TeeJet STX, NH TJ, NH T90X0 User Manual

F I E L D P I L O T®
U S E R M A N U A L
Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02299
Fits Only Case STX, NH TJ Series and NH T90X0 Series
(Complete list of model numbers is on page 1.)
FieldPilot
®
FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
Installation Instructions for Case and New Holland Model Numbers
STX Steiger: 275,280,325,330,335,375,380,385,425,430, 435, 440, 450, 480, 485, 500, 530, 535, 375Q, 425Q, 440Q, 450Q, 500Q
NH TJ: 275, 280, 325, 330, 375, 380, 425, 430, 450, 480, 500, 530
NH: T9020, T9030, T9040, T9050, T9060
1
FieldPilot
®
PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray
cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
IMPORTANT
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under
extreme pressure. To prevent serious injury or death, relieve system pressure and allow the
system to cool before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
2
FieldPilot
KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ......................................................................................1
B 350-0037 Washer, Flat - 3/8” SST ...........................................................................................6
C 35-02187 Valve, FieldPilot, PWM, 7.9GPM, CC ......................................................................1
D 45-05396 Cable, Power 3 POS AMP To 3-2 POS WP ............................................................1
E 45-07703 Harness, SCM .........................................................................................................1
F 45-10103 Harness, Valve .........................................................................................................1
G 60-04089 Bolt, Hex- 3/8-16 x 3-3/4” SST .................................................................................2
H 60-07027 Nut, NyLock 3/8-16, SST .........................................................................................6
I 60-04087 Bolt, Hex- 3/8-16 x 3-1/4” SST .................................................................................4
J 65-05216 Bracket, FieldPilot Valve, Case STX, Part 1 ............................................................1
K 65-05217 Bracket, FieldPilot Valve, Case STX, Part 2 ............................................................1
L 68-01227 Hose, Hydraulic - 1/2” x 185”, #8FORF x #8FJIC 90º ..............................................2
M 68-01228 Hose, Hydraulic - 1/2” x 82”, #8FJIC x #12FJIC 90º ................................................1
N 68-01229 Hose, Hydraulic - 1/2” x 82”, #12FJIC x #12FJIC 90º ..............................................1
O 68-01230 Hose, Hydraulic - 3/8” x 86”, #6FJIC x #6FORF 90º ................................................1
P 68-02012 Hydraulic Load Shuttle Tee- #6FORB ...................................................................... 1
Q 68-02026 Adapter, Hydraulic Run Tee - #8ORF ......................................................................2
R 68-02051 Adapter, Hydraulic 90º - #12MJIC x #12FJIC .......................................................... 2
S 68-02052 Adapter, Hydraulic 90º - #12MJIC x #12MORB .......................................................1
T 68-02073 Adapter, Hydraulic - #6MORF x #6MORB ...............................................................2
U 68-02093 Adapter, Hydraulic 90º - #8MJIC x #8FJIC .............................................................. 1
V 68-02094 Adapter, Hydraulic - #8MJIC x #8MORB .................................................................3
W 68-02110 Adapter, Hydraulic - #6FORF x #6MORB ................................................................1
X 68-02145 Adapter, Hydraulic - #12MJIC x M27-2.0 M .............................................................2
Y 68-02173 Adapter, Hydraulic. 90º - #6MJIC x #4MORB ..........................................................1
Z 90-02472 Kit, Patch Antenna Extension 10’ .............................................................................1
®
3
FieldPilot
®
AA 90-50013 Cable Tie Kit, 15 ......................................................................................................2
BB 91-07011 Steering Wheel Switch Kit .......................................................................................1
CC 91-00022 Kit, Articulated Gyro Module ....................................................................................1
DD 98-05103 Installation Manual, Case STX, NH TJ Series and NH T90X0 Series .....................1
Item Part # Description Illustration
A 32-04040 Switch, Engage/Disengage,
Momentary
B 350-0037 Washer, Flat - 3/8” SST
C 35-02187 Valve, FieldPilot, PWM,
7.9GPM, CC
D 45-05396 Cable, PWR 3 POS AMP To
3-2 POS WP
E 45-07703 Harness, SCM
F 45-10103 Harness, Valve
G 60-04089 Bolt, Hex- 3/8-16 x 3-3/4”
SST
4
45-05396 DC: xx/xx
Switched +12v
45-10103 DC:xx/xx
SCM Power I/O
45-07703 DC: xx/xx
Power Cable
Power Cable
Power Cable
Power
Valve Output
A
B
Item Part # Description Illustration
H 60-07027 Nut, NyLock 3/8-16, SST
I 60-04087 Bolt, Hex- 3/8-16 x 3-1/4”
SST
J 65-05216 Bracket, FieldPilot Valve,
Case STX, Part 1
K 65-05217 Bracket, FieldPilot Valve,
Case STX, Part 2
L 68-01227 Hose, Hydraulic - 1/2” x
185”, #8FORF x #8FJIC 90º
FieldPilot
®
M 68-01228 Hose, Hydraulic - 1/2” x 82”,
#8FJIC x #12FJIC 90º
N 68-01229 Hose, Hydraulic - 1/2” x 82”,
#12FJIC x #12FJIC 90º
O 68-01230 Hose, Hydraulic - 3/8” x 86”,
#6FJIC x #6FORF 90º
P 68-02012 Hydraulic Load Shuttle Tee-
#6FORB
5
FieldPilot
Item Part # Description Illustration
Q 68-02026 Adapter, Hydraulic. Run Tee
R 68-02051 Adapter, Hydraulic. 90º -
S 68-02052 Adapter, Hydraulic. 90º -
®
- #8 ORF
#12MJIC x #12FJIC
#12MJIC x #12MORB
T 68-02073 Adapter, Hydraulic. -
#6MORF x #6MORB
U 68-02093 Adapter, Hydraulic. 90º -
#8MJIC x #8FJIC
6
Item Part # Description Illustration
V 68-02094 Adapter, Hydraulic. - #8MJIC
x #8MORB
W 68-02110 Adapter, Hydraulic. -
#6FORF x #6MORB
X 68-02145 Adapter, Hydraulic. -
#12MJIC x M27-2.0 M
Y 68-02173 Adapter, Hydraulic. 90º -
#6MJIC x #4MORB
FieldPilot
®
Z 90-02472 Kit, Patch Antenna Extension 10’
AA 90-50013 Cable Tie Kit, 15
BB 91-07011 Steering Wheel Switch Kit
CC 91-00022 Kit, Articulated Gyro Module
DD 98-05103 Installation Manual, Case STX, NH TJ Series and NH T90X0 Series
7
FieldPilot
®
Figure 1-1: Hydraulic Diagram
Steering from Tractor Orbital
O
P (Shuttle
Tee)
N
ML
IN or P ­Left Side
OUT or R ­Right Side
T LS
SCV Stack Rear
of Machine
L
A
B
FieldPilot Valve
LS
P
T
Tank
Auxiliary Pump
Existing Hoses
Hoses From Kit
8
Figure 1-2: System Diagram
Matrix 840G
FieldPilot
®
Matrix
FieldPilot
Optional Accessory
Power
Optional RXA-30 GPS Antenna
Kit, RAM Mount w/Suction Cup
90-02349 (Matrix 570G) 90-02700 (Matrix 840G)
16-00022: RealView Camera
45-07703
SCM Power I/O
SCM Power I/O
45-07703
DC: xx/xx
45-07708
SCM Harness
Valve Output
GPS In
COM 1
78-50187
65-05226 Kit, Bracket RXA-30 Antenna
45-05615 4 Pos. 45-05765 8 Pos.
Speed/Sense Cable
78-08061 Steering Control Module (SCM)
GPS Power
Seat Sensor
78-50155 GPS Patch Antenna
45-05786: 20’/6 m 45-05787: 30’/9 m
Antenna Cable
Matrix 570G
75-30055
75-30056 w/ClearPath
Camera
45-05617: 20'/6m
45-05618: 60'/18m
Camera Extension Cable
to RS-232
Steering
Wheel Sense
Speed Cable
+12V
5 Pos.
4 Pos. 8 Pos.
32-50008
Switch
RS-232
CAN
75-30070 75-30071 w/ClearPath
Power/DATA
45-05626
45-05626 Pwr/CAN/Data Cable (included with FieldPilot and BoomPilot kits)
CAN
POWER IN
8 Pos.
to TJ CAN (Terminated)
3A Fuse
45-08117 CAN Extension Cable 20'/6m
Engage/Disengage
SCM COM 2
Remote
45-08101 CAN Terminator
45-10103
Harness
Steering
(A+B)
45-10103
DC: xx/xx
32-04040
Remote
Engage/
Disengage
Switch
Steering Valve
32-04020
DC: xx/xx
Engage / Disengage
78-08073 Articulated Gyro Module (AGM)
32-04020 Optional Footswitch
45-07716
Harness TGM
Tilt Gyro Module
CAN Harness
45-07716 DC: xx/xx
CAN Tee
DC: xx/xx
45-05381
C
o
n
n
e
(
ct
+
1
o
2
t
v)
o
45-05381 Battery 12'/3.5m w/15 Amp Fuses
9
FieldPilot
®
INSTALLATION
If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to
the changes in component specications the parts supplied in the kit are not exactly as presented
in this document, please contact your dealer or TeeJet Customer service representative for clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY
DON’T INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!
Overview of the Machine
• The FieldPilot valve will mount at the rear of the machine.
• Hydraulic connections will be made at the rear of the machine and at the articulation cylinders.
• The GPS antenna will mount on the hood.
• The cables will enter the bottom-right-rear of the cab
NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.
Figure 1-3: Overview of the Machines
Cable Entrance
10
GPS
Hydraulic Connections
FieldPilot Valve
FieldPilot
1. PREPARE THE FIELDPILOT VALVE
Install the straight adapters (V) in the A, B and T ports and the elbow adapter (S) in the P port. Install adapter (Y) in the LS port. Then install adapter (U) onto adapter (V) in the T port.
Figure 1-4: Prepare the FieldPilot Valve
V
P
A B
S
LS
V
®
T
V
Y
U
11
FieldPilot
®
2. INSTALL MOUNTING BRACKET FOR FIELDPILOT VALVE
The FieldPilot brackets will mount on the Hazard Signal Bar on the rear of the machine. Use parts
(B, H, & I) to mount the brackets (J & K) as shown. The valve and brackets should be mounted to right
side so it doesn’t obstruct the operator’s view of the hitch.
Figure 1-5: Install Mounting Bracket for FieldPilot Valve
B, H, I
J
K
3. MOUNT THE FIELDPILOT VALVE
Use parts (B, G, & H) to mount the FieldPilot Valve (C) to the bracket installed in the previous step.
Figure 1-6: Mount the FieldPilot Valve
C
12
FieldPilot
®
4. INSTALL THE STEER HOSES AND ADAPTERS
The steer hoses will connect from the A & B ports of the FieldPilot valve to the steering cylinders at the pivot of the machine. The 90º end of hoses (L) will connect to the A & B ports of the eld Pilot Valve. Route hoses (L) from the rear of the machine through the middle of the machine forward to cylinders. Disconnect the original steer hoses at the cylinders and install run tee (Q) on both cylinders. Connect the original steer hoses to the run of the tee and connect hoses (L) to the branch of the tees.
NOTE: Be sure that the hoses route in the channels so that they can not come in contact with the drive shaft!
Also route the hoses so that they will not get pinched at the pivot point.
Figure 1-7: Install the Steer Hoses and Adapters
L
Channels
Disconnect Disconnect
13
FieldPilot
®
L
L
Q Q
14
FieldPilot
5. INSTALL THE SHUTTLE TEE AND ADAPTERS
Install adapters (T & W) in the shuttle tee (P) as shown. Then disconnect the original LS hose and install the prepared shuttle tee as shown. Reconnect the original LS hose and route hose (O) from the shuttle tee to the LS port of the FieldPilot valve as shown.
Figure 1-8: Install the Shuttle Tee and Adapters
T
W
T
®
P
Connect O
Original LS Hose
Disconnect
O
15
FieldPilot
®
6. INSTALL PRESSURE HOSE AND ADAPTERS
Remove the plug on the Power Beyond Port labeled ether IN or P. It will be on the left stack of SCVs as you face the machine. Install adapter (X) into the port and attach adapter (R) to adapter (X). Then route hose
(N) from adapter (R) to the P port on the FieldPilot valve.
Figure 1-9: Install Pressure hose and adapter
X
R
Remove
7. INSTALL THE TANK HOSE AND ADAPTERS
Remove the plug on the Power Beyond Port labeled ether OUT or RET. It will be on the right stack of SCVs as you face the machine. Install adapter (X) into the port and attach adapter (R) to adapter (X). Then route hose (M) from adapter (R) to the T port on the FieldPilot valve.
Figure 1-10: Install The Tank Hose and Adapters
X
R
16
FieldPilot
®
8. INSTALL THE VALVE CONTROL CABLE
The Valve Control Cable will route the same as the steer hoses did in step 4. Connect the cable (F) to the FieldPilot valve and then route it from the rear of the machine through the middle of the machine forward to where the harness from the SCM exits the cab.
NOTE: Be sure that the cable is routed in the channels so that it can not come in contact with the drive shaft!
Also route it so that it will not get pinched at the pivot point.
Figure 1-11: Install the Valve Control Cable
F
F
F
17
FieldPilot
®
9. INSTALL STEERING DISENGAGE SWITCH KIT 9107011
The steering disengage kit (BB) is used to automatically disengage FieldPilot when the steering wheel is turned. The magnets mount on the steering shaft or other rotating part of the steering wheel and the sensor mounts so that there is a 1/8” clearance between the sensor and magnet. One option on some machines is to use existing factory installed magnets already installed on the steering shaft. To use this method, the steering wheel must be removed and two holes drilled in the plastic housing---one to insert the sensor through and one for securing the bracket for the sensor.
Figure 1-12: Install Steering Disengage Switch (Kit 91-07011)
Sensor
Magnets in Ring
18
FieldPilot
®
10. INSTALLATION OF ENGAGE/DISENGAGE SWITCH
Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used.
Figure 1-13: Engage/Disengage Switch
19
FieldPilot
®
11. RECOMMENDED ELECTRONICS INSTALLATION
The Steering Control Module (SCM) should be mounted securely to the oor as far forward in the cab as possible. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted near the nose of the vehicle on a metal surface of at least 4” square.
The Articulated Gyro Module (AGM) should be mounted towards the rear of the vehicle on a at surface that is horizontal to the ground. Plug the CAN extension cable to the AGM Harness (45-07716) as well as the CAN terminator. Route the other end of the CAN extension cable towards the cab and connect to the CAN on the SCM harness.
Figure 1-14: Recommended Electronics Installation
GPS
SCM
20
AGM
FieldPilot
®
12. VERIFY OPERATION OF HYDRAULICS AND SET THE STEERING CONTROL RATE
Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.
The nal oil ow rate adjustment is accomplished through the Matrix console. The target lock to lock time is 8 seconds and the valve frequency is 175. Refer to the Matrix manual for further instructions.
NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted
into the end of the coil to depress the override button.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering linkages.
13. COMPLETE ELECTRONIC INSTALLATION
Refer to the owner’s manual supplied with the automated steering system to complete the electronic installation and setup.
21
F I E L D P I L O T®
U S E R M A N U A L
A series of equipment-specic hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the Case STX, NH TJ Series and NH T90X0 Series. Please review this manual thoroughly before beginning the installation process.
1801 Business Park Drive Springeld, Illinois 62703 USA Tel: (217) 747-0235 • Fax: (217) 753-8426
www.teejet.com
98-05103 R2 © TeeJet Technologies 2010
Loading...