TeeJet Spra Coupe 44XX 4-Wheel User Manual

F I E L D P I L O T®
U S E R M A N U A L
Assisted steering hydraulic installation manual for vehicle kit number 91-02311 Fits only spra-coupe 44XX Series 4-wheel series sprayers. Not compatible with esp equipped machines.
FieldPilot
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FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
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PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Carefully trace the EF line from the prioritized pump to be sure there are no aftermarket components that may be damaged by high pressure if they are upstream from the new electric/hydraulic steering valve.
6. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.
7. Discharge brake accumulator by pushing brake pedal approximately 15 times
before loosening any hydraulic tting.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray
cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under
extreme pressure. To prevent serious injury or death, relieve system pressure and allow the
system to cool before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
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KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage, Momentary ..................................................................1
B 350-0024 Washer, Flat, 1/4” SST .............................................................................................2
C 350-0027 Washer, Flat, 5/16” SST ...........................................................................................3
D 350-0037 Washer, Narrow Flat, 3/8” SST ................................................................................ 2
E 350-0042 Washer, Split 5/16” SST ...........................................................................................2
F 350-0083 Nut, Whiz-Lock, 1/4” - 20 SST .................................................................................2
G 35-02183 Valve, FieldPilot, 1.1 GPM, OC ................................................................................1
H 35-02155 Assembly, Hydraulic Counter Balance .....................................................................1
I 45-07703 Harness, SCM .........................................................................................................1
J 45-10103 Harness, Valve .........................................................................................................1
K 60-01017 Washer, Flat, Fender 5/16” x 1-1/2” .........................................................................2
L 60-04089 Bolt, Hex 3/8”-16 x 3-3/4” SST .................................................................................2
M 60-04090 Bolt, Hex 1/4”-20 x 2” SST .......................................................................................2
N 60-04094 Bolt, Hex 5/16”-18 x 1-3/4” SST ............................................................................... 1
O 60-04095 Bolt, Hex 3/8”-16 x 1-1/2” SST .................................................................................2
P 60-07027 Nut, NyLock 3/8”-16, SST ........................................................................................ 4
Q 65-05162 Bracket, Hydraulic Block Mount ............................................................................... 1
R 65-05175 Bracket, CB Valve Mount - SC4XXX........................................................................1
S 68-01221 Hose, Hydraulic 3/8” x 66” #6femJICswiv x #6femJICswiv ......................................1
T 68-01098 Hose, Hydraulic 1/2” x 64” #8femJICswiv x #8femJICswiv90EL .............................1
U 68-01099 Hose, Hydraulic 1/2” x 70” #8femJICswiv x #8femJICswiv90EL .............................1
V 68-01100 Hose, Hydraulic 3/8” x 18” #6femJICswiv x #6femJICswiv ......................................2
W 68-01101 Hose, Hydraulic 3/8” x 10.0” #6femJICswiv x #6femJICswiv90EL ..........................2
X 68-01102 Hose, Hydraulic 3/8” x 22” #6femJICswiv x #6femJICswiv90EL .............................1
Y 68-01103 Hose, Hydraulic 3/8” x 11.5” #6femJICswiv x #6femJICswiv90 ...............................1
AA 68-02022 Adapter, Hydraulic Run Tee - #6 JIC........................................................................3
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BB 68-02078 Adapter, Hydraulic 90 Elbow - #6maleJIC x #6femJIC ............................................1
CC 68-02082 Adapter, Hydraulic #6maleJIC x #8maleORB ..........................................................7
DD 68-02093 Adapter, Hydraulic 90 Elbow - #8maleJIC x #8femJIC ............................................1
EE 68-02122 Adapter, Hydraulic #8maleJIC x #12maleORB ........................................................2
FF 68-02113 90 Elbow - #6maleJIC x #6maleJIC .........................................................................2
90-50013 Cable Tie Kit, 15 ......................................................................................................2
98-05109 Installation Manual, Spra-Coupe 4455 (4 Wheel) .................................................... 1
91-07011 Kit, Steering Disengage ...........................................................................................1
Item Part # Description Illustration
A 32-04040 Switch, Engage/Disengage,
B 350-0024 Washer, Flat, 1/4” SST
C 350-0027 Washer, Flat, 5/16” SST
®
Momentary
D 350-0037 Washer, Narrow Flat, 3/8”
SST
E 350-0042 Washer, Split 5/16” SST
F 350-0083 Nut, Whiz-Lock, 1/4” - 20
SST
G 35-02183 Valve, FieldPilot, 1.1 GPM,
OC
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Item Part # Description Illustration
H 35-02155 Assembly, Hydraulic Counter
Balance
I 45-07703 Harness, SCM
J 45-10103 Harness, Valve
K 60-01017 Washer, Flat, Fender 5/16”
x 1-1/2”
L 60-04089 Bolt, Hex 3/8”-16 x 3-3/4”
SST
FieldPilot
®
M 60-04090 Bolt, Hex 1/4”-20 x 2” SST
N 60-04094 Bolt, Hex 5/16”-18 x 1-3/4”
SST
O 60-04095 Bolt, Hex 3/8”-16 x 1-1/2”
SST
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Item Part # Description Illustration
P 60-07027 Nut, NyLock 3/8”-16, SST
Q 65-05162 Bracket, Hydraulic Block
R 65-05175 Bracket, CB Valve Mount -
S 68-01221 Hose, Hydraulic 3/8”
T 68-01098 Hose, Hydraulic 1/2”
U 68-01099 Hose, Hydraulic 1/2”
V 68-01100 Hose, Hydraulic 3/8”
W 68-01101 Hose, Hydraulic 3/8” x
X 68-01102 Hose, Hydraulic 3/8”
Y 68-01103 Hose, Hydraulic 3/8” x
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Mount
SC4XXX
x 66” #6femJICswiv x #6femJICswiv
x 64” #8femJICswiv x #8femJICswiv90EL
x 70” #8femJICswiv x #8femJICswiv90EL
x 18” #6femJICswiv x #6femJICswiv
10.0” #6femJICswiv x #6femJICswiv90EL
x 22” #6femJICswiv x #6femJICswiv90EL
11.5” #6femJICswiv x #6femJICswiv90
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