TeeJet SPX 4260b User Manual

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F i e l d p i l o t®
U s e r M A N U A l
Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02317 Fits only Case SPX 4260b
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FieldPilot
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FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
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PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray
cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under
extreme pressure. To prevent serious injury or death, relieve system pressure and allow the
system to cool before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
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FieldPilot
KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ......................................................................................1
B 350-0037 Washer, Flat - 3/8” SST ...........................................................................................2
C 35-02180 Valve, FLDPLT, PWM, CC, 2.1GPM ........................................................................1
D 45-07703 Harness, SCM .........................................................................................................1
E 45-10103 Harness, Valve .........................................................................................................1
F 60-04087 Bolt, Hex- 3/8-16 x 3-1/4” SST .................................................................................2
G 60-07027 Nut, NyLock 3/8-16, SST .........................................................................................2
H 65-05169 Bracket, Hyd. Block Mnt. SPX 4260 (-2001) ............................................................1
I 68-01113 Hose, Hyd. - 3/8” x 22”, #6FORF X #6FORF 90º ....................................................2
J 68-01114 Hose, Hyd. - 3/8” x 15”, #6FORF X #6FORF 90º ....................................................1
K 68-01115 Hose, Hyd. - 3/8” x 18”, #6FORF X #8FORF 90º ....................................................1
L 68-02026 Adapter, Hyd. Run Tee - #8 ORF .............................................................................1
M 68-02071 Adapter, Hyd. Run Tee - #6 ORF .............................................................................3
N 68-02074 Adapter, Hyd. 90º - #6MORF x #6MORB ................................................................4
O 68-02070 Adapter, Hyd. Plug - #6MORB ................................................................................1
P 90-50013 Cable Tie Kit, 15 ......................................................................................................1
Q 91-07011 Steering Wheel Switch Kit .......................................................................................1
R 98-05128 Installation Manual, FP, Case SPX 4260b ...............................................................1
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Item Part # Description Illustration
A 32-04040 Switch, Engage/Disengage,
Momentary
B 350-0037 Washer, Flat - 3/8” SST
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Item Part # Description Illustration
C 35-02180 Valve, FLDPLT, PWM, CC,
2.1GPM
D 45-07703 Harness, SCM
E 45-10103 Harness, Valve
F 60-04087 Bolt, Hex- 3/8-16 x 3-1/4”
SST
G 60-07027 Nut, NyLock 3/8-16, SST
H 65-05169 Bracket, Hyd. Block Mnt.
SPX 4260 (-2001)
45-10103 DC:xx/xx
SCM Power I/O
45-07703 DC: xx/xx
Power
Valve Output
A
B
I 68-01113 Hose, Hyd. - 3/8” x 22”,
#6FORF X #6FORF 90º
J 68-01114 Hose, Hyd. - 3/8” x 15”,
#6FORF X #6FORF 90º
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Item Part # Description Illustration
K 68-01115 Hose, Hyd. - 3/8” x 18”,
#6FORF X #8FORF 90º
L 68-02026 Adapter, Hyd. Run Tee - #8
ORF
M 68-02071 Adapter, Hyd. Run Tee - #6
ORF
N 68-02074 Adapter, Hyd. 90º - #6MORF
x #6MORB
FieldPilot
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O 68-02070 Adapter, Hyd. Plug -
#6MORB
P 90-50013 Cable Tie Kit, 15
Q 91-07011 Steering Wheel Switch Kit
R 98-05128 Installation Manual, FP,
Case SPX 4260b
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Figure 1-1: Hydraulic Diagram
Tank
L
R
Manual Steering
Valve
I
A
LS
I
B
FieldPilot Valve
T
P
K
Auxiliary Pump
T
J
P
Existing Hoses
Hoses From Kit
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INSTALLATION
If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to
the changes in component specications the parts supplied in the kit are not exactly as presented
in this document, please contact your dealer or TeeJet Customer service representative for clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY
DON’T INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!
1. PrePare the FieldPilot ValVe
Install ttings (N) in the A, B, P and T ports of the valve. Install plug (O) in the LS port.
NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.
Figure 1-2: Preparing FieldPilot Valve
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N
N
O
N
N
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2. install the MoUntinG BraCKet
Remove the two bolts on the left side used to mount the orbital. Using the same bolts, install bracket (H) on top of the existing bracket.
Figure 1-3: Install Mounting Bracket
Bolts Removed
3. install the FieldPilot ValVe
Using parts (B, F & G) mount the valve to the bracket as shown. The P & T ports should face up and the A & B ports should face down.
Figure 1-4: Install the FieldPilot Valve
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4. install the tees at the orBital
The FieldPilot Valve will tee into the Left, Right, Pressure, and Tank hoses at the orbital. Disconnect the Tank hose on the orbital and install run tee (L). Connect the original tank hose to the run of the tee. Disconnect the Pressure, Left, and Right hoses from the orbital one at a time and install Run Tees (M). Then reconnect the original hoses to the run of the tees.
Figure 1-5: Install Tees at Orbital
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Left
Right
Tank
M
L
Tank Hose
Hose
M
Pressure
Left
Right
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5. install steerinG hoses
Install the steering hoses (I) by connecting the end with the 90° tting to the branch of the Run Tees and route the other end to the FieldPilot valve. Connect them to the ttings in the A and B ports.
Figure 1-6: Install Steering Hoses
I
I
6. install the PressUre hose
Install the Pressure hose (J) by connecting the end with the 90° tting to the tting in the P port on the FieldPilot Valve. Route the other end to the branch of Run Tee (M) installed in the orbital P port in Step 4.
Figure 1-7: Install Pressure Hose
J
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7. install tanK hose
Install the Tank hose (K) by connecting the end with the 90° tting (this will be the #8 tting) to the branch of Run Tee (L) installed in Step 4. Route the other end to the tting in the T port of the FieldPilot Valve.
Figure 1-8: Install Tank Hose
K K
8. install the ValVe Control CaBle
Connect the FieldPilot valve control cable (E) to the coils on the FieldPilot valve and route the cable into the cab. Connect it to the SCM harness. Do not be concerned at this time about which connector is connected to which solenoid coil.
9. install steerinG disenGaGe sensor
The steering disengage kit (Q) is used to automatically disengage FieldPilot when the steering wheel is turned. The magnets mount on the steering shaft or other rotating part of the steering wheel and the sensor mounts so that there is a 1/8” clearance between the sensor and magnet.
Figure 1-9: Install Steering Disengage Sensor
Q
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10. installation oF enGaGe/disenGaGe switCh
Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used.
Figure 1-10: Engage/Disengage Switch
11. reCoMMended eleCtroniCs installation
The Steering Control Module (SCM) should be mounted securely to the oor of the cab. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted as far forward as possible on top of the cab on a metal surface of at least 4” square.
Figure 1-11: Recommended Electronics Installation
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GPS
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12. VeriFY oPeration oF hYdraUliCs and set the steerinG Control rate
Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.
If using a Matrix series console and PWM control, then the oil ow rate adjustment is accomplished through the console. The target lock to lock time is 6 seconds. Refer to the Matrix manual for further instructions.
Use the electronic steering control console to perform the left to right steering test. Count the seconds to move the wheels from full left to full right and also in the opposite direction. The vehicle should be moving forward very slowly during these tests so there is not excessive side pressure on the tires. If you nd that the machine steers in the opposite direction from that being commanded in this steering test sequence, switch the valve connectors at the FieldPilot valve.
NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted
into the end of the coil to depress the override button.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
13. CoMPlete eleC troniC installation
Refer to the owner’s manual supplied with the automated steering system to complete the electronic installation and setup.
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F i e l d p i l o t®
U s e r M A N U A l
A series of equipment-specic hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the SPX 4260b. Please review this manual thoroughly before beginning the installation process.
1801 Business Park Drive Springeld, Illinois 62703 USA Tel: (217) 753-8424 • Fax: (217) 753-8426
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98-05128 R1 © TeeJet Technologies 2010
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