TeeJet MX Magnum User Manual

F i e l d p i l o t®

U s e r M A N U A l

Assisted Steering Hydraulic Installation Manual for Vehicle Kit Numbers 91-02228 and 91-02283 Fits only Case MX Magnum Series Tractors Models: 210, 230, 255, 270, 285 (after SN: JAZ126070)

FieldPilot

FIELDPILOT®

Copyrights

© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.

Trademarks

Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.

Limitation of Liability

TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.

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FieldPilot

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FieldPilot

PREPARATION

1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.

2. Park the vehicle on a clean, level oor with adequate clearance to work around.

3. Do not attempt to loosen any hydraulic ttings while the engine is running.

4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.

5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.

6. Remove/raise the hood and side panels around the engine compartment to allow access to the hydraulic system

PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray

cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.

TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.

WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under

extreme pressure. To prevent serious injury or death, relieve system pressure and allow the

system to cool before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.

WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice

while manually operating hydraulic steering circuits. Keep others away and stay clear of

mechanical steering linkages.

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FieldPilot

KIT CONTENTS

Unpack the installation kit and identify the required parts.

Item Part Number Description Quantity

A 32-04040 Switch, Engage/Disengage ......................................................................................1

B 350-0037 Washer, Flat - 3/8” SST ...........................................................................................2

C* 35-02151 Valve, FieldPilot, CC, LS ..........................................................................................1

C* 35-02180 Valve, FieldPilot, CC, LS, PWM ...............................................................................1

D 45-07703 Cable, SCM to Valve Interface Cable ......................................................................1

E 45-10103 Cable, Hydraulic Valve Interface ..............................................................................1

F 60-04087 Bolt, Hex, SST, 3/8”_16 x 3.25” ...............................................................................2

G 60-07027 Nut, SST, 3/8”_16 Nylock .........................................................................................2

H 65-05134 Bracket, Valve Mounting ..........................................................................................1

I 68-01136 Hose, Hydraulic 1/2” x 47”, #8femJIC x #8MSTC .................................................... 1

J 68-01137 Hose, Hydraulic 1/2” x 40”, #8femJIC x #8MSTC ....................................................1

K 68-01138 Hose, Hydraulic 3/8” x 51”, #8MSTC x #6MSTC 90° Elbow long ............................2

L 68-01139 Hose, Hydraulic 3/8” x 8”, #8MSTC x #8MSTC .......................................................2

M 68-01140 Hose, Hydraulic 1/2” x 8”, #8MSTC x #8MSTC .......................................................2

N 68-01141 Hose, Hydraulic 3/8” x 18”, #6MSTC x #6MSTC .....................................................1

O 68-01142 Hose, Hydraulic 3/8” x 63”, #6MSTC x #6MSTC 90° Elbow Long...........................1

P 68-02012 Hydraulic Load Shuttle #6femORB ..........................................................................1

Q 68-02068 Adapter, Hydraulic 90° Elbow, #6maleORB x #6femSTC........................................3

R 68-02090 Adapter, Hydraulic 90° Elbow, #8maleJIC x #6maleORB........................................2

S 68-02096 Adapter, Hydraulic Union Tee #8STC ......................................................................4

T 68-02123 Adapter, Hydraulic #6maleORB x #6femSTC ..........................................................3

U 90-50013 Cable Tie Kit ........................................................................................................... 2

V 91-07011 Kit, Steering Wheel Switch .....................................................................................1

W 97-00034 STC Tool, #6 ............................................................................................................1

X 97-00035 STC Tool, #8 ............................................................................................................1

Y 98-05125 Installation Manual, Case MX Magnum Series ........................................................1

* The valve included depends upon which vehicle kit was ordered.

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Item Part # Description Illustration

A 32-04040 Switch, Engage/Disengage,

Momentary

B 350-0037 Washer, Flat - 3/8” SST

C* 35-02151 Valve, FieldPilot, CC LS

C* 35-02180 Valve, FieldPilot, CC LS,

PWM

FieldPilot

D 45-07703 Harness, SCM

E 45-10103 Harness, Valve

F 60-04087 Bolt, Hex, SST, 3/8”_16 x

3.25”

G 60-07027 Nut, NyLock 3/8-16, SST

45-10103 DC:xx/xx

SCM Power I/O

45-07703 DC: xx/xx

Power

Valve Output

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FieldPilot

Item Part # Description Illustration

H 65-05134 Bracket, Valve Mounting

I 68-01136 Hose, Hydraulic 1/2” x 47”,

J 68-01137 Hose, Hydraulic 1/2” x 40”,

K 68-01138 Hose, Hydraulic 3/8” x 51”,

L 68-01139 Hose, Hydraulic 3/8” x 8”,

M 68-01140 Hose, Hydraulic 1/2” x 8”,

N 68-01141 Hose, Hydraulic 3/8” x 18”,

O 68-01142 Hose, Hydraulic 3/8” x 63”,

#8femJIC x #8MSTC

#8MSTC x #6MSTC 90° Elbow long

#8MSTC x #8MSTC

#6MSTC x #6MSTC

#6MSTC x #6MSTC 90° Elbow Long

P 68-02012 Hydraulic Load Shuttle

#6femORB

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Item Part # Description Illustration

Q 68-02068 Adapter, Hydraulic 90°

Elbow, #6maleORB x #6femSTC

R 68-02090 Adapter, Hydraulic 90°

Elbow, #8maleJIC x #6maleORB

S 68-02096 Adapter, Hydraulic Union

Tee #8STC

T 68-02123 Adapter, Hydraulic

#6maleORB x #6femSTC

FieldPilot

U 90-50013 Cable Tie Kit

V 91-07011 Kit, Steering Wheel Switch

W 97-00034 STC Tool, #6

X 97-00035 STC Tool, #8

Y 98-05125 Installation Manual, Case

MX Magnum Series

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FieldPilot

Existing Hoses

Hoses From Kit

Tank

Auxiliary

Pump

T A

Orbital

FieldPilot Valve

to existing plumbing

Figure 1-1: Hydraulic Diagram

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FieldPilot

INSTALLATION

If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to

the changes in component specications the parts supplied in the kit are not exactly as presented

in this document, please contact your dealer or TeeJet Customer service representative for clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.

NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY

DON’T INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!

1. PrePare the FieldPilot ValVe Block

Make sure the FieldPilot valve block (C) is clean and free of dust. Work on a clean bench. Remove the plastic plugs and install the straight adapters (T) in the A and B ports and the elbow adapters (R) in the P and T ports. Install adapter (Q) in the LS port.

Figure 1-2: Preparing FieldPilot Valve Block

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FieldPilot

2. install Mounting Bracket

The FieldPilot valve block will be mounted to the tractor frame on the left side, below the cab, and beside the fuel tank. Locate and remove the lower of the two bolts securing the step mounting bracket to the tractor frame. Using that bolt, secure the hydraulic mount bracket (H) to the tractor frame.

Figure 1-3: Install Mounting Bracket

Mount here

3. install FieldPilot ValVe Block

Use bolts (F), washers (B) and nuts (G) to mount the FieldPilot Valve Block to the bracket.

Figure 1-4: Mount FieldPilot Valve Block

Note: It may be necessary to initially mount with 1 bolt so that the valve can be rotated to install the rear

hoses.

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FieldPilot

4. install stc adaPter hoses & union stc tees

Locate the tractor steering orbital in front of the cab just below the windshield. The two lines on the left side are the right and left turn output lines. The two lines on the right side are the tank and pressure lines. The orbital will be stamped with L, R, P, and T accordingly. Label all four hoses before disconnecting. Using the #8 STC Removal Tool, disconnect all four lines from the orbital. Install hoses (M) into the P & T ports and hoses (L) into the L & R ports on the orbital. Next attach a (S) STC Union Tee to each of the adapter hoses and then connect the original orbital hoses to the run of the corresponding tees.

Figure 1-5: Install STC Adapter Hoses and Union STC Tees

L Port

R Port

T Port

P Port

NOTE: Before disconnecting the STC hoses at the orbital, spray them with WD40. DO NOT FORCE THE

REMOVAL TOOL INTO THE FITTINGS.

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FieldPilot

5. install the Pressure and tank hoses

Install the Pressure hose (J) by connecting it to the branch of the tee and route it to the P port on the FieldPilot Valve. Install the Tank hose (I) by connecting to the branch of the tee and route it to the T port on the FieldPilot Valve.

Figure 1-6: Install Pressure and Tank Hoses

T Port

P Port

6. install the leFt and right steer hoses

Install the Right Steer hose (K) by connecting it to the branch of the tee and route it to the B port on the FieldPilot Valve. Install the Left Steer hose (K) by connecting to the branch of the tee and route it to the A port on the FieldPilot Valve.

Figure 1-7: Install Left and Right Steer Hoses

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FieldPilot

7. Pre-asseMBle the shuttle tee

Pre-assemble the load sense shuttle tee (P) with ttings (Q) and (T).

Figure 1-8: Pre-Assemble the Shuttle Tee

8. install load sense hoses and shuttle tee

The load sense line on the orbital is the small line on the left side of the orbital. Using the #6 STC Removal Tool disconnect the hose from the orbital. Attach this hose to the shuttle tee as pictured. Install hose (N) between the orbital LS port and the shuttle tee. Install hose (O) from the shuttle tee to the FieldPilot valve as indicated in the pictures.

Figure 1-9: Install Load Sense Hoses and Shuttle Tee

Original LS Line

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FieldPilot

9. install the ValVe control caBle

Route the valve cable (E) from the valve, underneath the cab, and into the cab through the cable grommet in the back right of the cab. The cable can be routed into the cab through a grommet in the right side oor of the cab directly to the right of the operator’s seat. Remove the black oor console cover to access the grommet from inside the cab.

Be sure the cable is routed securely and is free from entanglement. Use the provided tie-straps as necessary.

Figure 1-10: Install the Valve Control Cable

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Cable Routing

Cable

FieldPilot

10. installation oF engage/disengage switch

Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used.

Figure 1-11: Engage/Disengage Switch

11. recoMMended electronics installation

The Steering Control Module (SCM) should be mounted securely to the oor of the cab. The control console can be mounted to the operator’s preference. The GPS antenna should be mounted as far forward as possible on top of the cab on a metal surface of at least 4” square.

Figure 1-12: Recommended Electronics Installation

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FieldPilot

12. VeriFY oPeration oF hYdraulics and set the steering control rate

Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear points and strain, adjust as necessary.

If using a Matrix series console and PWM control, then the oil ow rate adjustment is accomplished through the console. The target lock to lock time is 5 seconds. Refer to the Matrix manual for further instructions.

If using a CL220 or CL230 console then refer to the following instructions for adjusting the oil ow rate.

Adjust the hydraulic oil ow control knob on the FieldPilot valve to a starting position of 2 turns from completely closed. Adjust the oil ow by turning the knob clockwise to reduce ow (increase seconds) and

counter-clockwise to increase ow (decrease seconds).

Use the electronic steering control console to perform the left to right steering test, counting the seconds to move the wheels from full left to full right and also in the opposite direction. It is a good idea to have the vehicle moving forward very slowly during these tests so there is not excessive side pressure on the tires. If you nd that the machine steers in the opposite direction from that being commanded in this steering test sequence, switch the valve connectors at the FieldPilot valve coils.

Do this a number of times, adjusting the oil ow between tests, until a lock to lock steering response of approximately 16 seconds is observed using a CenterLine® 220. Adjust to 12 seconds when using a CenterLine® 230BP. Use the locking nut to secure this ow setting. The coils on the FieldPilot valve also have manual push button overrides.

NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted

into the end of the coil to depress the override button.

WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering linkages.

13. coMPlete elec tronic installation

Refer to the owner’s manual supplied with the automated steering system to complete the electronic installation and setup.

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F i e l d p i l o t®

U s e r M A N U A l

A series of equipment-specic hydraulic installation kits have been developed to work in conjunction with your assisted steering system. This kit contains the necessary components and instructions to install assisted steering hydraulics on the Case MX Magnum Series Tractors. Please review this manual thoroughly before beginning the installation process.

1801 Business Park Drive Springeld, Illinois 62703 USA Tel: (217) 753-8424 • Fax: (217) 753-8426

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TeeJet MX Magnum User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual