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F I E L D P I L O T®
I N S TA L L AT I O N M A N UAL
Assisted Steering Hydraulic Installation Manual for
Vehicle Kit Number 91-02335
Fits Only Case SPX 3150/3185
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FieldPilot
®
FIELDPILOT®
Copyrights
© 2011 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described
in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or
machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their
respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER
EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL
TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR
DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL
DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES
ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
Safety Information
TeeJet Technologies is not responsible for damage or physical harm caused by failure to adhere to the
following safety requirements.
As the operator of the vehicle, you are responsible for its safe operation.
The FieldPilot is not designed to replace the vehicle’s operator.
Do not leave a vehicle while the FieldPilot is engaged.
Be sure that the area around the vehicle is clear of people and obstacles before and during engagement.
The FieldPilot is designed to support and improve efciency while working in the eld. The driver has full
responsibility for the quality and work related results.
Disengage FieldPilot before operating on public roads or when not in use to prevent loss of vehicle control.
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FieldPilot
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PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get
into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to
limit loss of hydraulic uid from the open ttings.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic
system ttings and hose connections prior to disconnecting or removing them. Use a spray cleaner
such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and
ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned
internally, the o-ring should rst be removed and cleaned with a berless cloth.
IMPORTANT
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under extreme
pressure. To prevent serious injury or death, relieve system pressure and allow the system to cool
before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks,
using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while
manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering
linkages.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE
FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
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FieldPilot
KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ..........................................................................................1
B 350-0037 Washer, Flat - 3/8” SST ...............................................................................................2
C 35-02183 Valve, FieldPilot, PWM, 1.1GPM, OC ..........................................................................1
D 45-07703 Harness, SCM .............................................................................................................1
E 45-10103 Harness, Valve .............................................................................................................1
F 60-04089 Bolt, Hex- 3/8-16 x 3-3/4” SST .....................................................................................2
G 60-07027 Nut, NyLock 3/8-16, SST .............................................................................................2
H 65-05169 Bracket, Hydraulic. Block .............................................................................................1
I 68-01102 Hose, Hydraulic - 3/8” x 22”, #6FJIC x #6FJIC 90º .....................................................1
J 68-01166 Hose, Hydraulic - 1/4” x 32” #4FJIC x #4FJIC 90º .......................................................2
K 68-01186 Hose, Hydraulic - 1/2” x 70”, #8FJIC x #8MJIC ..........................................................1
L 68-01187 Hose, Hydraulic - 1/2” x 85”, #8FJIC x #8FJIC 90º .....................................................1
M 68-02008 Adapter, Hydraulic Run Tee - #4 JIC............................................................................2
N 68-02022 Adapter, Hydraulic Run Tee - #6 JIC............................................................................1
O 68-02082 Adapter, Hydraulic - #6MJIC x #8MORB .....................................................................1
P 68-02092 Adapter, Hydraulic 45º - #8MJIC x #8FJIC ..................................................................1
Q 68-02093 Adapter, Hydraulic 90º - #8MJIC x #8FJIC ..................................................................2
R 68-02122 Adapter, Hydraulic - #8MJIC x #12MORB ...................................................................2
S 68-02175 Adapter, Hydraulic - #4MJIC x #8MORB .....................................................................2
T 90-50013 Cable Tie Kit, 15 ..........................................................................................................1
U 91-07011 Steering Wheel Switch Kit ...........................................................................................1
V 98-05154 Installation Manual, FieldPilot Case SPX 3150/3185 ..................................................1
®
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FieldPilot
Item Part # Description Illustration
A 32-04040
®
Switch, Engage/Disengage,
Momentary
B 350-0037 Washer, Flat - 3/8” SST
C 35-02183
Valve, FieldPilot, PWM, 1.1GPM,
OC
D 45-07703 Harness, SCM
E 45-10103 Harness, Valve
F 60-04089 Bolt, Hex- 3/8-16 x 3-3/4” SST
G 60-07027 Nut, NyLock 3/8-16, SST
H 65-05169 Bracket, Hydraulic. Block
45-10103
DC:xx/xx
SCM Power I/O
45-07703
DC: xx/xx
Power
Valve Output
A
B
I 68-01102
J 68-01166
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Hose, Hydraulic - 3/8” x 22”,
#6FJIC x #6FJIC 90º
Hose, Hydraulic - 1/4” x 32”
#4FJIC x #4FJIC 90º
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Item Part # Description Illustration
K 68-01186
Hose, Hydraulic - 1/2” x 70”,
#8FJIC x #8MJIC
FieldPilot
®
L 68-01187
M 68-02008
N 68-02022
O 68-02082
P 68-02092
Q 68-02093
Hose, Hydraulic - 1/2” x 85”,
#8FJIC x #8FJIC 90º
Adapter, Hydraulic Run Tee - #4
JIC
Adapter, Hydraulic Run Tee - #6
JIC
Adapter, Hydraulic - #6MJIC x
#8MORB
Adapter, Hydraulic 45º - #8MJIC
x #8FJIC
Adapter, Hydraulic 90º - #8MJIC
x #8FJIC
R 68-02122
S 68-02175
T 90-50013 Cable Tie Kit, 15
U 91-07011 Steering Wheel Switch Kit
V 98-05154 Installation Manual, FieldPilot Case SPX 3150/3185
Adapter, Hydraulic - #8MJIC x
#12MORB
Adapter, Hydraulic - #4MJIC x
#8MORB
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Figure 1-1: Hydraulic Diagram
Hoses From Kit
Existing Hoses
Steering Orbital Valve
Hose J
Hose J
L
T
R P
Hose I
EF
T
A
Hose L
B
35-02183
P
Hose K
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Auxiliary Pump
Priority
Valve
PR
Pressure
Relief
Valve
Tank
Original hose to PRV
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Figure 1-2: System Diagram
Matrix 840G
FieldPilot
®
Matrix
FieldPilot
Optional Accessory
Power
Steering Valve
45-10103
DC: xx/xx
45-10103
Harness
Steering
(A+B)
Kit, RAM Mount w/Suction Cup
90-02349 (Matrix 570G)
90-02700 (Matrix 840G)
16-00022: Camera
45-07703
SCM Power I/O
SCM Power I/O
45-07703
DC: xx/xx
Valve Output
FieldPilot Interface
78-08072
DC: xx/xx
78-08072
Voltage
Regulator
Optional RXA-30 GPS Antenna
45-07708
SCM Harness
GPS In
COM 1
32-04040
Remote
Engage/
Disengage
Switch
78-50187
Engage/Disengage
SCM COM 2
Remote
Engage / Disengage
65-05226
Kit, Bracket
RXA-30 Antenna
32-04020
32-04020
DC: xx/xx
Optional
Footswitch
78-50155 GPS Patch Antenna
45-05786: 20’
45-05787: 30’
Antenna Cable
75-30056 w/ClearPath
45-05615 4 Pos.
45-05765 8 Pos.
Speed/Sense Cable
78-08061
Steering Control
Module (SCM)
GPS Power
Steering
Wheel Sense
Seat Sensor
Matrix 570G
75-30055
32-50008
Speed Cable
+12V
Camera
45-05617: 20'
45-05618: 60'
Camera Extension Cable
CAN Terminator
Battery 12' w/15Amp Fuses
5 Pos.
4 Pos.
8 Pos.
Switch
RS-232
RS-232
45-08101
CAN
45-05381
75-30070
75-30071 w/ClearPath
Power/DATA
45-05626
45-05626
Power/CAN/Data
Cable
(included with
FieldPilot and
BoomPilot kits)
CAN
POWER IN
DC: xx/xx
45-05381
8 Pos.
TJ CAN
(Terminated)
3A Fuse
Steering
Valve
C
o
n
n
e
(
ct
+
1
o
2
t
v)
o
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FieldPilot
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INSTALLATION
If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the
changes in component specications the parts supplied in the kit are not exactly as presented in this
document, please contact your dealer or TeeJet Customer service representative for clarication
before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY DON’T
INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!
Overview of the Machine
• The FieldPilot valve will mount directly underneath the cab at the steering orbital
• Most hydraulic connections will be made at the orbital and can be best accessed from beneath the cab.
Pressure will come from the hydraulic pump at the pressure relief valve and excess ow will return to the
pressure relief valve.
• The GPS antenna will mount on the cab
• The cables will enter the bottom-right-rear of the cab
NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.
Figure 1-3: Overview of the Machine
Field Pilot
Valve
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Hydraulic
Connections
GPS
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FieldPilot
1. PrePare the FieldPilot ValVe
Install tting (S) in the A and B ports of the FieldPilot Valve (C). Install tting (O) in the T port. Install tting (R)
in the P port. Install tting (R) in the EF port. Attach tting (P) to tting (R) in the P Port.
Figure 1-4: Preparing the FieldPilot Valve
S
®
O
P
R
R
2. install the FieldPilot ValVe Bracket
Remove the two bolts on the left side of the orbital and then using the same bolts attach bracket (H) to the orbital
bracket.
Figure 1-5: Installing the FieldPilot Valve Bracket
H
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FieldPilot
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3. install the FieldPilot ValVe
Using items (B, F, and G), mount the FieldPilot Valve to the bracket. The P port should be facing up.
Figure 1-6: Installing the FieldPilot Valve
B, F, G
4. install tank Fittings and hose
Disconnect the tank hose from the orbital and install run tee tting (N). Reconnect original hose to the run of the
tee. Connect hose (I) from the T port on the FieldPilot Valve to the run of the tee (N).
Figure 1-7: Installing the Tank Fittings and Hose
Tank
Port
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N
I
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FieldPilot
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I
5. install steering Fittings and hoses
Disconnect the left and right steering hoses from the orbital and install run tee ttings (M). Reconnect the original
hoses to the runs of the tees. Connect hoses (J) from the run of the tees to the A and B ports of the FieldPilot
Valve.
Figure 1-8: Installing the Steering Fittings and Hoses
Left
Right
M
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J
J
6. install eF Fit tings and hose
Locate the priority valve and relief valve underneath the machine near the middle. Disconnect the hose going
into the relief valve from the pump. Install ttings (Q) on the tting on the relief valve and on the EF port of the
FieldPilot Valve. Connect hose (L) from the relief valve to the EF port on the FieldPilot Valve. The hose will route
along the left side of the machine with other hoses.
Figure 1-9: Installing the EF Fittings and Hose
Disconnect
Priority
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Q
Relief
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FieldPilot
L
Q
7. install Pressure hose
Locate the hose disconnected from the relief valve in Step 6. Connect hose (K) from that hose to the P port on
the FieldPilot Valve. The hose will route the same as the EF hose.
Figure 1-10: Installing the Pressure Hose
®
Original Pressure Hose
K
P Port
EF Port
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FieldPilot
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8. install steering disengage sensor
Remove the shield that covers the steering shaft. Drill a hole in the shield near the bottom left corner as shown.
Install bracket and sensor from kit (U) as shown. Glue 3 magnets to the shaft of the steering. Set the clearance
between the sensor and magnets to 1/8” and rotate the steering wheel in both directions to be sure that the
sensor does not contact the magnets or the shaft.
Figure 1-11: Installing the Steering Disengage Sensor
..
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FieldPilot
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Magnets
installation oF engage/disengage sWitch
Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push
button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the
optional foot switch 32-04020 is used.
Figure 1-12: Installation of the Engage/Disengage Switch
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FieldPilot
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9. install ValVe control caBle
Connect cable (E) to the connectors on the FieldPilot Valve. Route the cable to the right rear of the cab where
it will enter the cab through a plate on the oor. Secure the cable to ensure it will not become tangled in moving
parts.
Figure 1-13: Installing the Valve Control Cable
Valve Cable
10. recoMMended electronics installation
The Steering Control Module (SCM) should be mounted securely to the oor of the cab as far forward in the
cab as possible. The control console can be mounted to the operator’s preference. The GPS antenna should be
mounted as far forward as possible on top of the cab on a metal surface of at least 4” square.
Figure 1-14: Recommended Electronics Installation
GPS
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Console
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FieldPilot
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11. VeriFY oPeration oF hYdraulics and set the steering
control rate
Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and
check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to
center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear
points and strain, adjust as necessary.
The nal oil ow rate adjustment is accomplished through the Matrix console. The
target lock to lock time is 6-8 seconds and the valve frequency is 110. Refer to the
Matrix manual for further instructions.
NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted into
the end of the coil to depress the override button.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while
manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering
linkages.
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F I E L D P I L O T®
I N S TAL L AT I O N M A N U A L
A series of equipment-specic hydraulic installation kits have been
developed to work in conjunction with your assisted steering system. This
kit contains the necessary components and instructions to install assisted
steering hydraulics on the Case SPX 3150/3185. Please review this manual
thoroughly before beginning the installation process.
1801 Business Park Drive
Springeld, Illinois 62703 USA
Tel: (217) 747-0235 • Fax: (217) 753-8426
www.teejet.com
98-05154 R1
© TeeJet Technologies 2010
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