TeeJet T T-SS T-ET HT User Manual

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F I E L D P I L O T®

I N S TA L L AT I O N M A N UAL

Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02320

Fits Only Miller 22xx T, T-SS, T-ET, HT

FieldPilot

FIELDPILOT®

Copyrights

© 2011 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.

Trademarks

Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.

Limitation of Liability

TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.

Safety Information

TeeJet Technologies is not responsible for damage or physical harm caused by failure to adhere to the following safety requirements.

As the operator of the vehicle, you are responsible for its safe operation.

The FieldPilot is not designed to replace the vehicle’s operator.

Do not leave a vehicle while the FieldPilot is engaged.

Be sure that the area around the vehicle is clear of people and obstacles before and during engagement.

The FieldPilot is designed to support and improve efciency while working in the eld. The driver has full responsibility for the quality and work related results.

Disengage FieldPilot before operating on public roads or when not in use to prevent loss of vehicle control.

98-05232 R0

FieldPilot

PREPARATION

1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.

2. Park the vehicle on a clean, level oor with adequate clearance to work around.

3. Do not attempt to loosen any hydraulic ttings while the engine is running.

4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.

5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.

PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray cleaner

such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.

IMPORTANT

WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under extreme

pressure. To prevent serious injury or death, relieve system pressure and allow the system to cool

before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.

WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while

manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering

linkages.

TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.

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FieldPilot

KIT CONTENTS

Unpack the installation kit and identify the required parts.

Item Part Number Description Quantity

A 32-04040 Switch, Engage/Disengage ..........................................................................................1

B 350-0037 Washer, Flat,3/8” SST, 1” OD ......................................................................................2

C 350-0601 Bolt, 3/8 x 16 x 3/4 SST, H.H. ......................................................................................2

D 35-02180 Valve, FieldPilot, PWM, CC, 2.1GPM ..........................................................................1

E 45-07703 Cable, SCM to Power ..................................................................................................1

F 45-10103 Harness Steering (A&B) ..............................................................................................1

G 60-04087 Bolt, HEX 3/8-16 x 3-1/4” SST .....................................................................................2

H 60-07027 Nut, Nylock 3/8-16 SST ...............................................................................................4

I 65-05156 Bracket Hydraulic Block, Mount N2200 .......................................................................1

J 65-05157 Bracket Hammer Strap, N2200 ....................................................................................1

K 68-01071 Hose Hydraulic, 3/8” x 105” #6FJIC x #8FORF 90º .....................................................3

L 68-01072 Hose Hydraulic, 3/8” x 17” #6FJIC 90º x #8FORF .......................................................1

M 68-02019 Adapter Hydraulic, #6MJIC x #6MORB .......................................................................2

N 68-02026 Adapter Hydraulic Run Tee, #8ORF ............................................................................4

O 68-02070 Adapter Hydraulic Plug, #6 MORB ..............................................................................1

P 68-02080 Adapter Hydraulic, 90º #6MJIC x #6 MORB ................................................................2

Q 90-50013 Kit, Cable Tie, Bundle (15) ...........................................................................................2

R 91-07011 Kit, Steering Wheel, Switch .........................................................................................1

S 98-05157 FieldPilot Installation Manual Miller 22xx T, T-SS, T-ET, HT .......................................1

Item Part # Description Illustration

A 32-04040

B 350-0037 Washer, Flat,3/8" SST, 1" OD

Switch, Engage/Disengage, Momentary

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FieldPilot

Item Part # Description Illustration

C 350-0601 Bolt, 3/8 x 16 x 3/4 SST, H.H.

D 35-02180

Valve, FieldPilot, PWM, CC,

2.1GPM

E 45-07703 Cable, SCM to Power

F 45-10103 Harness Steering (A&B)

G 60-04087 Bolt, HEX 3/8-16 x 3-1/4" SST

H 60-07027 Nut, Nylock 3/8-16 SST

I 65-05156

Bracket Hydraulic Block, Mount N2200

45-10103 DC:xx/xx

SCM Power I/O

45-07703 DC: xx/xx

Power

Valve Output

J 65-05157 Bracket Hammer Strap, N2200

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Item Part # Description Illustration

FieldPilot

K 68-01071

L 68-01072

M 68-02019

N 68-02026

O 68-02070

P 68-02080

Q 90-50013 Kit, Cable Tie, Bundle (15)

R 91-07011 Kit, Steering Wheel, Switch

S 98-05157 FieldPilot Installation Manual Miller 22xx T, T-SS, T-ET, HT

Hose Hydraulic, 3/8" x 105" #6FJIC x #8FORF 90º

Hose Hydraulic, 3/8" x 17" #6FJIC 90º x #8FORF

Adapter Hydraulic, #6MJIC x #6MORB

Adapter Hydraulic Run Tee, #8ORF

Adapter Hydraulic Plug, #6 MORB

Adapter Hydraulic, 90º #6MJIC x #6 MORB

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Figure 1-1: Hydraulic Diagram

Manual Steering

Valve

Tank

FieldPilot Valve

To Other Functions

Auxiliary

Priority Valve

Pump

Existing Hoses

Hoses From Kit

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Figure 1-2: System Diagram

Matrix 840G

FieldPilot

Matrix

FieldPilot

Optional Accessory

Power

Steering Valve

45-10103

DC: xx/xx

45-10103 Harness Steering (A+B)

Kit, RAM Mount w/Suction Cup

90-02349 (Matrix 570G) 90-02700 (Matrix 840G)

16-00022: Camera

45-07703

SCM Power I/O

45-07703

DC: xx/xx

Valve Output

FieldPilot Interface

78-08072 DC: xx/xx

78-08072 Voltage Regulator

Optional RXA-30 GPS Antenna

45-07708

SCM Harness

GPS In

COM 1

32-04040

Remote

Engage/

Disengage

Switch

78-50187

Engage/Disengage

SCM COM 2

Remote

Engage / Disengage

65-05226 Kit, Bracket RXA-30 Antenna

32-04020

DC: xx/xx

Optional Footswitch

78-50155 GPS Patch Antenna

45-05786: 20’ 45-05787: 30’

Antenna Cable

75-30056 w/ClearPath

45-05615 4 Pos. 45-05765 8 Pos.

Speed/Sense Cable

78-08061 Steering Control Module (SCM)

GPS Power

Steering

Wheel Sense

Seat Sensor

Matrix 570G

75-30055

32-50008

Speed Cable

+12V

Camera

45-05617: 20' 45-05618: 60'

Camera Extension Cable

CAN Terminator

Battery 12' w/15Amp Fuses

5 Pos.

4 Pos. 8 Pos.

Switch

RS-232

45-08101

45-05381

75-30070 75-30071 w/ClearPath

8 Pos.

Power/DATA

45-05626

45-05626 Power/CAN/Data Cable (included with FieldPilot and BoomPilot kits)

CAN

TJ CAN (Terminated)

POWER IN

CAN

3A Fuse

DC: xx/xx

45-05381

Steering Valve

(

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FieldPilot

INSTALLATION

If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the

changes in component specications the parts supplied in the kit are not exactly as presented in this

document, please contact your dealer or TeeJet Customer service representative for clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.

NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY DON’T

INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!

Overview of the Machine

• The FieldPilot valve will mount on the left had side of machine above the cat walk between cab and tank using the main cross over beam.

• The pressure will come from an existing Run T off the pressure port of the priority valve-located between cab and tank.

• The Left & Right and tank connections will be at the steering orbital, front of machine

NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.

Figure 1-3: Overview of the Machine

FieldPilot Valve

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Existing Run T

Steering Orbital

FieldPilot

1. PrePare the FieldPilot ValVe

Install adapters (P) in the P & T ports. Install adapters (M) in the A & B ports. Finally, install adapter (O) in the LS port.

Figure 1-4: Prepare the FieldPilot Valve

2. install the FieldPilot ValVe Bracket

Identify valve mounting location. Wrap strap (J) around main cross over beam so that mounting holes are facing the tank. Next attach bracket (I), so that mounting holes for the FieldPilot valve are facing the tank, to bracket (J) using (2) (C) 3/8” x 16 x ¾” bolts and (2) (H) 3/8 nuts as depicted.

Figure 1-5: Install Mounting Bracket for FieldPilot Valve

C & H

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FieldPilot

3. Mount the FieldPilot ValVe

Use parts (G, B, & H) mount the FieldPilot valve (D) to the bracket (I) as shown.

Figure 1-6: Mount the FieldPilot Valve

G, B, & H

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FieldPilot

4. install the steerinG hoses and adaPters

Locate the steering hose connections at the machine steering orbital. Disconnect the two steering hoses (make sure to label them rst) and install run tees (N). Reconnect original hoses to the run of the tees. Then connect hoses (K) from the branch of the run tees to the A & B ports of the FieldPilot valve. The hoses will route down from FieldPilot valve and underneath the cab to the branch of the run tees at steering orbital.

Figure 1-7: Install the Steering Hoses and Adapters

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FieldPilot

5. install the tank hose

Locate the tank connection at the steering orbital. Disconnect the tank hose and install run tee (N). Reconnect original hose to the run of the tee. Then connect hose (K) from the branch of the run tee to the tank port of the FieldPilot valve. The hose will route down from FieldPilot valve and underneath the cab to the branch of the run tee at steering orbital.

Figure 1-8: Install The Tank Hose

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FieldPilot

6. install Pressure hose

Locate an existing run tee in the excess ow line exiting the priority valve. Disconnect the existing pressure hose attached to branch of run tee. Install run tee (N) to branch of existing run tee on Nitro. Reconnect original hose to the run of the tee. Then connect hose (L) from the branch of the new TeeJet run tee to the pressure port of the FieldPilot valve. Hose will route down from FieldPilot valve along the cross over beam.

Figure 1-9: Install Pressure Hose

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FieldPilot

7. install the ValVe control caBle

The valve control cable (F) will connect from the coils on the FieldPilot valve and will route into the rear of the cab.

Figure 1-10: Install the Valve Control Cable

8. install steerinG disenGaGe switch (kit 91-07011)

The steering disengage sensor (R) will mount near the bottom of the steering shaft. Check clearance of the clutch pedal before installing. Mount 3 or 4 magnets to the steering shaft. It may be best to cut the magnets in half. Bend the aluminum mounting bracket as illustrated, and mount the disengage sensor as shown. Set the clearance between the sensor and magnets to 1/8” and rotate the steering wheel in both directions to be sure that the sensor does not contact the magnets or the shaft. Connect the sensor to the Steering Control Module Cable labeled ‘Steering Wheel Sense’ and secure the cables in position so that they cannot interfere with the rotation of the steering shaft.

Figure 1-11: Install Steering Disengage Switch (Kit 91-07011)

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FieldPilot

Magnets

9. installation oF enGaGe/disenGaGe switch

Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used.

Figure 1-12: Engage/Disengage Switch

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FieldPilot

10. recoMMended electronics installation

The Steering Control Module (SCM) should be mounted securely to the oor of the cab. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted as far forward as possible on top of the cab on a metal surface of at least 4″ square.

NOTE: ThEcENTErOfThEcabisNOTThEcENTErOfThEmachiNE.

Figure 1-13: Recommended Electronics Installation

GPS

SCM

11. VeriFY oPeration oF hYdraulics and set the steerinG control rate

Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.

The nal oil ow rate adjustment is accomplished through the Matrix console Max Duty Cycle. The target lock to lock time is 6 seconds and the valve frequency is 110. Refer to the Matrix manual for further instructions.

NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted into

the end of the coil to depress the override button.

WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering linkages.

12. coMPlete electronic installation

Refer to the owner’s manual supplied with the automated steering system to complete the electronic installation and setup.

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F I E L D P I L O T®

I N S TAL L AT I O N M A N U A L

A series of equipment-specic hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the Miller 22xx T, T-SS, T-ET, HT. Please review this manual thoroughly before beginning the installation process.

1801 Business Park Drive Springeld, Illinois 62703 USA Tel: (217) 747-0235 • Fax: (217) 753-8426

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TeeJet T T-SS T-ET HT User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual