TeeJet NH 8x70 User Manual

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F I E L D P I L O T®
U S E R M A N U A L
Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-002252 and 91-02306
Fits Only Ford NH 8670, 8770, 8870 and 8970 (Super Steer Models Only)
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FieldPilot
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FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
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FieldPilot
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PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.
6. Remove the hood and side panels around the engine compartment to allow access to the hydraulic system
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray
cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under
extreme pressure. To prevent serious injury or death, relieve system pressure and allow the
system to cool before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice
while manually operating hydraulic steering circuits. Keep others away and stay clear of
mechanical steering linkages.
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FieldPilot
KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ......................................................................................1
B 350-0037 Washer, Flat - 3/8″ SST ..........................................................................................2
C* 35-02151 Valve, Fieldpilot, CC, LS .........................................................................................1
C* 35-02180 Valve, Fieldpilot, PWM, CC, LS ..............................................................................1
D 45-07703 Cable, SCM to Valve Interface Cable .....................................................................1
E 45-10103 Cable, Hydraulic Valve Interface .............................................................................1
F 60-01016 Washer, Flat, 5/8″ SST .............................................................................................2
G 60-04087 Bolt, Hex, SST, 3/8″_16 x 3.25″ .............................................................................. 2
H 60-04093 Bolt, Hex, SST 5/8″_11 x 4.5″ ..................................................................................1
I 60-07027 Nut, SST, 3/8″_16 Nylock ........................................................................................2
J 60-07028 Nut, Whiz-Lock, SST, 5/8″_11 ..................................................................................1
K 65-05134 Bracket, Hydraulic Block Mount ...............................................................................1
L 68-01149 Hose, Hydraulic 1/4″ x 24″ #6FORF x #6FORF .......................................................1
M 68-01150 Hose, Hydraulic 1/4″ x 58″ #6FORF x #6FORF .......................................................1
N 68-01151 Hose, Hydraulic 3/8″ x 56″ #8FORF x #8FORF 90° ................................................1
O 68-01152 Hose, Hydraulic 3/8″ x 53″ #8FORF x #8FORF 90° ................................................1
P 68-01153 Hose, Hydraulic 3/8″ x 38″ #8FORF x #8FORF 90° ................................................1
Q 68-01154 Hose, Hydraulic 3/8″ x 43″ #8FORF x #8FORF 90° ................................................1
R 68-02012 Shuttle Tee ...............................................................................................................1
S 68-02024 Adapter, Hydraulic 90° #8MORF x #6MORB...........................................................2
T 68-02025 Adapter, Hydraulic #8MORF x #6MORB .................................................................6
U 68-02026 Adapter, Hydraulic Run Tee #8ORF.........................................................................4
V 68-02073 Adapter, Hydraulic #6MORF x #6MORB .................................................................1
W 68-02074 Adapter, Hydraulic 90° #6MORFF x #6MORB ........................................................ 4
X 68-02088 Adapter, Hydraulic 90° #8MORFF x #8FORFF .......................................................2
W 90-50013 Cable Tie Kit ........................................................................................................... 1
Z 91-07011 Kit, Steering Wheel Switch ......................................................................................1
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FieldPilot
AA 98-05129 Installation Manual, Ford NH 8670, 8770, 8870 and 8970
* The valve included depends upon which vehicle kit was ordered.
Item Part # Description Illustration
A 32-04040 Switch, Engage/Disengage,
B 350-0037 Washer, Flat - 3/8″ SST
C 35-02151 Valve, Fieldpilot, CC, LS
C 35-02180 Valve, Fieldpilot, PWM, CC,
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(Super Steer Models Only) ......................................................................................1
Momentary
LS
D 45-07703 Cable, SCM to Valve
Interface Cable
E 45-10103 Cable, Hydraulic Valve
Interface
F 60-01016 Washer, Flat, 5/8″ SST
G 60-04087 Bolt, Hex, SST, 3/8″_16 x
3.25″
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Item Part # Description Illustration
H 60-04093 Bolt, Hex, SST 5/8″_11 x
4.5″
I 60-07027 Nut, SST, 3/8″_16 Nylock
J 60-07028 Nut, Whiz-Lock, SST,
5/8″_11
K 65-05134 Bracket, Hydraulic Block
Mount
L 68-01149 Hose, Hydraulic 1/4″ x 24″
#6FORF x #6FORF
M 68-01150 Hose, Hydraulic 1/4″ x 58″
#6FORF x #6FORF
N 68-01151 Hose, Hydraulic 3/8″ x 56″
#8FORF x #8FORF 90°
FieldPilot
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O 68-01152 Hose, Hydraulic 3/8″ x 53″
#8FORF x #8FORF 90°
P 68-01153 Hose, Hydraulic 3/8″ x 38″
#8FORF x #8FORF 90°
Q 68-01154 Hose, Hydraulic 3/8″ x 43″
#8FORF x #8FORF 90°
R 68-02012 Shuttle Tee
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FieldPilot
Item Part # Description Illustration
S 68-02024 Adapter, Hydraulic 90°
T 68-02025 Adapter, Hydraulic #8MORF
U 68-02026 Adapter, Hydraulic Run Tee
V 68-02073 Adapter, Hydraulic #6MORF
W 68-02074 Adapter, Hydraulic 90°
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#8MORF x #6MORB
x #6MORB
#8ORF
x #6MORB
#6MORFF x #6MORB
X 68-02088 Adapter, Hydraulic 90°
#8MORFF x #8FORFF
W 90-50013 Cable Tie Kit
Z 91-07011 Kit, Steering Wheel Switch
AA 98-05129 Installation Manual, Ford NH 8670, 8770, 8870 and 8970
(Super Steer Models Only)
* The valve included depends upon which vehicle kit was ordered.
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Figure 1-1: Hydraulic Diagram
Orbital
Tank
FieldPilot
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LS
LS
P
L
Shuttle
T
N
P
M
O
T
Tee
Auxiliary
Pump
PFC
L
R
P
A
Q
B
FieldPilot Valve
Existing Hoses
Hoses From Kit
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FieldPilot
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INSTALLATION
If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to
the changes in component specications the parts supplied in the kit are not exactly as presented
in this document, please contact your dealer or TeeJet Customer service representative for clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY
DON’T INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!
The Ford NH 8770 has a closed center steering with steel lines coming to and from the Orbital Valve. The Pressure and Tank lines from the FieldPilot Valve ports will tee with the orbital under the Cab oor panel. The LS line from the FieldPilot valve will Tee with the Orbital LS via shuttle tee where the branch of the tee returns to the Priority Flow Control valve on the tractor. Again, this is under the cab oor panel. The A and B lines from the FieldPilot valve will tee in the front of the tractor at the steering cylinders. The connections will be as follows:
FieldPilot – Orbital T – T P – P A – L B – R LS – LS
1. PrePare the FieldPilot ValVe
Install adapters (S) in the B and LS ports. Install adapters (T) in the A, P, and T ports. Attach tting (X) to the adapter (T) in the A port.
Figure 1-2: Prepare the FieldPilot Valve
T
S
T
X
T
S
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FieldPilot
2. PrePare the shuttle tee
Install adapter (V) into the branch of the shuttle tee (R). Install adapters (W) into both ends of the run of the tee. Point the (W) adapters in opposite directions.
Figure 1-3: Prepare the shuttle tee
W
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V
R
W
3. install the FieldPilot ValVe Bracket
The valve bracket will mount to the vehicle’s frame on the left side. Using the existing hole just below the Engine Oil Cap, mount the (K) bracket with (1) (H) 5/8” bolt, (1) (J) 5/8” nut and (2) (F) 5/8” washers.
Figure 1-4: Install Mounting Bracket for FieldPilot Valve
K
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FieldPilot
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4. Mount the FieldPilot ValVe
Mount the FieldPilot Valve to the (K) bracket using parts (B, G & I). Mount it so the P and T ports are pointed toward the cab and the A and B ports point away from cab. The solenoids should be on the bottom.
Figure 1-5: Mount the FieldPilot Valve
5. PrePare For connection to orBital ValVe
The connections to the orbital are done under the oor panel in the cab. Remove the rubber oor mat. Remove the metal cover. For ease of visual identication, colored tape was used.
Blue = Left Black = Right Green = Tank White = Load Sense Red = Pressure.
Disconnect the pressure line and attach the (U) Run Tee to the steel line. Reconnect the pressure hose to the end of the run. The branch of the tee should point to the left and down. Repeat the above steps for the Tank line. It also uses a (U) Run Tee. Disconnect the Load Sense line. Connect the hose end to the Branch of the Shuttle Tee. Connect one end of (L) hose to the adapter from the run of the Shuttle Tee pointing to the rear of the tractor and the other end of (L) hose to the steel line.
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Figure 1-6: Prepare for Connection to Orbital Valve
FieldPilot
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Left
Right
Tank
Pressure
U
Shuttle Tee
U
Load Sense
L
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FieldPilot
6. install the Pressure hose
Route the (N) 90° hose end between the fuel tank and the frame under the cab. Attach it to the branch of the Tee. Connect the Straight end of the hose to the P port on the FieldPilot Valve.
Figure 1-7: Install the Pressure Hose
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N
Attach N Here
Attach
N Here
N Runs Under Other Hoses
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FieldPilot
7. install the tank hose
Route the (O) 90° hose end between the fuel tank and the frame under the cab. Attach it to the branch of the Tee. Connect the Straight end of the hose to the T port on the FieldPilot Valve.
Figure 1-8: Install the Tank Hose
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O
O
8. install the load sense hose
Connect the Straight end of (M) hose to the LS port on the FieldPilot Valve. Route the hose between the fuel tank and the frame up under the cab. Attach the other hose end to the run of the Shuttle Tee with the adapter pointing towards the front of the vehicle.
Figure 1-9: Install the Load Sense Hose
M
M
Flow Control Valve
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FieldPilot
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9. install leFt and right steer hoses
The steering hoses will connect to run tees installed at the front steering cylinder. Disconnect the left side hose from the inline Tee. Attach the run of the new (U) Tee to the branch of the existing Tee. Reconnect the existing hose to the run of the (U) Tee. Connect the (P) 90° hose end to the branch of the (U) Tee. Connect the straight hose end to port A on the FieldPilot valve. Disconnect the right side hose from the inline Tee. Attach the run of the new (U) Tee to the branch of the existing Tee. Reconnect the existing hose to the run of the (U) Tee. Connect the (Q) 90° hose end to the branch of the (U) Tee. Connect the straight hose end to port B on the FieldPilot valve.
Figure 1-10: Install Left and Right Steer Hoses
U
U
P
Q
10. install the ValVe control caBle
Connect the FieldPilot valve control cable (E) to the coils on the FieldPilot valve and route the cable into the cab. Connect it to the SCM harness. Do not be concerned at this time about which connector is connected to which solenoid coil.
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FieldPilot
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11. install steering disengage switch (kit 91-07011)
The steering disengage kit (Z) is used to automatically disengage FieldPilot when the steering wheel is turned. The magnets mount on the steering shaft or other rotating part of the steering wheel and the sensor mounts so that there is a 1/8″ clearance between the sensor and magnet.
Figure 1-11: Install Steering Disengage Switch (Kit 91-07011)
12. installation oF engage/disengage switch
Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used.
Figure 1-12: Engage/Disengage Switch
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FieldPilot
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13. recoMMended electronics installation
The Steering Control Module (SCM) should be mounted securely to the oor of the cab as far forward in the cab as possible. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted as far forward as possible on top of the cab on a metal surface of at least 4″ square.
Figure 1-13: Recommended Electronics Installation
Console
SCM
GPS
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FieldPilot
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14. VeriFY oPeration oF hYdraulics and set the steering control rate
Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.
The nal oil ow rate adjustment is accomplished through the Matrix console. The target lock to lock time is 6 seconds and the valve frequency is 110. Refer to the Matrix manual for further instructions.
If using a CL220 or CL230 console then refer to the following instructions for adjusting the oil ow rate.
Adjust the hydraulic oil ow control knob on the FieldPilot valve to a starting position of 1 turn from completely closed. Adjust the oil ow by turning the knob clockwise to reduce ow (increase seconds) and
counter-clockwise to increase ow (decrease seconds).
Use the electronic steering control console to perform the left to right steering test, counting the seconds to move the wheels from full left to full right and also in the opposite direction. It is a good idea to have the vehicle moving forward very slowly during these tests so there is not excessive side pressure on the tires. If you nd that the machine steers in the opposite direction from that being commanded in this steering test sequence, switch the valve connectors at the FieldPilot valve coils.
Do this a number of times, adjusting the oil ow between tests, until a lock to lock steering response of approximately 18 seconds is observed using a CenterLine® 220. Adjust to 14 seconds when using a CenterLine® 230BP. Use the locking nut to secure this ow setting. The coils on the FieldPilot valve also have manual push button overrides.
NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted
into the end of the coil to depress the override button.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering linkages.
15. coMPlete electronic installation
Refer to the owner’s manual supplied with the automated steering system to complete the electronic installation and setup.
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F I E L D P I L O T®
U S E R M A N U A L
A series of equipment-specic hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the Ford NH 8670, 8770, 8870 and 8970 (Super Steer Models Only). Please review this manual thoroughly before beginning the installation process.
1801 Business Park Drive Springeld, Illinois 62703 USA Tel: (217) 747-0235 • Fax: (217) 753-8426
www.teejet.com
98-05129 R1 © TeeJet Technologies 2010
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