area around the vehicle is clear of people and obstacles before and during engagement.
The UniPilot is designed to support and improve efciency while working in the eld. The driver has full responsibility for the quality and work
related results.
Disengage and put the UniPilot ESM (Electric Steering Motor) in the standby position before operating on public roads. Put the UniPilot ESM in the standby position when not in use to prevent accidental engagement or loss of vehicle control.

COMPONENTS

Unpack the installation kit and identify the required parts for your installation. Soome kits may not include all items listed.
Part Number Description Quantity
32-04040 Switch, Engage/Disengage FieldPilot .....................................................................................................................................1
32-04057 Switch, System Ready, UniPilot ..............................................................................................................................................1
45-05381 Cable, 3 Pos. Battery 12'/3.66 m w/15 Amp Fuses ......................................................1
45-05626 Cable, Power/CAN/RS232 Adapter to Conxall 8pg ................................................................................................................1
45-07718 Harness, SCM Short ...............................................................................................................................................................1
45-07727 Cable, SCM to UniPilot Electric Steering Motor (ESM) ..........................................................................................................1
45-08101 Terminator, CAN Male, WP as Shipped ..................................................................................................................................1
78-08075 Steering Control Module (SCM), Pro ......................................................................................................................................1
90-02806 Kit, UniPilot Assisted Steering System ...................................................................................................................................1
28-01029 UniPilot Electric Steering Motor (ESM) (included in 90-02806 Kit) ........................................................................................1
28-01030 UniPilot Contact Wheel (included in 90-02806 Kit) ................................................................................................................1
91-07015 Kit, UniPilot Universal Mounting Bracket (included in 90-02806 Kit) ......................................................................................1
90-50013 Kit, Cable Tie Bundle (15) .......................................................................................................................................................1
98-05284 Manual, Installation, UniPilot ..................................................................................................................................................1
2
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Part # Description Illustration
32-04040 Switch, Engage/Disengage
FieldPilot
32-04057 Switch, System Ready,
UniPilot
45-05381 Cable, 3 Pos. Battery 12'/3.66
m w/15 Amp Fuses
45-05626 Cable, Power/CAN/RS232
Adapter to Conxall 8pg
Power/DATA
45-05626
32-04057
System Ready
Switch
45-05381 DC: xx/xx
UniPilot
o
t
o
ct
v)
e
2
n
1
n
o
+
(
C
POWER IN
CAN
RS-232
®
45-07718 Harness, SCM Short
45-07727 Cable, SCM to UniPilot ESM
45-08101 Terminator, CAN Male, WP as
Shipped
78-08075 Steering Control Module
(SCM), Pro
SCM Short
Harness
45-07718 DC: xx/xx
SCM Power I/O
45-07727 DC: xx/xx
GPS Power
Steering
Wheel Sense
Seat Sensor
Remote
Engage/Disengage
COM Ports
Power
Fault
Steering Actuator
CAN
98-05226-ENUS R4
3
UniPilot
Part # Description Illustration
90-02806 Kit, UniPilot Assisted Steering
28-01029 UniPilot Electric Steering Motor
®
System
(ESM) (included in 90-02806 Kit)
28-01030 UniPilot Contact Wheel
(included in 90-02806 Kit)
91-07015 Kit, UniPilot Universal
Mounting Bracket
(included in 90-02806 Kit)
4
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